Spectrum MixH2O-PRO Installation, Service & Operation Manual

Table of Contents
1. General Notes p.2
2. Description & Equipment Adjustments p.3
3. Components, Features & Functions p.4
4. Component Contents p.5
5. Valve User Interface p.6
6. Installation Instructions p.8
7. Valve Programming Set-up p.10
9. Cautions p.15
10. Technical Information p.16
Spectrum
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Installation, Service & Operation Manual
MixH2O-PRO
Water Softener
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1. General Notes
The MixH20 - Pro range of water conditioning systems includes one pressure vessel containing resin and an automatic valve. The amount of water going through the softener is monitored and regeneration is triggered when the softening capacity of the pressure vessel expires.
This manual is for a range of softeners based on the SPECTRUM 5, 7 and 12 valve going from 25 to 350 litres of resin.
Please take a look at the model supplied as this will have an inuence on various parameters for starting up your
softener, especially on the programming side. Softeners once installed are low maintenance and only need salt in order to operate. Please ensure that the brine tank has got a minimum level of salt at all times.
Water softeners will fall under laws and guidelines of the country where it is installed. Please check the current legal framework in order to be compliant.
Articially softened water can have a high sodium content which can be unsuitable for babies on infant formula, people
on sodium restricted diets or people with risk of heart diseases.
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Regeneration Mode
Regeneration Type
Electrical Supply
Installation Number Nominal Capacity
m3 °tH
Valve Serial Number Inlet Water Hardness
°tH
Tank Size Treated Water Volume
litres
Resin Type Outlet Water Hardness
°tH
Resin Volume
litres
Salt Quantity per Regeneration
kg
Volumetric
m
3
Down Flow Brining
1) Backwash
min
2) Brining & Rinse
min
3) Rapid Rinse
min
4) Brine Tank Rell
min
Low Voltage DC Transformer
2. Description & Equipment Adjustments
Please use this sheet to keep a record of your system parameters and installation.
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3. Components, Features & Functions
Component Features Functions
SPECTRUM
5, 7 or 12 softening
control valve
GRP valves with great corrosion resistance, operates with 5.5V DC transformed electrical power for SPECTRUM 5
7.5V transformed for SPECTRUM 7 and 12 valves
24 hours control and monitoring with a timer and meter; automatically regenerates the media bed once the capacity of a pressure vessel expires
Cycle Process:
• In service: Once the water is supplied with correct
pressure and ow, the cations contained in hard
water will be replaced by Na+ in regenerants, then the softening system will supply softened water through its outlet
• Backwash: When the ion exchange resin has been exhausted, the resin bed needs to be regenerated. Before the regeneration of the resin bed, a backwash step is necessary for two main purposes; removing the residue in the resin bed and loosening the impacted
resin bed for better regeneration efciency
• Rinse: Rinse the resin bed to remove the residual regenerant (salt) after the brining step until the water from outlet contains no regenerant; rinse could also compact the resin bed for a better softening effect.
Rell: Rell the brine tank with water to dissolve salt for
the next regeneration
Valve Operation Mode Softener: Standard water softener operation
Regeneration Mode Volumetric immediate or delayed with electronic timer
Water Hardness can be adjusted
User can adjust the mixing valve to get desired outlet water hardness
Display Format Metric
Media NSF 61 and FDA approved SPECTRUM resin Food grade SPECTRUM softening resin
Pressure
Vessel
NSF 44 tested and certied
• Polyethene material manufactured for the Food & Beverage industries
• Light, high pressure resistance
• Strong corrosion resistance
Polyethylene liner with reinforced berglass
Pressure vessel holds the resin and a distribution system
Riser Tube &
Distribution
System
A riser tube and distribution system disperse water evenly through the resin bed
Brine Valve
& Tank
• High pressure resistance
Prevents the brine tank from overowing
• Water and salt mix in the brine tank. Salt will dissolve continuously until the water is saturated by salts
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4. Component Contents
4.1. SPECTRUM 5, 7 or 12 Valve
Please unpack your goods and ensure that all components are included. If something is missing, or damaged you should contact us immediately. If you are planning to store the components before installation, they should be secured in a dry area with no risk of freezing as it could affect sensitive components such as plastics becoming brittle or electronics potentially failing.
4.2. SPECTRUM Pressure Vessel & Riser Tube
4.3. SPECTRUM Brine Tank 4.4. SPECTRUM Softening Resin
Volume varies according to the model.
Dimension varies according to model, also includes brine tube and safety brine valve.
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5. Valve User Interface
Brine Line
Drain Line
Blending Valve
Inlet
Outlet
Regeneration Indicator
Parameter Display
Flow Rate Indicator
Regeneration Button ( R )
Next Button ( )
Up Button ( )
Down Button ( )
Time Display
Cycle Nº
Bypass
5.1. SPECTRUM 5 Valve
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5. Valve User Interface
5.2. SPECTRUM 7 & 12 Valve
Up Button ( )
Cycle Nº
Regeneration
Indicator
Down Button ( )
Next Button ( )
Time Display
Flow Rate Indicator
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6. Installation Instructions
6.1. Prerequisites
The softener needs to be installed onto the mains water supply. Piping has to comply with the regulations of the country where it is installed.
Your softener will require space for maintenance and operation. Please allow enough room on the top to remove the valve should it be needed. Also ensure access to the valve is clear in order to be able to visualise or adjust settings on
the electronic board.It should be installed on a dry at surface.
The softener uses mains power 230-240V AC 50Hz which is transformed into 5.5V or 7.5V DC. Please ensure that the electrical supply is protected from water or extreme conditions. All electrical installations have to comply with laws of the country in which it is installed.
Inlet water
An inlet pressure between 2-8 bar is required with a temperature range of 4-42°C. For applications with an incoming
pressure under 2 bar a booster pump would be required, over 8 bar, a pressure reducer should be tted before the softener. It is recommended to add the necessary pre-ltration before the softener should the T.S.S. (Total suspended
solids) go over 1ppm. Suspended solids could be trapped between the pistons and seals and cause premature wear of of the internal mechanisms of the softener.
You will need two drain connections:
One is for the water rejected to the drain during the regeneration process. This will be connected to the valve, which
is dened as the drainline. Water volume and ow estimations are made in the technical data chart at the end of the document. The diameter of the exible drain pipe should be able to accommodate the ow of water to the drain. If the water does not ow to the drain properly, this will affect the performance of your softener. The drain should never be higher than the valve height as the back pressure will affect the ow of the drain.
Secondly, you will need a connection going from the brine tank overow to the drain. Although your brine tank is equipped with a safety brine valve, it is an extra measure to avoid damage caused by ooding.
Both the drain line and the overow should not be higher than the softening valve otherwise, this will affect the
softeners performance.
The softener should be piped with an external bypass in order to be able to take it off the water line for maintenance purposes. The soldering on the pipework has to be connected before the water softener as heating could damage the water softener.
6.2. Assembly
Put the riser tube assembly into the pressure vessel if it has been removed for transport and seal the top in order to avoid resin getting in the inside of the riser tube. Depending on sizes, the riser tube assembly will either be supplied with a cone type screen or for bigger sizes, a star type distribution system with a hub and laterals. Once the distributor
tube is centred, ll the pressure vessel with resin, lubricate the valve distributor tube O-ring with a 100% silicone
lubricant and screw the valve onto the top of the pressure vessel. Ensure that there is no resin on the tank threads. It is
preferable to use a funnel in order to efciently ll the pressure vessel.
CAUTION: RESIN IS SLIPPERY REMOVE ANY EXCESS RESIN THAT MAY HAVE BEEN SPILT
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6. Installation Instructions
Install the pressure vessel with the valve in a convenient location. Ensure the oor under the brine tank is clear and at.
Connect the brine tube to the valve on one side and to the safety brine valve included in the brine tank.
Use Teon® tape if necessary in order to seal between the drain tting and the outlet ow control.
6.3. Connecting
SPECTRUM 5 Valve SPECTRUM 7 & 12 Valves
6.4. Start Up
1. Half ll the brine tank with water.
2. Add salt until in total the brine tank is ¾ full.
3. For systems with a by-pass feature, place in by-pass position (Fig 1.)
4. Turn on the main water supply.
5. Open a cold soft water tap nearby and allow to run for a few minutes or until the system is free from foreign material that may have resulted from the installation.
6. Once clean, close the water tap. Place the by-pass in service position and let water ow into the pressure vessel.
When water ow stops, slowly open a cold water tap nearby and allow to run until the air is purged from the unit.
7. Plug the valve to a power source.
8. Switch on the electrical power.
9. Once plugged the valve may do a cycle on its own in order to go to service position.
10. Start a regeneration by pressing the [R] button on the controller to go through a rst complete cycle in order to initialise the system. This operation can last up to an hour.
Fig 1.
‘Service position’ shown.
Moving the red lever upwards to a vertical position will put the valve into the ‘Bypass position’.
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7. Valve Programming Set-Up
7.1. Programming
Parameter Option Description
Mode of Regeneration
R-1 Chronometric
R-2 Volumetric immediate
R-3 Volumetric delayed
R-4 Adaptive brining
R-5 Filter: Chronometric
R-6 Filter: Volumetric immediate
R-7 Filter: Volumetric delayed
Parameter Option Description
Brine Flow Direction
t-df Down ow regeneration
t-uf Up ow regeneration
For your softener, please choose the t-df setting.
Parameter Option Description
Frequency of regeneration or calendar
forcing
F-xx
Volumetric: Calendar forcing every x days
Chronometric: No of days between regenerations
F-of
Volumetric: Calendar forcing disabled
Chronometric: Weekly mode activated
This is a regeneration override function. Typically, it is used as a “holiday” mode. When there is no regeneration after a determined number of days, the override will trigger a regeneration. Input the number of days to override regeneration.
1. To enter ‘Master Programming Mode’ set the time to 23:45 and press the next ( ) button for 8 seconds.
The recommended options for your system have been highlighted below in green. The values to input based on your individual installation have been highlighted In yellow below.
2. Navigate through the options using the up ( ) and down ( ) arrows.
5. To select the appropriate option press the next ( ) button.
6. To select the appropriate option press the next ( ) button
7. To select the appropriate option press the next ( ) button.
R-2: Volumetric immediate triggers the regeneration as soon as the capacity of the resin has expired. R-3: Volumetric delayed will trigger the regeneration at the time set in the programming, once the capacity expired.
3. Select R-2 or R-3 depending upon your application requirements. Details of each regeneration type can be
seen below.
4. To select the appropriate option press the next ( ) button.
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14. Once the values have been selected move to the next time slot by pressing the next ( ) button
Parameter Option Description
Volume of treated water
IF xx.x Volume of water to be treated
IF-oF Capacity / Hardness Mode
Parameter Option Description
Length of 1st cycle 1-xx Length of cycle in minutes
Length of 2nd cycle 2-xx Length of cycle in minutes
Length of 3rd cycle 3-xx Length of cycle in minutes
Length of 4
th
cycle 4-xx Length of cycle in minutes
This is the number of minutes per cycle of the regeneration process. The value in minutes can be found in the ‘Cycle Time Table’ overleaf.
Parameter Option Description
1
st
regeneration time slot
xx:H1 Regeneration time
oF:H1 Regeneration time slot disabled
2nd regeneration time slot
xx:H2 Regeneration time
oF:H2 Regeneration time slot disabled
3rd regeneration time slot
xx:H3 Regeneration time
oF:H3 Regeneration time slot disabled
4th regeneration time slot
xx:H4 Regeneration time
oF:H4 Regeneration time slot disabled
7. Valve Programming Set-Up
Note: Some items may not be shown depending on valve conguration. The valve will discard any
changes and exit Master Programming Mode if any button is not pressed for sixty seconds.
This is the volume in cubic meters your system can soften. The capacity can be determined with the ‘Capacity Calculation Table’ overleaf.
9. Select the appropriate option press the next ( ) button
8. Adjust the value using the up ( ) and down ( ) arrows.
10. Adjust the values using the up ( ) and down ( ) arrows.
11. Once the values have been selected move to the next cycle by pressing the next ( ) button
12. You can choose up to 4 regeneration slots in R-3 (delayed mode), allowing you to minimise the risk of hard
water after expiring capacity.
13. Adjust the values using the up ( ) and down ( ) arrows.
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7. Valve Programming Set-Up
Hardness Level
(ppm CaCO3)
Volume of Resin (Litres)
25 50 75 100 150 250 300
100 12.5 25.0 37.5 50.0 75.0 125.0 175.0
120 10.4 20.8 31.3 41.7 62.5 104.2 145.8
140 8.9 17.9 26.8 35.7 53.6 89.3 125.0
160 7.8 15.6 23.4 31.3 46.9 78.1 109.4
180 6.9 13.9 20.8 27.8 41.7 69.4 97.2
200 6.3 12.5 18.8 25.0 37.5 62.5 87.5
220 5.7 11.4 17.0 22.7 34.1 56.8 79.5
240 5.2 10.4 15.6 20.8 31.3 52.1 72.9
260 4.8 9.6 14.4 19.2 28.8 48.1 67.3
280 4.5 8.9 13.4 17.9 26.8 44.6 62.5
300 4.2 8.3 12.5 16.7 25.0 41.7 58.3
320 3.9 7.8 11.7 15.6 23.4 39.1 54.7
340 3.7 7.4 11.0 14.7 22.1 36.8 51.5
360 3.5 6.9 10.4 13.9 20.8 34.7 48.6
380 3.3 6.6 9.9 13.2 19.7 32.9 46.1
400 3.1 6.3 9.4 12.5 18.8 31.3 43.8
420 3.0 6.0 8.9 11.9 17.9 29.8 41.7
440 2.8 5.7 8.5 11.4 17.0 28.4 39.8
460 2.7 5.4 8.2 10.9 16.3 27.2 38.0
480 2.6 5.2 7.8 10.4 15.6 26.0 36.5
500 2.5 5.0 7.5 10.0 15.0 25.0 35.0
7.2 Capacity Calculation Table
The values in the table below show the volume of soft water produced between regenerations (m³).
7.3 Cycle Time Table
The values in the table below show the lenght of time in minutes per cycle.
Cycle
Volume of Resin (Litres)
25 50 75 100 150 250 300
1 6 7 8 5 5 5 5
2 26 32 50 47 35 50 55
3 4 5 5 5 5 5 5
4 6 11 18 8 4 10 15
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Problem Possible Cause Possible Solution
A. Controller does not work
1. Power off
2. Transformer is not plugged in
3. Defective power cord
4. Defective transformer
1. Switch on power
2. Connect to constant power source
3. Replace cord
4. Replace the transformer
B. Incorrect time of regeneration
1. Power outage causes inaccurate timing
1. Reset the timer
C. Leaking 1. Loose connections 1. Tighten joints
D. Noisy 1. Air pressure in the system 1. Re-backwash the system to vent air
E. Milk-white water 1. Air exists in the system 1. Turn on the tap to vent air
F. Unsatised water hardness
1. Poor raw water quality
2. Time of regeneration is too long
3. Resin disabled
1. Contact your supplier for assistance
2. Reset time of regeneration
3. Re-regeneration or use new resin
G. Softener fails to use salt
1. Water pressure is too low
2. Brine line blocked
3. Injector is blocked
4. Internal control leak
1. Line pressure must be at least 20 psi
2. Clean brine line
3. Clean or replace injector & screen
4. Check piston, seals and spacers
H. Brine container overow 1. Rell time too long 1. Contact your supplier for assistance
I. Water hardness remains
1. Fail to regenerate automatically
2. Brine concentration is poor
3. Injector is plugged
1. Check power of controller
2. Keep brine tank full of salt
3. Disassemble the injector and clear it by washing with water
K. Untreated water leakage during service
1. Improper regeneration
2. Leaking of bypass valve
3. O-ring around riser tube damaged
4. Incorrect regeneration cycle setting
1. Repeat regeneration making certain that the correct salt dosage is set
2. & 3. Replace O-ring
4. Reset regeneration cycle
8. Troubleshooting
8.1. PRO System
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8. Troubleshooting
8.2. PRO Valve
Problem Possible Cause Possible Solution
A. The system will not regenerate
1. Used or defective batteries
2. Disrupted electric supply
3. Damaged meter cable
4. Water meter turbine blocked
5. Defective drive motor
6. Defective electronic board
1. Replace old batteries
2. Recover the power supply
3. Verify the connection & inspect cable
4. Clean or replace the turbine
5. Replace the drive motor
6. Replace the electronic board
B. There is hard water coming
from the outlet
1. No salt in the brine tank
2. System in bypass position
3. Internal leak in valve
4. Dirty breech
5. Low brine tank rell
6. See symptoms in “A”
1. Rell the brine tank
2. Return the system to service position
3. Change the internal seals
4. Clean the breech
5. Change the two breech seals
6. See resolution in “A”
C. Decrease in pressure and ow
1. Iron build up in the water supply
2. Iron build up in the system
3. Levels of iron too high in the feed water
1. Clean or replace the supply line to the system
2. Clean the valve and the resin bed.
3. Increase backwash time to prevent
fouling. Specically install an addi­tional lter to remove iron.
D. High levels of brine present in
the brine tank
1. Clogged drain line
2. Defective cycle time
1. Check and clean the drain line
2. Adjust the cycle times
E. The outlet water tastes “salty”
1. Clogged injectors
2. Clogged drain line
3. Clogged brine valve
4. Defective cycle time
5. Damaged drain ow control
1. Clean the injectors
2. Check the drain line and ow control
3. Clean or replace the piston assembly
4. Adjust the cycle time
5. Change the ow control
F. There is a constant leak during
normal operation
1. Defective seal
2. Defective piston
3. Control valve blocked in regeneration
4. Defective power head
1. Change the seals
2. Change the piston
3. Change the piston and the seals and spacers
4. Change the power head
G. Valve regenerates continuously
1. Defective power head 1. Change the power head
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9. Cautions
1. Without reading and understanding the contents of this user manual, DO NOT perform any operations on the control valve.
2. Strictly prohibit a leaning position when shipping, installing and using this product as this could cause damage.
3. During the regeneration, water from the tap will NOT be softened. It is NOT recommended to use water during regeneration; otherwise a negative effect on the regeneration result will occur.
4. Initiate a regeneration cycle when the softener has been inactive for a long period of time and then turn on the tap for several minutes before resuming normal use.
5. Do not disconnect power during service to prevent timer distribution.
6. If water usage or hardness of raw water dramatically increases (compared to the normal usage), then the frequency of regeneration should increase.
7. Hot water could cause severe damage to the softener system, for water boiler and water heaters users, ensure the total-run of the piping between the softener and the boiler is not less than 3 metres. It is recommended to install
a check valve between the lter and the boiler if unable to meet the required piping length.
8. The input water pressure must be between 2-8 bar.
9. No chemicals should be present at the inlet and outlet connecting sectors.
10. Besides the system, spare part connection materials are not included in the scope of the manufacturer’s warranty.
11. The required environmental temperature for a softener is 1-42°C. Outside these parameters may cause the softener to malfunction.
12. Do not apply pressure to the softener.
13. Indoor installation is preferred. Avoid exposure to direct sunlight, radiation from other heating sources and avoid extreme weather conditions including rain and snow.
14. Use salt granules or tablets designed for softeners.
15. No tools should be used for connecting the plastic parts as over tightening or excessive force could result in damage.
16. If necessary use food grade silica sealant for lubricating rubber O-rings.
17. Only qualied personnel should adjust or remove the adaptor locking clips on the reverse of the valve, as this can tamper
with the valve settings. Should this be required pressure must rstly be discharged from inside the water softener.
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10. Technical Information
Model (litres of resin)
25 50 75 100 150 250 350
Maximum Operating Temperature (ºC)
42
Minimum Operating Temperature (ºC)
2
Maximum Operating Pressure (bar)
8
Minimum Operating Pressure (bar)
2
Max Flow Rate (m3/hr)
4.5 4.5 4.5 7 7 7 12
Optimal Flow Rate (m3/hr)
1 2 3 4 5.5 7 9
Inlet / Outlet (")
¾ BSP ¾ BSP ¾ BSP 1¼ BSP 1¼ BSP 1¼ BSP 1½ BSP
Valve
512 512 512 716 721 721 1236
Drain (")
½ hose fit ½ hose fit ½ hose fit ½ hose fit ¾ BSP ¾ BSP 1 BSP
Brine Line (")
push fit push fit push fit push fit
½ push fit ½ push fit ½ push fit
Power Requirements (V)
240V or
3V Battery
240V or
3V Battery
240V or
3V Battery
240V 240V 240V 240V
Resin Volume (l)
25 50 75 100 150 250 350
Salt Consumption Per Regeneration (kg)
3 6 9 12 18 30 42
Pressure Tank Thread (")
4 4
Vessel Size
09x35 10x54 13x54 14x65 16x65 21x62 24x72
Brine Tank Volume (l)
70 100 140 140 350 500 500
Brine Tank Dimensions (mm)
332 x 332
x 880
382 x 382
x 880
582 x 362
x 904
582 x 362
x 904
ø 740 x
1275
ø 840 x
1335
ø 840 x
1335
Total Height (mm)
1017 1500 1517 1943 1975 1990 2187
Total Weight (kg)
38 67 97 127 191 316 425
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