Southbend X Series Installation & User Manual

Page 1
FOR FUTURE REFERENCE Please complete this informa­tion and retain this manual for the life of the equipment.
MODEL #_______________ SERIAL # _______________ DATE PURCHASED _________
INSTALLATION USER'S GUIDE
SERVICE
PARTS
IMPORTANT
GAS CONVECTION OVEN
MODEL: SERIES "X" CONVECTION OVENS
These instructions should be read thoroughly before attempting installation. Installation and Start Up should be performed by a qualified service technician. The Manufacturer, Southbend Co. (1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend Co., 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
GAS CONVECTION OVENS
MARATHONER and SERIES A
(Manual Section OV)
Page 2
Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial cooking equipment on the market
1100
Old Honeycutt Road
today.
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to some of the toughest standards in the industry — those of Southbend Co. Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble free operation from your Southbend equipment. To get the best results, it's important that you read this manual carefully.
TABLE OF CONTENTS:
SECTION ONE - INSTALLATION
Specifications ......................................................................................................................................……………. 1
Installation .........................................................................................................................................…………….. 2
SECTION TWO - USER'S GUIDE
Warranty.............................................................................................................................................…………….. 1
Operation ............................................................................................................................................……………. 2
Cooking Hints......................................................................................................................................……………. 11
Maintenance .......................................................................................................................................…………….. 15
SECTION THREE – SERVICE
Adjustments ........................................................................................................................................……………. 1
Service ................................................................................................................................................……………. 3
Troubleshooting ..................................................................................................................................……………. 4
Schematic Drawings..............................................................................................................................…………... 7
SECTION FOUR – PARTS
Parts List .............................................................................................................................................……………. 2
NAME PLATE
This manual applies to Model Series "X" Convection Ovens. You can determine your oven by inspecting the serial plate located on the front left-hand corner of the body top. Letters in the model number are described below:
A — Rear combustion air opening. E — Intermittent ignition system. H — Cook & hold feature in one section
RT — Cook feature in one section. HH — Cook & hold feature in two sections. RTRT — Cook feature in two sections. S — Shallow oven.
CAUTION: POST IN PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE
EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION SHALL BE OBTAINED FROM LOCAL GAS SUPPLIER.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES. IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN EQUIPMENT AT THE
MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
A MIDDLEBY
COMPANY
Fuquay-Varina, NC 27526 (919) 552-9161 FAX (919) 552-9798 (800) 348-2558
Page 3
GAS CONVECTION OVEN
USER'S GUIDE
LIMITED WARRANTY
Southbend warrants that the equipment, as supplied by the factory to the original purchasers, is free from defects in materials and workmanship. Should any part thereof become defective as a result of normal use within the period and limits defined below, then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency. This warranty is subject to the following conditions:
If upon inspection by Southbend or its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner, has been modified, has not been properly maintained, or has been subject to misuse or misapplication, neglect, abuse, accident, damage during transit or delivery, fire, flood, riot or Act of God, then this warranty shall be void.
Specifically excluded under this warranty are claims relating to installation; examples are improper utility connections and improper utilities supply. Claims relating to normal care and maintenance are also excluded; examples are calibration of controls, and adjustments to pilots and burners.
Equipment failure caused by inadequate water quality is not covered under warranty. WATER QUALITY must not exceed the following limits: Total Dissolved Solids (TDS) - 60 PPM (Parts Per Million). Hardness - 2 Grains or 35 PPM, PH Factor
- 7.0 to 7.5. Water pressure 30 PSI minimum, 60 PSI maximum. Boiler maintenance is the responsibility of the owner and is not covered by warranty.
This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application.
Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency. Southbend cannot be responsible for charges incurred from other than Authorized Southbend Agencies.
THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN-WARRANTY SERVICE WORK. THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE.
This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend. "Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part." Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates.
In all circumstances, a maximum of one hundred miles in travel and two and one half hours (2.5) travel time shall be allowable. In all cases the closest Southbend Authorized Agency must be used.
The actual warranty time periods and exceptions are as follows: This warranty only covers product shipped into the 48 contiguous United States and Hawaii, one year labor, one year parts
effective from the date of original purchase. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland.
Exceptions to standard warranty, effective within above limitations: Glass Windows, Door Gaskets, Rubber Seals, Light Bulbs, Ceramic Bricks,
Sight Glasses, Cathodic Descalers or Anodes .......................…......……………………………………….. 90 days material and labor
Stainless Steel Fry Pot...........………………………………....…........ 4 years extended material warranty on fry pot only — no labor
Stainless Steel Open Top Burners……………………….......….…...4 years extended material warranty on burners only — no labor
Pressure Steam Boiler Shell ............……………………………. Prorated 4 years extended warranty on boiler shell only — no labor
Boiler shells which have not been properly maintained will not be covered by warranty.
In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year. Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor, six months on materials (parts) effective from the date of installation. See LIMITED WARRANTY­REPLACEMENT PARTS for conditions and limitations.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the one year limited warranty period, then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter. "THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY."
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 1
Page 4
GAS CONVECTION OVENS INSTALLATION
A
B
C
14.125"
EXTERIOR
3/4" GAS CONNECTION
ELECTRICAL
FLUE
A
Depth
B1
Opening
32.875"
MODELS:
MODELS:
Not For Scale For Dimensional
DIMENSIONS:
SPECIFICATIONS
Single Deck
Not For Scale For Dimensional Purposes Only
DIMENSIONS: * One H designates Cook & Hold option. ( ) = Millimeters
MODELS
DEEP
STD.
X-10
XE-10 XS-10
XSE-10
Width
40"
(1016)
40"
(1016)
EXTERIOR ¾” GAS CONNECTION ELECTRICAL FLUE
Depth
45"
(1143)
39"
(991)
Height
(1337)
(1397)
D E F G H 1 J K L M N O
55"
33.5”
21.5”
25"
40.875”
34.25"
55"
(851)
335"
(851)
(546)
215"
(546)
(64)
25"
(64)
(1038)
32.875" (835)
(870)
34.25" (870)
9.125" (232)
9.125"
(232)
43"
(1090)
43"
(1090)
25"
(64)
2.125" (54)
30.25"
365"
(927)
(768)
4"
(102)
4"
(102)
11"
(279)
11"
(279)
NOTE: B1 includes 2" minimum clearance between motor and wall.
Single Decks with base removed (4 bolts) can be tipped on left side, for overall width of 33 1/2", to be taken thru smaller doors. Suffix RT designates "Rack Track" option.
DEEP
STD.
MODELS
X-10
XE-10XS-10
XSE-10
Door
Opening
R
13.437" (341)
13.437" (341)
OVEN INTERIOR PAN CLEARANCE
Width Depth Height Width Depth Width Depth Height
29"
(740)
29"
(740)
28"
(710)
215"
(546)
20"
28.25"
20"
(720)
28.25" (720)
(510)
(510)
27"
(690)
21"
(530)
52"
(1320)
52"
(1320)
CRATE SIZE
47"
(1190)
47"
(1190)
455"
(1160)
455"
(1160)
64.35 cu. ft.
1.82 cu. m.
64.35 cu. ft.
1.82 cu. m.
Cubic
Volume
X-20 XE-20 XS-20 XSE-20
(359)
14.125 " (359)
Oven
Bottom
P
32"
(813)
32"
(813)
Crated Weight
730 lbs.
331.13 kg. 705 lbs.
319.79 kg.
Door
Opening
Q
17.937" (455)
17.937" (455)
Double Deck
Purposes Only
*One H designates one Cook & Hold Option; two H's designate two Cook
MODELS
DEEP
STD.
NOTE: B
X-20
XE-20
XS-20
XSE-20
1
includes 2" minimum clearance between motor and wall. 2 Gas connection can be reversed for top gas connection.
(1016)
(1016)
One RT designates one "Rack Track" option: two RTs designate two "Rack Track" options. (Rack Track option is digital.)
DEEP
STD.
MODELS
X-20
XE-20XS-20
XSE-20
Bottom
Double Deck Ovens can be shipped knocked down - in two separate crates. Specify if required - no extra charge.
UTILITY INFORMATION:
GAS — X-20, XE-20 — Total 140,000 BTU (70,000 par deck).
XS-20, XSE-20 — Total 120,000 BTU (60.000 per deck). One
3/4" male connection (tor location, see drawing above).
Required operating pressure: Natural Gas 4" W.C.: Propane Gas 10" W.C.
NATURAL PROPANE
& Hold Options. Cook & Hold option is digital and programmable.
Width
40"
(1143
40"
Oven
DOOR OPENING OVEN INTERIOR -Each PAN CLEARANCE
R
50"
(1270)
50"
(1270)
C D E F G H I J K L M N O
45"
73"
335"
(1854)
(851)
39"
73"
335"
(1854)
13.437"
13.437"
(851)
(341)
(341)
(991)
S T Width Depth Height Width Depth Width Depth Height
17537"
(442)
17937"
(442)
6"
25"
(64)
25"
(64)
28"
(710)
215"
(550)
40575" (1038)
(835)
(510)
(510)
(152)
6"
(152)
29"
(740)
29"
(740)
20"
20"
16"
(406)
16"
(406)
28.25" (720)
28.25" (720)
9.125" (232)
9.125" (232)
27"
(690)
21"
(530)
275"
(699)
275"
(699)
(1549)
(1549)
52"
(1320)
52"
(1320)
61"
2.125" (54)
2.125"
6.1"
CRATE SIZE
47"
(1190)
47"
(1190)
( ) = Millimeters
36.5" (927)
30.25"
(54)
(768)
77"
(1960)
77"
(1960)
6"
(152)
6"
(152)
Cubic
Volume
108.9 cu. ft.
3.08 cu. m.
108.9 cu. ft.
3.08 cu. m.
2.375 " (60)
2.375 " (60)
Crated Weight
1310 Ibs.
594.22 kg. 1305 Ibs.
591.94 kg.
Oven
Bottom
P
22.5" (572)
22.5" (572)
Door
Q
165"
(419)
165"
(419)
ELECTRIC — Each deck with individual supply (for location, see drawing above).
STANDARD: 120/60/1 — furnished with two 6-ft. cords w/3-prong
plug (1 per deck). Total maximum amps 12.0 (6.0 per deck).
Two speed motor standard.
GAS CONVECTION OVENS
SECTION ONE — INSTALLATION
PAGE 1
Page 5
INSTALLATION
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL OR WARRANTY WILL BE VOIDED.
THE UNIT, WHEN INSTALLED, MUST CONFORM WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1-LATEST EDITION.
THE UNIT, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED AND COMPLY WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70-LATEST EDITION.
CANADIAN INSTALLATION MUST COMPLY WITH CAN/CGA-B 149.1 NATURAL GAS INSTALLATION CODE, CODE CAN/CGA-B 149.2 PROPANE INSTALLATION CODE, AND CANADIAN ELECTRICAL CODE CSA C22.1, PARTS I AND II.
EXHAUST FANS AND CANOPIES: Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy extend 6" past appliance and be located 6'6" from the floor. Filters should be installed at an angle of 45° or more with the horizontal. This position prevents dripping grease and facilitates collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the "OFF" position.
WALL EXHAUST FAN: The exhaust fan should be installed at least 2' above the vent opening at the top of the unit.
DIRECT CONNECTION: If the unit is connected directly to an outside flue, a factory supplied A.G.A. certified down draft diverter must be installed at the flue outlet of the oven.
MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION:
SIDE - 6 INCHES
BACK-6 INCHES
FLOOR - 6 INCH LEGS
CAUTION:
A minimum clearance of two inches must be allowed behind the motor and any rear non-combustion enclosure. Care must be taken to provide adequate air circulation to prevent the motor from overheating.
CAUTION:
All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for an adequate air supply must also be provided. Do not obstruct the front or rear of the unit, as combustion air enters through this area. Be sure to inspect and clean ventilation system according to the ventilation equipment manufacturers instructions.
NOTICE: Adequate clearance must be provided in aisle and at the side and back to allow the doors to open
sufficiently to permit the removal of the racks and for serviceability. Adequate clearances for air openings into the combustion chamber must be provided.
GAS CONVECTION OVENS SECTION ONE — INSTALLATION
PAGE 2
Page 6
INSTALLATION
TO INSTALL:
1. Remove crating with care. Remove all wood blocking, packing material and accessories.
2. The legs or stand should be installed after the unit has been uncrated, near the area where it will be used.
3. Raise the unit suffic iently to allow legs to be installed with four bolts provided existing in base.
4. The legs can be adjusted to overcome an uneven floor. Use a spirit level in all directions on the middle oven rack.
5. When casters are supplied, the locking swivel type casters should be installed at the front.
6. Casters with locking brake are to be installed on front of unit.
7. Casters are provided with a zerk fitting for lubrication.
When a lift truck or other mechanical means are not available, and manual labor is involved, please consider the following suggestions.
1. Raise each comer or, if feasible, raise an entire side by "leaning" the unit.
2. For safety, "shore up" and support the raised section with an adequate blocking arrangement strong enough to support the load.
3. When long legs are being installed and the unit must be tipped beyond the stable point, lean unit against a strong wall or other
suitable structure to prevent it from "falling over."
4. When absolutely necessary and unit must be placed "completely over," lay ONLY on its LEFT side or BACK. Take care to
protect finish on left side. On back, provide means to keep load from resting on motor.
5. Bring unit to its straight position gently. NEVER DROP or allow unit to FALL. NOTE: An "open" storage rack arrangement may be incorporated on units supported by high legs. Directions and illustrations
are provided on another sheet and are also provided with these parts. Refer to diagram on Page 5, SECTION ONE ­INSTALLATION.
FOR AN APPLIANCE EQUIPPED WITH CASTERS, THE INSTALLATION SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI Z21.69-1987, CAN/CGA-6.16-M87 AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD FOR QUICK-DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.41-1978, AND ADDENDA, Z21.41a.l981, Z21.41b-1983 AND CAN1 6.9 M79. ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICK-DISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT.
IF DISCONNECTION OF THIS RESTRAINT IS NECESSARY TO MOVE THE APPLIANCE FOR CLEANING, ETC., RECONNECT IT WHEN THE APPLIANCE IS MOVED TO ITS ORIGINALLY INSTALLED POSITION.
AREA: Adequate space must be provided in the aisle and at each side to allow the doors to open sufficiently to permit the
removal of the racks. A minimum clearance of two inches must be allowed behind the motor and any rear enclosures. There should also be a six inch clearance between the body sides and body rear, and any wall or partitions which are not fire resistive.
WARNING:
WARNING:
NOTICE:
GAS CONVECTION OVENS
SECTION ONE — INSTALLATION
PAGE 3
Page 7
INSTALLATION
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL OR WARRANTY WILL BE VOIDED.
GAS CONNECTION: The A.G. A. serial plate on left top corner of the unit indicates the type of gas your unit is equipped to burn. Do Not connect to
any other gas type. A 3/4" NPT line is provided at the rear for the connection. Each unit is equipped with an internal pressure regulator which is set for 4" W.C. manifold pressure for natural gas and 10" W.C. for propane gas. Use 178" pipe tap on the burner manifold pressure for checking pressure. An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance. A steady supply pressure between 7" W. C. and 8" W.C. for natural gas, and 11" W.C. and 12" W.C. for propane gas is recommended. With all units operating simultaneously, the manifold pressure on all units should not show any appreciable drop. Fluctuations of more than 25% on natural gas, and 10% on propane gas, will create pilot problems and affect burner operating characteristics. Contact your gas company for correct supply line sizes.
Purge the supply line to clean out any dust, dirt, or other foreign matter before connecting the line to the unit. It is recommended that an individual manual shutoff valve be installed in the gas supply line to the unit. Use pipe joint compound which is suitable for use with LP gas on all threaded connections. Test pipe connections thoroughly for gas leaks. USE SOAPY WATER ONLY FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE UNIT HAS BEEN PUT IN OPERATION.
If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes or, in absence of local codes, with the National Fuel Gas Code, ANSI Z233.1-Latest Edition. Canadian installation must comply with CAN/CGA-B 149.1 Natural Gas Installation Code, Code CAN/CGA-B 149.2 Propane Installation Code.
CAUTION: THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM
THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 112 PSIG (3.45 kPa). THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (3.45 kPa).
ELECTRICAL CONNECTION:
I. 115 VAC — 60 Hz — SINGLE PHASE
A. Ovens with this electrical rating are factory supplied with a three-wire cord and a three-prong plug which fits any
standard 115V three-prong grounded receptacle. A separate 15 amp supply is needed for each oven.
THE THREE-PRONG (GROUNDING) PLUG IS SUPPLIED FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70-LATEST EDITION. CANADIAN INSTALLATION MUST COMPLY WITH CSA C22.1 CANADIAN ELECTRICAL CODE PARTS I AND II. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG. (115V UNITS ONLY.)
B. CANADIAN INSTALLATIONS ONLY: On Models XE-10, XSE-10, XE-10A, XSE-10A, X-10, and
XS-10, single ovens, a cord set is NOT furnished. The supply must be brought to and connected in the conduit box on the rear. The unit must be adequately grounded. On Models XE-20, XSE-20, XE-20A, XSE-20A, X-20 and XS-20, double oven units, the supply for both ovens is combined. One supply for both units must be brought to and connected in the conduit box on the rear. An adequate supply must be provided. Use 75°C wire for all supply lines.
II. 208/236 VAC— 60 Hz— SINGLE PHASE & THREE PHASE
Ovens with this electrical rating are factory equipped with a (2) pole terminal block. To connect supply wires remove cover from connection box at left rear of oven. Route supply wires and ground wire through hole with strain relief fitting at bottom of connection box. Insert supply wires, one each, into the two poles of the terminal block and tighten screws in terminal block. Insert ground wire into ground lug and tighten screw. Replace cover. Three-phase ovens are wired as above, using only two supply wires. The third supply wire is not connected and must be properly terminated.
III. 220 VAC— 50 Hz— SINGLE PHASE
Oven equipped with this voltage rating should be wired exactly as in (II.) above.
IV. Units with electronic ignition and the suffix "A" are not available in 208/236 VAC — 60 Hz, Single or
Three Phase, or 220 VAC — 50 Hz, Single Phase.
GAS CONVECTION OVENS SECTION ONE — INSTALLATION
PAGE 4
WARNING:
Page 8
INSTALLATION
Open Rack
INSTRUCTIONS FOR CONVECTION OVEN STAND ASSEMBLY (P/N 117-2518)
1. Remove the four legs (P/N 117-2514), and the four bullet feet (P/N 117-2510) from the carton.
2. Insert a bullet foot into each leg. Make sure that the bullet foot fits flush, all the way into the leg. NOTE: Insert the bullet feet into the end of the leg that is opposite the two pre-drilled holes.
3. Lay the oven on its left side, insert the two right legs, making sure that the pre-drilled holes in the leg align with the holes in the corner bracket.
4. Use (2) screws (P/N 114-6313) per leg, to secure leg to stand frame, tighten with screw driver only.
5. Tip the oven back just a little past upright and insert the two left legs and bolt them in place.
6. Continue with oven installation according to the installation manual.
Storage Only
A. With stand in position to install legs. note two 5/32 holes at corners of base. Attach frame hangers with (2) 1/4—20 x 1/2 bolts. Install legs.
B. Use level on middle rack; adjust leg feet. Hang side racks on hangers as illustrated.
C. Bring rack support into position so rack end enters hole as
illustrated. D & E. Fasten lowest slide of side rack to channel frame with support clips and #10 SMS as shown. Install vertical stop rod at rear as illustrated in "D."
Suggestion: Cut threads into a channel with #10 SMS before attempting installation.
1172313SS PARTS REQUIRED
For Deep Oven
Consisting of: 117-2302 Frame Hanger 117-2303SS Channel Frame 116-5670 Side Rack 109-7702 Stop Rod 6660 Side Rack Support Clip 114-6404 114-6501 3/16" Lock Washer 114-6304 #10 Sheet Metal Screw 114-6206 5/16-—18 x 1/2 Hex Head Bolt
5/16"—18 Hex Nut (6)
(2) (2) (2) (1) (4)
(6) (8) (4)
1172318SS For Shallow Oven
Consisting of: 117-2302 Frame Hanger 117-2304SS Channel Frame 116-7841 Side Rack 109-7702 Stop Rod 6660 Side Rack Support Clip 114-6404 5/16-—18 Hex Nut (6) 114-6501 1/4" Lock Washer 114-6304 #10 Sheet Metal Screw
114-6206 5/16-—18 x 1/2 Hex Head Bolt
(2) (1) (2) (1) (4)
(6) (8)
(4)
GAS CONVECTION OVENS
SECTION ONE — INSTALLATION
PAGE 5
Page 9
INSTALLATION
Open Rack
&
INSTALLATION
INSTRUCTIONS FOR CONVECTION OVEN STAND ASSEMBLY (P N 117-2518)
1. Remove the four legs (P-N 117-2514), and the four bullet feet (P/N 117-2510) I from the carton.
2. Insert a bullet foot into each leg. Make sure that the bullet foot fits flush, all the way into the leg. NOTE: Insert the bullet feet into the end of the leg that is opposite the two pre-drilled holes.
3. Lay the oven on its left side, insert the two right legs, making sure that the pre-drilled holes in the leg align with the holes in the corner bracket.
4. Use (2) screws (P/N 114-6313) per leg, to secure leg to stand frame, tighten with screw driver only.
5. Tip the oven back just a little past upright and insert the two left legs and bolt them in place.
6. Continue with oven installation according to the installation manual.
Shelf Storage
A. With stand in position to install legs, note two 5/32 holes at corners of base. Attach frame hangers with (2) 1/4-20 x 1/2 bolts. Install legs. B. Use level on middle rack: adjust leg feet. Hang side racks on hangers as illustrated.
C. Bring rack support into position so rack end enters hole as illustrated.
D. & E. Fasten lowest slide of side rack to bottom shelf with support clips
and #10 SMS as shown. Install vertical stop rod at rear as illustrated in "D." Suggestion: Cut threads into a channel with #10 SMS before attempting installation.
Consisting of: 117-2302 Frame Hanger 117-2317SS Bottom Shelf 116-5670 Side Rack 109-7702 Stop Rod 6660 Side Rack Support Clip 114-6404 5/16"—18 Hex Nut (6) 114-6501 3/16" Lock Washer 114-6304 #10 Sheet Metal Screw 114-6206 5/16"-18 x 1/2" Hex Head Bolt
1172311SS PARTS REQUIRED
For Deep Oven
(4)
(2) (1) (2) (1)
(6) (8) (4)
1172315SS For Shallow Oven
Consisting of: 117-2302 Frame Hanger 117-2316SS Bottom Shelf 116-7841 Side Rack 109-7702 Stop Rod 6660 Side Rack Support Clip 114-6404 5/16"—18 Hex Nut (6) 114-6501 3/16" Lock Washer 114-6304 #10 Sheet Metal Screw 114-6206 5/16"-18x1/2 Hex Head Bolt
(2) (1) (2) (1) (4)
(6) (8) (4)
GAS CONVECTION OVENS SECTION ONE – PAGE 6
Page 10
OPERATION
FOR STANDARD CONTROL UNITS –
Models Without "H" Suffix
CONTROL FUNCTIONS:
A. The "ON-OFF" switch (top left) controls all power in
the unit. In the "ON" position, power is made available to the lights, thermostat and motor circuitry.
B. The light switch controls the interior oven lights. It is
normally "OFF" and must be depressed continuously to operate the lights.
C. The "Cook Temperature" control regulates the oven
temperature. Setting the control to a position greater than the oven temperature energizes the heating source and illuminates the "Heat On" light. Once the set temperature is achieved, the heat source and light will go off, and then cycle as required to maintain set temperature.
D. The "Auto-Man" switch (top right) controls the fan
relative to door position.
1. In the "Auto" position, the fan and heat source are "On" when the doors are closed. Opening the doors shuts off fan and heat source.
2. In the "Man" position, the fan is on regardless of whether doors are open or closed (power switch "ON"). Opening doors shuts off heat source — fan remains on.
3. General — Fan is always on when unit is "On," unless in "Auto" position and doors are open. Fan does not cycle with heat source ("Cook" mode — Cook & Hold models). "MANUAL" position is useful for rapid cool down of oven after cooking is completed (doors open).
E. Fan "HI-LO" switch allows selection of fan speed at
user's preference.
F. The timer is a mechanical wind-up type and is only a
"Time" reminder. It has no control over the oven.
CONTROL OPERATION:
A. PREHEAT — Oven preheats to "Cook" temperature
setting.
1. Turn power to "ON."
2. Set cook temperature to desired temperature. When oven temperature is equal to the cook temperature control setting, the "Heat On" light will go out. The oven is now preheated and product may be placed in oven.
B. COOK
1. Preheat as above.
2. Load oven. The "Heat On" light will cycle on and off with the heat source.
3. Use of timer as a REMINDER is optional. Timer does not control cook length.
C. RAPID COOL DOWN
1. Temperature control at full counterclockwise.
2. Auto-Man Switch - "MAN."
3. Doors open.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 2
Page 11
OPERATION
FOR COOK & HOLD PROGRAMMABLE CONTROLS Models with "H" Suffix
CONTROL FUNCTIONS:
The operation of the "ON-OFF" and "LIGHTS" switches are the same as described in the Standard Controls section.
The following functions are unique to the Cook & Hold programmable control:
The purpose of each button or knob is as follows:
1. Temperature Adjustment Knob — used to set the desired cook or hold temperature.
2. Time Adjustment Knob — Used to set the cook time.
3. Actual Temperature Button — Used to read the oven interior
temperature.
4. Start Timer Button — Used to begin a timed cook sequence.
5. Hi/Lo Fan Speed Button — Used to select High or Low fan speed.
6. Hold Button — Used in Cook and Hold to select hold mode.
7. Continuous/Cycling Fan Button — Used to select fan, continuous or cycling with heat source.
PROGRAMMABLE CONTROL PANEL
8. Program Selector Button — Used to select programs.
9. Cancel Button — Used to cancel cooking sequence.
10. Program Mode On/Off Button — Used to enter and exit programming mode.
11. Event Selector Button — Used to step through program.
12. Temperature Display — Indicates temperature set point.
13. Time Display — Indicates cook time left in cook mode or how long product has been held in hold mode.
14. Fan Speed Indicator — Indicates High or Low Fan Speed.
15. Fan Mode Indicator — Indicates Continuous or Cycling Fan.
16. Hold Mode Indicator — Indicates when in hold mode. Flashes when hold mode will follow cook mode.
17. Program Indicator — Indicates which program is being used.
1. Temperature Adjustment Knob
2. Time Adjustment Knob
3. Actual Temperature Button
4. Start Timer Button
5. Hi/Lo Fan Speed Button
6. Hold Mode Selector Button
7. Continuous/Cycling Fan Button
8. Program Selector Buttons
9. Cancel Button
10. Program Mode On/Off Button
11. Event Selector Button
12. Temperature Display
13. Time Display
14. Fan Speed Indicator
15. Fan Mode Indicator
16. Hold Mode Indicator
17. Program Indicator
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 3
Page 12
OPERATION
The above display shows an untimed bake at
350
degrees hi
-
speed
The above display shows a timed bake of
30
minutes at
350
degrees and hi
-
fan
1.
Temperature Adjustment Knob
TO OPERATE THE CONVECTION OVEN FOLLOW THESE STEP-BY-STEP INSTRUCTIONS
PRE-HEAT/UNTIMED COOK:
1. Push power switch "on."
2. Adjust temperature knob until the temperature display indicates
desired temperature.
3. Select fan speed, shown in tan speed indicator Item 14, by pushing
Hi/Lo fan speed button.
4. Select fan mode, shown by fan mode indicator Item 15, by pushing
Continuous/Cycling fan button. The oven will operate as set up even if the cancel button is pushed.
The temperature display will flash until the oven interior temperature reaches the set point temperature. This tells you the
oven is ready to cook.
PROGRAMMABLE CONTROL PANEL
continuous fan.
TIMED COOK
1. Follow steps 1 through 4 under Pre-heat/Untimed cook.
2. Adjust time adjustment knob. Item 2, until the time display Item 13, shows the desired cooking time.
3. Load the oven and push the start timer button. Item 4.
The timer will stop when the oven doors are opened, and resume when they are closed. At the end of timed cook, the heat source will shut off and the control will beep until the cancel button. Item 9 is pushed.
that cycles with the heat source.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE PAGE 4
2. Time Adjustment Knob
3. Actual Temperature Button
4. Start Timer Button
5. Hi/Lo Fan Speed Button
6. Hold Mode Selector Button
7. Continuous/Cycling Fan Button
8. Program Selector Buttons
9. Cancel Button
10. Program Mode On/Off Button
11. Event Selector Button
12. Temperature Display
13. Time Display
14. Fan Speed Indicator
15. Fan Mode Indicator
16. Hold Mode Indicator
17. Program Indicator
Page 13
COOK & HOLD:
1.
Temperature Adjustm
ent Knob
1. Follow steps 1 and 2 of timed cook.
2. Push the hold button. Item 6, to enter hold mode.
3. Adjust temperature knob. Item 1, until temperature display, Item
12, indicates desired hold temperature.
4. Select continuous of cycling fan mode as you did for cook. Check fan mode indicator Item 14. Fan speed is always low speed in hold mode.
5. Load the oven and press the start timer button, Item 4.
During the cook cycle, the hold indicator, Item 16, will flash. When the cook timer times out, the control will beep three times and switch to hold mode.
The fan will operate continuously until the hold temperature is reached. The time display will indicate how long the product has been held.
CAUTION: CARE SHOULD BE EXERCISED IN HOLDING PRODUCTS OVER EXTENDED PERIODS OF TIME OR AT VERY LOW HOLDING TEMPERATURES, DUE TO THE POSSIBLE BACTERIA GROWTH. A COMPETENT AUTHORITY ON FOOD BACTERIA GROWTH SHOULD BE CONSULTED IF IN DOUBT REGARDING SAFE HOLDING TIMES AND TEMPERATURES.
OPERATION
PROGRAMMABLE CONTROL PANEL
The above display is what you will see during the hold mode selection. It shows a 140 degrees hold temperature with a fan that cycles with the heat source.
A cycling fan is useful in hold mode to reduce shrinkage.
RUNNING A PRE-PROGRAMMED SEQUENCE
1. Pre-heat oven according to pre-heat instructions.
2. Load oven.
3. Push desired program button. Items 8.
4. Push timer start button. Item 4, to begin cooking.
RAPID COOL DOWN
1. Open doors.
2. Push continuous/cycling fan button, Item 7.
3. The display will spell "cool."
2. Time Adjustment Knob
3. Actual Temperature Button
4. Start Timer Button
5. Hi/Lo Fan Speed Button
6. Hold Mode Selector Button
7. Continuous/Cycling Fan Button
8. Program Selector Buttons
9. Cancel Button
10. Program Mode On/Off Button
11. Event Selector Button
12. Temperature Display
13. Time Display
14. Fan Speed Indicator
15. Fan Mode Indicator
16. Hold Mode Indicator
17. Program Indicator
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 5
Page 14
OPERATION
1.
Temperature Adjustment Knob
PROGRAMMING MULTIPLE SEQUENCE COOKING
TO PRE-PROGRAM THE CONTROL FOR FUTURE USE:
1. Push the program mode on/off button. Item 10.
2. Select which program to set by pushing one of the five program
buttons. Item 8.
Programs 1 and 2 have six events; 3,4 and 5 have four events. The program will step through each event from 1 through the end.
The temperature display will flash alternately between El (Event 1) and the temperature set point. It will also flash which program you are programming, Item 17.
3. First decide whether this event is a cook or hold event. All hold events should be the last event since they will continue until the cancel button, Item 9, is pushed. In hold mode the fan only operates on low speed.
PROGRAMMABLE CONTROL PANEL
4. Adjust the temperature knob. Item 1, until the temperature display, Item 12, indicates the desired temperature.
5. Adjust the time knob, Item 2, until the time display. Item 13, indicates the desired cook time.
6. Select the fan speed with the Hi/Lo fan button. Item 5. Check the fan speed indicator. Item 14.
7. Select continuous or cycling fan with the continuous/ cycling fan button. Item 7. Check the fan mode indicator, Item 15.
8. Push the event if button, Item 11, to go to the next event.
9. Repeat steps 3 through 8 until finished. You can check a program by repeatedly pushing the event # button. Item 11, to step through the program.
10. When done, push the program mode on/off button, Item 10, to exit program mode.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 6
2. Time Adjustment Knob
3. Actual Temperature Button
4. Start Timer Button
5. Hi/Lo Fan Speed Button
6. Hold Mode Selector Button
7. Continuous/Cycling Fan Button
8. Program Selector Buttons
9. Cancel Button
10. Program Mode On/Off Button
11. Event Selector Button
12. Temperature Display
13. Time Display
14. Fan Speed Indicator
15. Fan Mode Indicator
16. Hold Mode Indicator
17. Program Indicator
Page 15
RACK TIMER CONTROL OPERATION
1.
Temperature Setpoint Display
BUTTON DESCRIPTION The purpose for each button or knob is as follows:
1. Temperature Setpoint Display — Indicates temperature setpoint. Flashes till setpoint is reached.
2. Fan Speed Indicator — Indicates fan speed is either Hi or Low speed.
3. Fan Mode Indicator — Indicates fan mode is either con­tinuous or cycles with burners or heating elements.
4. Timer Display — Displays remaining time for the rack with least remaining cook time. It will also display the rack number when the timer has timed out, to indicate which rack has finished.
OPERATION
PROGRAMMABLE CONTROL PANEL
5. Rack Indicators — Indicates which racks are being timed. The rack that is next to finish flashes.
6. Temperature Adjustment Knob — Used to set the desired cook temperature.
7. Timer Adjustment Knob — Used to set the desired cook
time.
8. Timer Selector Buttons — Used to select which timer will be used for the product to be cooked.
9. Cancel Button — Used to cancel cooking sequence or individual rack timing.
10. Fan Speed Selector Button — Used to select high or low speeds.
11. Fan Mode Selector Button — Used to select continuous or
cycling fan mode (see fan mode indicator).
12. Rack Selector Buttons — Used to select which rack the pan
will be cooked.
13. Actual Temperature Button — When pressed changes the
Temperature Setpoint Display (Item 1) to read the actual oven interior temperature.
2. Fan Speed Indicator
3. Fan Mode Indicator
4. Timer Display
5. Rack Indicators
6. Temperature Adjustment Knob
7. Timer Adjustment Knob
8. Timer Selector Buttons
9. Cancel Button
10. Fan Speed Selector Button
11. Fan Mode Selector Button
12. Rack Selector Buttons
13. Actual Temperature Button
GAS CONVECTION OVENS SECTION
TWO — USER'S GUIDE
PAGE 7
Page 16
OPERATION
GENERAL:
The Southbend rack timer convection oven is designed to monitor and time five independent cooking racks in the oven. It accomplishes this by using five independent timers that can be preset. The oven also has a sixth adjustable setting that can be set by the time setting adjustment knob.
The control maintains the interior cook temperature during the cook cycle that is simply dialed into the control during preheat of the oven. Each rack is then cooked at this temperature for the amount of time set by the user.
OVEN OPERATION The control has two rotary dials. The right rotary dial adjusts the oven temperature. Turn the dial clockwise to turn the oven on
if the temperature readout reads "000" or to increase the set point to a higher temperature. The three temperature digits located in the upper right of the display, indicate the set cooking temperature. The left rotary dial adjusts the time display.
The oven will heat when the set temperature is higher than the actual oven temperature. When the "Actual Temp" key is pressed, the actual oven interior temperature is displayed. The rack timer convection oven is capable of timing five racks or pans independently. The advantage is that small batch cooking is possible within a convection oven. You can cook one pan at a time or in large batches. Generally you will want to identify each of the rack timers with a rack within the oven. For example, you may want to use Rack #1 for the top pan, Rack if 2 for the second from the top pan and on down to Rack //5 for the bottom pan. By doing this, you will be able to place a pan in the convection oven and have it tell you when it is done cooking.
USING THE CONTROL The simplest way to begin learning the rack timer is to start pressing some buttons.
First to turn the oven on press the power switch "On." Then adjust the "Temperature Adjustment Knob" (Item 6) till the "Temperature Set point Display" (Item 1) read the desired cook temperature. As an example, let's select 325 degrees Fahrenheit or 163 degrees Celsius. Now press the "Fan Mode Selector Button" (Item 11) until the "Fan Mode Indicator" (Item 3) reads "Cont" for continuous fan. Next press the "Fan Speed Selector Button" (Item 10) until the "Fan Speed Indicator" (Item 2) reads "HiFan" for high speed fan. Your display will look like this:
If your oven is installed, the oven will heat up until the set point is reached; the "Temperature Set point Display" will then stop flashing and the control will beep. Now the oven is ready to load. After you have loaded rack number 1, adjust the "Timer Adjustment Knob" (Item 7) until the "Timer Display" (Item 4) reads the desired cook time. For our example, we will use 6 minutes. Then immediately press the "Rack Selector Button" (Item 12) of the rack that you loaded. The oven is now timing and the display will look like this:
The flashing "Rack Indicator" (Item 5) tells you that rack number is being timed and that it is the next to finish. Once the timer times out, the "Timer Display" (Item 4) will display which rack should be removed and the oven will beep until the "Cancel" (Item 9) button is pressed.
This procedure can be repeated each time preparation of a product is completed and is ready for the oven. Each rack can be loaded at any time and the control will keep track of each pan to tell you when it is ready. The remaining time for any rack may be checked by pressing the "Rack <'" button. The time display will then indicate the remaining time. You can also cook each pan for a different time, because you dial in the cook time for each load. However, the cook temperature must remain the same for each batch. This may require varying the cook temperature slightly for some products.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 8
Page 17
OPERATION
SETTING THE FIVE TIMERS
You have seen how you can dial in a different temperature for each load and how the oven times each pan independently. The oven is also provided with five timers that you can set. These are the "Timer Selector Buttons" (Item 8). These are used to quickly set the cook time after a pan is loaded. To set the time for each of these buttons, simply press the timer button while you adjust the "Timer Adjustment Knob" and then release the button. To check the timer setting, press the timer button. Each timer can be used for a different product you cook. To use these buttons, follow these steps:
1. Turn the oven on by pressing the "ON" switch.
2. Adjust the cook temperature dial to preheat the oven. The "Temperature Set point Displa y" will stop flashing when the oven is preheated, and the oven will beep.
3. Load the oven with one to five pans.
4. Press the desired timer button.
5. Press the corresponding Rack If button.
6. Repeat items 4 and 5 until all the pans are being timed.
7. When the timer times out, press the cancel button and remove pan. This rack is now available for another pan.
GAS CONTROL INSTRUCTIONS - STANDING PILOT (Non-Electronic Ignition) A. LIGHTING
1. Turn power switch off.
2. Remove lower front panel (held in place with two (2) 1/4-turn fasteners).
3. Turn dial on combination control to "PILOT" position. (Note: Gas service valves should be open to supply gas.)
4. The pilot is located in the area exposed by removal of the lower front panel, directly between the two burners, about 6" back. Depress dial on combination control while lighting pilot burner. Hold dial for 30-45 seconds until pilot remains lit when dial is released. A lit taper is recommended for easy access to lighting the pilot burner.
On units recently installed the pilot line will require "BLEEDING." Consequently, this pilot may not ignite immediately and it may be necessary to keep the combination control dial depressed until sufficient gas reaches the pilot to keep it burning.
5. Turn combination control dial to "ON" position.
(XS or X)
B. SHUT DOWN
1. STANDBY a. Turn combination control to "PILOT" position.
2. COMPLETE a. Depress slightly and turn combination control valve to "OFF" position. b. Turn thermostat to lowest position. c. Turn power switch to "OFF" position. d. Turn any gas service valves to unit to "OFF" position.
C. RELIGHTING
1. Shut off all gas.
2. Wait 5 minutes.
3. Repeat LIGHTING INSTRUCTIONS — Section "A" above.
WARNING: IN THE EVENT OF MAIN BURNER IGNITION FAILURE, A 5 MINUTE PURGE PERIOD MUST BE OBSERVED PRIOR TO RE-ESTABLISHING IGNITION SOURCE.
WARNING: IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN EQUIPMENT AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
WARNING: FOR AN APPLIANCE EQUIPPED WITH A CONVECTION TYPE OVEN, NO ATTEMPT SHOULD BE MADE TO OPERATE OVEN DURING A POWER FAILURE.
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 9
Page 18
OPERATION
GAS CONTROL INSTRUCTIONS - ELECTRONIC IGNITION ("E" Suffix)
(XSE or XE)
A. LIGHTING
1. With the oven power switch on, adjust temperature indicator to zero.
2. Remove lower front panel (held in place with two (2) 1/4-turn fasteners). Turn dial of the Gas Valve to the "ON" position. Set the thermostat to the desired setting.
B. SHUT DOWN
1. STANDBY a. Set thermostat to the "OFF" position.
b. Depress the Power Switch to the "OFF" position.
2. COMPLETE
a. Set thermostat to the "OFF" position. b. Depress the Power Switch to the "OFF" position. c. Open the lower front panel and turn the dial of the Gas Valve to the "OFF" position. d. Turn any gas service valves to the "OFF" position.
C. LOCKOUT MANUAL RESET (Blue colored ignition box)
1. Unit is equipped with a direct Hot Surface Ignition System with Proof of Burner Flame Manual Reset Lockout (burner gas will shut off four seconds after coming on if the burner does not ignite). To reset, turn the thermostat to the "OFF" position, then return it to the desired setting.
D. RELIGHTING
1. Shut off all gas.
2. Wait 5 minutes.
3. Repeat LIGHTING instructions above.
NOTE: (Blue colored ignition box) The heat on light is wired to cycle with the Gas Valve. The Gas Valve will not allow gas to flow to the burners until the Igniter is hot enough to ignite the gas. Therefore, when the thermostat is turned on, allow approximately 30 to 40 seconds for the heat indicator light to come on (showing that the burners are on). If the heat on indicator light comes on and then goes out after approximately four seconds, this shows that the burners have not ignited and the control system has gone into lockout. The control system must be reset as described under LOCKOUT MANUAL RESET.
NOTE: (Black ignition box) The heat on indicator light is wired with the Gas Valve. The Gas Valve will not allow gas to flow to the burners until the Igniter is hot enough to ignite the gas. Therefore when the thermostat is turned on, allow approximately 5 seconds for the heat on indicator light to come on (showing that the burners are on). The Hot Surface Igniter will glow until gas is supplied to the burners and ignited. This control will not lock out, it will automatically, relight the burners if the gas supply is temporarily interrupted.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 10
Page 19
COOKING HINTS
BAKING AND ROASTING: The convection oven is a different type of oven which offers many features and advantages to the food service operation.
The operation of the oven is not difficult to understand or control. The convection oven is the sealed type whereby the air inside the oven is continuously recirculated over the heat source.
The moving air strips away the insulating layer of moisture on the products allowing heat to penetrate faster for quicker baking and roasting. Due to these differences in the method of cooking in a convection oven, procedures and techniques may require some modification for successful results. A general rule which will assist in better operation is cooking time will be less and temperatures should be 25 to 75 degrees lower than those called for in standard recipes.
TIME AND TEMPERATURES: Time and temperatures are important. Use our schedule of suggested times and temperatures as a guide. Actually, the time and
temperature best suited will depend on such factors as size of load and mixture of recipe (particularly moisture). Once your specific requirement of time and temperature has been established, you will find the experience with succeeding loads to be similar.
OVERLOADING: Do NOT overload the oven. The size of load which can be done satisfactorily depends largely on the product. As a rule, five
racks can be successfully used for shallow cakes, cookies, pies, etc. For deeper cakes, such as angel food, use only three racks because of size of pan and space required for raising. For hamburger patties, fish sticks, cheese sandwiches, etc., a full complement of racks and pans is satisfactory. Basically, space your pans as evenly as possible and leave room for air circulation. Do not use a deep pan for shallow cakes or cookies, etc., as air circulation across the surface of the product is essential.
HELPFUL SUGGESTIONS: These are some helpful suggestions which will assist in getting the best possible performance from the convection oven:
1. Preheat oven thoroughly before use. When re-thermalizing frozen products, oven should be preheated 50 degrees higher than cooking temperature to compensate for heat loss during and after loading.
Thermostat must be returned to cooking temperature after loading.
2. The load should be centered on the racks to allow for proper heat circulation around the sides. Don't cover shelves completely.
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 11
Page 20
COOKING HINTS
GUIDE TO BAKING TIMES AND TEMPERATURES: HOLD ONLY — Any food item prepared in steam table pans can be held until served by setting the hold thermostat at 160° F.
This would include stuffed pork chops, oysters Rockerfeller, or any vegetable entree. STANDARD CONVECTION OVEN OPERATION - As a guide, set oven temperatures 25°-75° lower than called for in
recipes using non-convection ovens — i.e. range or deck ovens.
Time and temperatures will vary depending upon load, mix, size, portion, temperature of product and other factors. Use this chart to develop your own cooking techniques.
PRODUCT
Baked Goods
Bread — 1 lb. Loaf 30 340 3 (24 loaves) Biscuits — Soda 6 400 5 Corn Bread 20 350 5 Ginger Bread 18 300 5 Yeast Rolls Sheet Pans 15 325 5 Brown and Serve Rolls 15 350 5 Coffee Cake 45 300 5 Chocolate Cake 20 325 5 Layer Sheet Cake — 5 lb. pans 20 300 5 Pineapple Upside-down Cake 30 325 5 Apple Turnovers 15 350 5 Fruit Cobbler 25 375 5 Brownies 15 350 5 Cream Puffs 25 325 5 Danish Pastry 12 325 5 Pie Shells 12 350 5 Fruit Pies 30 350 5 (30 pies) Pumpkin Pies 30 275 5 (30 pies) Fresh Apple Pies 35 375 5 (30 pies) Frozen Berry Pies 40 375 5 (30 pies) Frozen Fruit Pies 45 375 5 (30 pies)
Potatoes
Baked Potatoes — 10 ounces 55 450 5 Baked Potatoes — 6-8 ounces 45 450 5 Scalloped Potatoes 35 325 5 Macaroni and Cheese 30 350 5 Stuffed- Peppers 18 350 5 Toasted Cheese Sandwich 8 375 5
Meats
Meat Pot Pies 40 375 5 Hamburger Patties — 4 ounces 8 400 5 Fish Sticks 16 350 5 Chicken Pieces 35 350 5
NOTE: For best results, grease drip pans should be removed during baking operations.
Rack loading and position may effect product results. Experimentation may be necessary to suit individual requirements.
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 12
TIME
TEMPERATURE
SETTING
NUMBER OF RACKS
USED
Page 21
COOKING HINTS
If there is excessive meat shrinkage
........................……………………………………..
lower oven temperature.
SUGGESTIONS:
If cakes are dark on the sides
and not done in the center ................................………………………………………… lower oven temperature.
If cake edges are too brown ...............................……………………………………….. reduce number of pans or
lower oven temperature.
If cakes have light outer color .............................………………………………………. raise temperature.
If cake settles slightly in the center ........................…………………………………….. bake longer or raise oven
temperature slightly. Do not open doors too often for
long periods.
If cake ripples ..........................................………………………………………………. overloading pans or batter is
too thin.
If cakes are too coarse ...................................…………………………………………... lower oven temperature.
If pies have uneven color .................................…………………………………………. reduce number of pies per
rack or eliminate use of bake pans.
If meats are browned and not done in center .................……………………………….. lower oven temperature and
roast longer.
If meats are well done and not browned.....................………………………………….. raise temperature. Limit
amount of moisture.
If meats develop hard crust...............................………………………………………… reduce temperature or place
pan of water in oven.
Brown sugar topping or meringue blow off ..................………………………………... after oven is preheated, turn
off oven and put in meringue until set.
If rolls have uneven color ................................…………………………………………. reduce number or size
of pans.
GAS CONVECTION OVENS
SECTION TWO — USER'S GUIDE
PAGE 13
Page 22
COOKING HINTS
COOKING TEMPERATURE AND TIME CALCULATION CHART
Cook Temp. Hold Temp.
BEEF
Rare — (140° Int. Temp.) Med. — (150° Int. Temp.) Well—(160° Int. Temp.)
PORK & HAM 225° 160° 12 Min. See "A"
RAW TURKEY BREAST
HALF OF CHICKEN (I 1/2 Ib. Halves-
20 per sheet pan)
BACK RIBS
A. For each additional roast, add:
15 Min. for each additional 8 -10 Ib. roast. 30 Min. for each additional 16-20 Ib. roast. 60 Min. for each additional 32 - 40 Ib. roast.
B. For each additional sheet pan, add: 15 Min.
200° 140° 9 Min. See "A"
200° 140° 10 1/2 Min. See "A"
200° 140° 12 Min. See "A"
225° 160° 12 Min. See "A"
225° 160° 90 Min. See "B"
225° 160° 90 Min. See "B"
Timer Setting
1st Roast
or
Sheet Pan
per Ib. Below
per Ib. Below
per Ib. Below
per Ib. Below
per Ib. Below
(1st Below
sheet pan)
(1st Below
sheet pan)
Added Cooking
Time for Each Additional
Roast or
Sheet Pan
14-16 lb. No. 109 Prime Rib Roasts (Fat covering removed) Cook Thermostat set at 200°F and Hold Thermostat set at 140°F
Timer Setting (Hrs.)
No. of
Roasts
Rare Med. Well
1 2 ½ 3 3 ½ 1 1 3 3 ½ 4 1 1 2 ½ 1 1 2 ½ 1 2 3 3 ½ 4 1 2 3 ½ 4 4 ½ 1 2 3 1 2 3 1
4 4 4 ½ 5 1 4 4 ½ 5 5 ½ 1 4 3 ½ 1 4 3 ½ 1 6 5 5 ½ 6 1 ¼ 6 5 ½ 6 6 ½ 1 ½ 6 4 1 6 4 1 8 6 6 ½ 7 1 ½ 8 6 ½ 7 7 ½ 2 8 4 ½ 1 ¼ 8 4 ½ 1 ¼
14 6 1 ½ 12 5 ½ 1 ½
GAS CONVECTION OVENS SECTION TWO — USER'S GUIDE
PAGE 14
to reach
16-18 lb. No. 168 Top Round Cook Thermostat set at 200°F and Hold Thermostat set at 140°F
*Min.
Time
Hold
Temp.
Timer Settings (Hrs.)
No. of Roasts
Rare Med. Well
*Min. Time
to reach
Hold Temp.
(Hrs.)
10-16 lb. Turkey Breasts (Raw Bone in)
Cook Thermostat set at 225°F and Hold Thermostat set at 160°F
No. of
Turkey
Breasts
Timer
Setting
(Hrs.)
*Min. Time
to reach
Hold Temp.
(Hrs.)
12-15 lb. Smoked Hams-Boneless Cook Thermostat set at 225°F and Hold Thermostat set at 160°F
No. of Hams
Timer
Setting
(Hrs.)
*Min Time
to reach
Hold Temp.
(Hrs.)
Page 23
MAINTENANCE
CAUTION: WHENEVER SERVICING OR CLEANING THE OVEN. THE MAIN POWER SUPPLIES TO THE OVEN MUST BE DISCONNECTED.
AT LEAST TWICE A YEAR HAVE YOUR SOUTHBEND AUTHORIZED SERVICE AGENCY CLEAN AND ADJUST THE UNIT FOR MAXIMUM PERFORMANCE.
WARNING: FOR AN APPLIANCE EQUIPPED WITH CASTERS, THE INSTALLATION SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI Z21.69.1987, CAN/CGA-6.16-M87 AND A QUICK­DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD FOR QUICK-DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.41-1978, AND ADDENDA, Z21.41a.l981, Z21.41b­1983 AND CAN1 6.9 M79. ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVE­MENT OF THE APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICK­DISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT.
WARNING: IF DISCONNECTION OF THIS RESTRAINT IS NECESSARY TO MOVE THE APPLIANCE FOR CLEANING, ETC., RECONNECT IT WHEN THE APPLIANCE IS MOVED TO ITS ORIGINALLY INSTALLED POSITION.
Daily: A. Wash exposed cleanable areas.
Monthly: A. Clean around burner air mixers, louvered panels and pilots if grease or lint have accumulated.
Following daily and periodic maintenance procedures will enhance long life for your equipment. Climatic conditions — salt air — may require more thorough and frequent cleaning or the life of the equipment could be adversely affected.
OVEN INTERIOR: Standard Finish All linings are finished with a porcelain enamel coating which encourages frequent cleaning. "Spillovers" should be cleaned from the bottom as soon as possible to prevent carbonizing and a burnt-on condition. Grease or any residue should be cleaned from the side lining as soon as it accumulates. Usually a soap or detergent solution is strong enough. For stubborn accumulations, commercial oven cleaners are recommended.
The rack slide frames are readily removable by merely raising to disengage them from their sockets. Turn the thermostat to the "OFF" position and allow the oven to cool before applying any cleaners.
Foreign matter may collect on the blades of the blower wheel and reduce the circulation. When this becomes apparent, turn the fan switch to the "OFF" position. Remove the rear lining which is secured by thumb screws near each comer. Then, use a stiff brush on each blade and finally, wash with soap and water.
EXTERIOR: STAINLESS STEEL: To remove normal dirt, grease, or product residue from stainless steel, use ordinary soap and
water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any corrosive cleaner.
To remove grease and food splatter or condensed vapors that have baked on the equipment, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRITE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL, as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the possibility of corrosive attack. Refinishing may then be required.
GAS CONVECTION OVENS
SECTION TWO - USER'S GUIDE
PAGE 15
Page 24
MAINTENANCE
To remove heat tint: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by a thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the foregoing, but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH-BRITE scouring pads, or a STAINLESS scouring pad in combination with a powdered cleanser. Heat tint action may be lessened by not applying or by reducing heat to equipment during slack periods.
CONTROL PANEL: The textured control panel should be cleaned with warm water and mild soap. Never use cleaning solvents with a hydrocarbon base.
VENT SYSTEM: At least twice a year the unit venting system should be examined and cleaned.
MOTOR: Lubrication information can be found on permanent label located on motor.
WARNING: Do not get water on controls.
GAS CONVECTION OVENS SECTION TWO - USER'S GUIDE PAGE 16
Page 25
GAS CONVECTION OVEN SERVICE
ADJUSTMENTS
GENERAL:
When any difficulty arises it is always a good idea to check that the unit has been connected to the gas supply type and voltage for which it was supplied. This can be done by examining the serial plate located on top of unit at left front corner. It will list the type of gas and voltage for which the unit was manufactured.
Wiring diagrams for the unit are located at the rear of the "SERVICE" section in this manual and attached to the inside wall of the control compartment.
WARNING: ADJUSTEMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL GAS COOKING EQUIPMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE OR OTHER ASSISTANCES, AND FOR GENUINE FACTORY PARTS.
WARNING - WARRANTY WILL BE VOID IF A. SERVICE WORK IS PERFORMED BY OTHER THAN A QUALIFIED
TECHNICIAN.
B. OTHER THAN GENUINE SOUTHBEND REPLACEMENT PARTS ARE
INSTALLED.
TEMPERATURE CONTROLLER ADJUSTMENT:
(Units without "H" or "RT" suffix, Cook Only)
The calibration of the temperature controller should not be changed until sufficient experience with cooking results has definitely proved that the temperature controller is not maintaining proper oven temperatures. Before any recalibration is attempted, the oven temperature should be checked by this procedure:
1. The oven must be empty of all trays or pans.
2. Place a pyrometer couple or a reliable mercury oven-type thermometer at the center of the middle rack.
3. Set the indicator on the knob to 375°F.
4. The amber "heat on" light will go out when oven temperature is reached.
5. Allow three cycles for the temperature to stabilize.
6. Read the pyrometer or thermometer immediately after the light goes out for the third time, and again immediately after it comes on the next time.
7. If the average of these readings varies by more than 7 degrees from the dial setting, recalibrate by following the instructions outlined below.
8. Recalibration should be attempted only by a competent service man.
TO RECALIBRATE:
1. Loosen two set screws that secure the temperature knob to the temperature control.
2. Remove knob from shaft of temperature controller. Be careful not to rotate knob when removing.
3. Replace the knob with the indicator pointed directly at the temperature measured at center of the oven.
4. Recheck calibration.
GAS CONVECTION OVENS
SECTION THREE — SERVICE
PAGE 1
Page 26
ADJUSTMENTS
WARNING: ALL ADJUSTING AND SERVICE SHOULD BE PERFORMED BY A PERSON KNOWLEDGEABLE IN MAKING SUCH ADJUSTMENTS. IF IN DOUBT - CALL YOUR AUTHORIZED SERVICE AGENCY.
INSTALLING AND ADJUSTING DOOR MECHANISM PROCEDURE: Reference Drawing No. P/N 1043002 (Sketch)
With the cap covering the upper mechanism removed:
1. Close both doors.
2. Assemble the mechanism as shown in the sketch.
3. Adjust both turnbuckles by "opening" equally so the mechanism and chains can be installed over the sprockets. NOTE: The rods must cross as shown.
4. Place the chains around the sprockets so there are eight regular links plus one master link on the forward side of each chain.
5. Adjust the turnbuckles so the right door closes about 1/4 to 1/2 inch ahead of the left door. The left door should be pushed tight over the friction catch so both doors are completely closed against the frame.
6. Install striker bar for door switch as illustrated.
7. Secure the turnbuckles by tightening lock nuts.
8. The door chains and sprockets have been lubricated at the factory with high temperature "Never Seeze" lubricant. After unit usage begins, repeat this process every six months, with above mentioned lube or equivalent.
TO ADJUST DOOR SWITCH:
Reference: Illustration "G"
With the doors closed, adjust threaded striker head so it causes the plunger on the switch to be depressed 1/8” min.
- 3/16" max. Turn FAN switch to "ON-DOORS CLOSED" position. On two-speed units put center switch in center "OFF" position. Fan should run' and turn off when doors are opened approximately 4 to 6 inches. The amount of "door opening" before the fan turns off can be varied by this adjustment.
CAUTION: DO NOT ADJUST STRIKER HEAD TOO CLOSE, SO THE PLUNGER ON THE DOOR
SWITCH IS COMPLETELY DEPRESSED AND THE STRIKER HEAD IS HITTING ITS THREADED STEM. THIS COULD DISTORT THE STEM AND CAUSE THE PLUNGER TO BIND.
Try opening and closing the doors several times and adjust striker head until the exact amount of door opening is obtained. TIGHTEN LOCK NUT.
GAS CONVECTION OVENS SECTION THREE — SERVICE
PAGE 2
Page 27
SERVICE
TO REPLACE INTERIOR LIGHT BULBS:
1. Turn power "OFF" by placing the power switch at the top of the control panel in the "OFF" position. Also, be certain the
light switch is in the "OFF" position. As a safety precaution, power should be disconnected from the unit before doing any service.
2. When oven is cool, remove all racks.
3. Remove rear air baffle.
4. On all units except those equipped with a 120V control, the oven bulbs are wired in series. Thus, if either bulb burns out, both will be OFF. Replace one bulb at a time (use a 40 watt - 120 VAC appliance bulb) and test the lights by turning them ON.
5. When defective bulb has be replaced, reinstall air baffle and racks.
6. Lights are equipped with a momentary switch. If not held in the "on" position, lights will go out.
CAUTION: WHENEVER SERVICING OR CLEANING THE OVEN, THE MAIN POWER SUPPLIES TO THE OVEN MUST BE DISCONNECTED.
MAIN BURNERS: Open the perforated access door below the oven doors. The orifices on the manifold are the fixed type, sized for the respective gas supply.
The burner flame characteristics are controlled by varying the primary air mixer cap. There should be a clear flame with a distinct inner cone at each port. Excessive primary air can result in "blowing" or the flames leaving the ports. Lack of primary air causes soft or yellow-tipped flame.
The combustion chamber inner shield is provided with burner observation holes. Push circular cover to the side to view burners. Inner shield must be in place for proper burner operation.
MOTOR: Lubrication information can be found on permanent label located on motor.
CAUTION: WHEN CHANGING MOTOR
OR SERVICING UNIT, ALWAYS VERIFY THAT BLOWER WHEEL ROTATION IS AS SHOWN IN ILLUSTRATION. (CLOCKWISE WHEN LOOKING INTO OVEN CAVITY.)
CAUTION: WHEN SERVICING UNIT, ALWAYS VERIFY THAT
THE SNORKEL TUBE IS INSTALLED CORRECTLY (SEE ILLUSTRATION AT RIGHT.) ANGLE CUT OF THE TUBE MUST BE FACING BLOWER WHEEL.
CAUTION: PROPER AND EFFICIENT OPERATION OF OVEN
IS DEPENDENT ON CORRECT INSTALLATION AND FUNCTION OF COMPONENTS. ALWAYS VERIFY THAT THE COMPONENTS ARE IN PLACE AND FUNCTIONING AS INTENDED.
WARNING: ALL ADJUSTING AND SERVICE SHOULD BE PERFORMED BY A PERSON KNOWLEDGEABLE IN MAKING SUCH ADJUSTMENTS. IF IN DOUBT - CALL YOUR AUTHORIZED SERVICE AGENCY.
GAS CONVECTION OVENS
SECTION THREE — SERVICE
PAGE 3
Page 28
TROUBLESHOOTING:
switch is placed in "ON"
switch.
top of control panel.
run with selector switch
of unit.
in any position and with
B) Bad fan switch.
DOWN" position.
of control panel.
B) Light switch on lower
B) Faulty light switch.
area of control panel.
on.
(X
models with
connection.
pilot bracket and running
standing pilots only.)
to combination coltrol.
B) Faulty combination
located behind removable
SERVICE
SYMPTOM
1) Unit does not come on when "POWER ON"
position.
2) Fan motor will not
fan switch in "COOL
CAUSE
A) Circuit breaker on wall
bad.
B) Faulty "POWER ON"
C) Power cord not plugged
in.
A) Fan motor bad.
CHECK OR REPLACE
A) Circuit breaker at power
source.
B) "POWER ON" switch at
C) Cord/plug secure in
outlet.
A) Fan motor located at rear
B) Fan switch located on top
3) Oven lights will not work
4) Oven pilot will not stay
A) One or both oven lights
burned out.
A) Faulty thermocouple or
control.
*To gain access to inner control compartment.right body side must be removed.
GAS CONVECTION OVENS SECTION THREE — SERVICE
PAGE 4
A) Oven lights in oven.
A) Thermocouple located in
B) Combination control
lower panel.
Page 29
controller.
controller.
2)
Display
shows F2
A) Oven interior maximum
A) Gas valve stuck open.
temperature exceeded.
Controller
controller.
controller.
controller.
controller.
24
hours.
controller.
controller.
SERVICE
TROUBLESHOOTING:
COOK AND HOLD PROGRAMMABLE CONTROL & "RACK TRACK"
SYMPTOM
1) Display shows Fl
3) Display shows F3
4) Display shows F4
5) Display shows F5
CAUSE
A) Bad temperature
A) Open temperature probe.
A) Shorted temperature
probe.
A) Bad temperature
CHECK OR REPLACE
A) Replace temperature
B) Replace Temperature
A) Check connection. Replace
probe if needed.
A) Check probe wires.
Replace probe if needed.
A) Replace temperature
6) Display shows F6
7) Display shows F7
8) Display shows F8
*When replacing temperature controller record display.
A) Bad temperature
A) Total cook time in a pro
gram exceeded24 hours.
A) Bad temperature
A) Replace temperature
A) Reprogram so that total
cook time does not exceed
A) Replace temperature
GAS CONVECTION OVENS
SECTION THREE — SERVICE
PAGE 5
Page 30
after 4 seconds.
at plug to module.
SERVICE
ELECTRONIC IGNITION TROUBLESHOOTING: (XE Models Only)
SYMPTOM
1) Glow coil igniter does not glow red when power switch is turned on.
CAUSE
A) No power to ignition
module.
B) Broken glow coil.
2) Burners ignite but lockout
A) Flame sensor connection.
B) Faulty ignition module.
3) Glow coil glows red but burners do not come on when thermostat calls for heat (cooking light is on).
A) No power to gas valve.
B) Faulty main gas solenoid.
C) Faulty ignition module.
CHECK OR REPLACE
A) 24V from transformer to
blue or black igniter module.
B) 120V to 77 of blue ignition
module.
C) Ignition module.
D) Glow coil.
A) Flame sensor connection
B) Ignition module.
A) 24V from ignition box to
gas valve.
B) Replace Unitrol.
C) Replace ignition module.
NOTE: All solutions assume good wire terminal contact. Therefore, always check along with checking
components.
GAS CONVECTION OVENS SECTION THREE — SERVICE
PAGE 6
Page 31
GAS CONVECTION OVENS
SETCTION THREE-SERVICE
PAGE 7
Page 32
GAS CONVECTION OVENS
SECTION THREE-SERVICE PAGE 8
Page 33
GAS CONVECTION OVENS
SECTION THREE-SERVICE
PAGE 9
Page 34
SERVICE
GAS CONVECTION OVENS SECTION THREE – SERVICE
PAGE 10
Page 35
GAS CONVECTION OVENS
SECTION THREE-SERVICE PAGE 11
Page 36
GAS CONVECTION OVENS
SECTION THREE-SERVICE
PAGE 12
Page 37
GAS CONVECTION OVENS
SECTION THREE-SERVICE PAGE 13
Page 38
GAS CONVECTION OVENS
SECTION THREE-SERVICE
PAGE 14
Page 39
GAS CONVECTION OVENS
SECTION THREE-SERVICE PAGE 15
Page 40
GAS CONVECTION OVENS
SECTION THREE-SERVICE
PAGE 16
Page 41
GAS CONVECTION OVEN
used instead of separate safety valve, m
anual
using a polypanel instead of a silk, screened
printing, and the removal
of a
60
amp circuit
breaker;
(2)
a change from one large light box
X Series
A
Jan.
1, 1988
All units with serial numbers beginning with
X Series
A
Jan.
1, 1990
All units with serial numbers beginning with
PARTS
PARTS
WARNING:
INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT.
The serial plate is located on top of the unit at the left front corner. An "E" suffix at the end of the Model Number indicates the unit is equipped with electronic ignition.
Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency.
When ordering parts, please supply the Model Number, Serial Number, Part Number, Description, plus Finish, Type of Gas and Electrical Characteristics as applicable.
For parts not listed, consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency. If necessary, please consult Southbend Parts Department for assistance.
INFORMATION ON MODEL SUFFIX'S
PRODUCT LINE
Convection Ovens None 1979 On gas ovens a Unitrol combination valve is
valve, regulator and pilot filter.
None April 1980 On electric ovens: (1) a different control panel
to two small ones.
V Series
SUFFIX
H
HH
B
DATE
June 1984
Change to 2 Twin Cell Sheet Metal Burners.
88A & up — Solid State Controls.
90A & up — 500° temperature controls.
INDICATES
One deck is a Cook & Hold.
Two decks are Cook & Hold.
GAS CONVECTION OVENS
SECTION FOUR — PARTS
PAGE 1
Page 42
1170362
TRANSFORMER (208
-
240V TO 120V)
1172731
TEMPERATURE PROBE
4 12 117227
°F
60
HZ CONTROL
117227
117275
4 12 1173402
°F 60
HZ CONTROL
PART NO.
DESCRIPTION
QTY. 1167248
OPEN RACK STORAGE BASE
1
CONSISTING OF:
FRONT
&
REAR
RACK
1167249
OPEN RACK STORAGE BASE
1
CONSISTING
OF:
PARTS
CONTROL PARTS LIST
SEE
KEY
FIG.
1172768 DOOR SWITCH
4 9 1170343 DPST POWER SWITCH 5 5 3 3 1170350 COOK LIGHT (250V) AMBER 3 3 1170347 COOK LIGHT (125V) AMBER
PART
NO.
NO.
1170344 1170346 SPST LIGHT SWITCH
1170335 TERMINAL STRIP
SPOT AUTO/MANUAL. HI-LOW
500°F SOLID STATE COOK CONTROL
SEE
KEY NO.
PART
NO.
FIG.
DESCRIPTION
DESCRIPTION
NON-ELECTRICAL CONTROL PARTS
SEE
KEY
FIG.
1170360 2-HR. MECHANICAL TIMER
5
5 1172252 TEMP. CALIBRATION PLATE (Cook
3
3 6 1173369 CONTROL POLY PANEL RACK TRACK 3 4 1172275 COOK & HOLD CONTROL KNOB 5 23 1170337 COOK ONLY CONTROL KNOBS
PART
NO.
NO.
1172130 KNOB. MECHANICAL TIMER 1170324 STEAM FLOOD JET
1170291 CONTROL POLY PANEL (Cook. 2 Speed) 1172750
CONTROL POLY PANEL COOK & WITHOUT STEAM
DESCRIPTION
FOR DEEP OVEN
1172733 CONTROL BOARD
1172734 CONTROL POTENTIOMETER
1172731 450° PROBE
1172252 COOK DIAL 500F 1170342 CONTROL BOARD STAND OFFS
NOTE: FOR 450°F SOLID STATE COOK CONTROLS
1170359 450° CONTROLLER
DIGITAL CONTROL PANEL
COOK & HOLD
SEE
KEY
FIG.
NO.
117227
PART
NO.
° CELCIUS 50 HZ CONTROL CONTROL PROBE CONTROL KNOB
DESCRIPTION
DIGITAL CONTROL PANEL
RACK TRACK
SEE
KEY
FIG.
PART
NO.
NO.
1173403 CELCIUS 50 HZ CONTROL 1172753 CONTROL PROBE 1173369 RACK TRACK POLY PANEL
1172257 CONTROL KNOB
DESCRIPTION
- COMPLETE
1167246 FRONT & REAR HANGER 2 1167247 1165670 SIDE RACK 2 1097702 STOP ROD 1
6660 SIDE RACK SUPPORT CLIP 4 1146404 1-20 HEX NUT 2 1146505 1/4" LOCK WASHER 2 1146304 #10 SHEET METAL SCREW 16
FOR STANDARD OVEN
PART NO.
- COMPLETE
1167246 FRONT & REAR HANGER 2 1167247 FRONT & REAR RACK SUPPORT 2 1167841 SIDE RACK 2 1097702 STOP ROD 1
6660 SIDE RACK SUPPORT CLIP 4 1146404 1/4-20 HEX NUT 2 1146505 1/4" LOCK WASHER 2 1146304 #10 SHEET METAL SCREW 16
DESCRIPTION
2
QTY.
GAS CONVECTION OVENS SECTION POUR — PARTS
PAGE 2
Page 43
PARTS
TION OVENS
COOK ONLY CONTROL PANEL GAS CONVECTION OVEN
GAS CONVEC
SECTION FOUR — PARTS
PAGE 3
Page 44
1 16 1142000
DOOR SWITCH (CHERRY)
x x x x
1 13 1171667
RT. DOOR ASM.
(40
Solid)
1166269
DOOR EQUALIZER
- S.S. (On Rt. Door)
1 1 1164513
UPPER BRONZE BUSHING
x x x x
Old door mechanism is no longer available. New style
PARTS
COMMON ELECTRICAL PARTS (X & XE Series Ovens)
SEE
FIGURE
4440297 1/3 HP MOTOR - 2 SPEED - 120V - 50/60 HZ x x x x
1161836 MOTOR MOUNTING PLATE ASM. x x x x
KEY
2 1 1046599 BLOWER WHEEL x x x x 2 2 1160010 OVEN LIGHT SOCKET x x x x
2 3 1160009 OVEN LIGHT BULB x x x x
NO.
PART
NO.
4440298 1/3 HP MOTOR - 2 SPEED - 208/236V - 50/60 HZ x x x x 1161799 MOTOR MOUNTING BRACKET x x x x
1162843 TERMINAL BLOCK 2 POLE x x x x 1162850 TERMINAL BLOCK TRACK x x x x 1162842 TERMINAL BLOCK 18-4 CU WIRE
DESCRIPTION
X
UNITS
XS
UNITS
XE
UNITS
XSE
UNITS
PARTS - NEW STYLE 60/40 DOOR
1167315 LT. DOOR ASM. (60 Solid)
1 14 1167316 LT. DOOR ASM. W/GLASS PANEL (Optional)
1166268 CENTER DOOR SEAL - S.S (On Left Door) 1164561 CENTER DOOR SEAL (1092301, OLD STYLE 50/50
1 15 4440203 OVEN DOOR HANDLE KIT (Includes bolts and plugs)
1160894 DOOR HANDLE PLUG
60/40 door is a direct replacement for 50/50 door. however.
both doors must be replaced. 60 or 40 door can be out on either side
4440335
SS DOOR SEAL KIT (REPLACES 1 TOP, 1 BOTTOM. 2
1173244 LT. DOOR ASM. (SOLID 50/50) 1173245 RT. DOOR ASM. (SOLID 50/50) 1173242 LT. DOOR ASM. (50/50 GLASS) 1173243 RT. DOOR ASM. (50/50 GLASS)
INTERCHANGEABLE DOOR PARTS
1164527 LOWER BRONZE BUSHING x x x x
1164547 LOWER SPACER x x x x
1164516 LOWER BUSHING RETAINER (Left or Right Door) x x x x 1 2 1087898 UPPER BUSHING RETAINER - LT. x x x x 1 3 1087899 UPPER BUSHING RETAINER - RT. x x x x 1 4-5 4440007 SPROCKET & PIN (Includes 4 and 5) x x x x 1 4 1019100 SPROCKET x x x x 1 5 1041200 SPRING PIN x x x x 1 6 1092000 BRONZE WASHER x x x x 1 7 1012496 PERMA VIEW WINDOW - 50/50 OR 60 GLASS FOR
complete is a direct replacement.
1043090 1 8 1029599 CHAIN x x x x 1 9 1164521 ROUND DOOR ROD x x x x 1 10 1164519 PASS THRU WELD ASM. x x x x 1 11 1164522 TURNBUCKLE x x x x 1 12 1160286 STRIKER BAR ASM. x x x x
1029501 MASTER LINK CHAIN x x x x
GAS CONVECTION OVENS SECTION FOUR — PARTS
PAGE 4
DOOR MECHANISM COMPLETE (Includes 8 through
x x x x
x x x x
Page 45
SEE
4 8 1088400
TOP TRIM CAP
x x x x
2 4 1171001
REAR AIR BAFFLE (Includes rack stops) (Direct
†1167552
SWIVEL CASTER ASM. WITH BRAKE (Required on
*1
146213
BOLT
- 3/8"-16 x
1"
HEX HEAD
(4
required)
x x x x
1164244
SOLID FRONT (Pilot outage top
deck. double deck
x x
x x
x
2 6 1165100
HEAT TUBE ASM. (Snorkle Tube)
x x x x
*A81-00010
STACKING KIT TO CON
VERT TWO X
-
10s TO X
-
20
1161489
FRONT BURNER BOX SHIELD
x x x x
x
x
2 9 6660 RACK GUIDE SUPPORT
x x x x
x
4440010
CABINET KNOB ASM.
x x x x
FIGURE
KEY
PART NO. DESCRIPTION
NO.
BODY PARTS
PARTS
X
UNITS
XS
UNITS
XE
UNITS
XSE
UNITS
1088401 LOWER TRIM CAP x x x x 1 18 1018202 LEFT FRONT TRIM (Next to Door) x x x x 1 19 1018201 RT. FRONT TRIM (Next to Door) x x x x
1 17 1161468 TOP GUARD x x x x
for 1165121) x x x x
2 5 1160289 REAR THUMB SCREW (1146329) x x x x
1165827 REAR AIR BAFFLE SPACER (4) (Also requires (4)
x x x x
1166819 SPEED NUT (4) (Required) x x x x
1167551 SWIVEL CASTER ASM. - NO BRAKE (Required on
2 1/2" Toe Base double stacked.) x x x x
2 1/2" Toe Base double stacked.) x x x x
*1167235 6" PLATED LEG W/ADJUSTABLE FOOT (Bolt On) x x x x
*1146514 WASHER (4 required) x x x x
4440222 MOISTURE SHIELD (Pilot outage top deck, double
stacked units) x x x x
smooth front) x x x x *1167885 2" HIGH WRAPAROUND BASE W/STAINLESS *1167887 2" HIGH WRAPAROUND BASE W/STAINLESS
& BOTH SIDES
* 1167884 2- HIGH WRAPAROUND BASE W/STAINLESS
*1167886 2- HIGH WRAPAROUND BASE W/STAINLESS
& BOTH SIDES x
x
x
4 26 1167245 BOTTOM FRONT PANEL (Combustion Chamber x x x x
1167303 COMBUSTION CHAMBER DOOR - UPPER x x x x 1166694 COMBUSTION CHAMBER DOOR - LOWER x x x x
XS-10s TO XS-20 (With Bolt-on Legs) x x x x
*A81-00012 UNSTACKING KIT TO CONVERT X-20 TO TWO X-
XS-20 TO TWO XS-10s (With Bolt-on Legs) x x x x
2 7 1000312 OVEN RACK x 2 8 1173597 RACK GUIDES (1172684) x 2 8 1000313 OVEN RACK 2 8 1173596 RACK GUIDES (1172685)
C14-00022 REAR BURNER REST (1165056) x
x x
C14-00023 REAR BURNER REST (1165058)
41 1093999 BACK FLUE (X-10, XS-10, XE-10. XSE-10) x x x x
1093995 BACK FLUE (X-20, XS-20, XE-20. XSE-20) x x x x
A81-00032 STAINLESS STEEL DOWN DRAFT DIVERTER -
6" DIA. CONNECTION (Single Deck Units) x x x x
A81-00034 STAINLESS STEEL DOWN DRAFT DIVERTER -
6" DIA. CONNECTION (Double Stacked Units) x x x x
GAS CONVECTION OVENS
SECTION POUR — PARTS
x
x x
x
PAGE 5
Page 46
X
X
X
PARTS
BODY PARTS (Continued)
KEY
NO.
B03-00032 REMOVABLE FRONT PANEL - STAINLESS STEEL W/FASTENERS
1167061 ENAMELED OVEN BOTTOM X X
1165866 BODY SIDE - LEFT - BLACK X X
1167249 OPEN RACK STORAGE BASE X X
PART
NO.
A59-00016 A59-00017 RETAINER (Keeps fastener from falling off panel)
1166770
D10-00010 STAINLESS STEEL LOWER HINGE COVER (Double Stacked Units)
1166688 OVEN FIRE PLATE - BAFFLE (2 required) X 1166274 FIRE PLATE SUPPORT (Raising Spreader) X X X X 1167248 OPEN RACK STORAGE BASE X 1165862 BODY SIDE - RIGHT - BLACK X
1165863 BODY SIDE - RIGHT - STAINLESS STEEL X 1165867 1167312 ENAMELED OVEN BOTTOM 1166691 OVEN FIRE PLATE - BAFFLE (2 required)
1165860 BODY SIDE - RIGHT - BLACK 1165864 1165861 BODY SIDE - RIGHT - STAINLESS STEEL 1165865
BAIL HEAD FASTENER
RECEPTACLE #85
BODY SIDE - LEFT - STAINLESS STEEL
BODY SIDE - LEFT - BLACK
BODY SIDE - LEFT - STAINLESS STEEL
DESCRIPTION
X
UNITS
X
XS
UNITS
X X
X
X
XE
UNITS
X
X X
X
XSE
UNITS
X X
X X X X
GAS RELATED PARTS
1170137 BURNER X X X X
1164920 RUNNER TUBE X X X X 1058475 LIGHTER TUBE ORIFICE - LP (#72 DMS) X X X X 1058462 LIGHTER TUBE ORIFICE - NAT. (#62 DMS) X X X X 1165065 MANIFOLD ASM. COMP. - NAT. X
1165066 MANIFOLD ASM. COMP. - LP X X
1008737 ORIFICE - NAT. (#37 DMS) X 1008751 ORIFICE - LP (#51 DMS) X 1165163 MANIFOLD ASM. COMP. - NAT. 1165164 MANIFOLD ASM. COMP. - LP
1008738 ORIFICE - NAT. (#38 DMS) X X
1008753 ORIFICE - LP (#53 DMS) 1053900 UNITROL VALVE REGULATOR CONVERSION KIT - NAT. X 1053906 UNITROL VALVE REGULATOR CONVERSION KIT - LP X
GAS CONVECTION OVENS SECTION FOUR — PARTS
PAGE 6
X X
X
X
X X
X X
X
Page 47
STANDARD GAS IGNITION PARTS
PARTS
SEE
KEY
FIGURE
1164804 UNITROL COMBINATION CONTROL VALVE (120V1 - NAT X X 1165086 UNITROL COMBINATION CONTROL VALVE (120V) - LP X X
1165087 UNITROL COMBINATION CONTROL VALVE (208/240V) - LP X X 1165141 PILOT & BRACKET ASM. - NAT. X X 1165137 PILOT - NAT. X X
1165139 PILOT - LP X X 1165151 BRACKET X X 1161521 THERMOCOUPLE X X
1165190 PILOT SHIELD - TOP X X 1165191 PILOT SH1ELD - 3 SIDES X X
NO.
PART NO.
1165085
1165142
DESCRIPTION
UNITROL COMBINATION CONTROL VALVE (208/240V)- NAT
PILOT BRACKET ASM. - LP
X
UNITS
X X
X X
XS
UNITS
XE
UNITS
HOT SURFACE IGNITION SYSTEM
B93-00006 IGNITER MODULE (BLUE BOX) X X A93-00007 IGNITER (FITS BLUE BOX) X X
A93-00008 A39-00006 IGNITER BRACKET NLA (Use 4440296) X X A93-00010 120V TO 24V TRANSFORMER (Field converted units only) X X
A93-00011
4 17 C42-00001-01
4 17 C42-00001-02
1170140 BURNER & IGNITER BRACKET ASM. (BLUE BOX) X X 1170252 BURNER & FLAME SENSOR BRACKET ASM. X X
NOTE: For position in system and part number for part, see
1172278 1172272
1173291 BURNER & IGNITER BRACKET ASM. (BLACK BOX) X X
FLAME SENSOR
28V NEON COOK LIGHT 24V COMBINATION CONTROL GAS VALVE - NAT. 24V COMBINATION CONTROL GAS VALVE - LP
wiring diagram for Hot Surface Igniter. IGNITER MODULE (BLACK BOX) IGNITER-GOES WITH BLACK BOX
X X
X X X X X X
X X X X
XSE
UNITS
GAS CONVECTION OVENS
SECTION FOUR — PARTS
PAGE 7
Page 48
PARTS
FRONT CONTROL PANEL AREA
SEE
FIGURE
KEY
NO.
PART
NO.
DESCRIPTION
X XS
UNITS
XE XS
UNITS
X XS
C&H
UNITS
XE XSE
C&H
UNITS
X XS
RACK
TRACK
3 3 1170350 COOK LIGHT 250V (AMBER) x x x x x x 3 3 1170347 COOK LIGHT 125V (AMBER) x x x x x x 3 4 1172275 CONTROL KNOB x x x x x x
3 6 1172750 POLY PANEL (MAROON) COOK & HOLD 3 6 1173369 POLY PANEL (MAROON) RACK TRACK
x x
x x 3 7 1172716 SOUTHBEND LOGO x x x x x x 3 1 1165402 MARATHONER STICKER x x x x
3 1 1173427 RACK TRACK STICKER
5
1170283 CONTROL PANEL FRONT (COOK ONLY) x x 1172284 CONTROL PANEL FRONT COOK & HOLD
1170291 POLY PANEL COOK ONLY x x
x x x x
x x
x x
3,5 5 1170346 LIGHT SWITCH x x x x x x
5
1172252 DIAL PLATE SS x x
4 8 1088400 TOP TRIM CAP x x x x x x 4 9 1170343 DPST POWER SWITCH x x x x x x 4 10 1170350 COOK LIGHT 250V (AMBER) x x x x x x 4 10 1170347 COOK LIGHT 125V (AMBER) x x x x x x 4 11 1172277 TRANSFORMER 120V, 208V-240V to 24V, 50VA 4 12 1172271 CONTROL COOK & HOLD DEG F
x
x
x x x x 4 15 1161501 SAFETY SCREEN x x x x x x 4 16 1088401 LOWER TRIM x x x x x x
4 17 C42-00001-01 NATURAL GAS CONTROL VALVE (ELEC. IGN.) 4 17 C42-00001-02 LP GAS CONTROL VALVE (ELEC. IGN.)
4 18 B93-00006 MODULE. IGNITER, HOT SURFACE (BLUE BOX) 4 19 1170355 OVEN SUPPLY TUBE STANDARD "XS" SERIES 4 19 1170356 OVEN SUPPLY TUBE DEEP "X" SERIES
x x
x
x x
x
4 20 1165124 OVEN SUPPLY ASSM. x x x x x x 4 21 1041722 RIGHT OVEN LIGHT COVER BOX x x x x x x
1041730 LEFT OVEN LIGHT COVER BOX x x x x x x 4 23 1093999 TOP BACK FLUE ASSEM x x x x x x 4 24
WIRING DIAGRAM - SEE SERVICE SECTION x x x x x x
XS EXE
RACK
TRACK
x
x x
x
GAS CONVECTION OVENS SECTION FOUR — PARTS
PAGE 8
Page 49
PAGE
9
PARTS
GAS CONVECTION OVENS
SECTION FOUR-PARTS
Page 50
PARTS
FIGURE
4
FIGURE 3
GAS CONVECTION OVENS
SECTION FOUR — PARTS
PAGE 10
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