Spectrum SC-100 User Manual

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SPECTRUM Instr uments Ltd. P: 1-800-778-3428 F:1-866-782-0106 E: info@spectrum-instruments.com
Sensor Checker
SC-100
Rev. 1.0
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Caution
Please read this manual carefully before
operating the SC-100 Sensor Checker
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Contents
1. Product Description................................................................................................................................................... 4
2. SC-100 Map and legend ............................................................................................................................................ 5
3. Using SC-100 Sensor Checker .................................................................................................................................. 6
3.1 Sensor simulation mode .......................................................................................................................................... 7
3.2 Sensor checker mode .............................................................................................................................................. 8
4. Maintenance ............................................................................................................................................................ 10
5. Device Dimensions ................................................................................................................................................. 11
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1. Product Description
SC-100 is a battery operat ed, easy to use instrument which is used to check sensor condition by measuring bias voltage and to electronically simulate IEPE sensor output from accelerometers.
Power is supplied from one internally mounted 9V alkaline battery. There is also a LED indication of LOW battery.
Operational mode can be selected by side switch mounted on left side. There is also a visual indicator of selected mode placed on the front panel. In the middle position device is OFF.
In BOV TEST mode, the user can r ead measured bias volt age on the screen, and sensor status indicated on the LED diodes on the front panel. There are three predefines sensor status’ which are related to the bias voltage and they are: SHORT CIRCUIT, SENSOR OK and OPEN CIRCUIT.
In SIGNAL GENERATOR mode, the instrument produces a fixed frequency sinusoidal signal to simulate accelerometer or velocity sensor output.
Specification
Outputs
Type BOV - Bias Output Voltage IEPE (ICP®) - current sinking
Signal Generation
Amplitude 100mV RMS, sinusoidal Amplitude accuracy ±1.0% Frequency 160Hz Frequency accuracy ±1.0% THD <1%
Environmental characteri sti cs
Temeprature Operating -10°C to +65°C Storage -18°C to +65°C Humidity 95% R.H. maximum
Power
Battery 1 x 9V Alkaline 9V (6LR61) battery
Physical characteristics
Dimension 150mm x 80mm x 30mm Weight 0.5kg typical Case Molded plastic case Connection BOV, IEPE – BNC
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2. SC-100 Map and legend
Figure 1. Legend of SC-100
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3. Using SC-100 Sensor Checker
Selection o f available functions is done by a side-switch mounted on the left side of the device. The front panel includes six indicating LED diodes. Two LED diodes placed on left side of front panel indicate operating mode of the device. The upper diode indicates SIGNAL GENERATION mode and the lower indicates BOV TEST mode. When the device is off, both diodes are off. Three LED diodes placed on the upper right position indicate status during BOV TEST. The possible indications are SHORT CIRCUIT, SENSOR OK and OPEN CIRCUIT. The bottom right LED diode is battery empty indicator and battery should be replaced when this diode lights up.
There is also a LCD screen which displays measured bias voltage in volts, when the d evice o perate in BOV TEST mode.
Figure 2. Empty battery notification
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3.1 Sensor simulation mode
Figure 3. SIGNAL GENERATION mode
SIGNAL GENERATOR mode is triggered by placing side-switch in upper position. In this
operational mode, the Sensor Checker produce a sinusoidal output voltage signal of 100mV RMS at 160 Hz. In this case, the LCD screen is off, and only the LED diode which indicates opearating mode on front panel is lit. These values are fixed, and not changeable. Values are choosen based on standard of industrial accelerometer with 100mV/g, to produce 1g RMS readout on measure instrument. Detailed table with converted values for testing different types od vibration sensor is provided below.
160Hz
units
RMS
PEAK
mV
100
141.4
m/s2
9.81
13.87 g 1
1.41
mm/s
9.75
13.79
ips
0.38
0.54
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3.2 BOV TEST mode
BOV TEST mode is triggered by placing side-switch in lower position. In this operational mode, sensor checker can be used to test functionality of IEPE sensors. This is done by measuring bias voltage of connected sensor. In this case, the BNC connector on top is used as an input for sensor. This checker is suitable for checking bias voltage for all sensors that support IEPE standard. There is also a notification about measeured voltage on LCD display on front panel and visual status of sensor with three LED diodes placed on the front panel. Possible states are SHORT CIRCUIT, SENSOR OK and OPEN CIRCUIT.
Figure 4. Short circuit situation
If a measured voltage is below 7V, a SHORT CIRCUIT LED diode (red LED) is lit up. BOV readings below 7V usually indicate sensor damage. Comm on sources of sensors damage are exposure to excessive temperature, excessive shock, electrostatic discharge or damaged amplifier. If a measured voltage is n ear 0V it can
indicate a short connection between cable wires.
Figure 5. Good bias voltage situation
If a measured voltage is below 15V and greater than 7V a SENSOR OK LED diode (green LED) is lighted up and it usually means that sensor is in good condition. It is recommended to check documentacion for nominal bias voltage for sensor under test.
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Figure 6. High bias voltage situation
If a measured voltage is greater than 15V an OPEN CIRCUIT LED diode (yellow LED) is lit up and it usually means the sensor amplifier is disconnected or reverse powered. In most cases, the problem is in the connector or sensor cabling.
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4. Maintenance
If an Empt y battery LED light up, battery should be replaced. Battery can be ch anged by op ening a batt ery compartment on backside of the device.
Figure 7. Battery replacement
For this operation you need a flat screwdriver. First, you must put screwdriver in a backdoor opening hole. After that, gently pull the screwdriver to the front of the Sensor Checker. Door should be opened. Take out a battery and replace it with a new o ne. Place a battery in such way that there is not tension on the battery cable. Place a backdoor and gently push till it close. Sensor Checker is now ready to be used again.
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5. Device Dimensions
Figure 8. Device dimensions in millimeters
Figure 9. Device dimension in inch
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