Southbend SPR-2, SPR-3 Service Manual

First in Cooking, Built to Last
COUNTER STEAMER
southbend
A MIDDLEBY COMPANY
FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment.
MODEL# ______________________ SERIAL # ______________________
DATE PURCHASED _____________
OPERATOR'S MANUAL
INSTALLATION
OPERATION AND MAINTENANCE INSTRUCTIONS
STOCK POT RANGE
MODEL: SPR-1, SPR-2, and SPR-3
IMPORTANT
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing and operating this equipment.
1100 Old Honeycutt Road • Fuquay-Varina, NC 27526
Middleby Corp. Service Hot Line (800)238 8444 (after hours)
Fax (800) 625-6143 • (919) 552-9798
WARNING
(919) 552-9161 • (800) 348-2558
(MANUAL SECTION SR)
SAFETY PRECAUTIONS
EXPLOSION HAZARD
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precau­tions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
DANGER
This symbol warns of immediate hazards which will result in severe injury or death.
WARNING CAUTION
NOTICE
This symbol refers to a potential hazard or unsafe practice which could result in injury or death.
This symbol refers to a potential hazard or unsafe practice which could result in injury, product, or property damage.
This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.
POST IN PROMINENT LOCATION
The emergency telephone number of your gas supplier and instructions to follow if gas odor is detected.
DANGER
If a gas odor is detected, shut down equipment at the main shut-off valve. Immediately call the emergency phone number of your gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY
Be sure the Operator's Manual and important papers are given to the proper authority to retain for future reference.
Keep area around appliances free and clear of combustibles.
WARNING
Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking
NOTICE
Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market.
(First in Cooking, Built Last.
1
100
Old Honeycutt Road
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble free operation. For best results, read this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
TABLE OF CONTENTS:
Location of serial and identification plates: The serial plate with all the specifications is located at the rear of the unit on back panel. Reference part number 1179452 in parts section "main body components" of this manual. There is also a product identification plate that has only the model and serial number attached to the front upper right comer of the valve control panel.
Read these instructions carefully before attempting installation. "Installation" and" Start Up" should be performed by a qualified installer. Unless the installation instructions for the above-described Southbend product are followed and performed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas and/or electric cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
Safety Precautions ..................................................................................................................inside front cover
Specifications ...................................................................................................................................................2
Installation .....................................................................................................................................................3-7
Operation ..........................................................................................................................................................8
Adjustments ......................................................................................................................................................9
Maintenance ...................................................................................................................................................10
Parts/Accessories ......................................................................................................................…............11-16
Warranty .........................................................................................................................................................17
In the event you have questions concerning the installation, use, care, or service of the product, write to the Technical Service Department, Southbend, 1100 Old Honeycutt Road., Fuquay-Varina, North Carolina 27526.
NOTICE
This product is intended for commercial use only; not for household use.
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all contents plus all packing material.
A MIDDLEBY COMPANY
southbend
Fuquay-Varina, NC 27526 (919)552-9161 (800) 348-2558 FAX (919) 625-6143 FAX (919) 552-9798
PAGE1
NOTE: Not for Scale. For Dimensional Purposes Only.
Width
Depth
TOP VIEW SIDE VIEW FRONT VIEW
Dimensions: ( )= Millimeters
MODEL
A
B
EXTERIOR
C D E F G
CUBIC
VOLUME
CRATED WEIGHT
18.25" 26" 18.5" 24" 6" 11.75" 1" 23 cu. ft 210 lbs.
SPR-1
(463) (669) (463) (609) (152) (254) (60) (.65 cu. m.) (95.28 kg)
NOTE: Above dimensions are for single Stock Pot Ranges. SPR-2 Double and SPR­3 Triple Stock Pot Ranges are shipped assembled at factory and above dimensions are different.
UTILITY INFORMATION: One 3/4" connection required for each individual Range or each range in a battery of two or three.
GAS TYPE INNER RING OUTER RING
Natural 56,000 BTU 64,000 BTU
Propane 48,000 BTU 62,000 BTU
REQUIRED OPERATING PRESSURE:
Natural Gas 4" W.C.; Propane Gas 10" W.C.
A 3/4" gas pressure regulator is standard with each stock pot range section.
PAGE 2
NOTICE
W.C.
Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously purchased equipment.
NOTICE
These procedures must be followed by qualified personnel or warranty will be void.
GENERAL:
NOTICE
The unit, when installed, must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 -latest edition.
GAS CONNECTION: The Serial Plate is located at the rear of the unit on the back panel. It indicates the type of gas the unit is equipped to
bum. All Southbend equipment is adjusted at the factory but may need a finish adjustment once installed. Check type of gas
on serial plate. These models are design-certified for operation on natural or propane gases.
This appliance should be connected ONLY to the type of gas for which it is equipped. Add supply requirement, i.e. pipe size, pressure regulator information, operating pressure WC - natural and propane
when all units on line are operating simultaneously. An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for sat-
isfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. A 1/8" pressure tap is located on the manifold to measure the manifold pres­sure.
An adequate gas supply line to the unit should be no smaller than the I.D. of the pipe from the unit to which it is con­nected.
Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.
All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases. NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed 1/4" W.C.
For Natural gas the regulator is set to deliver a 4" W.C. pressure to the manifold. For Propane gas it is set to deliver 10"
CAUTION
This appliance and its individual shutoff valve must be disconnected from the gas supply piping sys­tem during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.45 KPA). This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 PSIG (3.45 KPA).
PAGE 3
If this equipment is being installed at over 2,000 feet altitude and was not specified on order, contact the appropriate authorized Southbend Service Representative or the Southbend Service Department. Failure to install with proper orifice sizing will result in improper performance and may void the warranty.
NOTICE
If applicable, the vent line from the gas appliance pressure regulator should be installed to the outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI 7223. 1-latest edition.
CLEARANCES:
Minimum Clearances - Inches (mm)
Back - 8 inches Right Side - 0 Left Side - 0 Floor - 0 NOTE: For use in noncombustible locations only.
All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for an adequate air supply must be provided. Do not obstruct the front or rear of the unit, as combustion air enters through this area. Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer's instructions.
No additional clearance from the sides and back is required for service as the units are serviceable from the front. DO
NOT MOUNT ABOVE OTHER COOKING EQUIPMENT.
From Combustible From Non-Combustible
Construction Construction
NOTICE
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the "authority having jurisdiction" when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.
EXHAUST FANS AND CANOPIES: Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy extend 6" past the appliance and the bottom edge be located 6'6" from the floor. Filters should be installed at an angle of 45 degrees or more from horizontal. This position prevents dripping grease and facilitates collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such a vacuum.
WALL EXHAUST FAN: The exhaust fan should be installed at least 2" above the vent opening at the top of the unit.
In case of unsatisfactory performance on any appliance, check the appliance with the exhaust fan in the "OFF" position. Do this only long enough to check equipment performance. Then turn hood back on and let it run to remove any exhaust that may have accumulated during the test.
PAGE 4
NOTICE
Proper ventilation is the owner's responsibility. Any problem due to improper ventilation will not be covered by warranty.
Improper ventilation can result in personal injury or death. Ventilation which fails to properly remove flue products can cause headaches, drowsiness, nausea, or could result in death.
WARNING
LEVELING:
Unit must be level to assure maximum performance. Improper leveling may void warranty. TO INSTALL STOCK POT RANGE:
1. Remove unit from packaging.
2. Shipped with every unit should be a leg package containing four legs. Two of which will have flanges for bolting them to the floor. These legs are to be installed on the rear of the unit. These are labeled (Item "E") in figure 1. The other adjustable legs are to be installed on the front of the unit.
3. Leg pads (Item "C") in figure 1 have already been installed on the bottom of the unit. To install legs simply screw legs into leg pads on bottom of unit.
4. Once the unit has been moved into position adjust front and rear adjusters in bottom of legs until unit is level. Make sure unit is leveled front to back and side to side. It is very important that this unit be level.
5. Once the unit has been leveled attach the flanged feet to the floor using appropriate fasteners.
NOTICE
This unit MUST be attached to the floor by means of the flanged feet at the rear of the unit. Failure to do so may create a tip hazard which could result in injury to the operator or damage to the unit. Failure to install properly will void the manufacturer's warranty.
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