We stand behind our machines. If you have any service questions, parts requests or general questions
about your purchase, feel free to contact us.
South Bend Tools
P.O. Box 2027
Bellingham, WA 98227
Phone: (360) 734-1540
Fax: (360) 676-1075 (International)
Fax: (360) 734-1639 (USA Only)
Email: [email protected]
For your convenience, any updates to this manual will be available to download free of charge
www.southbendtools.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so
exactly match your machine.
contact our
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
For Your Own Safety Read Instruction Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for every operation for which it can be used, including all
through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
-2-
Page 5
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
INTRODUCTION
Description of Controls
& Components
Refer to Figures 1–4 and the following
descriptions to become familiar with the basic
controls and components used to operate this
machine.
Control Panel
AA
CC
EE
GG
Figure 1. Control panel.Figure 1. Control panel.
BB
DD
FF
Fence Digital Readout
HH
II
JJ
Figure Figure 2. . Fence digital readout.Fence digital readout.
H. MM/IN Toggle: Switches display between
millimeters and inches.
I.ABS/INC Toggle: Switches readout between
absolute and incremental modes.
J.ON/OFF/CAL Toggle: Press and release for
ON/OFF, long press (2–3 seconds) to enter
calibration mode.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 75 x 47 x 43-1/2 in.
Footprint (Length x Width)........................................................................................................... 23-1/2 x 21-1/2 in.
Length x Width x Height......................................................................................................... 38 x 30 x 46 in.
Must Ship Upright...................................................................................................................................... Yes
Length x Width x Height............................................................................................................. 80 x 8 x 9 in.
Must Ship Upright...................................................................................................................................... Yes
Length x Width x Height..................................................................................................... 44 x 18 x 8-1/2 in.
Electrical
Power Requirement......................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating.................................................................................................................................... 13A
Power Cord Included............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 120 in.
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type..............................................................................................................................................
Switch Type............................................................................................... Magnetic Switch w/Overload Protection
Power Transfer ..........................................................................................................................................
Maximum Width of Dado....................................................................................................................... 3/4 in.
Blade Tilt Direction.................................................................................................................................... Left
Max Blade Tilt....................................................................................................................................... 45 deg.
Maximum Depth of Cut At 90 Degrees..............................................................................................
Maximum Depth of Cut At 45 Degrees..............................................................................................
Max Rip Right of Blade w/Included Fence & Rails................................................................................ 36 in.
Max Rip Left of Blade w/Included Fence & Rails.................................................................................. 18 in.
INTRODUCTION
For Machines Mfd. Since 8/21
3 HP
Single-Phase
Belt
Sealed & Permanently Lubricated
5/8 in.
4000 RPM
3-1/8 in.
2-1/8 in.
Additional Blade Information
Included Blade Information.............................................................................................................. 10" x 40T
Required Blade Body Thickness.......................................................................
Required Blade Kerf Thickness......................................................................... Minimum 0.118 in. (3.0mm)
Rim Speed at Max Blade Diameter............................................................................................. 10,500 FPM
Table Information
Floor to Table Height........................................................................................................................ 35-3/4 in.
Table Size with Extension Wings Width..........................................................................................
Table Size with Extension Wings Depth................................................................................................
Distance Front of Table to Center of Blade...................................................................................... 14-7/8 in.
Distance Front of Table to Blade At Maximum Cut...................................................................... 10-5/16 in.
Main Table Size Thickness................................................................................................................. 1-1/2 in.
Fence Size Width................................................................................................................................. 4-1/4 in.
Fence Size Height................................................................................................................................ 2-5/8 in.
Fence Rail Type............................................................................................ Square Steel Tubing/Angle Iron
Fence Rail Height...................................................................................................................................... 2 in.
Trunnions........................................................................................................................................... Cast Iron
Fence Assembly......................................................................................................... Steel w/Aluminum Face
Number of Dust Ports.....................................................................................................................................
Dust Port Size............................................................................................................................................
Compatible Mobile Base....................................................................................................................... T28000
INTRODUCTION
Precision-Ground Cast Iron
Precision-Ground Cast Iron
Steel
Aluminum w/Steel Rail
1
4 in.
Other
Country of Origin ........................................................................................................................................... Taiwan
Warranty ........................................................................................................................................................ 2 Years
Approximate Assembly & Setup Time ......................................................................................................... 2 Hours
Serial Number Location .............................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 84 - 86 dB
Certified by a Nationally Recognized Testing Laboratory (NRTL) ................................................................... Yes
Features
Quick-Release Blade Guard and Spreader
Hinged Motor Cover
4" Dust Port
Large Cast-Iron Handwheels
Smooth and Quiet Poly-V Belt Drive
Precision-Ground Cast Iron Table with Beveled Edge
One-Piece Steel Cabinet
Magnetic Safety Switch Protects Motor and Operator
Angled Dust Chute in Cabinet for Efficient Dust Collection and Cleaning
Two Miter Slots in Table
Two Digital Readouts on Control Panel Show Blade Height and Tilt
Digital Readout on Fence Provides Precise Distance from Blade
Anodized Handles on Miter Gauge and Rip Fence
Width (side-to-side) x Depth (front-to-back) x Height......................................................... 91-1/2 x 73 x 43-1/2 in.
Footprint (Length x Width)....................................................................................................................... 24 x 22 in.
Length x Width x Height...........................................................................................................
Electrical
Power Requirement.........................................................................................................
Full-Load Current Rating.................................................................................................................................... 13A
Power Cord Included.............................................................................................................................................
Power Cord Length..........................................................................................................................................
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type.............................................................................................................................................. 6-20
Power Transfer ..........................................................................................................................................
Maximum Blade Diameter......................................................................................................................
Arbor Size................................................................................................................................................ 5/8 in.
Max Blade Tilt.......................................................................................................................................
Maximum Depth of Cut At 90 Degrees.............................................................................................. 3-1/8 in.
Maximum Depth of Cut At 45 Degrees.............................................................................................. 2-1/8 in.
Max Rip Right of Blade w/Included Fence & Rails................................................................................ 52 in.
Max Rip Left of Blade w/Included Fence & Rails..................................................................................
Additional Blade Information
Included Blade Information..............................................................................................................
Riving Knife/Spreader Thickness....................................................................................... 0.091 in. (2.3mm)
Required Blade Body Thickness....................................................................... Maximum 0.079 in. (2.0mm)
Required Blade Kerf Thickness......................................................................... Minimum 0.118 in. (3.0mm)
Rim Speed at Max Blade Diameter.............................................................................................
Table Information
Floor to Table Height........................................................................................................................
Table Size with Extension Wings Width................................................................................................ 76 in.
Table Size with Extension Wings Depth.......................................................................................... 65-5/8 in.
Distance Front of Table to Center of Blade...................................................................................... 14-7/8 in.
Distance Front of Table to Blade At Maximum Cut......................................................................
Main Table Size Thickness.................................................................................................................
Cabinet
10 in.
Left
45 deg.
18 in.
10" x 40T
10,500 FPM
35-3/4 in.
10-5/16 in.
1-1/2 in.
Fence Information
Fence Type............................................................................................ Camlock T-Shape w/Aluminum Face
Fence Size Length............................................................................................................................. 40-1/4 in.
Fence Size Width................................................................................................................................. 4-1/4 in.
Fence Rail Length.............................................................................................................................. 91-1/2 in.
Fence Rail Width....................................................................................................................................... 3 in.
Fence Rail Height...................................................................................................................................... 2 in.
Number of Dust Ports.....................................................................................................................................
Dust Port Size............................................................................................................................................
Other
Country of Origin ........................................................................................................................................... Taiwan
Warranty ........................................................................................................................................................ 2 Years
Approximate Assembly & Setup Time ......................................................................................................... 2 Hours
Serial Number Location .............................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 84 - 86 dB
Certified by a Nationally Recognized Testing Laboratory (NRTL) ................................................................... Yes
Features
Outfeed and Extension Tables with Storage Shelves
Quick-Release Blade Guard and Spreader
Hinged Motor Cover
4" Dust Port
Large Cast-Iron Handwheels
Smooth and Quiet Poly-V Belt Drive
Precision-Ground Cast Iron Table with Beveled Edge
One-Piece Steel Cabinet
Magnetic Safety Switch Protects Motor and Operator
Angled Dust Chute in Cabinet for Efficient Dust Collection and Cleaning
Two Miter Slots in Table
Two Digital Readouts on Control Panel Show Blade Height and Tilt
Digital Readout on Fence Provides Precise Distance from Blade
Anodized Handles on Miter Gauge and Rip Fence
INTRODUCTION
For Machines Mfd. Since 8/21
1
4 in.
-10-
Page 13
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
INTRODUCTION
Glossary of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they
relate to this table saw and woodworking in general. Become familiar with these terms for assembling,
adjusting or operating this machine.
Arbor: A metal shaft extending from the drive
mechanism which the blade is attached to.
Bevel Edge Cut: A cut made with the blade
tilted to an angle between 0˚ and 45˚ to cut
a beveled edge onto a workpiece. Refer to
Page 48 for more details.
Blade Guard Assembly: Metal or plastic safety
device that mounts over the saw blade. Its
function is to prevent the operator from
coming into contact with the saw blade.
Refer to Page 39 for more details.
Crosscut: Cutting operation in which the cut is
made perpendicular to the grain of wood.
Refer to Page 47 for more details.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets. This saw and
arbor are not intended to safely use a dado
blade larger than 3⁄4" wide as specified on
Page 6.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the
face of the workpiece. Refer to Page 48 for
more details.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against
the table surface. Refer to Page 56 for more
details.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the
saw blade).
Perpendicular: Lines or planes that intersect
and form right angles (i.e. the blade is
perpendicular to the table surface).
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Refer to Page 59 for more details.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece. Refer to Page 51 for more
details.
Rip Cut: Cutting operation in which the cut is
made parallel to the grain of the wood. Refer
to Page 46 for more details.
Riving Knife: Similar to the spreader however,
the top of the riving knife is slightly lower
than the top of the blade which allows nonthrough cuts.
Spreader/Splitter: Metal plate located behind
the blade that keeps the cut workpiece from
pinching the blade to reduce the possibility
of kickback. Spreaders will typically have
anti-kickback pawls attached.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Kickback: An event in which the workpiece is
propelled back towards the operator, usually
at a very high rate of speed.
Non-Through Cut: A cut in which the blade does
not cut through the top of the workpiece.
Refer to Page 35 for more details.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface.
Thin Kerf Blade: A blade with a kerf or thickness
that is thinner than a standard blade. Thin
kerf blades cannot be used on this saw
without using a thin-kerf riving knife.
Through Cut: A cut in which the blade cuts
completely through the workpiece. Refer to
Page 35 for more details.
-11-
Page 14
South Bend Tools
Model SB1110/ SB1111
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifi cations, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Owner’s Manual: All machinery and machining
Trained/Supervised Operators Only: Untrained
SAFETY
SAFETY
For Machines Mfd. Since 8/21
Understanding Risks of Machinery
Death or catastrophic
harm WILL occur.
Death or catastrophic
harm COULD occur.
Moderate injury or fi re
MAY occur.
Machine or property
damage may occur.
Basic Machine Safety
equipment presents serious injury hazards
to untrained users. To reduce the risk of
injury, anyone who uses THIS item MUST
read and understand this entire manual
before starting.
Personal Protective Equipment:
servicing this item may expose the user
to fl ying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, longterm respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.
Operating or
users can seriously injure themselves
or bystanders. Only allow trained and
properly supervised personnel to operate
this item. Make sure safe operation
instructions are clearly understood. If
electrically powered, use padlocks and
master switches, and remove start switch
keys to prevent unauthorized use or
accidental starting.
Guards/Covers:
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.
Accidental contact with
-12-
Page 15
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Entanglement:Loose clothing, gloves, neckties,
Chuck Keys or Adjusting Tools:Tools used to
SAFETY
jewelry or long hair may get caught in
moving parts, causing entanglement,
amputation, crushing, or strangulation.
Reduce this risk by removing/securing
these items so they cannot contact moving
parts.
Mental Alertness: Operating this item with
reduced mental alertness increases the
risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.
Safe Environment:
powered equipment in a wet environment
may result in electrocution; operating near
highly fl ammable materials may result in a
fi re or explosion. Only operate this item in
a dry location that is free from fl ammable
materials.
Electrical Connection: With electrically
powered equipment, improper connections
to the power source may result in
electrocution or fire. Always adhere to all
electrical requirements and applicable
codes when connecting to the power source.
Have all work inspected by a qualified
electrician to minimize risk.
Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.
Operating electrically
adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.
Work Area:
the risks of accidental injury. Only operate
this item in a clean, non-glaring, and welllighted work area.
Properly Functioning Equipment:
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
Unattended Operation:
equipment that is left unattended while
running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when
cutting, may contain chemicals known to
the State of California to cause cancer,
respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
Clutter and dark shadows increase
Poorly
Electrically powered
Secure Workpiece/Tooling:
cutting tools, or rotating spindles can
become dangerous projectiles if not
secured or if they hit another object during
operation. Reduce the risk of this hazard
by verifying that all fastening devices are
properly secured and items attached to
spindles have enough clearance to safely
rotate.
Loose workpieces,
Diffi cult Operations:
operations with which you are unfamiliar
increases the risk of injury. If you
experience difficulties performing the
intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.
Attempting difficult
-13 -
Page 16
South Bend Tools
Model SB1110/ SB1111
Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation.
Workpieces, broken blades, or fl ying particles thrown by blade can blind or strike operators or
bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST
completely heed the hazards and warnings below.
Hand & Body Positioning:
Blade Guard:
Riving Knife:
Kickback:
Feeding Workpiece:
Push Sticks/Push Blocks:
Changing Blades:
SAFETY
Additional Table Saw Safety
For Machines Mfd. Since 8/21
from saw blade and out of blade path during
operation, so they cannot accidentally slip
into blade. Only operate at front of machine
and always stand to side of blade path.
Never reach behind or over blade, or under
blade guard when blade is spinning.
The blade guard protects operator
from rotating saw blade. Make sure blade
guard is installed, adjusted correctly, and
used for all possible “through cuts.” Promptly
repair or replace if damaged. Re-install
immediately after operations that require its
removal.
Use riving knife for all “nonthrough cuts.” Make sure it is aligned and
positioned correctly. Promptly repair or
replace it if damaged.
Kickback occurs when saw blade ejects
workpiece back toward operator. Know how
to reduce risk of kickback, and learn how to
protect yourself if it does occur.
Feeding workpiece
incorrectly increases risk of kickback.
Always allow blade to reach full speed before
cutting, feed workpiece from front of saw,
making sure workpiece is flat against table
and a fence, miter gauge, or other guide is
used to feed workpiece in a straight line.
Feed cuts through to completion. Never
start saw with workpiece touching blade or
pull workpiece from behind blade. Never
back workpiece out of cut, move it sideways,
or perform a “freehand” operation. Never
plunge cut.
accidental blade contact, use push sticks/
push blocks whenever possible. In event of
an accident, these will often take damage
that would have occurred to hands/fingers.
Accidental startup while
changing saw blade can result in serious
injury. To reduce risk of accidental blade
contact, always disconnect power before
changing blades.
Keep hands away
Fence: To reduce risk of kickback, make sure
fence remains properly adjusted and
parallel with blade. Always lock fence
before using. Do not use fence while
using miter gauge. Make sure fence is not
touching blade when saw is started.
Cut-Off Pieces: To avoid risk of injury due to
blade contact, turn saw OFF and allow
blade to completely stop before removing
cut-off pieces near blade or trapped
between blade and table insert. Only use
push sticks to move cut-off pieces away
from blade while saw is running. Never
use your hands.
Blade Adjustments: Adjusting blade height
or tilt during operation increases risk
of crashing blade and sending metal
fragments fl ying with deadly force at
operator or bystanders. Only adjust blade
height and tilt when blade is completely
stopped and saw is OFF. Make sure
blade is not touching guard, spreader, or
workpiece when saw is started.
Damaged Saw Blades: Damaged saw blade
teeth can become deadly projectiles. Never
use blades that have been dropped or
damaged.
Dado And Rabbet Operations: Dado and
rabbeting operations are “non-through”
cuts and require special attention since
they must be performed with blade
guard removed, which increases risk of
blade contact. DO NOT attempt dado or
rabbeting operations without first reading
these sections in this manual.
To reduce risk of
Cutting Correct Material: Cutting metal, glass,
stone, tile, etc., increases risk of operator
injury due to kickback or flying particles.
Only cut natural and man-made wood
products, laminate-covered wood products,
and some plastics. Never cut materials not
intended for this saw.
-14-
Page 17
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
SAFETY
Preventing Kickback
Preventing Kickback
Here are several ways to avoid the most
common causes of kickback:
• Only cut workpieces with at least one smooth
and straight edge. DO NOT cut warped,
cupped or twisted wood.
• Never attempt freehand cuts. If the
workpiece is not fed parallel with the blade,
kickback will likely occur. Always use the rip
fence or miter gauge to guide the workpiece.
• Make sure the spreader or riving knife is
aligned with the blade and secured tightly. A
misaligned spreader or riving knife can cause
the workpiece to catch or bind, increasing the
chance of kickback.
• Take the time to check and adjust the rip
fence parallel with the blade; otherwise, the
chances of kickback are extreme.
• The spreader or riving knife maintains the
kerf in the workpiece, reducing the chance of
kickback. Always use the riving knife for all
non-through operations, unless a dado blade
is installed. Always use the spreader with the
blade guard for all through cuts.
• Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
• Keep the blade guard installed and in
good working order. Only remove it
when performing non-through cuts and
immediately re-install the blade guard when
finished. Remember, always use the riving
knife for all non-through operations, unless a
dado blade is installed.
• Make multiple, shallow passes when
performing a non-through cut. Making a deep
non-through cut will greatly increase the
chance of kickback.
• Never move the workpiece backwards or
try to back it out of a cut while the blade
is moving. If you cannot complete a cut for
some reason, stop the saw motor and allow
the blade to completely stop before backing
the workpiece out. Promptly fix the condition
that prevented you from completing the cut
before starting the saw again.
Protecting Yourself
From Kickback
Even if you know how to prevent kickback,
it may still happen. Here are some ways to
protect yourself if kickback DOES occur:
• Stand to the side of the blade during every
cut. If kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
• Wear safety glasses or a face shield. In the
event of kickback, your eyes and face are the
most vulnerable part of your body.
• Never, for any reason, place your hand behind
the blade or under blade guard. Should
kickback occur, your hand could be pulled into
the blade, which could cause amputation.
• Use a push stick to keep your hands farther
away from the moving blade. If kickback
occurs, the push stick will most likely take
the damage your hand would have received.
• Use featherboards or anti-kickback devices to
assist with feeding and prevent or slow down
kickback.
Statistics show that most common accidents
among table saw users can be linked to
kickback. Kickback is typically defined as the
high-speed expulsion of stock from the table
saw toward its operator. In addition to the
danger of the operator or others in the area
being struck by the flying stock, it is often the
case that the operator’s hands are pulled into
the blade during kickback.
-15 -
Page 18
South Bend Tools
Model SB1110/ SB1111
Serious injury could occur if you connect
PREPARATION
PREPARATION
For Machines Mfd. Since 8/21
Preparation OverviewRequired for Setup
The purpose of the preparation section is to help
you prepare your machine for operation. The list
below outlines the basic process. Specific steps
for each of these points will be covered in detail
later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the box/crate.
2. Clean the machine and its components.
3. Identify an acceptable location for the
machine and move it to that location.
4. Level the machine using pre-installed
machine mounts.
5. Assemble the loose components and make
any necessary adjustments or inspections to
ensure the machine is ready for operation.
6. Connect the machine to the power source.
7. Test run the machine to make sure it
functions properly and is ready for operation.
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.
The items listed below are required to
successfully set up and prepare this machine for
operation.
For Lifting
• A forklift or other power lifting device rated
for the weight of the machine.
For Power Connection
• A power source that meets the minimum
circuit requirements for this machine. (Refer
to the Power Supply Requirements
section for details.)
• A qualified electrician to ensure a safe and
code-compliant connection to the power
source.
For Assembly
• Additional Person For Lifting
• Safety Glasses For Each Person
• Cotton Rags
• Mineral Spirits
• Oil Can With Any General Machine Oil
• Arbor Wrenches x2 (Included)
• Hex Wrenches (Included)
• Screwdriver (Included)
• Open-End Wrenches (Included)
• Disposable gloves
• Precision Level 12"
• Straightedge 6'
• Masking Tape
• Razor Blade
• Adjustable Square
• Felt Tipped Marker
• Metal Shim Stock
• Dust Hose 4"
• Hose Clamps 4" (2)
• Dust Collection System
• Hex Wrench 2.5mm
• Scrap Wood 2" x 4" x 27"
• Clamps
• AAA Batteries (2)
-16 -
Page 19
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a
or qualified service personnel
applicable electrical codes and safety standards.
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.
Note: The circuit requirements in this manual
are for
machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure the circuit is properly sized.
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit
must be safely sized to handle the full-load
current that may be drawn from the machine for
an extended period of time. (If this machine is
connected to a circuit protected by fuses, use a
time delay fuse marked D.)
Serious injury could occur if you connect
This machine is prewired to operate on a 220V
power supply circuit that has a verifi ed ground
and meets the following requirements:
PREPARATION
Power Supply
Requirements
Availability
Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.
n electrician
in accordance with
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.
Circuit Requirements
Nominal Voltage ................... 220V, 230V, 240V
Full-Load Rating at 220V ................... 13 Amps
a dedicated circuit—where only one
-17-
Page 20
South Bend Tools
Model SB1110/ SB1111
This machine must be grounded! In the event
of
grounding provides a path of least resistance
for electric current
electric shock.
This machine is equipped with a power cord
that has
grounding plug
The plug
receptacle (outlet)
grounded in accordance with all local codes and
ordinances.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without
yellow stripes) is the equipment-grounding wire.
If repair or replacement of the power cord or
plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying)
terminal.
Check with an electrician or qualifi ed service
personnel if you do not understand these
grounding requirements, or if you are in doubt
about whether the tool is properly grounded.
If you ever notice that a cord or plug is
damaged or worn, disconnect it from power, and
immediately replace it with a new one.
We do not recommend using an extension cord
with this machine. If you must use one, only
use it if absolutely necessary and only on a
temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine
must contain a ground wire, match the required
plug and receptacle listed in the
Requirements
meet the following requirements:
PREPARATION
Grounding Requirements
certain types of malfunctions or breakdowns,
in order to reduce the risk of
an equipment-grounding wire and a
(similar to the figure below).
must only be inserted into a matching
that is properly installed and
GROUNDED
6-20 RECEPTACLE
For Machines Mfd. Since 8/21
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure Figure 5. NEMA 6-20 plug and receptacle.. NEMA 6-20 plug and receptacle.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with all
local codes and ordinances.
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
PREPARATION
Unpacking
(360) 734-1540 for advice. You may
Inventory
Common Inventory (Figures 6–8) Qty
A. Table Saw Unit (Not Shown) ........................ 1
B. Miter Gauge ................................................... 1
C. Blade Guard Assembly .................................. 1
D. Fence Storage Brackets ................................. 2
E. Keys ................................................................2
F. Push Stick ...................................................... 1
G. Hex Wrench Set 3–6mm ................................ 1
H. Riving Knife ................................................... 1
I. Handwheel Handles .......................................2
J. Arbor Wrenches .............................................2
L. Phillips Head Screwdriver #2 ........................ 1
M. Zero Clearance Standard Insert .................... 1
N. Zero Clearance Dado Insert ........................... 1
O. Saw Blade 10" x 40T ...................................... 1
P. Fence ...............................................................1
Q. Fence Lock Lever ...........................................1
R. Fence Digital Readout ................................... 1
NOTICE
If you cannot fi nd an item on this list, carefully
check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or
they are pre-installed at the factory.
CC
BB
DDEE
II
HH
Figure 6. Tools and accessories.
MM
Figure 7. Blade and inserts.Figure 7. Blade and inserts.
(Outfeed Table Front Bracket) ............................. 8
-21-
Page 24
South Bend Tools
Model SB1110/ SB1111
USE THIS CHART TO MATCH UP
PREPARATION
Hardware Recognition Chart
For Machines Mfd. Since 8/21
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
#
10
1
/4"
5
/16"
3
/8"
7
/16"
1
/2"
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
Key
4mm
5mm
6mm
8mm
10mm
12mm
LINES ARE 1MM APART
16mm
Hex
Wrench
Cap
Screw
External
Retaining
Ring
Flat Washer
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
Phillips
Head
Screw
Carriage
Bolt
Internal
Retaining
Ring
Lock
Washer
1
/4"
3
/8"
1
/2"
5
/8"
Flange
Bolt
E-Clip
INCH APART
16
/
1
LINES ARE
Lock
Nut
Hex
Nut
5
/16"
7
/16"
9
/16"
3
/4"
7
/8"
1
1
/4"
1
1
/2"
1
3
1
2
2
2
2
3
Flat
Head
Screw
/4"
1
/4"
1
/2"
3
/4"
D
I
A
R
M
E
T
/8"
E
R
5
Wing
Nut
A
W
E
H
S
Flat
Head
Cap
Screw
A
W
D
I
A
R
9
/16"
M
E
T
E
R
E
H
S
Button
R
D
Tap
Screw
S
A
H
W
D
I
A
R
M
E
1
/2"
E
T
E
R
Hex
Bolt
D
I
A
R
M
E
H
S
D
I
A
R
E
H
S
A
W
4mm
D
I
R
E
H
S
A
W
A
W
H
S
A
W
M
E
T
E
R
A
M
E
T
E
R
D
I
A
M
E
T
E
R
I
A
M
E
T
E
R
5mm
I
A
M
E
T
E
R
D
I
A
R
M
E
H
S
A
E
T
E
W
R
6mm
7
E
S
A
/16"
R
3
E
H
W
H
S
A
W
/8"
R
5
E
D
D
/16"
R
1
/4"
E
H
S
A
W
#
I
A
D
R
10
E
T
E
R
M
E
T
E
R
I
A
M
E
T
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
Head
Screw
Set
Screw
E
H
S
12mm
A
W
R
E
H
S
10mm
A
W
D
R
E
H
S
8mm
A
W
WASHERS ARE MEASURE BY THE INSIDE DIAMETER
-22-
Page 25
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
The unpainted surfaces are coated
with a heavy-duty rust preventative that
prevents corrosion during shipment and
The benefi t of this rust preventative is that it
works very well. The downside is that it
time-consuming
Be patient and do a careful job when
and removing the rust preventative
you spend doing this will reward you with
smooth
for the proper care of
Although there are many ways to successfully
remove the rust preventative, the
process works well in most situations
Before cleaning, gather the following:
• Disposable
• Cleaner/degreaser
• Safety glasses & disposable gloves
Note:
WD•40 can be used to remove rust preventative.
Before using these products, though, test them
on an inconspicuous area of a painted surface to
make sure they will not damage it.
GAS
Order online at
Call 1-800-523-477
PREPARATION
Cleaning & Protecting
at the factory
to thoroughly remove.
-sliding parts and a better appreciation
the unpainted surfaces.
rags
(certain citrus-based
degreasers work extremely well and they
have non-toxic fumes)
Automotive degreasers, mineral spirits, or
. The time
following
storage.
can be
cleaning
.
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow the
manufacturer’s instructions when using any
type of cleaning product.
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable gloves.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner or
degreaser and let them soak for a few
minutes.
3. Wipe off the surfaces. If your cleaner or
degreaser is effective, the rust preventative
will wipe off easily.
Note: To clean off thick coats of rust
preventative on fl at surfaces, such as beds
or tables, use a PLASTIC paint scraper to
scrape off the majority of the coating before
wiping it off with your rag. (Do not use a
metal scraper or it may scratch the surface.)
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant or light oil to
prevent rust.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used for
cleaning. Avoid using these
products to remove rust
preventative.
Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from the non-painted parts of the
machine during clean up.
www.grizzly.com
OR
7
Figure 14. T23692 Orange Power Degreaser.
-23-
Page 26
South Bend Tools
Model SB1110/ SB1111
Weight Load
equipment that may be installed on the machine,
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
longevity of
machine in a dry environment that is free from
excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature
104°F; the relative humidity
of
is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough to perform operations safely. Shadows,
glare, or strobe effects that may distract or
impede the operator must be eliminated.
Refer to the Machine Specifi cations for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.
Wall
Access
Door
Swing
at 90º
Dust Port
= Power Connection
Min. 30"
SB1110
75"
Figure Figure 15. Minimum working clearances.. Minimum working clearances.
Children or untrained
people may be seriously
Access
Door
Swing
at 90º
47"
Wall
Dust Port
Min. 30"
injured by this machine.
Only install in an access
restricted location.
= Power Connection
911/2"
SB1111
73"
-24-
Page 27
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
PREPARATION
Assembly
This machine must be fully assembled before
it can be operated. Before beginning the
assembly process, refer to Required For Setup and gather all listed items. To ensure
the assembly process goes smoothly, first
clean any parts that are covered or coated in
heavy duty rust preventative (if applicable).
Assembly steps are the same for both models
except where noted. Assembly consists of
installing the front and rear rails, attaching
the right side extension wing (SB1110) or
extension table and outfeed table (SB1111),
then installing minor components.
Fence Rails
1. Fasten front rail onto main table with (4)
M8-1.25 x 25 flat head cap screws as shown
in Figure 16.
3. Fasten rear rail onto main table with (4) M8-
1.25 x 25 cap screws, (4) 8mm flat washers,
and (4) 8mm lock washers as shown in
Figure 17.
4. Fasten rear rail onto extension table shown
in Figure 17 with (1) M8-1.25 x 25 cap
screw, (2) 8mm lock washer, (1) 8mm flat
washers, and (1) M8-1.25 hex nut.
main table to make sure that combined table
surface is flat.
— If combined table surface is flat, continue
to Step 4.
— If outside end of extension wing tilts
down, place a strip of masking tape along
bottom edge of main table to shim end of
extension wing up (see Figure 19).
— If outside end of extension wing tilts up,
place strip of masking tape along top edge
of main table to shim end of extension
wing down (see Figure 20).
Note: After re-installing wing, remove all
excess masking tape with a razor blade.
Figure 20. Masking tape location for adjusting the Figure 20. Masking tape location for adjusting the
extension wing down.extension wing down.
4. Fasten rear rail onto extension table with
(1) M8-1.25 x 25 cap screw, (2) 8mm lock
washer, (1) 8mm flat washers, and (1) M8-
1.25 hex nut.
5. Fasten front rail onto extension table as
shown in Figure 21 with (1) M8-1.25 x 25
flat head cap screw, (1) 8mm lock washer,
and (1) M8-1.25 hex nut.
Figure 19. Masking tape location for tilting extension Figure 19. Masking tape location for tilting extension
wing up.wing up.
-26-
x1
Figure Figure 21. Front rail to extension wing attachment . Front rail to extension wing attachment
location.location.
Page 29
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
PREPARATION
6. Place fence tube over front rail and secure
with (7) M8-1.25 x 12 flange bolts, as shown
in Figure 22, then install handwheel
handles.
x7
Handwheel Handwheel
HandlesHandles
Figure 22. SB1110 fence tube mounted to front rail.Figure 22. SB1110 fence tube mounted to front rail.
SB1111 Extension Table
1. Install (2) extension table mounting clips
onto right side of main table using (2) M8-
1.25 x 25 flat head cap screws, then thread
(2) M8-1.25 x 12 hex bolts with (2) 8mm
fender washers into lower holes in mounting
clips as shown in Figure 23. Do not fully
tighten hex bolts.
3. While assistant holds extension table,
fasten front rail to extension table with (3)
M8-1.25 x 25 flat cap head screws, (3) 8mm
lock washers, and (3) M8-1.25 hex nuts (see
Figure 24). Do not fully tighten hex nuts.
x3
Figure Figure 24. Front rail fastener locations.. Front rail fastener locations.
4. Fasten rear rail to extension table with
(3) M8-1.25 x 25 cap screws, (6) 8mm lock
washers, (3) 8mm flat washers, and (3) M8-
1.25 hex nuts as shown in Figure 25. Do not
fully tighten hex nuts.
thread one foot into bottom of each support
leg as shown in Figure 27.
Support LegSupport Leg
8. Rotate both feet until they are tight against
the floor, then tighten hex nuts against
support legs.
9. Fasten shelf end plate to legs with (4) M6-1
x 12 Phillips head screws and (4) 6mm flat
washers as shown in Figure 29.
x4
Figure Figure 29. Shelf end plate attached to legs.. Shelf end plate attached to legs.
10. Place (2) shelf brackets between cabinet and
support legs, and fasten with (2) M6-1 x 12
hex bolts, (2) M6-1 x 12 Phillips head screws,
(4) 6mm flat washers, and (2) M6-1 hex nuts
as shown in Figure 30.
Hex NutHex Nut
FootFoot
Figure Figure 27. Foot installed on support leg.. Foot installed on support leg.
7. Fasten (2) support legs to extension table
with (8) M6-1 x 12 Phillips head screws
and (8) 6mm flat washers as shown in
Figure 28.
Figure Figure 28. Support legs fastened to extension table.. Support legs fastened to extension table.
-28-
Page 31
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
PREPARATION
12. Place fence tube over front rail and secure
with (9) M8-1.25 x 12 flange bolts, as shown
in Figure 31, then install handwheel
handles.
Fence TubeFence Tube
x9
Handwheel HandlesHandwheel Handles
Figure Figure 31. Fence tube mounted to front rail.. Fence tube mounted to front rail.
SB1111 Outfeed Table
1. Turn outfeed table upside down and place on
level, protected surface.
2. Fasten (2) support legs to outfeed table with
(8) M6-1 x 12 Phillips head screws and (8)
6mm flat washers as shown in Figure 32.
4. Fasten shelf end plate to legs with (4) M6-1
x 12 Phillips head screws and (4) 6mm flat
washers as shown in Figure 33.
x4
Figure 33. End plate attached.Figure 33. End plate attached.
5. Thread 3⁄8"-16 hex nut onto each foot, then
thread feet into bottom of each support leg.
6. Place outfeed table assembly upright with
feet on floor, align slots in outfeed table
bracket with rear rail mounting holes, then
fasten table to rail with (2) M8-1.25 flange
bolts and (2) M8-1.25 hex nuts, as shown in
Figure 34.
3. Attach outfeed table front bracket to outfeed
table with (8) M4 x 16 tap screws (see
Figure 32).
x8
x8
Figure 32. Legs and table bracket attached.Figure 32. Legs and table bracket attached.
x2
Figure Figure 34. Outfeed table fastened to rear rail.. Outfeed table fastened to rear rail.
7. Place (2) shelf brackets between cabinet and
support legs, and fasten with (2) M6-1 x 12
hex bolts, (2) M6-1 x 12 Phillips head screws,
(4) 6mm flat washers, and (2) M6-1 hex nuts.
Note: The flange on the shelf bracket must
point up to ensure proper installation.
8. Place lower shelf on brackets.
-29-
Page 32
South Bend Tools
Model SB1110/ SB1111
PREPARATION
For Machines Mfd. Since 8/21
Blade & Fence
1. Turn insert lock bolt so it is parallel to inner
installing blade, see Blade Installation on
Page 38.
6. Lower blade all the way down.
— If you need to correct position of indicator
line, loosen Phillips head screws on
pointer window, adjust pointer window
so line is over "0" mark on tape (see
Figure 38), then tighten screws.
10. Remove battery cover from front of fence
digital readout and install (2) AAA batteries,
then reinstall cover (see Figure 38).
Battery CoverBattery Cover
x2
Figure 38. Rail tape aligned with scale pointer.Figure 38. Rail tape aligned with scale pointer.
-30-
Page 33
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
This machine creates a lot of wood chips/
dust during operation. Breathing airborne dust
on a regular basis can result in permanent
respiratory illness. Reduce your risk by
wearing a respirator and capturing the dust
with a dust-collection system.
PREPARATION
11. Install (2) fence storage brackets as shown in
Dust Collection System .........................................1
To connect dust collection system:
1. Fit 4" dust hose over dust port, as shown in
Figure 40, and tightly secure in place with a
hose clamp.
Minimum CFM at Dust Port:
• SB1110: 400 CFM
• SB1111: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust
collector, (2) hose type and length between the
dust collector and the machine, (3) number of
branches or wyes, and (4) amount of other open
lines throughout the system. Explaining how to
calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
Figure 40. Dust hose attached to port.Figure 40. Dust hose attached to port.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
-31-
Page 34
South Bend Tools
Model SB1110/ SB1111
PREPARATION
Test Run
After all preparation steps have been completed,
the machine and its safety features must be
tested to ensure correct operation. If you discover
a problem with the operation of the machine or
its safety components, do not operate it further
until you have resolved the problem.
Note: Refer to Troubleshooting on Page 82 for
solutions to common problems that may occur.
If you need additional help, contact our Tech
Support at (360) 734-1540.
The test run consists of verifying the following:
For Machines Mfd. Since 8/21
5. Connect machine to power source.
6. Turn power key to ON.
7. Twist Emergency Stop button clockwise
until it pops out (see Figure 41). This resets
switch and machine can now start.
s
i
w
t
T
t
e
s
e
R
o
T
C
l
o
c
k
w
i
z
e
• Motor powers up and runs correctly.
• Emergency Stop button works correctly.
Serious injury or death can result from using
this machine BEFORE understanding its
controls and related safety information. DO
NOT operate, or allow others to operate,
machine until the information is understood.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine may
result in malfunction or unexpected results
that can lead to serious injury, death, or
machine/property damage.
To test run machine:
1. Read and follow the safety instructions at
the beginning of the manual, take required
safety precautions, and make sure the
machine is set up and adjusted properly.
smoothly with little or no vibration or
rubbing noises.
— If the machine is not running smoothly,
DISCONNECT POWER and correct
the problem before continuing. See
Troubleshooting section on Page 82 for
help.
10. Press Emergency Stop button to turn saw
OFF.
11. Without resetting Emergency Stop button,
press START button.
— If machine DOES NOT start, the
Emergency Stop button safety feature
is working correctly and the Test Run
is complete. You may proceed to Final Setup.
— If machine DOES start, DISCONNECT
POWER immediately and call Technical
Support for help at (360) 734-1540.
-32-
Page 35
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
PREPARATION
Final Setup
The remaining tasks required for assembling
the saw include installing the table insert and
cutting a slot for the blade, checking fence
parallelism, installing the blade guard assembly,
and calibrating the blade angle readout.
To complete remaining assembly steps:
1. DISCONNECT MACHINE FROM POWER!
2. Install and cut the table insert as instructed
in Cutting a Zero Clearance Insert on
Page 44, then proceed to next step.
3. Verify fence is parallel to blade/miter slot
and that this setting did not change during
shipping (refer to Fence Adjustments on
Page 75).
4. Install blade guard assembly as instructed
on Page 39.
Inspections &
Adjustments
The following list of adjustments were performed
at the factory before your machine was shipped:
• Belt Tension ..................................... Page 80
Be aware that machine components can shift
during the shipping process. Pay careful
attention to these adjustments as you test run
your machine. If you find that the adjustments
are not set according to the procedures in this
manual or your personal preferences, re-adjust
them.
5. Calibrate fence digital readout as instructed
on Page 77.
6. Calibrate blade digital readout as instructed
on Page 79 before operating saw.
Note:The blade digital readout will
need to be calibrated each time the saw is
disconnected from power source.
-33-
Page 36
South Bend Tools
Model SB1110/ SB1111
The purpose of this overview is to provide
the novice machine operator with a basic
understanding of how the machine is used during
operation, so they can more easily understand
the controls discussed later in this manual.
Note:
it is not intended to be an instructional guide
for performing actual machine operations.
To learn more about specific operations and
machining techniques, seek training from people
experienced with this type of machine, and do
additional research outside of this manual by
reading "how-to" books, trade magazines, or
websites.
OPERATION
For Machines Mfd. Since 8/21
OPERATION
Operation Overview
Due to the generic nature of this overview,
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects.
Regardless of the content in this section,
South Bend Tools will not be held liable for
accidents caused by lack of training.
To complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is
suitable for cutting.
2. Adjusts blade tilt, if necessary, to correct
angle for desired cut.
3. Adjusts blade height no more than 1⁄4" higher
than thickness of workpiece.
4. Adjusts fence to desired width of cut, then
locks it in place.
5. Checks outfeed side of machine for proper
support and to make sure workpiece can
safely pass all the way through blade
without interference.
6. Puts on safety glasses, respirator, and
hearing protection, and locates push sticks/
blocks if needed.
7. Starts dust collection system, then starts
saw.
8. Feeds workpiece all the way through
blade while maintaining firm pressure on
workpiece against table and fence, and
keeping hands and fingers out of blade path
and away from blade.
9. Stops machine immediately after cut is
complete.
Safety precautions and instructions for each type
of cut are located on the following pages:
-34-
To reduce risk of short and
long term injury, wear eye,
ear, and lung protection
when using this machine.
Some workpieces are not safe to cut on this
machine or may need to be modified before they
can be safely cut. Before cutting, inspect all
workpieces for the following:
Material Type: This machine is intended for
cutting natural and man-made wood products,
laminate-covered wood products, and some
plastics. Cutting drywall or cementitious
backer board creates extremely fine dust and
may reduce the life of the motor bearings. This
machine is NOT designed to cut metal, glass,
stone, tile, etc.; cutting these materials with a
table saw greatly increases the risk of injury and
damage to the saw or blade.
Foreign Objects: Nails, staples, dirt, rocks and
other foreign objects are often embedded in
wood. While cutting, these objects can become
dislodged and hit the operator, cause kickback,
or break the blade, which might then fly apart.
Always visually inspect your workpiece for these
items. If they can’t be removed, DO NOT cut the
workpiece.
Non-Through &
Through Cuts
Non-Through Cuts
A non-through cut is a sawing operation where
the blade does not protrude above the top face of
the wood stock, as shown in Figure 42 below.
Fence
Saw Blade
Workpiece
Figure 42. Example of a non-through cut.Figure 42. Example of a non-through cut.
Examples of non-through cuts include dadoes
and rabbets. Non-through cuts have a higher risk
of injury from kickback because the blade guard
must be removed. However, the riving knife
MUST be installed because it still provides some
protection.
Large/Loose Knots: Loose knots can become
dislodged during the cutting operation. Large
knots can cause kickback and machine damage.
Choose workpieces that do not have large/loose
knots or plan ahead to avoid cutting through
them.
Wet or “Green” Stock: Cutting wood with a
moisture content over 20% causes unnecessary
wear on the blade, increases the risk of kickback,
and yields poor results.
Excessive Warping: Workpieces with excessive
cupping, bowing, or twisting are dangerous to
cut because they are unstable and may move
unpredictably when being cut.
Minor Warping: Slightly cupped workpieces can
be safely supported with cupped side facing the
table or fence; however, workpieces supported on
the bowed side will rock during the cut, which
could cause kickback.
Through Cuts
A through cut is a sawing operation in which the
workpiece is completely sawn through, as shown
in Figure 43 below. Examples of through cuts
are rip cuts, cross cuts, miter cuts, and beveled
cuts. The blade guard assembly MUST be used
when performing through cuts.
Fence
Saw Blade
Workpiece
Figure 43. Example of a through cut.Figure 43. Example of a through cut.
-35-
Page 38
South Bend Tools
Model SB1110/ SB1111
OPERATION
For Machines Mfd. Since 8/21
Blade Requirements
The spreader/riving knife included with this
machine is 0.091" (2.3mm) thick and is only
designed for 10" diameter blades.
When choosing a main blade, make sure the
blade size meets the requirements listed below.
The thickness of the blade body and teeth can
be measured with calipers or any precision
measuring device.
Blade Size Requirements:
• Body Thickness: 0.079" (2.0mm) Max.
• Kerf (Tooth) Thickness: 0.118" (3.0mm) Min.
Blade Selection
This section is in no way comprehensive.
Always follow the saw blade manufacturer's
recommendations to ensure safe and efficient
operation of your table saw.
Thin Kerf Blade: A blade with thinner kerf than
a standard blade. Since the spreader/riving knife
included with this table saw is sized for standard
blades, thin kerf blades cannot be used on this
saw unless they meet the Blade Requirements
specified in this manual, or unless a thin-kerf
riving knife is installed in place of a standard
riving knife; otherwise, they will increase the
risk of kickback.
• Alternate top bevel and flat, or alternate top
bevel and raker tooth profile
• Teeth are arranged in groups
• Gullets are small and shallow (similar to a
cross-cut blade), then large and deep (similar
to a ripping blade
Alternate
Top
Bevel
and
Flat
Dado Blades
A dado set or dado blade is used to cut dadoes or
grooves in a workpiece. There are two common
kinds of dado blades: wobble blade and stacked
dado set.
Wobble Dado Blade: A single blade mounted at a
slight angle on an arbor hub. The blade angle is
adjustable on the hub, and the width of the dado
cut is controlled by the angle setting of the blade
(see Figure 48).
together to control the cutting width. Stacked
dado blades are more expensive than wobble
blades, but typically produce higher quality
results (see Figure 49).
The term "blade guard" refers to the assembly
that consists of the clear polycarbonate shield
and dust enclosure, the spreader, and the antikickback pawls on each side of the blade guard
(see Figure 53). Each of these components have
important safety functions during the operation
of the saw.
The clear polycarbonate guard allows the
operator to see the blade cut the workpiece
during operation. This guard is designed to lift
as the workpiece is pushed into the blade and
remain in contact with the workpiece throughout
the entire cut.
The guard reduces injury risk by providing a
barrier around the blade that prevents accidental
contact and contains flying wood chips.
To ensure that the guard does its job effectively,
the guard must always be in the downward
position against the table during idle operation,
and the hinge mechanism must be maintained in
good working condition so the guard can freely
pivot up and down to accommodate the height of
the workpiece and return to the table surface.
In order to work properly, the spreader or
riving knife cannot be bent or misaligned with
the blade. If the spreader/riving knife gets
accidentally bent, take the time to straighten
it or replace it. Using a bent or misaligned
spreader/riving knife will increase the risk of
kickback! Refer to Page 74 to check or adjust
alignment if necessary.
Spreader
The spreader/riving knife is a metal plate that
prevents the newly cut kerf of the workpiece
from pinching the backside of the blade and
causing kickback.
The spreader also acts as a barrier behind the
blade to shield hands from being pulled into the
blade if a kickback occurs.
Installing Blade Guard &
Spreader
1. DISCONNECT MACHINE FROM POWER!
2. Remove table insert and raise blade all the
way up.
3. Loosen clamping plate by turning
clamping plate knob counter-clockwise (see
Figure 54).
4. Slide mounting end of blade guard/spreader
assembly between block and clamping plate
until all the way down (see Figure 54).
5. Turn knob clockwise to tighten. Tug blade
guard assembly to verify it is locked in place.
6. Lift blade guard and anti-kickback pawls
just enough to slide table insert into table
slot over blade, then secure insert with knob
bolt in front of insert (see Figure 55).
properly installed, should look like the
example in Figure 55 and should pivot freely
so it touches the table surface in the down
position. It should also swing up high enough
to accommodate the workpiece.
— If the spreader/riving knife is not inside
the alignment zone and not parallel with
the blade, then it needs to be adjusted.
Proceed to Spreader/Riving Knife Alignment on Page 73.
— If the spreader/riving knife is not parallel
with the blade, it may be bent. Proceed
to checking alignment on Page 74 to
determine if the spreader/riving knife is
bent.
Anti-Kickback Pawls
The anti-kickback pawls allow the workpiece
to travel in only one direction. If the workpiece
moves backwards, such as during a kickback, the
pawls will dig into the workpiece to slow or stop
it.
To work properly, the pawls must return to
their resting position after pivoting, as shown in
Figure 57.
7. Check to make sure blade is 90° to table,
then swing right side of guard up and out of
the way.
8. While lifting up on right side spreader, place
a straightedge against blade and spreader.
IMPORTANT: When properly aligned,
the spreader/riving knife will be in
the "Alignment Zone", as illustrated in
Figure56, and will be parallel with the
blade.
Alignment
Zone
Spreader or
Riving Knife
Blade
Anti-Kickback PawlAnti-Kickback Pawl
Figure Figure 57. Anti-kickback pawl in resting position.. Anti-kickback pawl in resting position.
If the pawls fail to return to the resting position,
the pivot area may need to be cleaned or the
spring may have been dislodged or broken and
will need to be fixed/replaced.
Note: The right side pawl is designed to tilt
slightly away from the blade guard assembly to
prevent the pawl from catching in the table insert.
Figure 56. Spreader/riving knife alignment zone.
-40-
Page 43
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
OPERATION
Removing Anti-Kickback Pawls
If you are concerned about the pawls scratching a
delicate workpiece, or if you believe that they will
obstruct a narrow workpiece and cause feeding
difficulty or loss of control, you may remove the
pawls. Use your best judgment before removing
the pawls, as they are provided for your safety.
We do not recommend removing the pawls
during normal operations unless absolutely
necessary. In most situations, removing
the pawls will increase your risk of serious
personal injury in the event of kickback.
To remove anti-kickback pawls:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen knob on top of blade guard and
remove blade guard from spreader.
To install anti-kickback pawls:
1. DISCONNECT MACHINE FROM POWER!
2. Place front of pawl mounting bracket down
into and to back of slot in top of spreader (see
Figure 59).
3. While pressing release button, pivot pawl
mounting bracket down into place, then
release button (see Figure 59).
The blade guard assembly MUST always be
installed on the saw for all normal through-cut
operations (those where the blade cuts all the
way through the thickness of the workpiece).
When Not to Use the Blade Guard
The blade guard cannot be used for and nonthrough cuts (those in which the blade does not
cut all the way through the thickness of the
workpiece).
Sometimes the blade guard or its components
can get in the way then cutting very narrow
workpieces or other specialized cuts. Because the
blade guard is provided to decrease your risk of
injury, it should not be used if it gets in the way
of making a safe cut. Use good judgement!
IMPORTANT: Whenever the blade guard cannot
be used, the riving knife must be installed.
Figure 61. Installing blade guard.
4. Tighten lock knob by turning clockwise.
-42-
Page 45
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Height Difference
Minimum 1mm
Maximum 5mm
Riving
Knife
OPERATION
Riving Knife
The riving knife works in the same manner as
the spreader on the blade guard assembly. It
is a metal plate that prevents the newly cut
workpiece from pinching the backside of the
blade and causing kickback.
The key difference between the spreader and the
riving knife is that the riving knife mounts below
the blade's highest point of rotation, as shown in
Figure 62.
Figure 62. Height difference between riving knife and
blade.
The height difference between the riving knife
and the blade allows the workpiece to pass over
the blade during non-through cuts (those in
which the blade does not cut all the way through
the thickness of the workpiece).
The riving knife acts as a barrier behind the
blade to reduce the risk of hands being pulled
into the blade if a kickback occurs.
The riving knife must be kept within the range
shown in Figure 63. For that reason, we only
recommend using a 10" blade for operations that
require use of the riving knife.
Top Distance
Minimum 3mm
Maximum 8mm
How to Install the Riving Knife
The riving knife is installed in the same
manner as the spreader. Refer to Blade Guard Assembly on Page 39 for installation
instructions.
When to Use the Riving Knife
Use the riving knife for all non-through cuts
made with a standard table saw blade (i.e.,
dadoes or rabbet cuts, and when using a tenoning
jig), or when using a 10" diameter dado blade.
Also, use the riving knife for those special
operations where the blade guard or its
components get in the way of safe operation, such
as with very narrow cuts.
When Not to Use the Riving Knife
DO NOT use the riving knife with a dado
blade that has a diameter smaller than 10" in
diameter. Otherwise, the riving knife height
will exceed the blade height and the workpiece
will hit the riving knife during the cut, forcing
the operator into a dangerous situation of trying
to turn the saw off with the workpiece stuck
halfway through the cut.
In addition, although it is possible to use the
riving knife for through cutting operations, the
blade guard assembly offers far more injury
protection and risk reduction than the riving
knife. Therefore, we strongly recommend that
you use the blade guard assembly with spreader
instead of the riving knife for through cuts.
To ensure that riving knife works safely, it
MUST be aligned with and correctly adjusted
to blade. Refer to Page 73 to check and adjust
riving knife alignment.
Bottom Distance
Minimum 3mm
Maximum 8mm
Figure 63. Allowable riving knife clearance.
-43-
Page 46
South Bend Tools
Model SB1110/ SB1111
OPERATION
Cutting a Zero
Clearance Insert
A zero clearance insert is provided with the table
saw to reduce workpiece tear out and increase
user safety. The insert can be customized to fit
a specific blade height or blade angle for the
applicable cutting operation.
Items Needed: Qty
2" Thick Board x 27" .............................................1
installed (refer to the instructions in Blade
Installation on Page 38).
3. Install table insert, as shown in Figure 64.
Rear Rear
OpeningOpening
Front Front
Set ScrewsSet Screws
Knob BoltKnob Bolt
Figure 64. Insert knob in lock position.
4. Adjust table insert set screws with a 2.5mm
hex wrench to make sure insert is flush with
table (use a straightedge as a guide), then
turn knob bolt to secure insert.
5. Center a board at least 2" thick and equal to
length of table over rear opening of insert,
then secure it with clamps at both ends as
shown in Figure 65. This will provide extra
support for insert and reduce tear out when
cutting.
of Sawof Saw
Suggestion: To retain the zero clearance
ability of the insert included with this saw,
we recommend only raising the blade into the
insert at 90° during the following step.
— If you need a zero clearance insert for
compound cuts, install optional phenolic
zero clearance table insert, Model T21879
(refer to Page 65) for each angled cut,
then proceed to Step 7.
— If you plan to use a dado blade to cut
rabbets or dadoes, install optional dado
table insert, Model T21878 (see Page 65).
— If you do not require your insert to have
a zero clearance fit, especially if you need
to make a range of compound cuts, you
can modify the insert included with this
saw. Continue with Step 7, then route
underside of the blade-cut slot to same
width as rear opening (see Figure 64).
7. Connect saw to power. Keep hands off table
top, do not stand directly behind blade path,
and wear eye protection.
8. Turn the saw ON, then slowly raise blade
to maximum height that will be used during
normal operations.
9. Turn saw OFF, lower blade completely, then
remove board and clamps.
10. Install blade guard (refer to Blade Guard
Assembly on Page 39).
-44-
Page 47
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
OPERATION
Fence Digital Readout
The fence digital readout has two modes of use:
Absolute Mode (ABS): Readout is displayed with
the respect of absolute zero. Absolute zero is
typically determined by being calibrated with the
saw blade being 'zero'.
Incremental Mode (INC): Readout is displayed
with respect to the position at the beginning of
the move. This can be useful when repeating
several cuts of the same distance.
Fence Digital Readout Functions
AA
BB
To use in absolute mode:
1. Ensure fence digital readout is properly
calibrated. See Fence Digital Readout
Adjustments section on Page 77 for
calibration instructions.
2. Short press ABS/INC (B) button until 'ABS'
shows on display.
Note: Measurement shown on display is now
measured from saw blade.
To use in incremental mode:
1. Move fence to desired starting point and lock
in place.
2. Short press ABS/INC (B) button until 'INC'
shows on display.
3. Press and hold ON/OFF/CAL (C) until '0.000'
is shown on display.
Note: Measurement shown on display is now
measured from point where it was set at '0'.
CC
Figure Figure 66. . Fence digital readout.Fence digital readout.
A. MM/IN Toggle: Switches display between
millimeters and inches.
B.ABS/INC Toggle: Switches readout between
absolute and incremental modes.
C.ON/OFF/CAL Toggle: Press and release for
ON/OFF, long press (2–3 seconds) to enter
calibration mode.
-45-
Page 48
South Bend Tools
Model SB1110/ SB1111
OPERATION
For Machines Mfd. Since 8/21
Rip Cutting
Rip cutting or "ripping" means cutting with the
grain of a natural wood workpiece. In man-made
materials such as MDF or plywood, ripping
means cutting lengthwise.
Serious injury can be caused by kickback.
Kickback is a high-speed ejection of stock
from the table saw toward the operator. The
operator or bystanders may be struck by
flying stock, or operators hands can be pulled
into blade during kickback.
To make a rip cut:
1. Review Preventing Kickback on Page 15
and take necessary precautions to reduce
likelihood of kickback.
2. If using natural wood, joint one long edge of
workpiece on a jointer.
8. Turn saw ON and allow blade to reach full
speed.
Note:Jointed edge of workpiece must slide
against fence during cutting operation.
9. Use push stick to feed workpiece through
saw blade, as shown in Figure 67, until
workpiece is completely beyond saw blade.
7. Set up safety devices such as featherboards
or other anti-kickback devices, making sure
no safety devices are contacting blade.
Turn saw OFF and allow blade to come to a
complete stop before removing cutoff piece.
Failure to follow this warning could result in
severe lacerations or amputation.
Keep the blade guard installed and in the
down position. Failure to do this could result
in serious personal injury or death.
-46-
Page 49
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
OPERATION
Crosscutting
"Crosscutting" means cutting across the grain of
a natural wood workpiece, usually with a miter
gauge. In other man-made materials, such as
MDF or plywood, crosscutting means cutting
across the width of the workpiece.
To make a crosscut using miter gauge:
1. DISCONNECT MACHINE FROM POWER!
2. Ensure that blade guard/spreader is
installed.
3. To avoid kickback, move rip fence aside and
position miter gauge, adjusted to 90°, in a
miter slot.
4. Adjust blade height so teeth protrude no
more than 1⁄4" above workpiece.
5. Slide miter gauge near blade and adjust
workpiece so blade will cut on waste side of
line.
Miter Cuts
A miter cut refers to an angled cut on the face of
the workpiece, typically made at 45° (to make a
90° corner), although a miter cut can be made at
any angle. Each miter cut should equal 1⁄2 of the
entire angle of the corner being made.
To perform a miter cut:
1. DISCONNECT MACHINE FROM POWER!
2. Ensure that blade guard/spreader is
installed.
3. Determine angle of cut. If angle needs to be
very precise, use a protractor to set miter
gauge to blade.
4. Place face of miter gauge against edge
of workpiece and place bar across face of
workpiece. Use bar as a guide to mark your
cut, as shown in Figure 69.
6. Turn saw ON and allow blade to reach full
speed.
7. Hold workpiece firmly against face of miter
gauge (as shown in Figure 68), and ease it
through blade until workpiece is completely
past saw blade.
Figure 68. Typical crosscutting operation.
Figure 69. Example of marking miter line.Figure 69. Example of marking miter line.
5. Place miter gauge back into slot and hold
workpiece firmly against miter gauge body.
Slide miter gauge near blade and adjust
workpiece so blade will cut on waste side of
line.
6. Proceed to make cut in same manner as
described in Crosscutting instructions.
Turn saw OFF and allow blade to come to a
complete stop before removing cutoff piece.
Failure to follow this warning could result in
severe lacerations or amputation.
IMPORTANT: DO NOT use the fence while
using the miter gauge!
-47-
Page 50
South Bend Tools
Model SB1110/ SB1111
Dado Blade
Workpiece
Fence
OPERATION
For Machines Mfd. Since 8/21
Blade Tilt/Bevel Cuts
When the blade tilt collar bolts are properly
adjusted (as described starting on Page 69), the
blade tilt handwheel allows the operator to tilt
the blade to the left, between 0° and 45°. This is
used most often when cutting bevels, compound
miters, or chamfers. Figure 70 shows an
example of the blade when tilted to 45°.
Figure 70. Example of blade tilted to 45° for bevel Figure 70. Example of blade tilted to 45° for bevel
cutting.cutting.
Dado Cutting
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes are "non-through" cuts that can be made
with a dado blade or a standard saw blade.
Figure71 shows a cutaway view of a dado cut
being made with a dado blade.
This machine can accommodate dado blades
up to 10" in diameter. However, you MUST
install the included riving knife while using a
10" diameter dado blade, as it provides a barrier
behind the blade and reduces the risk of hands
being pulled into the blade if kickback occurs.
DO NOT use the riving knife if you install a dado
blade smaller than 10" in diameter. Otherwise,
the riving knife height will exceed the blade
height and the workpiece will hit the riving
knife during the cut, forcing the operator into a
dangerous situation and trying to turn the saw
off with the workpiece stuck halfway through the
cut.
To install a dado blade:
1. DISCONNECT MACHINE FROM POWER!
2. Remove table insert, blade guard assembly
or riving knife, arbor nut, flange, and saw
blade.
3. Attach and adjust dado blade system
according to dado blade manufacturer’s
instructions, and secure with included dado
blade flange and arbor nut.
4. Install dado table insert.
DO NOT make through cuts with a dado
blade. The extra width of a dado blade will
increase the risk of kickback during a through
cut. Dado blades are only intended for nonthrough cuts. Failure to heed this warning
could result in serious injury.
Figure 71. Dado cut.Figure 71. Dado cut.
-48-
Never try to cut a warped board by holding
it down against the table. If kickback occurs,
your hand could be pulled into the blade,
resulting in accidental contact with the
rotating blade, causing severe lacerations or
amputation.
Page 51
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
The figure below demonstrates the sequential process of making multiple, light cuts that get progressively deeper. The actual number of cuts used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if you hear the motor slow down during the cut, you are cutting too deep or feeding too fast. Slow down!
Dado Blade
Workpiece
Fence
Cut 1
Workpiece
Fence
Cut 2
Workpiece
Fence
Cut 3
Finished
Dado Cut
Workpiece
Fence
OPERATION
Cutting Dadoes with a Dado
Blade
Because dado blades are much wider than
standard blades, they place a greater amount of
force against the workpiece when cutting. This
additional force increases the risk of kickback,
requiring the operator to take additional steps
when cutting to keep their injury risk at an
acceptable level.
Figure 72 demonstrates the sequential
process of making multiple, light cuts that get
progressively deeper. The actual number of
cuts used should be determined by workpiece
hardness, total dado depth, and feed rate. In
general, if you hear the motor slow down during
the cut, you are cutting too deep or feeding too
fast. Slow down!
To cut a dado with a dado blade:
1. DISCONNECT MACHINE FROM POWER!
2. Adjust dado blade to desired depth of cut.
3. Adjust distance between fence and inside
edge of blade, as shown in Figure 71 on
Page 48, to dado length of a workpiece.
— If dadoing across workpiece, use miter
gauge and carefully line up desired cut
with dado blade. To reduce kickback, DO
NOT use fence in combination with miter
gauge.
with a dado blade, do not attempt to cut the full
depth in one pass. Instead, take multiple light
passes to reduce the load on the blade.
7. If cut is satisfactory, repeat cut with actual
workpiece.
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece. This
risk increases relative to the depth and width
of the cut. To minimze your risk of serious
personal injury, ensure that stock is flat and
straight, and make multiple light cuts (rather
than one deep cut) to achieve the desired
cutting depth.
A dado blade smaller than 10" will require
removal of the riving knife, because the riving
knife will be higher than the blade.
-49-
Page 52
South Bend Tools
Model SB1110/ SB1111
Workpiece
Fence
Cut 2
Blade
Workpiece
Fence
Cuts 3+
v
OPERATION
For Machines Mfd. Since 8/21
Cutting Dadoes with a Standard
Blade
A ripping blade (described on Page 36) is
typically the best blade to use when cutting
dadoes with a standard blade because it removes
sawdust very efficiently.
To cut a dado with a standard blade:
1. DISCONNECT MACHINE FROM POWER!
2. Mark width of dado cut on workpiece.
Include marks on edge of workpiece so cut
path can be aligned when workpiece is lying
on table.
3. Raise blade up to desired depth of cut (depth
of dado channel desired).
4. Set saw up for type of cut you need to make,
depending on whether it is a rip cut (see
Page 46) or crosscut (see Page 47).
6. Reconnect saw to power source and turn saw
ON. Allow blade to reach full speed, then
perform cutting operation.
7. Repeat cutting operation on other side of
dado, as shown in Figure 74.
Figure 74. Second cut for a single-blade dado.Figure 74. Second cut for a single-blade dado.
8. Make additional cuts (see Figure 75)
in center of dado to clear out necessary
material. Dado is complete when channel is
completely cleared out.
5. Align blade to cut one side of dado, as shown
in Figure 73.
Cut 1
Workpiece
Figure 73. First cut for a single-blade dado.Figure 73. First cut for a single-blade dado.
Commonly used in furniture joinery, a rabbet
is an L-shaped groove cut in the edge of the
workpiece. Rabbets can be cut with either a dado
blade or a standard saw blade.
Rabbet cutting on the edge of the workpiece with
a dado blade requires a sacrificial fence (see
Figure 76). Make the sacrificial fence the same
length as the fence and 3⁄4" thick. Attach it to the
fence with screws or clamps, making sure they
are all secure and tight. Raise the blade into the
sacrificial fence to the height needed.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require that
blade guard be removed from saw. ALWAYS
replace blade guard after dadoing is complete.
Cutting Rabbets With A Dado
Blade
1. DISCONNECT MACHINE FROM POWER!
2. Adjust dado blade to height needed for
rabbeting operation. When cutting deep
rabbets, take more than one pass to reduce
risk of kickback.
3. Adjust fence and align workpiece to perform
cutting operation, as shown in Figure 77.
Figure 76. Example of sacrificial fence.Figure 76. Example of sacrificial fence.
Note: When using a dado blade, the dado
table insert must be installed and used during
rabbeting operations.
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece. This
risk increases relative to the depth and width
of the cut. To minimze your risk of serious
personal injury, ensure that stock is flat and
straight, and make multiple light cuts (rather
than one deep cut) to achieve the desired
cutting depth.
saw ON. When blade has reached full speed,
perform a test cut with a scrap piece of wood.
— If cut is satisfactory, repeat cut with
workpiece.
-51-
Page 54
South Bend Tools
Model SB1110/ SB1111
Workpiece
Fence
Blade
15
30
45
Fence
Blade
Workpiece
OPERATION
Cutting Rabbets with a Standard
Blade
A ripping blade is typically the best blade to use
for cutting rabbets when using a standard blade
because it removes sawdust very efficiently. (See
Page 36 for blade details.) Also, a sacrificial
fence is not required when cutting rabbets with a
standard blade.
To cut rabbets with a standard blade:
1. DISCONNECT MACHINE FROM POWER!
2. Ensure that riving knife and standard table
insert are installed.
3. Mark width of rabbet cut on edge of
workpiece, so you can clearly identify
intended cut while it is laying flat on saw
table.
4. Raise blade up to desired depth of cut (depth
of rabbet channel desired).
5. Stand workpiece on edge, as shown in
Figure 78, then adjust fence so blade is
aligned with inside of your rabbet channel.
For Machines Mfd. Since 8/21
DO NOT place a tall board on edge to
perform a rabbet cut with a standard blade.
Workpieces that are too tall to properly
support with fence can easily shift during
operation and cause kickback. Instead, place
stock flat on saw and perform rabbet cut with
a dado blade, as instructed on Page 48.
Figure 78. Example of rabbet cutting with a standard Figure 78. Example of rabbet cutting with a standard
blade.blade.
— If workpiece is very tall, or is unstable
when placed against fence, lay it flat on
table and use a dado blade to perform
rabbet cut.
6. Reconnect saw to power source, then perform
cut.
7. Lay workpiece flat on table, as shown in
Figure 79, adjust saw blade height to
intersect with first cut, then perform second
cut to complete rabbet.
Figure 79. Example of second cut to create a rabbet.Figure 79. Example of second cut to create a rabbet.
-52-
Page 55
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
#8 x 2"
Wood Screw
Assembled
Resaw Barrier
3
⁄4"
3
⁄4"
OPERATION
Resawing
Resawing operations require following proper
procedures to avoid serious injury. Extra
care must be taken to prevent kickback
when resawing. Any tilting movement of the
workpiece away from the fence will cause
kickback. Be certain that stock is flat and
straight. Failure to follow these warnings
could result in serious personal injury.
Resawing is the process of cutting a thick piece of
stock into one or more thinner pieces. Although
resawing can be done with a table saw, we
strongly recommend that you use a bandsaw
instead.
A bandsaw is the ideal machine for resawing,
and resawing with one is fairly easy and safe.
A table saw is not intended for resawing, and
resawing with one is difficult and dangerous due
to the increased risk of kickback from binding
and deep cuts, and the increased risk of injury
from having to remove the guard.
If you insist on resawing with a table saw,
DO NOT do so without using a resaw barrier
and wearing a full face shield. The following
instructions describe how to build a resaw
barrier and add an auxiliary fence to your
standard fence, to reduce the risk injury from
resawing on a table saw.
Note: To determine the maximum resawing
height for this table saw, find the maximum blade
height, then double it and subtract 1⁄8".
Making Resaw Barrier
When resawing, the resaw barrier acts in tandem
with the rip fence to provide tall support for the
workpiece. This reduces the probability of it
binding against the blade and causing kickback.
Drill Bits 1⁄8", 9⁄64" ..........................................1 Each
Countersink Bit .....................................................1
Components Needed for Resaw Barrier
Wood 3⁄4" x 51⁄2" x Length of Fence ........................ 1
Wood 3⁄4" x 3" x Length of Fence ........................... 1
Wood Screws #8 x 2" ............................................4
Wood Glue ............................................. As Needed
Note: Only use furniture-grade plywood, kilndried hardwood, or HDPE plastic to prevent
warping.
To build a resaw barrier:
1. Cut your wood pieces to size specified
above. If you are using hardwood, cut pieces
oversize, then joint and plane them to correct
size to make sure they are square and flat.
2. Pre-drill and countersink four holes
approximately 3⁄8" from bottom of 51⁄2" tall
wood piece.
3. Glue end of 3" board, clamp boards at a 90°
angle with larger board in vertical position,
as shown in Figure 80, then fasten together
with wood screws.
Figure 80. Example of resaw barrier.
-53-
Page 56
South Bend Tools
Model SB1110/ SB1111
Fence
Body
Auxiliary
Fence
Fence
Facing
OPERATION
For Machines Mfd. Since 8/21
Auxiliary Fence
The auxiliary fence is necessary if you are
resawing wood that is more than 3" tall. It
should be no less than 1⁄2" shorter than the board
to be resawn.
Note: Only use furniture grade plywood, kiln
dried hardwood or HDPE plastic to prevent
warping.
To build the auxiliary fence:
1. Cut auxiliary fence board to size as specified
above. If you are using hardwood, cut the
board oversize, then joint and plane board
to correct size to make sure it is square and
flat.
2. Pull one end cap off of standard fence, then,
from bottom side of fence, remove four hex
nuts, flat washers, t-bolts and fence face
from fence body.
6. Thread flat head screws through auxiliary
fence and into hex nuts and flat washers
inside fence body, then tighten securely, as
illustrated in Figure 81.
The table saw motor is pushed to its limits when
resawing. If the motor starts to bog down, slow
down your feed rate. Motor overloading and
blade wear can be reduced by using a ripping
blade. Ripping blades have between 8 and 30
teeth to clear the sawdust quickly.
Components Needed for Resawing Qty
Zero Clearance Insert ...........................................1
Shop Made Auxiliary Fence..................................1
Shop Made Resaw Barrier .................................... 1
3. Place auxiliary fence next to open side of
fence, clamp it in place, then flip assembly
over.
4. Reach through access holes and use a center
punch or nail to mark four mounting hole
locations onto auxiliary fence.
5. Remove auxiliary fence, then pre-drill and
countersink four mounting holes into it.
-54-
You may experience kickback during this
procedure. Stand to the side of the blade and
wear a full face shield to prevent injury when
resawing.
Page 57
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Auxiliary
Fence
Fence
Resaw
Barrier
1
/8" Connection
Workpiece
OPERATION
To perform resawing operations:
1. DISCONNECT MACHINE FROM POWER!
2. Remove standard table insert and blade
guard/spreader assembly. Install a ripping
blade and a zero clearance insert. Then lower
blade below table surface.
3. Attach auxiliary fence to standard fence and
set it to desired width.
Note: Account for blade kerf, the rough cut
made by the blade, and the inaccuracy of
the fence scale when the auxiliary fence is
installed when figuring out the correct width.
4. Place workpiece against fence and slide
resaw barrier against workpiece. Now
clamp resaw barrier to top of table saw (see
Figure 82).
5. Slide workpiece over blade to make sure it
moves smoothly.
7. Reconnect saw to power source, turn it
ON, and use a push stick to feed workpiece
through blade using a slow, steady feedrate.
8. Flip workpiece end for end, keeping same
side against fence, and run workpiece
through blade.
9. Repeat Steps 6–8 until the blade is close to
half of the height of the board to be resawn.
The ideal completed resaw cut will leave a
1
⁄8" connection when resawing is complete
as illustrated in Figure 82. Leaving a 1⁄8"
connection will reduce risk of kickback.
6. Raise blade approximately an inch, or close
to half the height of the workpiece (see
Figure 82), whichever is less.
The danger of kickback increases relative to
the depth of cut. Reduce the risk of kickback
by making multiple passes to achieve desired
depth of cut. Failure to follow these warnings
could result in serious personal injury.
Always use push sticks or push paddles to
increase safety and control during operations
which require the blade guard and spreader
must be removed from the saw. ALWAYS
replace the blade guard after resawing is
complete.
barrier and re-install blade guard/spreader
assembly.
-55-
Page 58
South Bend Tools
Model SB1110/ SB1111
Shop Made Safety Accessories
ACCESSORIES
Shop Made Safety
Accessories
There are designs for hundreds of specialty
jigs and accessories that can be found in books,
trade magazines, and on the internet. These
types of jigs can greatly improve the safety and
consistency of cuts. They are particularly useful
during production runs when dozens or hundreds
of the same type of cut need to be made.
Featherboards
Easily made from scrap stock, featherboards
provide an added degree of protection against
kickback, especially when used together with
push sticks. They also maintain pressure on the
workpiece to keep it against the fence or table
while cutting, which makes the operation easier
and safer because the cut can be completed
without the operator’s hands getting near the
blade. The angled ends and flexibility of the
fingers allow the workpiece to move in only one
direction.
Making a Featherboard
This sub-section covers the two basic types of
featherboards: 1) Those secured by clamps, or 2)
those secured with the miter slot.
Material Needed for Featherboard
Hardwood 3⁄4" x 3" x 10" ........................................1
Hardwood 3⁄4" x 6" x 28" ........................................1
Additional Material Needed for Mounting
Featherboard in Miter Slot
Hardwood 3⁄8" x (Miter Slot Width) x 5"L ............ 1
thick to size. The length and width of the
board can vary according to your design.
Most featherboards are 10"–28" long and
3"–6" wide. Make sure the wood grain runs
parallel with the length of the featherboard,
so the fingers you will create in Step 3 will
bend without breaking.
2. Cut a 30º angle at one end of the board.
We recommend using a bandsaw for making
fingers in the next step because it tends to
be safer. A table saw can be used, but it will
over-cut the underside of the ends, produce
a thicker kerf, and require you to stop the
blade half-way through the cut, which can be
dangerous.
3. Make a series of end cuts with the grain
3
⁄8"–1⁄4" apart and 2"–3" long, as shown in
Figure 83 (A). Alternatively, start cuts at
2"-3" deep, then make them progressively
deeper, as shown in Figure 83 (B).
Only Steps 1–3 are required to make a
clamp-mounted featherboard. Refer to
Page 58 for instructions on clamping.
-56-
IMPORTANT: Cuts made across the grain
result in weak fingers that easily break when
flexed. When made correctly, the fingers should
withstand flexing from moderate pressure. To test
the finger flexibility, push firmly on the ends with
your thumb. If the fingers do not flex, they are
likely too thick (the cuts are too far apart).
Page 59
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
ACCESSORIES
4. Rout a 1⁄4"–3⁄8" wide slot 4"–5" long in
workpiece and 1"–2" from short end of
featherboard (see Figure 84).
1
/4"-3/8" Slot
1"-2"
4"-5"
Figure 84. Slot routed in featherboard.
5. Cut a miter bar approximately 5" long
that will fit in table miter slot, as shown in
Figure 85.
(Top View)
5"
3
/8"
1
/4" Hole
(Side View)
5"
Countersink on Bottom
4" Slot
Figure 85. Miter bar pattern.
Tip: Consider making miter bar longer for
larger featherboards—approximately half the
length of total featherboard—to support force
applied to the featherboard during use.
6. Drill a 1⁄4" hole in center of bar, then
countersink bottom to fit a 1⁄4"-20 flat head
screw.
7. Mark a 4" line through center of countersunk
hole in center, then use a jig saw with a
narrow blade to cut it out.
8. Assemble miter bar and featherboard with
a 1⁄4"-20 x flat head screw, flat washer, and
a wing nut or a star knob (see Figure 86).
Congratulations! Your featherboard is
complete.
and flat head screw are essential for miter
bar to clamp into miter slot. When wing nut
is tightened, it will draw flat head screw
upward into countersunk hole. This will
spread sides of miter bar and force them into
walls of miter slot, locking featherboard in
place.
Tip: The length of the flat head screw depends
on thickness of featherboard—though 11⁄2" to
2" lengths usually work.
Now, proceed to Mounting Featherboard
in Miter Slot on Page 58.
-57-
Page 60
South Bend Tools
Model SB1110/ SB1111
ACCESSORIES
For Machines Mfd. Since 8/21
Mounting Featherboards w/
Clamps
1. Lower saw blade, then adjust fence to
desired width and secure it.
2. Place workpiece against fence, making sure
it is 1" in front of the blade.
3. Place a featherboard on table away from
blade so all fingers point forward and contact
workpiece (see Figure 87).
Fence FeatherboardFence Featherboard
ClampClamp
Mounting Featherboard in Miter
Slot
1. Lower saw blade, then adjust fence to
desired width and secure it.
2. Place workpiece evenly against fence,
making sure it is 1" in front of blade.
3. Slide featherboard miter bar into miter slot,
making sure fingers slant toward blade, as
shown in Figure 88.
Blade
Featherboard
Table Table
Featherboard Featherboard
Figure 87. Example of featherboards secured with Figure 87. Example of featherboards secured with
clamps.clamps.
4. Secure featherboard to table with a clamp.
5. Check featherboard by pushing it with your
thumb to ensure it is secure.
— If featherboard moves, tighten clamp
more.
6. Optional: If cutting long workpieces, it may
be beneficial to use a second featherboard
attached to fence to keep board firmly
against table while feeding.
Workpiece
Figure 88. Featherboard installed in miter slot and Figure 88. Featherboard installed in miter slot and
supporting workpiece for ripping cut.supporting workpiece for ripping cut.
4. Position fingered edge of featherboard
against edge of workpiece, so that all fingers
contact workpiece. Slide featherboard toward
blade until first finger is nearly even with
end of workpiece, which should be 1" away
from blade.
5. Double-check workpiece and featherboard
to ensure they are properly positioned,
as described in Step 4. Then secure
featherboard to table. Check featherboard by
hand to make sure it is tight.
Note: The featherboard should be placed
firmly enough against workpiece to keep
it against fence but not so tight that it is
difficult to feed workpiece.
-58-
Page 61
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Feeding
Supporting
Blade
Path
Push Stick
Push Stick
Push Stick
Prohibition
Zone
Store Push
Stick Here
for Easy
Access
ACCESSORIES
Push Sticks
When used correctly, push sticks reduce the risk
of injury by keeping hands away from the blade
while cutting. In the event of an accident, a push
stick can also absorb damage that would have
otherwise happened to hands or fingers.
Using a Push Stick
Use push sticks whenever your hands will get
within 12" of the blade. To maintain control
when cutting large workpieces, start the cut by
feeding with your hands then use push sticks to
finish the cut, so your hands are not on the end
of the workpiece as it passes through the blade.
Feeding: Place the notched end of the push stick
against the end of the workpiece (see Figure 90
below), and move the workpiece into the blade
with steady downward and forward pressure.
Supporting: A second push stick can be used to
keep the workpiece firmly against the fence while
cutting. When using a push stick in this manner,
only apply pressure before the blade; otherwise,
pushing the workpiece against or behind the
blade will increase the risk of kickback (see
Push Stick Prohibition Zone in Figure 89).
Figure Figure 89. Using push sticks to rip narrow stock.. Using push sticks to rip narrow stock.
90º
Cut here to push 1⁄2" stock
Notch for placing on
corners of workpieces
1
⁄2" Grid
Making a Push Stick
Use this template to make
your own push stick.
Figure Figure 90. Side view of a push stick in-use.. Side view of a push stick in-use.
15
3
/
4
" Minimum Length
SIZING: Push stick must
Cut here to
1
⁄4" stock
push
Notch to help
prevent hand
from slipping
MATERIAL: Only use hardwood,
sturdy plywood, or high-density
plastic. Do not use softwood
that may break under pressure
or metal that can break teeth
from the blade!
Figure 91. Template for a basic shop-made push stick (not to scale).
SANDING: Sand
edges to remove
rough edges and
increase comfort.
be at least 15
1
⁄2"–3⁄4" thick material.
Use
3
⁄4" long.
-59-
Page 62
South Bend Tools
Model SB1110/ SB1111
Blade
Path
Push Stick
Push
Block
Push Stick
Prohibition
Zone
Feeding
Supporting
9"−10" Minimum Length
Lip for pushing workpiece
Handle for
firm grip
Make push block with
1
⁄2"–3⁄4" thick material
1
/4"–1/2"
4"
Notch for use
as a push stick
1
⁄2" Grid
CAUTION: Only use hardwood, sturdy plywood, or
high-density plastic. Do not use softwood that may
break under pressure or metal that can break teeth
from the blade!
CAUTION: Bottom of
handle must be at
least 4
"
above
bottom of push
block to keep
hand away from
blade.
ACCESSORIES
For Machines Mfd. Since 8/21
Push Blocks
When used correctly, a push block reduces the
risk of injury by keeping hands away from the
blade while cutting. In the event of an accident,
a push block often takes the damage that would
have otherwise happened to hands or fingers.
Using a Push Block
A push block can be used in place of or in
addition to a push stick for feeding workpieces
into the blade. Due to their design, push blocks
allow the operator to apply firm downward
pressure on the workpiece that could not
otherwise be achieved with a push stick.
The push block design on this page can be used
in two different ways (see Figure 92). Typically,
the bottom of the push block is used until the end
of the workpiece reaches the blade.
The notched end of the push block is then used to
push the workpiece the rest of the way through
the cut, keeping the operator's hands at a safe
distance from the blade. A push stick is often
used at the same time in the other hand to
support the workpiece during the cut (see Using a Push Stick on previous page).
Figure Figure 93. Using a push block and push stick to make . Using a push block and push stick to make
a rip cut. a rip cut.
Making a Push Block
Use this template to make your own push block.
Figure Figure 92. Side view of a push block in use.. Side view of a push block in use.
-60-
Figure 94. Template for a shop-made push block (not to scale).
Page 63
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
ACCESSORIES
Narrow-Rip Auxiliary
Fence & Push Block
The narrow-rip auxiliary fence and push block
system shown in this section is an example of
a specialty jig that can be made to increase the
safety of very narrow rip cuts.
Material Needed for Narrow Rip Auxiliary
Fence & Push Block
Hardwood 3⁄4" x 3" x Length of Fence ................... 1
Plywood 3⁄4" x 51⁄4" x Length of Fence ...................1
Wood Screws #8 x 11⁄2" ..........................................8
Material Needed for Push Block
Hardwood or Plywood 3⁄4" x 15" x 55⁄8" .................. 1
Hardwood or Plywood 3⁄4" x 10" x 5"–9" ...............1
Wood Screws #8 x 11⁄2" .......................... As Needed
Making a Narrow-Rip Push Block
Note: We recommend cutting hardwood
board oversize, then jointing and planing it
to correct size to make sure board is square
and flat. Only use furniture-grade plywood or
kiln-dried hardwood to prevent warping.
2. Pre-drill and countersink eight pilot holes
3
⁄8" from bottom of 3" wide board, then secure
boards together with eight #8 x 11⁄2" wood
screws, as shown in Figure 96.
1
#8 x 1
⁄2"
Wood Screw
3
⁄4" Hardwood
3
⁄4" Plywood
Completed
Fence
Figure Figure 96. Location of pilot holes.. Location of pilot holes.
for an Auxiliary Fence
1. Cut a piece of 3⁄4" thick plywood 5 1⁄4" wide
and as long as your table saw fence; cut a
piece of 3⁄4" thick hardwood 3" wide and as
long as your table saw fence, as shown in
Figure 95.
steps, cut out pieces for push block per
dimensions shown in Figure 97; for handle,
cut a piece 10" long by 5"–9" high and shape
it as desired to fit your hand.
5
5
⁄8"
15"
1
⁄2"
2
3
1
5
⁄4"
Figure Figure 97. Push block dimensions and construction.. Push block dimensions and construction.
12
1
⁄2"
⁄8"
5
⁄8"
Handle
Lip
1
2
⁄2"
3
⁄8"
4. Attach handle to base with #8 x 11⁄2"
wood screws, and attach lip to base with
cyanoacrylate-type wood glue.
-61-
Page 64
South Bend Tools
Model SB1110/ SB1111
Push
Block
Lip
Release
Push Stick
Before Blade
Blade Path
ACCESSORIES
For Machines Mfd. Since 8/21
Using Auxiliary Fence & Push
Block
1. Place auxiliary fence on table and clamp it
to fence at both ends, then adjust distance
between auxiliary fence and blade—this
determines how wide workpiece will be
ripped (see Figure 98).
Auxilliary Fence
Blade
Workpiece
Cutting Width
Figure Figure 98. Adjusting ripping distance between blade . Adjusting ripping distance between blade
and auxiliary fence.and auxiliary fence.
2. Install blade guard with spreader pawls
removed, as shown on Page 41, so they do
not interfere with push block lip.
3. Place workpiece 1" behind blade and
evenly against table and auxiliary fence as
illustrated in Figure 99.
Auxilliary Fence
Blade
Workpiece
Push Stick
for Side
Support
Blade Path
Figure Figure 99. Push block in position to push workpiece . Push block in position to push workpiece
through blade.through blade.
4. Turn saw ON, then begin ripping workpiece
using a push stick for side support.
5. As workpiece nears end of cut, place push
block on auxiliary fence with lip directly
behind workpiece, then release push stick
just before blade.
6. Guide workpiece rest of way through cut
with push block, as shown in Figure 100.
Push
Block
Keep the blade guard installed and in the
down position. Failure to do this could result
in serious personal injury or death.
-62-
Figure Figure 100. Ripping with push block.. Ripping with push block.
Turn OFF the saw and allow blade to come to
a complete stop before removing cut-off piece.
Failure to follow this warning could result in
serious personal injury.
Page 65
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
ACCESSORIES
Outfeed & Support
Tables
One of the best accessories for improving the
safety and ease of using a table saw is simply
placing a large table (outfeed table) behind the
saw to catch the workpiece (see Figure 101).
Additionally, another table to the left of the
saw (support table) can also help support
large workpieces so they can be cut safely and
accurately.
Support Support
TableTable
Outfeed Outfeed
TableTable
Crosscut Sled
A crosscut sled (see Figure 102) is a fantastic
way to improve the safety and accuracy of
crosscutting on the table saw. Most expert table
saw operators use a crosscut sled when they
have to crosscut a large volume of work, because
the sled offers substantial protection against
kickback when crosscutting.
Crosscut Crosscut
SledSled
Figure 102. Example of crosscut sled.
Figure 101. Example of outfeed & support tables.
-63-
Page 66
South Bend Tools
Model SB1110/ SB1111
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
For Machines Mfd. Since 8/21
Accessories
Accessories
This section includes the most common
accessories available for your machine through
our exclusive dealer, Grizzly Industrial, Inc., at
grizzly.com.
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended by South Bend or Grizzly.
Refer to Grizzly's website or latest catalog for
additional recommended accessories.
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 Oz. Spray
G2871—Boeshield® T-9 12 Oz. Spray
G2870—Boeshield® T-9 4 Oz. Spray
H3788—G96® Gun Treatment 12 Oz. Spray
H3789—G96® Gun Treatment 4.5 Oz. Spray
T20456–DAKURA Safety Glass, Black/Clear
Safety glasses can be functional as well as
fashionable with EDGE™ Eyewear from
Wolfpeak. All of these models meet the
requirements of ANSI Z87.1-2003 and provide
99.9% protection from harmful UVA/UVB/UVC
rays.
Figure 104. Model T20456 Safety Glasses.Figure 104. Model T20456 Safety Glasses.
T26493–3M Peltor X3 Slim Design Earmuffs
Lightweight, with ear cushion foam technology
for effective acoustic seal and reliable protection;
in addition the cushions and inserts are
replaceable to keep them clean. The X3 has an
NRR of 28dB (with hardhat 25 dB) and high
attenuation.
Figure 103. Recommended products for protecting Figure 103. Recommended products for protecting
unpainted cast iron/steel part on machinery.unpainted cast iron/steel part on machinery.
-64-
Figure 105. Model T26493 Earmuffs.Figure 105. Model T26493 Earmuffs.
Page 67
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
T21879 - Zero Clearance Table Insert
T21878 - Zero Clearance Dado Insert
Special phenolic composition outlasts and
outperforms wood, foam, and plastic. Supports
work right up to the blade.
T21878T21878
T21879T21879
Figure Figure 106. Zero clearance table inserts.table inserts.
T24436–Diablo 10" 40T General Purpose Blade
For a highly versatile blade that makes clean
cuts in a broad variety of wood types. Ideal for a
wide variety of applications, this blade reduces
the need to change blades between tasks. For
strong, long-lasting resistance, the blade features
a tough steel plate and high-density carbide tips.
T26699–Grizzly 10" 80T Cut-Off Blade
This general purpose blade sports an ATB grind
on micro-grain carbide tips to ensure consistent
performance over a long cutting life. Arbor bore
size is 5⁄8" and kerf is 0.120". This 80-tooth blade
is for clean, quick cuts.
Figure Figure 108. Model T26699 80T Saw Blade.. Model T26699 80T Saw Blade.
T26696–Grizzly 8" 24T Stacked Dado Set
This T26696 Extreme Series Dado Set features
micro-grain carbide teeth that cuts square sides
and flat bottom dadoes from 7⁄32"–29⁄32" wide.
Figure Figure 107. Model 24436 40T Saw Blade.. Model 24436 40T Saw Blade.
Figure Figure 109. Model T26696 Stacked Dado Set.. Model T26696 Stacked Dado Set.
-65-
Page 68
South Bend Tools
Model SB1110/ SB1111
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
For Machines Mfd. Since 8/21
T28000—Bear Crawl Heavy Duty Mobile Base
The Grizzly Bear Crawl Mobile Base, with a
1200 lb. capacity, steel and polyurethane heavyduty ball bearing wheels, and toe flip-stops,
will make this mobile base a staple under your
machines for years to come.
Adjusts from: 19" x 21" to 291⁄2" x 291⁄2"
Figure 110. Model T28000 Bear Crawl Mobile Base.Figure 110. Model T28000 Bear Crawl Mobile Base.
T28347—Extension Kit for Bear Crawl Mobile
Base
An extension kit to fit the Bear Crawl HeavyDuty Mobile Bases. This kit is for use with longer
table saws and adds 18"-44" of length to your
Bear Crawl Mobile Bases.
T30491—Grizzly Tenoning Jig
A tenoning jig is designed to work with your
table saw to make a tenon which will be part of
a mortise and tenon joint. This fully adjustable
tenoning jig fits left and right tilting table saws
with 3⁄8" x 3⁄4" miter gauge slots while handling a
stock up to 31⁄4" thick.
Figure 112. Model T30491 Tenoning Jig.Figure 112. Model T30491 Tenoning Jig.
G4173—Baby Power Feeder 110V
G4176—1⁄4 HP Power Feeder 110V
G4179—1⁄2 HP Power Feeder 220V
G4181—1 HP Power Feeder 220V
Installing a power feeder on your table saw will
make repetitive cuts much easier and safer.
Can be installed on nearly any table saw. Easy
to adjust wherever needed, including out of the
way when not needed! A must for any production
shop.
Figure 111. Model T28347 Extension Kit.Figure 111. Model T28347 Extension Kit.
Figure 113. Model G4179 Power Feeder.Figure 113. Model G4179 Power Feeder.
-66-
Page 69
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
!
MAINTENANCE
Maintenance Schedule
MAINTENANC E
Cleaning and
Protecting
Always disconnect
machine from power before
performing maintenance or
serious personal injury may
result.
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing:
To minimize your risk of injury and maintain
proper machine operation, shut down the
machine immediately if you ever observe any
of the items below, and fix the problem before
continuing operations:
• Loose mounting bolts/arbor nut.
• Damaged saw blade.
• Worn or damaged wires.
• Any other unsafe condition.
Weekly Maintenance:
• Clean table surface and miter slot grooves.
• Clean and protect cast-iron table.
• Clean rip fence.
Cleaning the Model SB1110/SB1111 is relatively
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin-dissolving
cleaner to remove it.
Protect the unpainted cast-iron table by wiping
it clean after every use—this ensures moisture
from wood dust does not remain on the bare
metal surface. Keep the table rust-free with
regular applications of products like G96® Gun
Treatment, SLIPIT®, or Boeshield® T-9.
Occasionally it will become necessary to clean the
internal parts with more than a vacuum. To do
this, remove the table top and clean the internal
parts with resin/pitch dissolver or mineral
spirits and a stiff wire brush or steel wool. DO
NOT USE WATER—WATER WILL CAUSE
CAST IRON TO RUST.
Make sure the internal workings are dry before
using the saw again, so that wood dust will
not accumulate. If any essential lubrication is
removed during cleaning, re-lubricate those
areas.
Monthly Maintenance:
• Clean/vacuum dust buildup from inside
cabinet and off motors.
• Check/replace belt for proper tension,
damage or wear (Page 80).
Every 6–12 Months:
• Lubricate trunnion slides, front and rear
columns, worm gear, mounting plate teeth,
and elevation leadscrew (Page 68).
-67-
Page 70
South Bend Tools
Model SB1110/ SB1111
MAINTENANC E
For Machines Mfd. Since 8/21
Lubrication
It is essential to clean components before
lubricating them because dust and chips build up
on lubricated components and make them hard
to move. Simply adding more grease to them will
not yield smooth moving components.
Clean the components in this section with an oil/
grease solvent cleaner and shop rags.
If you thoroughly clean the components in this
section before lubricating them, the result will
be silky smooth movement when turning the
handwheels, which will result in much higher
enjoyment on your part!
Lubrication Frequency ...................... 6–12 Months
Worm Gear, Bevel Gear &
Mounting Plate Teeth
Lubrication Type .. T26419 or NLGI#2 Equivalent
Amount ............................................................. Dab
Lubrication Frequency ...................... Every Month
Clean away any built up grime and debris from
worm gear, bevel gear, and mounting plate teeth
(see Figure 115) with a wire brush, rags, and
mineral spirits. Allow components to dry, then
apply a thin coat of grease to them.
TeethTeeth
Bevel Bevel
GearsGears
Clean out front and rear trunnion slides with
mineral spirits and a rag, then apply grease into
each groove. Move blade tilt back-and-forth to
spread grease (see Figure 114).
Trunnion Trunnion
SlidesSlides
Figure 114. Trunnion slide locations (top removed for Figure 114. Trunnion slide locations (top removed for
clarity).clarity).
Worm GearWorm Gear
Figure 115. Worm and bevel gear location.Figure 115. Worm and bevel gear location.
Elevation Leadscrew and Rails
Check every month. Clean away any built up
grime and debris with a wire brush and mineral
spirits from the elevation rails and elevation
leadscrew (see Figure 116).
Elevation Elevation
RailsRails
Elevation Elevation
LeadscrewLeadscrew
-68-
Figure 116. Elevation leadscrew and slides.
Page 71
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
Table
90° Square
Blade
!
SERVICE
ServiceService
Blade Tilt Stops
The table saw features stop bolts that stop
the blade exactly at 45° and 90° during blade
adjustments. The stops have been set at the
factory and should require no adjustments,
unless you notice that your cuts are not accurate.
Note: The tilt scale reads "0" when the blade is
90° to the table.
toward 0° until it stops and cannot be tilted
any further.
3. Place a 90° square against table and blade
so it contacts blade evenly from bottom to
top, as illustrated in Figure 117. Make sure
a blade tooth does not obstruct placement of
square.
— If blade is 90° to table, then adjustments
do not need to be made. Make sure tilt
indicator shown in Figure 118 points
to 0° mark on scale. Adjust position by
loosening button head screw, moving
indicator with your fingers, then
tightening screw.
towards 45° until it stops and cannot be
tilted any further.
3. Place a 45° square against table and blade
and verify it contacts blade evenly from
bottom to top, as illustrated in Figure 120.
Make sure a blade tooth does not obstruct
the placement of square.
45° Square
Blade
Table
6. Continue adjusting stop bolt until it contacts
the cabinet when blade is at 45°, then
tighten jam nut.
7. Follow steps for Blade Tilt Digital
Readout Calibration on Page 79.
Tilt Handwheel
Backlash
The table tilt handwheel should move with
very little backlash when the saw is new.
Over time the tilt gears may wear, increasing
backlash. You can eliminate excessive backlash
by adjusting the handwheel gear.
counter-clockwise no more than 1⁄4 turn at
a time until you no longer feel any wobble
or looseness when handwheel is turned. Do
not overtighten or gears will bind.
5. Tighten jam nut then close motor cover.
-70-
Page 73
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
!
SERVICE
Miter Slot to Blade
Parallelism
Your table saw will give the best results if
the miter slot is parallel to the blade. If these
components are not exactly parallel, your cuts
and your finished work will be lower in quality,
but more importantly, the risk of kickback will
be increased.
square to measure distance from miter slot
to a blade tooth, as shown in Figure 123.
Make sure that face of adjustable square is
even along miter slot.
3. With end of adjustable square just touching
tip, lock square in place. Mark blade
tooth with a marker where you made this
measurement.
The saw blade is sharp. Use extra care or
wear gloves when handling the blade or
working near it.
4. Rotate marked blade tooth to other end of
table insert.
5. Slide adjustable square down to other end
of table insert and compare distance from
marked blade tooth to end of adjustable
square, as shown in Figure 124.
STEP B
Blade tilted to 90º
STEP A
Blade tilted to 90º
Front
Figure 123. Example of adjusting blade to miter slot.
Front
B
Figure 124. Measuring distance from miter slot to Figure 124. Measuring distance from miter slot to
carbide tip on opposite side of table insert.carbide tip on opposite side of table insert.
— If blade tip measurement is same on both
sides, go to Step 8.
— If blade tip does not touch end of
adjustable square similar to first
measurement, table will need to be
adjusted. Proceed to Step 6.
-71-
Page 74
South Bend Tools
Model SB1110/ SB1111
SERVICE
For Machines Mfd. Since 8/21
6. Loosen (3) table mounting bolts securing
table top to base (see Figure 125), and
lightly tap table in direction needed to
square table to blade.
Mounting Bolt LocationsMounting Bolt Locations
Figure 125. Location of table mounting bolts (table
removed for clarity).
7. Repeat Steps 2–6 until blade and miter slot
are parallel, then retighten table mounting
bolts.
10. Refer to Figures 126–127 for shim
placement. If distance A is shorter than B,
shim(s) will need to be placed under corners
#1 and #2. If distance of B is shorter than A,
shim(s) will need to be placed under corners
#3 and #4. Very thin shim stock works well.
STEP A
Blade tilted to 45°
#1
Front
A
#3
#2
Figure 126. Shim procedure diagram A.
STEP B
8. Tilt blade to 45° and recheck miter slot-toblade parallelism.
— If blade is still parallel with miter slot, no
additional adjustments need to be made.
— If blade is parallel with miter slot at 0°
but not at 45°, one end of table will need
to be shimmed higher with metal shim
stock. Continue to Step 9.
9. Loosen table mounting bolts from Step 6.
Blade tilted to 45°
#1
Front
B
#3
#2
Figure 127. Shim procedure diagram B.
-72-
Page 75
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
!
SERVICE
11. Tighten one table mounting bolt a small
amount and then repeat with others,
tightening each down the same amount.
Continue this process with all bolts,
tightening them a little each time until they
are all secure.
12. Now recheck blade to miter slot at 0° and 45°
by repeating Steps 2-5.
— If distance of A and B are equal, continue
to Step 13.
— If distances are not equal, repeat Steps
9–12.
13. Once miter slot is adjusted to blade,
recheck all measurements and be sure table
mounting bolts are secure.
Note: If you remove the table in the future,
note the shim placement and reassemble
them exactly how they came apart.
3. Place straightedge against side of blade and
spreader/riving knife at top and bottom, as
shown in Figure 128. Spreader/riving knife
should be parallel with blade along its length
at both positions, and in "Alignment Zone,"
as shown in Figure 129.
Top Alignment
Bottom Alignment
Figure 128. Checking top and bottom riving knife Figure 128. Checking top and bottom riving knife
parallelism with blade.parallelism with blade.
Alignment
Zone
Spreader/Riving Knife
Alignment
The blade guard spreader and riving knife
must be aligned with the blade when installed.
If the spreader/riving knife is not aligned with
the blade, then the workpiece will before forced
sideways during the cut, which will increase the
risk of kickback.
with blade and inside alignment zone,
then it needs to be adjusted. Proceed to
Adjusting Alignment instructions.
— If spreader/riving knife is not parallel
with the blade at either the top or bottom,
it may be bent.
4. Remove spreader/riving knife and place it
on flat surface and check to see if spreader/
riving knife lays evenly along its length.
— If spreader/riving knife does not lay
evenly, proceed to Adjusting Bent Spreader/Riving Knife on Page 74.
-73-
Page 76
South Bend Tools
Model SB1110/ SB1111
SERVICE
For Machines Mfd. Since 8/21
Adjusting Alignment
The spreader/riving knife mounting position
can be adjusted into alignment with the blade
using the set screws on the spreader/riving knife
mounting block.
mounting block, then adjust either top or
bottom control set screws or side control set
screws (see Figure 130) to move block in
needed direction.
Note: Set screws are accessible through
clamping plate. Clamping plate does not need
to be removed to make adjustment.
Top and Bottom Control: To move the top of
the spreader/riving knife right or left (and
the bottom of the spreader/riving knife in
the opposite direction), adjust the top and
bottom pair of set screws on the mounting
block an equal amount in the opposite
direction.
Side Control: To move the front of the
spreader/riving knife left or right (and the
rear of the spreader/riving knife in the
opposite direction), adjust each pair of side
control set screws an equal amount in the
opposite direction.
Note: To adjust how tightly the mounting
block holds the spreader/riving knife, adjust
the center screw.
4. Follow To check spreader/riving knife
alignment Steps 1–3 on Page 73.
— If spreader/riving knife is in alignment
zone, no additional steps are necessary.
ClampingClamping
PlatePlate
Mounting Block
Top Control
Side
Control
Bottom Control
Set ScrewSet Screw
(1 of 4)(1 of 4)
Control
Side
Cap Cap
ScrewsScrews
Button Head Button Head
Cap ScrewCap Screw
(1 of 2)(1 of 2)
— If spreader/riving knife is still not in
alignment zone, continue adjusting set
screws on mounting block as necessary to
correctly position spreader/riving knife.
5. Tighten (2) button head cap screws on
mounting block to secure spreader/riving
knife adjustment.
Adjusting Bent Spreader/Riving
Knife
To adjust bent spreader/riving knife:
1. DISCONNECT MACHINE FROM POWER!
2. Bend spreader or riving knife by hand
while installed, then follow Steps 1–3
in To check spreader/riving knife
alignment on Page 73 to determine if it
is parallel with blade and inside "Alignment
Zone" (refer to Figure 128 on Page 73).
— If this doesn't work, remove it to
straighten.
Figure 130. Set screws for adjusting spreader/riving
knife position.
-74 -
— If you cannot straighten it properly,
replace it.
Page 77
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
SERVICE
Fence Adjustments
There are four main adjustments for the fence:
squareness, height, parallelism, and clamping
pressure. Keep in mind that these adjustments
are interconnected and some trial-and-error may
be needed to achieve satisfactory results.
The fence face must be square to the table in
order to produce square cuts. Also, the fence
should be adjusted high enough off the table that
it does not drag across the surface.
To check/adjust the fence height and
squareness to the table:
1. DISCONNECT MACHINE FROM POWER!
2. Place a square on table against face of fence
(Figure 131) to check if fence is square to
table.
3. Adjust top set screws (Figure 132) on fence
bracket to ensure fence face is 90° to table.
Top Set Screws
Rear Rail
Foot
Fence
Bracket
Figure 132. Fence components used to adjust fence Figure 132. Fence components used to adjust fence
height and squareness to table.height and squareness to table.
4. Examine gap between fence and table top.
— If the gap is approximately 1⁄16" and even
from the front of the table to the back
(see Figure 133), then no additional
adjustments are necessary. Proceed to
Clamping Pressure and Parallelism.
— If the gap is uneven, if the fence height is
more than 1⁄8", or if the fence touches the
table, then continue with Step 5.
— If the fence is not square to the table,
proceed to Step 3.
— If the fence is square to the table, skip
ahead to Step 4.
90° Square
Fence
Table
Figure 131. Checking if fence is square to table.Figure 131. Checking if fence is square to table.
(Side View)
Fence
1
/16" Gap
Table
Figure 133. Gap between fence and table Figure 133. Gap between fence and table
approximately approximately 11⁄⁄1616" from front to back." from front to back.
5. Adjust fence height with rear rail foot
until gap between table and fence is
approximately 1⁄16" and even from front to
back of table.
-75-
Page 78
South Bend Tools
Model SB1110/ SB1111
!
SERVICE
For Machines Mfd. Since 8/21
Clamping Pressure & Parallelism
The fence clamping mechanism adjusts the
clamping pressure to hold the fence securely and
to position the fence parallel with the blade.
To verify fence parallelism:
1. DISCONNECT MACHINE FROM POWER!
2. Slide fence up against right side edge of
miter slot, lock it in place, then raise blade
fully. Examine how fence lines up with miter
slot and blade, as illustrated in Figure 134.
Fence
Miter Slot
Blade
Fence is
Parallel to
Miter Slot,
which is
Parallel to
Blade
Rear Set Screws
Fence Bracket
Figure 135. Location of set screws used to adjust Figure 135. Location of set screws used to adjust
fence parallelism and clamping pressure.fence parallelism and clamping pressure.
3. Re-mount fence on rail approximately 4"
away from blade and lock it in place.
4. Measure distance between fence and front
of blade, then mark blade tooth that you
measured from with a felt-tipped marker.
5. Rotate blade 180° and recheck distance
between fence and blade tooth that you
marked in Step 4 to ensure they are parallel
(see Figure 134).
Figure 134. Checking fence parallelism with blade.Figure 134. Checking fence parallelism with blade.
— If the fence slot is parallel with the blade,
as shown in Figure 134, no further
adjustments need to be made.
— If the fence is not parallel with the
blade/miter slot, proceed to To adjust
the fence clamping pressure and
parallelism to the blade so that it is
parallel with the blade.
To adjust the fence clamping pressure and
parallelism to the blade:
1. DISCONNECT MACHINE FROM POWER!
2. Remove fence and equally adjust rear
set screws illustrated in Figure 135 as
necessary, then re-install fence and check
clamping pressure. Readjust as necessary
until fence will not move as pressure is
applied against it when it is locked.
6. Use trial-and-error to adjust set screws so
fence is parallel with blade and clamping
pressure is sufficient.
Optional Offset Fence Adjustment
Some woodworkers prefer to offset the rear of
the fence 1/64" from the blade, as illustrated in
Figure 136, to help prevent the workpiece from
binding and burning.
This offset adjustment can reduce the chance of
kickback by alleviating binding that may occur
between blade and fence. The trade-off can be
slightly less accurate cuts.
X = Your Measurement
1
/64"
Blade
X" +
X"
Extra Space
to Prevent Binding
(Optional)
-76-
Figure 136. Adjusting fence with a 1⁄64" offset.
Page 79
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
SERVICE
Fence Scale
Calibration
The fence scale indicator window, shown
in Figure 137, can be calibrated with the
fence scale if you notice that your cuts do not
accurately match what is shown on the fence
scale.
ScrewsScrews
Indicator WindowIndicator Window
Figure 137. Fence indicator components.
Fence Digital Readout
Calibration
The fence digital readout may need to be
calibrated from time to time, especially after
installing a new or different type of blade and
after replacing the batteries. See Figure 138
below and follow these instructions to calibrate
to digital readout to absolute zero.
AA
BB
CC
The indicator adjusts by loosening two mounting
screws and sliding it in the desired direction.
2. Reposition and lock fence at 12", as indicated
by scale.
3. Flip your scrap piece of wood over, placing
side that was cut in Step 2 against fence,
and cut your scrap piece of wood.
4. Measure width of freshly cut workpiece with
tape measure. Workpiece width should be
exactly 12". If it is not, then adjust indicator
window to match width of workpiece.
Figure Figure 138. . Fence digital readout.Fence digital readout.
To calibrate fence digital readout:
1. DISCONNECT THE SAW FROM POWER!
2. Slide fence to the point where it barely
touches the blade. You should be able to
easily rotate the blade and just hear the
teeth chatter against the fence.
3. Tap ABS/INC (B) button until 'ABS' is on
display.
4. Press and hold (2–3 seconds) ON/OFF/CAL
(C) button until the display reads '0.000'.
-77-
Page 80
South Bend Tools
Model SB1110/ SB1111
SERVICE
For Machines Mfd. Since 8/21
Miter Gauge
Adjustments
The miter gauge is equipped with stop screws
that allow you to easily adjust the miter gauge
from 45° to the left, 90°, and 45° to the right
(see Figure 139). The stop screws contact the
shaft, which moves in or out of the way for
adjustments.
45° Left Stop 45° Left Stop
ShaftShaft
90° Stop90° Stop
45° Right Stop 45° Right Stop
3. Place 90° square evenly against face of miter
gauge and blade, as shown in Figure 140.
— If the square touches the miter body
and the body of the blade (not the teeth)
evenly at the same time, then it is
square to the blade and the 90° stop is
set correctly. No further adjustments are
necessary.
— If the square does not touch the miter
body and blade body evenly at the same
time, then proceed to Step 4.
4. Loosen hex nut (jam nut) that secures 90°
stop screw and adjust stop screw until it is
seated against shaft while square is evenly
touching miter body and blade body, then
tighten hex nut.
adjust miter gauge so 90° stop screw rests
against sliding shaft.
Square
Blade
Checking/Setting 45° Stops
Follow the same process with the 45° stops
that you followed with the 90°, except using a
45° square or adjustable square to verify that
the miter body is 45° to the blade, as shown in
Figure 141.
45° Square
Miter Gauge
Figure 141. Checking 45° stop on miter gauge.Figure 141. Checking 45° stop on miter gauge.
Blade
Miter Gauge
Figure 140. Checking 90° stop on miter gauge.Figure 140. Checking 90° stop on miter gauge.
-78-
Page 81
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
SERVICE
Blade Tilt Digital
Readout Calibration
The blade tilt digital readout displays the
current blade height and tilt. Only calibrate the
readout after verifying that the 90° and 45° stops
are correctly positioned.
To calibrate blade tilt digital readout:
1. Make sure power is connected and 45° and
90° stop bolts are set correctly (see Blade
Tilt Stops on Page 69).
2. Set blade angle to 90° and press 'set 0'
button for several seconds until the readout
displays '0' (see Figure 142).
3. Set blade angle to 45° and press 'in/mm' and
'set 0' buttons at the same time for several
seconds until the readout displays '45'.
Note: The blade height does not calibrate.
Blade Tilt ReadoutBlade Tilt Readout
Table/Dado Insert
Adjustment
The table/dado insert must sit perfectly flush
with the table to provide a smooth, continuous
surface for the workpiece to slide over. The insert
is held in place by a magnet and sits on top of
four adjustment screws.
The insert should be checked and adjusted any
time it is removed and replaced, after prolonged
use, or any time you notice the workpiece or
fence does not slide smoothly over the insert.
make sure insert is flush with table at front
and back of throat.
Blade Height ReadoutBlade Height Readout
Set 0 ButtonSet 0 Button
in/mm Buttonin/mm Button
Figure Figure 142. Blade adjustment digital readout.Blade adjustment digital readout.
— If insert is flush with table, no
adjustments are necessary.
— If insert is not flush with table, proceed to
Step 3.
3. Turn adjustment screws in table insert
(clockwise to raise, counterclockwise to
lower) until insert is flush with table (see
Fig ure 143).
Figure 143. Location of table/dado adjustment
screws.
4. Repeat Steps 2–3 until insert is flush.
-79-
Page 82
South Bend Tools
Model SB1110/ SB1111
!
SERVICE
Belt Tension &
Replacement
The drive belt stretches slightly as the saw is
used. Most of the belt stretching will happen
during the first 16 hours of use, but it may
stretch through continued use. To keep your saw
running efficiently, inspect the belt each month.
If the belt is cracked, frayed, or shows other signs
of excessive wear, it will need to be replaced. If
you notice that the belt is slipping, it will need to
be tensioned.
down, set blade tilt to 0, then open motor
access cover.
3. Loosen (3) motor mount hex nuts shown
in Figure 144 two turns, then place 4x4
wood block on top of motor, as shown in
Figure 145.
Motor Mount Motor Mount
Hex NutsHex Nuts
Figure Figure 145. Example of using wood block to tension . Example of using wood block to tension
belt.belt.
4. Use blade height handwheel to carefully
tension belt by moving blade up. Do this
slowly and take care not to apply too much
pressure to belt.
Note: Be careful not to damage the motor,
and do not force it up farther when it becomes
difficult to move the handwheel.
5. Press center of belt to check tension.
Belt is correctly tensioned when there is
approximately 1⁄4" deflection when it is
pushed with moderate pressure, as shown in
Figure 146.
Lower Wheel
¼" Deflection
Pulley
One Hex Nut One Hex Nut
Below MotorBelow Motor
Figure 144. Motor mount hex nuts.
-80-
Motor
Pulley
Figure 146. Checking belt tension.
6. Tighten motor mount hex nuts, then close
and secure motor access cover.
Page 83
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
!
SERVICE
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Use handwheels to raise motor all the way
up, set blade tilt to 0, then open motor cover.
3. Loosen (3) motor mount hex nuts shown in
Figure 144, two turns and place a 2x6 block
between cabinet and bottom of motor, as
shown in Figure 147.
4. Lower arbor assembly until motor rests on
wood block, as shown in Figure 147, then
turn handwheel an additional turn in same
direction to reduce tension on belt.
BeltBelt
Motor PulleyMotor Pulley
FigureFigure 148. Removing belt (table removed for . Removing belt (table removed for
clarity).clarity).
8. Turn new belt sideways and slip it over
motor pulley, as shown in Figure 149, so it
engages one or two grooves.
BeltBelt
2x6 2x6
Wood BlockWood Block
Figure 147. Motor resting on wood block.Figure 147. Motor resting on wood block.
Note: Be careful not to lower the motor too
far or the board may damage the capacitor
covers. Also, do not force the arbor down
farther when it becomes difficult to move the
handwheel.
5. Tighten motor mounting nuts to hold motor
in place.
6. Raise motor all the way up and remove wood
block.
7. Roll belt off of upper and lower pulleys, as
shown in Figure 148. Be careful not to pinch
your fingers.
Continue pushing belt and rotating it up and
down until it is centered on both pulleys, as
shown in Figure 150.
BeltBelt
Figure 150. Belt installed.Figure 150. Belt installed.
Note: To make belt removal easier, turn the
belt sideways and slide it down and past the
back of the motor pulley.
10. Follow instructions for Tensioning Belt on
Page 80.
-81-
Page 84
South Bend Tools
Model SB1110/ SB1111
TROUBLESHOOTING
TROUBLESHOOTING
For Machines Mfd. Since 8/21
If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free
to call us at (360) 734-1540.
SymptomPossible CausePossible Solution
Machine does not
start or power
supply fuse/breaker
trips immediately
after startup.
Machine stalls or is
underpowered.
1.
Master power switch disabling key
removed or in OFF position.
2.
E-Stop button depressed/at fault.
3.
Incorrect power supply voltage or
circuit size.
4.
Power supply circuit breaker
tripped or fuse blown.
5.
Motor wires connected incorrectly.
6.
Thermal overload relay has tripped
or at fault.
7.
Start capacitor at fault.
8.
Centrifugal switch adjustment/
contact points at fault.
9.
Contactor not energized/at fault.
10.
Wiring broken, disconnected, or
corroded.
11.
ON button at fault.
12.
Computer board at fault.
13.
Motor or motor bearings at fault.
1.
Workpiece material unsuitable for
machine.
2.
Feed rate too aggressive for motor
blade.
3.
Workpiece crooked; fence not
parallel with blade.
4.
Machine undersized for task.
1.
Install master power switch disabling key and turn
to ON position.
2.
Rotate E-Stop button head to reset. Replace if at
fault.
3.
Ensure correct power supply voltage and circuit
size.
4.
Ensure circuit is free of shorts. Reset/replace fuse or
breaker.
5.
Correct motor wiring connections.
6.
Allow relay/motor to cool. If necessary, press reset
button inside switch.
7.
Test/replace start capacitor.
8.
Adjust centrifugal switch/clean contact points.
Replace either if at fault.
9.
Test all legs for power; replace if necessary.
10.
Fix broken wires or disconnected/corroded
connections.
11.
Replace ON button.
12.
Inspect/replace if at fault.
13.
Replace motor.
1.
Only cut wood/ensure moisture is below 20%.
2.
Reduce feed pressure and speed.
3.
Use jointer to straighten edge of workpiece that
slides up against fence; adjust fence parallel with
blade.
4.
Use correct blade/reduce feed rate or depth of cut.
5.
Blade dull or wrong blade for task.
6.
Circuit board at fault.
7.
Belt(s) slipping/pulleys misaligned.
8.
Motor overheated, tripping machine
circuit breaker.
9.
Run capacitor at fault.
10.
Extension cord too long.
11.
Contactor not energized/at fault.
12.
Centrifugal switch/contact points
at fault.
13.
Motor or motor bearings at fault.
-82-
5.
Use correct blade for type of cut. Use sharp blade
(Page 36).
6.
Inspect and replace if at fault.
7.
Clean/tension/replace belt(s); ensure pulleys are
aligned (Page 80).
8.
Clean motor, let cool, and reduce workload. Reset
breaker.
9.
Test/repair/replace.
10.
Move machine closer to power supply; use shorter
extension cord.
11.
Test all legs for power; repair/replace if at fault.
12.
Adjust centrifugal switch/clean contact points.
Replace either if at fault.
13.
Replace motor.
Page 85
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
TROUBLESHOOTING
SymptomPossible CausePossible Solution
Machine has
vibration or noisy
operation.
Handwheel binds
or is difficult to
move.
1.
Motor or component loose.
2.
Mobile base lock knobs loose or
stand feet not adjusted properly.
3.
Blade damaged or at fault.
4.
Belt worn, loose, pulleys misaligned
or belt slapping cover.
5.
Pulley loose.
6.
Motor mount loose/broken.
7.
Arbor pulley loose.
8.
Motor fan rubbing on fan cover.
9.
Arbor bearings at fault.
10.
Centrifugal switch.
11.
Motor bearings at fault.
1.
Lock knob is engaged.
2.
Sawdust/debris stuck in trunnion
slides.
3.
Tilt/height adjustment gears are
dirty or lacks proper lubrication.
4.
Tilt gear out of adjustment.
1.
Replace damaged or missing bolts/nuts or tighten if
loose.
2.
Tighten mobile base lock knobs or adjust stand feet
to stabilize machine.
3.
Replace warped/bent blade; resharpen dull blade.
4.
Inspect/replace belt. Realign pulleys if necessary
(Page 80).
5.
Secure pulley on shaft.
6.
Tighten/replace.
7.
Retighten/replace arbor pulley with shaft and
thread locking liquid.
8.
Fix/replace fan cover; replace loose/damaged fan.
9.
Replace arbor housing bearings; replace arbor.
10.
Replace.
11.
Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
1.
Loosen handwheel lock knob.
2.
Clean sawdust/debris out of trunnion slides.
3.
Clean and lubricate the adjustment gears
(Page 68).
4.
Adjust tilt gear to reduce backlash (Page 70).
Blade does not stop
at 90°/45°.
Blade too close to
insert.
1.
Scale or readout not calibrated
correctly.
2.
90°/45° stop bolt is out of
adjustment.
3.
Sawdust built up on gears or
trunnion.
1.
Blade position on arbor is incorrect.
2.
Table mounting position is not
correct.
1.
Calibrate scale/readout to 90°/45° (Page 79).
2.
Adjust 90°/45° stop bolt (Page 69).
3.
Inspect, clean, and lubricate gears and trunnion
(Page 68).
1.
Verify that blade and arbor washers are correct and
in the right position (Page 38).
2.
Adjust table position (Page 71).
-83-
Page 86
South Bend Tools
Model SB1110/ SB1111
TROUBLESHOOTING
For Machines Mfd. Since 8/21
Fence does not
move smoothly.
Material moves
away from fence
when ripping.
Blade not parallel
with miter slot.
Blade hits table
insert when tilting
to 45°.
Blade too close to
insert.
Board binds or
burns when feeding
through saw.
1.
Fence not mounted/adjusted
correctly.
2.
Rails dirty or sticky.
1.
Improper feeding technique.
2.
Fence not parallel with blade.
3.
Workpiece crooked or bowed.
1.
Blade is damaged or warped.
2.
Table misadjusted.
1.
Sawdust/debris stuck in trunnion
slides.
2.
Miter slot not parallel with blade.
3.
Blade incorrectly installed.
1.
Blade position on arbor is incorrect.
2.
Table/trunnion assembly mounting
position not correct.
1.
Board warped.
2.
Feed rate too slow or inconsistent.
3.
Blade is warped/damaged dull.
4.
Too many teeth on blade for cutting
type.
5.
Fence not parallel with blade.
6.
Miter slot not parallel with blade.
7.
Spreader/riving knife not correctly
aligned with blade.
1.
Remount fence and adjust correctly (Page 75).
2.
Clean and lubricate/wax rails.
1.
Learn/use proper feeding technique (Page 46).
2.
Adjust fence parallel with blade (Page 76).
3.
Use jointer to straighten edge of workpiece that
slides against fence.
1.
Replace blade (Page 38).
2.
Adjust miter slot parallel with blade (Page 71).
1.
Clean sawdust/debris out of trunnion slides.
2.
Adjust miter slot parallel with blade (Page 71).
3.
Correctly install blade (Page 38).
1.
Verify that blade and arbor washer is correct and in
the required position (Page 38).
2.
Adjust the table mounting position (Page 71).
1.
Always cut bowed workpiece with cupped side
against table; use a different board or use jointer
to straighten edge of workpiece that slides against
fence.
2.
Increase feed rate and apply consistent pressure
throughout entire cut.
3.
Replace blade (Page 38).
4.
Change blade to one with fewer teeth (Page 36).
5.
Adjust fence parallel with blade (Page 76).
6.
Adjust miter slot parallel with blade (Page 71).
7.
Adjust spreader/riving knife into alignment with
blade (Page 73).
Too much sawdust
being blown back
toward operator.
Tooth marks on cut
edge.
1.
Dust collector not turned on or
connected.
2.
Blade guard removed.
3.
Too many air leaks in cabinet for
proper dust collection.
4.
Dust collection system clogged or
lacks required CFM at machine.
1.
Blade is warped/damaged/dull.
2.
Fence not parallel with blade.
3.
Miter slot not parallel with blade.
-84-
1.
Connect and turn on dust collector.
2.
Re-install blade guard for maximum safety and
dust control (Page 39).
3.
Seal leaks in cabinet and around dust chute.
4.
Remove clog; revise ducting layout for improved
suction; use a stronger dust collector (Page 31).
1.
Replace blade (Page 38).
2.
Adjust fence parallel with blade (Page 76).
3.
Adjust miter slot parallel with blade (Page 71).
Page 87
South Bend Tools
For Machines Mfd. Since 8/21Model SB1110/ SB1111
TROUBLESHOOTING
Finished board
is narrower than
expected.
Kickback occurs.
1.
Fence scale pointer not adjusted
correctly or fence scale misapplied.
1.
Fence not parallel with blade.
2.
Feeding board freehand without
fence or miter gauge.
3.
Spreader/riving knife not correctly
aligned with blade.
4.
Blade guard not installed/not
working correctly.
5.
Blade warped/damaged/dull.
6.
Letting go of board before it is past
blade.
7.
Board not held firmly against table
and fence.
8.
Using miter gauge and fence at the
same time.
9.
Board is warped or edge that slides
against fence is bowed/curved.
10.
Taking too deep of cut.
1.
Adjust fence scale pointer (Page 77) or re-apply
fence scale label in correct position.
1.
Adjust fence parallel with blade (Page 76).
2.
Always use fence or miter gauge as a guide when
feeding workpiece.
3.
Adjust spreader/riving knife into alignment with
blade (Page 73).
4.
Install blade guard (Page 39). Replace blade guard
before using saw if damaged.
5.
Replace blade (Page 38).
6.
Move board completely past blade before releasing.
7.
Hold board firmly against table and fence; use push
stick(s) whenever possible to keep fingers away
from blade.
8.
Never use miter gauge and fence together. Always
use one or the other.
9.
Always cut bowed workpiece with cupped side
against table; use a jointer to straighten edge of
board that slides against fence (Page 15).
10.
Always take multiple shallow passes for nonthrough cuts.
Miter gauge does
not move smoothly.
Will not make
accurate cuts.
Workpiece catches
on table insert
during cutting
operation.
Fence contacts
extension wing/
table when it slides
over.
1.
Bent miter gauge bar; burrs on bar/
slot; dirty miter slot.
1.
Pointer calibrated incorrectly to
scale.
2.
90°/45° stop bolt is out of
adjustment.
3.
Miter slot not parallel with blade.
4.
Fence not parallel with blade.
1.
Table insert not adjusted properly.
1.
Fence height set too low.
2.
Extension wing/table not flush with
main table.
1.
Straighten/replace bar; deburr bar or slot; clean
debris from miter slot.
1.
Adjust blade 90° to table using square, then
calibrate fence pointer to scale (Page 77).
2.
Adjust 90°/45° stop bolt (Page 69).
3.
Adjust miter slot parallel with blade (Page 71).
4.
Adjust fence parallel with blade (Page 76).
1.
Adjust table insert so it is perfectly flush with table
(Page 79).
1.
Adjust fence height (Page 75).
2.
Reinstall extension wing (Page 26) or extension
table (Page 28) flush with main saw table.
-85-
Page 88
South Bend Tools
Model SB1110/ SB1111
Shock Hazard: It is extremely dangerous to
Wire Connections:
Modifi cations:
Motor Wiring:
junction box.
Circuit Requirements: Connecting the machine
power inverters store an electrical charge for
our Technical Support at (360) 734-1540.
ELECTRICAL
ELECTRICAL
For Machines Mfd. Since 8/21
Electrical Safety Instructions
These pages are accurate at the time of printing. In the constant effort to improve, however, we may
make changes to the electrical systems of future machines. Study this section carefully. If you see
differences between your machine and what is shown in this section, call Technical Support at (360)
734-1540 for assistance BEFORE making any changes to the wiring on your machine.
perform electrical or wiring tasks while the
machine is connected to the power source.
Touching electrifi ed parts will result in
personal injury including but not limited to
severe burns, electrocution, or death. For
your own safety, disconnect machine from
the power source before servicing electrical
components or performing any wiring tasks!
All connections must be
tight to prevent wires from loosening during
machine operation. Double-check all wires
disconnected or connected during any wiring
task to ensure tight connections.
Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fi re.
The motor wiring shown in these
diagrams is current at the time of printing,
but it may not match your machine. Always
use the wiring diagram inside the motor
to an improperly sized circuit will greatly
increase the risk of fi re. To minimize
this risk, only connect the machine to a
power circuit that meets the minimum
requirements given in this manual.
Capacitors/Inverters: Some capacitors and
up to 10 minutes after being disconnected
from the power source. To reduce the risk of
being shocked, wait at least this long before
working on capacitors.
Wire/Component Damage: Damaged wires
or components increase the risk of serious
personal injury, fi re, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
Experiencing Diffi culties: If you are
experiencing diffi culties understanding the
information included in this section, contact
BLACK
BLUE
BROWN
NOTICE:
-86-
WIRING DIAGRAM COLOR KEY
BLUE
WHITE
GREEN
G R AY
The photos and diagrams included in this section are best viewed in color. You can
see them in color at www.southbendtools.com.