Sparkmaker SLA 3D User Manual

Copyright © 2018 WOW Innovation(ShenZhen) Teth Co.Ltd Copyright
Operating Guide
Please read this entire guide before beginning
Always with the basic defensive measures when using the printer to reduce the risk of injury such as fire and electric shock, including the following measures
•Read all instructions before using the printer.
•Do not submerge or expose printer components to water or cleaning solutions.
•To prevent electric shock,do not put the device,power adapter,or plug into water or other liquids.
Important safety notice
•Do not place or store the unit where it can be easily dropped or easily pulled into the tub or basin.
•The printer shouldn't be used outdoors,for indoor use only.
•When removing the plug from the electrical outlet,do not pull on the power adapter.
•When pulling out the plug,grasp the plug,not the power cord.
•Do not use non-vendor original accessories or accessories,they may cause re,electric shoc,injury.
•Do not operate the device if the device power adapter or plug fails or is damaged.
•Do not directly touch liquid resin and the printed model of residual liquid resin on surface. Some people may be allergic to the resin and have different degrees of allergic reactions. At this time,wash with soapy water and seek medical advice promptly.
This SLA 3D printer,its photosensitive resin material,printed resin model and packaging materials are
not toys. Please keep away from children and pets to avoid suffocation,re,serious allergies,etc. caused by ingestion.
•Do not use this product for any other purpose.This product is only suitable for SLA 3D printing,and all equipment parts are only used for UV light curing 3D printing. This device may not be used to create
models that violate local laws and any illegal modications. Unintended use of this product may result in
violation of local laws.
Precautions for using the printer
•Do not eat the resin used for printing and the printed model.
•Keep the resin out of reach of children and pets.
•Shake the resin evenly before use.
•The resin should be stored in a cool,backlit place.
•When the resin is accidentally splashed on the eyes or skin,it should be washed with soapy water in time. If you feel unwell,please consult a doctor promptly.
•The printer should be placed in a place where there is no direct sunlight.
•The UV cover should be covered when printing.
•Avoid looking directly at the UV lamp,and if need please wear goggles.
•Do not spill resin on the working panel.
•Children under the age of 18 should be operated under the supervision of an adult.
•Use printers in strict compliance with local laws and regulations.
•Do not disassemble the printer while it is powered on to avoid danger,and disassembling the printer without permission will void the warranty.
Please keep your instruction manual in a safe place
Important safety notice
2
3
©This is a desktop-grade SLA light-cured 3D printer that delivers high-quality,SLA 3D printer experience when the power supply is working properly and components are not damaged.
©Read the entire user manual and become familiar with the features of the product before proceeding. Failure to operate this product properly may result in serious injury to yourself or others,or damage to the
Disclaimer and warning
product or property damage. This product is a little complex and requires a period of familiarity before it can be used safely and requires some expertise to operate. Without a strong sense of safety,improper practices can result in product damage and property damage,and can even cause serious harm to others. This product is not suitable for children. Do not use parts that are not provided or recommended by
WOW
and must be installed and used in strict accordance with wow guidelines. This guidance document
,
contains instructions for safety, operation,and maintenance. Be sure to visit the (
https://www.sparkmaker3d.com/
) to download the user manual and read all instructions and warnings
SparkMaker
in the documentation before use.
website
©Please read this document carefully before using the product to understand your legal rights,responsibilities and safety instructions; otherwise it may cause property damage,safety accidents and personal safety hazards. By using this product,you are deemed to have understood,endorsed and accepted all the terms and contents of this document. The user is committed to being responsible for his or her actions and all consequences arising therefrom. The user undertakes to use the product only for legitimate purposes and agrees to all terms and content of this document and any relevant policies or guidelines that may be customized by WOW Innovations (Shenzhen) Technology Co., Ltd.
©WOW Innovation (Shenzhen) Technology Co., Ltd. reserves the right to update this Disclaimer and Warning. WOW Innovation (Shenzhen) Technology Co., Ltd. does not assume any loss caused by the user not using the product in this User Manual. In compliance with laws and regulations,WOW Innovation (Shenzhen) Technology Co., Ltd. has the nal right to interpret this document. WOW Innovation (Shenzhen) Technology Co., Ltd. reserves the right to update,change or terminate these Terms without prior notice.
Disclaimer and warning
4
5
8
Component
End printing
36
Cotton
10
11
12
13
15
17
18
23
24
25
27
31
Check after unpacking
Product working principle
Specifications of SparkMaker
Specifications of SparkMaker FHD
Resin
Color paste
Important definition
Check before printing
Quick start guide
Power connection
Leveling the printing platform
Start printing
Adjustment of the printer
Recycling of resin & Tank cleaning
Replace the FEP lm
Replace the LCD screen
Replace the light board
Adjustment of the Z axis
Filtration residue
Add support
FAQ
Basic operational concept
Terms & Conditions
Customer service
43
44
49
55
68
78
88
91
100
110
113
114
Cotton
6
7
Component
Component
Small hex wrench
Big hex wrench
Operation guide
Please take the time to familiarize yourself with the items in the package. You should receive the illustrated component.
To make your products safer to use,WOW provides users with detailed operating instructions.
Users are advised to check the documentation and components according to the
component list. If you nd any missing or item is not perfect,please contact WOW or
the merchant who sold the product. Please read this document carefully,watch the instructional video,use the quick start guide to understand the use method,before printing.
The user manual must be read carefully. Please be sure that you are familiar with the functions of the various components of this product before using this product.
And learn the basics about 3D printing. If you have any questions about using this product,please contact a WOW or WOW authorized dealer.
Component
SparkMaker3D printer
Power adapter
8
Power cable
9
Check after unpacking
Open the package to confirm that the components are integrity, then check the printer's functions to ensure that it works properly.
Test power function:
Check after unpacking
10
the indicator of the knob is working properly ,and the indicator of the knob will display the Light blue
lightlight if it working properly .
Test knob function and Z-axis motion:
printing platform move up and down,and whether the knob rotates smoothly.
Test photoelectric switch:
to control the lifting cantilever to descend until the trigger piece on the lifting cantilever is inserted into
the photoelectric switch groove to trigger it to conrm whether the lifting cantilever stops.
Test print function:
SparkMaker
website www.sparkmaker3d.comand save it to the SD card. Insert the SD card with the print le into the printer card slot and the indicator of the knob will become the green breathing light,then press the knob to start printing. At this time,the indicator light changes from green to red and flashes,the lifting cantilever will drop to the position of the trigger photoelectric switch,then the light board will,emit ultraviolet light,the fan will start to work,the screen will display the bottom layer pattern,and wait for a bottom exposure time. After that,the light board is extinguished,the lifting cantilever will rise a certain distance,and then decline again,then the light board emit ultraviolet light,and the screen displays the next pattern... Continue this process until the end of printing.
Test tank:
holes. Pour some water into the tank to check if it will leak.
Connect the power supply. After the printer is powered on,confirm that if
Rotate the knob to confirm whether it can control the
Remove the printing platform and continue to rotate the knob clockwise
Remove the printing platform,download the print file
versionor
Check if the FEP membrane at the bottom of the tank has obvious scratches or broken
"print.fhd"
SparkMaker FHD
for
versionfrom
"print.wow"
SparkMaker
for
official
Product working principle
SparkMaker SLA 3D printer
Designing a 3D solid model through 3D software,slice the model with generated data will be used to accurately control the switch of the light board and the movement of the lifting platform through the main board. The light beam emitted by the light board passes through the controllable liquid crystal screen and is irradiated onto the surface of the liquid photosensitive resin according to the designed path. Curing a layer of resin in a
specic area of the surface. When this layer is processed,a section of the model is generated.
The lifting platform is raised by a certain distance,the solid layer is covered with another layer of liquid resin,and then the second layer is scanned,and the second solidified layer is firmly bonded to the previous solidified layer,so that the layers are superposed to form a three­dimensional model. After the model is taken out of the resin,clean the resin on the surface of the model with alcohol,and the nal curing,and then polished,painted or colored to get the desired product.
SparkStudio
the
,
Product working principle
11
Specification of the
Specification of the
XY-axis direction accuracy
Specication of the SparkMaker
SparkMaker
Z-axis direction accuracy
Single layer printing time
Molding size
Print material
Printing method
Print le format
Printer control
Curing ultraviolet light
Operating software
Stepper motor drive
Physical dimension
Total weight
98mm*55mm*125mm
100μm
25-100μm
Photosensitive resin
8-15 S
SD card offline printing
*.wow
Knob
400-410nm 24W UV LED
SparkStudio
128 microsteps
Φ
170mm*284mm
2.2KG
XY-axis direction accuracy
Z-axis direction accuracy
Single layer printing time
Molding size
Print material
Printing method
Print le format
Printer control
Curing ultraviolet light
Operating software
Stepper motor drive
Physical dimension
Total weight
110mm*61.8mm*125mm
100μm
25-100μm
Photosensitive resin
3-12 S
SD card offline printing
*.fhd
Knob&APP
400-405nm 84W UV LED
SparkStudio
128 microsteps
Φ
170mm*288mm
2.2KG
SparkMaker FHD
Specication of the SparkMaker FHD
12
Input power
DC 24V 2A 48W
Input power
DC 24V 4A 96W
13
Type Feature Color Hardness Elongation Description
LCD-T Tough Clear 60D 115% ABS Alike
LCD-W
Specication of the SparkMaker
Water
Washable
Clear 60A 150%
Water
Washable
Resin
LCD-C Casting Clear 80A 24% Casting
Platform handle
Cover
LCD-E Elastic Clear 26A 300% Rubber Alike
LCD-N Nylon Alike Black 75D 115% Nylon Alike
Resin
LCD-H High HDT Clear 90D 3% >300℃HDT
LCD-G Super Clear Clear 70D 5% Super Clear
Resin tank
Printing platform
LCD-Q easy dyeing light yellow 80D 5% colorful paste
LCD-MG Rigid&Tough gray 80D 5% Rigid&Tough
Card slot
LCD-BG
LCD-BW White
Hard
Gray
75D 3% Rigid
LCD-BF Flesh
14
Knob
15
Resin
16
Precautions for resin use:
Theoretically,resins with a curing band of
other third-party resins are used,the printed parameters must be adjusted by yourself.
SparkMaker
bottom
need to be adjusted by users.
❸ ❹
increased appropriately after adding the color paste.
precipitating.
printing parameters change greatly
resin on such plastics.
printer.
❾ ❿
photosensitive resins should be used.
different degrees of deformation during printing.
and the curing band is on
,
Damage to parts caused by the use of third-party resins will invalidate the warranty. The color paste addition ratio should be less than
The resin after adding the color paste should be evenly mixed to prevent the color paste from
Do not mix a variety of different types of resins,and it will cause the resin properties and
The photosensitive resin will react with some plastics such as
Use of third-party color paste or other dyes may result in printing failure or damage to the
Should choose the right resin according to different needs.
For models with small features and high precision requirements,deep color and high hardness
If photosensitive resin with low hardness,high toughness and softness,which may have
s resin can also be used on other
'
355-420nm
,
making it difcult to print.
400-410 nm
SLA 3D printer use PTFE lm or FEP lm as tank
SLA 3D printer,but the actual printing parameters
1%
can be used in
and the resin exposure time should be
,
ABS,P
SparkMaker
C,etc. Do not drop the
but if
,
Color principle
CMYK is the four-color printing mode used for color printing.
Based on the principle of trichromatic mixing,with black ink,a total of four colors are
mixed and superimposed to form a "full-color printing".
The four standard colors are
C=Cyan M=Magenta Y=Yellow K=key Here K refers to the Key,it can also represent Black,because printing is more often used in black. In addition,we also added a white color paste.
C+M=Purple
M+Y=Orange
C+Y=Green
,
Method of operation
Pour the resin into a cup rst
paste to the cup,stir evenly,nally pour the resin of the mixed color paste into the trough and print.
Notice:
Adding a white color paste will make the color soft.
Adding black paste will make the color dignied.
Users can adjust different doses and ratios to call up richer colors. The color paste addition ratio should be less than should be appropriately increased after adding the color paste. The resin after adding the color paste should be stirred evenly to prevent the color paste from being precipitated.
1%
then add a drop of color
and the resin exposure time
,
Color paste
Color paste
17
Important Definition
Cover:
Notice:
❶ ❷
Tank:
Important Definition
FEP film:
cure resin.
Notice:
❶ ❷ ❸
damage to the LCD screen.
❹ ❺
overow damage to the LCD screen.
Printing platform: Plate:
Notice:
❶ ❷ ❸ ❹
Platform handle:
18
Notice:
Protective cover to prevent external light and dust from affecting the resin in the tank.
Do not drop the resin on the cover. If it is accidentally dropped on it please clean it in time. Do not put heavy objects on the cover to avoid crushing the cover.
The container for storing resin during printing.
Located at the bottom of the tank for release demolding during printing,UV light can pass through it to
The FEP lm at the bottom of the tank is easily damaged. Do not scratch it with a sharp object.
After removing the tank,use a paper towel pad on the bottom of the tank to avoid damage to the FEP lm. Please clean the resin that has accidentally dropped on the outer wall of the tank and the screw hole to avoid
When installing the tank,please make sure that the FEP lm is close to the LCD screen to avoid affecting print.
Less than
Aluminum alloy plate for sticking the model on the printing platform.
Make sure the print platform is fully inserted under the platform handle. Make sure the print platform is correctly leveled before printing to avoid damage to the LCD screen. When leveling,please cross lock four screws while pressing down the aluminum plate. Do not scratch too deep under the aluminum plate,but slight scratches do not affect printing.
240ml
resin should be poured into the tank. Do not pour in too much resin,it will result in resin
Parts for leveling and xing aluminum plate.
Fix the platform on the Z axis to prevent it from moving.
Tighten the platform handle before printing to prevent it from sliding during printing.
Please clean the resin residue on the handle of the platform in time.
Knob: Knob operation and indicator light:
1.
Control motor:
platform descends; when it rotates counterclockwise,the platform rises.
2.
Printing:
indicator light turns into red and ashing,and the printer enters the printing state.
3.
Stop:
terminate printing.
4.
Pause:
platform will lift
5.
Continue:
descend and continue printing,and the indicator light will turn red and ashing.
If there is no print le in the SD card or the SD card is not recognized,after pressing the knob,it will change from
6.
green to red and quickly turn to green again.
Notice:
Do not drop the resin on the knob.If it drops accidentally,please clean it in time.
Do not over-tighten the two screws above the knob.
SD card:
In printing mode,long press the knob,the indicator will turn blue and eventually turn green,which is to
In printing mode,press the knob and the indicator will turn blue.After the current print layer is cured,the print
The carrier for storing print les.
SD card sort:
Notice:
When inserting,the metal contact point of the SD card is facing up,please do not insert the opposite.
Multiple of print les can be stored in the SD card,but when you use the knob to control the printer to print,the
printer can only recognize the print file named
SparkMaker FHD
file to be printed as you want to change the print file,you can directly modify the file name. If you use APP to control printing,on the APP,you can directly select the file you want to print .
In the uninsert SD card state,the indicator light is light blue.When the knob rotates clockwise,the
Insert the SD card,the indicator light will become green breathing light,press the knob to start printing,the
and the printer will pause printing.
30mm
After the printing platform lifted by
Used to read SD card data.
versionand print it. Users can name the files that do not print as other names,and name the
for
"print.wow"
SparkMaker
(
and pause printing,press the knob,the printing platform will
30mm
"print.wow"
version)or
for
SparkMaker
"print.fhd"
for
versionor
SparkMaker FHD
"print.fhd"
for
version
if
,
Important Definition
19
Please use
Adapter: DC socket:
adapter.
Notice:
Do not use a non-original power adapter to avoid danger.
Please plug in the print DC socket before powering on the adapter. Do not plug in the DC socket after the
adapter is powered.
Important Definition
Light board:
Notice:
Do not look directly at the UV light emitting from the light board. Wear goggles if do it.
Please ensure that the fan works normally when the light board is working to avoid damage to the
machine caused by excessive temperature.
Used to convert
Shading tape: LCD screen:
resin.
Notice:
The LCD screen is extremely fragile,please be careful.
If the tank leaks out and causes the resin to ow out and cured on the LCD screen,please carefully remove the
cured resin residue before the next printing.
Make sure that there are no resin residues on the LCD screen to block UV light.
If the print failed,please clean the residual resin in the tank and aluminum plate in time to avoid crushing the
LCD screen when printing next time.
Make sure the printing platform is properly leveled when printing,so as to avoid damage to the LCD screen.
Please ensure that the FEP lm is close to the LCD screen to avoid affecting the print quality.
Make sure that the black tape completely block the unrequired UV light around the LCD screen.
20
Screw motor:
SDHC (Secure Digital High Capacity)
110V-240V AC to 24V DC
Located at the right rear of the printer,is the power socket to connect the printer and the
Provide UV light to cure the liquid resin in the tank.
Used to block the unrequired UV light around the LCD screen.
Used to display the section pattern of the printed model and cooperate with the UV light to cure the
Used to drive the lifting cantilever move up and down
with a maximum capacity lower than
to provide power to the printer.
.
32GB
.
Copper nut: Guide rail: lifting cantilever:
Notice:
Do not block the rotation of the screw motor.
Do not over-tighten the mounting screws of the copper nut.
Do not drop resin and other debris on the guide rail and the screw that interfere with its work.
Please add grease to the screw,copper nut and guide rail in time to avoid excessive abrasion.
Do not drop the resin on the bafe. If it is accidentally dropped,please clean it in time.
Photosensitive resin:
Notice:
Do not touch the skin directly with the resin. Wear gloves when handling. If skin contact occurs,wash
it with soapy water. If you feel unwell,please consult a doctor.
The resin remaining after printing,if it would not be used for a long time,please keep it in cool and dark place.
Shake the resin evenly before use.
Do not eat the printed model and the resin used for printing.
Keep the resin out of reach of children and pets.
Do not drop the resin on any parts other than the tank and aluminum plate.If it is dropped,please clean it in
time.
Use of third-party color paste or other dyes may result in printing failure or damage to the printer.
Working panel: Hexagonal wrench: Trigger piece: Photoelectric switch:
Notice:
Do not block the photoelectric switch,otherwise the photoelectric switch will not be triggered.
For working with screw motors.
For linear motion guidance.
Motor and guide rail control its up and down during printing.
Liquid light curing resin for printer use.
Panel for mounting components such as LCD screens and tank.
Big hex wrench and small hex wrench for hex screws.
Used to trigger photoelectric switch.
Used to determine if the platform has reached the lowest point.
Important Definition
21
When leveling,please ensure that the trigger piece is inserted into the photoelectric switch groove.
Do not drop the resin on the working panel and photoelectric switch.
Cooling the control system and the light board.
Fan:
Notice:
Make sure that the cooling fan is working properly and avoid system failure due to excessive temperature.
Please make sure not to block the air outlet and air inlet.
LCD screen FPC cable:
Important Definition
Alcohol:
Note:
Please use alcohol with a concentration higher than
1.
Do not soak the model in alcohol for too long.
2.
Please use alcohol carefully to avoid safety risks.
3.
A cleaning agent used to clean printed models.
UV curing lamp:
Note:
Please use a curing lamp with a band of
1.
When curing the model with curing lamp,the model can be placed in glycerin to prevent the deformation of the
2.
model due to temperature and other factors in the curing process.
Too long post-curing time will lead to shrinkage and yellowing of the model,and too short post-curing time will
3.
lead to the incomplete curing model of the model is soft.
22
Connecting the mainboard to the LCD screen.
.
95%
used to solidify the newly printed model so that it is completely solidied.
395-420nm
and a power of more than
10W
.
Check before printing
Keep the power connection stable.
Knob rotates smoothly and presses smoothly.
Z-axis movement is smooth and unobstructed.
There is no resin residue on the aluminum plate of the printing platform.
The handle on the print platform has been tightened.
The print platform has been correctly leveled.
The tank is installed correctly,and the FEP lm at the bottom of the tank is close to the LCD screen.
No resin residue in the tank and on the FEP lm.
No residual resin on the outer wall of the tank,the bottom of the tank,the LCD screen and the working
panel.
The resin poured into the tank is less than
240ml
the printing process.
Printed model files have no fault and are not damaged.
Ensure the model's the position of the long-span cantileve,the lowest point of the layer and the position
that needs to be strengthened,add with the right size of support and the right amount of support,and the right bottom valve.
The slice parameters such as the layer thickness,exposure time,and lifting speed of the print file are set
correctly.
The slice file is completely saved in the SD card,the bottom surface of the model is completely attached
to the lowest point of the printer,and there is no fault on the print model file
If you use the knob to control the printer to print,you need to name the print file as
SparkMaker
The SD card is a
FAT32
.
When the card slot is inserted,the SD card metal contact point is inserted face up into the machine card
version)or
"print.fhd"
C10 high-speed
The SD card is completely unlocked by hardware. The metal contacts are intact and free of stains.
SparkMaker FHD
for
card with a capacity lower than
slot and is in fully contact with it.
. If the model is large,the resin can be added during
for
version
"print.wow"
and save it to the SD card.
,
32GB
.
The file system format is
Check before printing
23
Quick start guide
Power cord connection
Plug the power cord socket into the adapter interface first,and plug the power cord into the socket.
Plug the adapter plug into the DC input on the back of the printer,then press the switch on the cable to start the printer.
Socket
Power cord
DC input
Adapter
Switch
Power cord socket
Power cord connection
25
Use the big hex wrench to loosen the four screws on both sides of the platform counterclockwise so that the aluminum plate can move up and down freely.
Big hex wrench
Handle
Leveling the printing platform
Leveling the printing platform
Notice:
Do not unscrew the screw completely.
Make sure the handle is fully tightened.
Please ensure that there are no residual resin
or obstacle on the aluminum plate and the tank to affect the leveling.
Make sure the tank is installed correctly.
Big hex wrench
Aluminum plate
27
Use two fingers to press down on each side of the aluminum plate,and press it close to the FEP film,meanwhile use the big hex wrench to tighten the four screws clockwise to fix the aluminum plate.
Leveling the printing platform
Trigger piece
Photoelectric switch
Rotate the knob clockwise to lower the platform to the lowest point of the tank,that the platform can no longer move down meanwhile trigger piece trigger the photoelectric switch.
Notice:
When the photoelectric switch is triggered,the trigger piece should be inserted into the middle notch.
28
Big hex wrench
Notice:
Please stagger tighten the four screws to make the aluminum plate and the FEP film close enough,so as to prevent the aluminum plate from lifting up on one side and causing the leveling to fail.
Aluminum plate
Leveling the printing platform
Big hex wrench
Hand
29
Start printing
Insert the SD card into the computer,open the software,import the *.stl file of the model into the
SparkStudio
SparkStudio
software,adjust the appropriate angle,add the appropriate support,set the correct print parameters,save the slice file *.wow(for version)or *.fhd (for
SparkMaker FHD
version)in the SD card after
SparkMaker
slicing,and then remove the SD card from PC.
Notice:
See below for methods and rules for
adding supports and for setting print parameters.
If you use the knob to control the
printer to print,the print file must be named as version)or
FHD
version)
"print.wow"
"print.fhd"
SparkMaker
(for
SparkMaker
(for
Start printing
Computer
SD card
31
Start printing
32
Card slot
SD card
Insert the SD card into the card slot under the printer.
Notice:
When inserting,the metal contact point of the SD card is facing up,please do not insert the opposite to avoid damage to the card slot.
Open resin bottle and pour the appropriate resin (less than 240ml) into the tank according to the size of the model.
Notice:
Please do not pour in excess
resin to prevent resin from overflowing,resulting in damage to the LCD screen.
Please do not drop the resin on
the screw hole of the tank,the outer wall of the tank and the working panel,resulting in damage to the LCD screen. If it accidentally flows in,please clean it in time.
Resin remaining in the resin
Resin
Resin bottle
bottle,should be sealed in a dark shade away from children and pets.
If not used for a long time,please
pour the resin into the storage container. Do not place the resin in the tank for more than two weeks.
Please ensure that there are no
residual resin or obstacle on the aluminum plate and the tank to avoid damage to the LCD screen.
Start printing
33
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