South Bend SB1099 User guide

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Page 1

READ THIS FIRST

REF PART # DE SCRIPTION

MODEL SB1099

***IMPORTANT UPDATE***

SINCE

1906

Applies to Models Mfd. Since 01/22

and Owner’s Manual Printed 02/21

The following change was made to this machine since the owner’s manual was printed:

• The inlet adapter has changed.

Aside from this information, all other content in the owner’s manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner’s manual for

future reference.

If you have any further questions about this manual update or the changes made to the machine, contact our Technical Support at (360) 734-1540 or email www.southbendtools.com.

SINCE

1906

Old Inlet Adapter

New Inlet Adapter

Revised Parts

23V2

23V2 PS B 1 099023V2 INLET ADAPTER 8 " X 4" X 3 (PC) V2.01 .22

WARNING: No portion of this manual may be reproduced without written approval.

#JM22435 Printed in Taiwan

Page 2

3HP CYCLONE DUST COLLECTOR

MODEL SB1099

OWNER'S MANUAL

South Bend Tools

A Tradition of Excellence

Page 3

We stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to contact us.

South Bend Tools P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: [email protected]

For your convenience, any updates to this manual will be available to download free of charge

www.southbendtools.com

Scope of Manual

This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.

We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so exactly match your machine. contact our

We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?

South Bend Tools

P.O. Box 2027 Bellingham, WA 98227 Email: [email protected]

Manual Feedback

If a difference between the manual and machine leaves you in doubt,

customer service for clarification.

the manual may not

/O Technical Documentation Manager

Updates

through our website at:

Customer Service

Page 4

Table of Contents

INTRODUCTION ............................................................... 2

Identiﬁcation ........................................................ 2

Description of Controls & Components ..............3

Product Speciﬁcations .........................................4

SAFETY ................................................................................7

Understanding Risks of Machinery .................... 7

Basic Machine Safety ..........................................7

Additional Dust Collector Safety ........................9

PREPARATION ..............................................................10

Preparation Overview ........................................10

Required for Setup ............................................. 10

Power Supply Requirements ............................. 11

Unpacking ..........................................................13

Inventory ............................................................ 13

Location .............................................................. 14

Assembly ............................................................15

Test Run ............................................................. 21

SYSTEM DESIGN ......................................................... 22

General ............................................................... 22

Duct Material ..................................................... 22

System Design ....................................................24

System Grounding .............................................30

OPERATION .................................................................... 31

Operation Overview ........................................... 31

General Operation .............................................31

ACCESSORIES .............................................................. 32

MAINTENANCE ............................................................. 35

Maintenance Schedule .......................................35

Removing/Replacing Collection Drum Bag ......35

Cleaning Canister Filter....................................36

Emptying End Cap ............................................36

Removing/Replacing Canister Filter ................37

SERVICE........................................................................... 39

Pairing Remote Control & Receiver ..................39

TROUBLESHOOTING ................................................. 40

ELECTRICAL ................................................................... 42

Electrical Safety Instructions ...........................42

Wiring Diagram .................................................43

Electrical Component Pictures..........................44

PARTS................................................................................45

Main ....................................................................45

Machine Labels .................................................. 48

WARRANTY ..................................................................... 49

Page 5

South Bend Tools

Model SB1099

INTRODUCTIOn

Identiﬁcation

INTRODUCTION

For Machines Mfd. Since 11/20

InletInlet

AdapterAdapter

Inlet Inlet PortPort

Drum Lock Drum Lock

HandleHandle

Main MotorMain Motor

SwitchSwitch

BoxBox

Filter BrushFilter Brush

MotorMotor

Pressure Pressure

GaugeGauge

Canister Canister

FilterFilter

CollectionCollection

DrumDrum

LockingLocking

CasterCaster

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.

End CapEnd Cap

Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.

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South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

INTRODUCTION

Description of Controls

& Components

Refer to Figures 1-2 and the following descriptions to become familiar with the basic controls and components used to operate this machine.

A. Inlet Adapter: Allows connection of three 4"

ducts to main inlet port.

B. Filter Brush Motor: Turns ON for

approximately 90 seconds after main motor is turned OFF. Knocks dust cake off filter pleats, cleaning filter and maintaining air flow. Filter brush motor run time can be changed at timer inside switch box (refer to Wiring Diagram on Page 43).

C. Pressure Gauge: Displays vacuum pressure,

indicating when filter needs to be cleaned or replaced. Clean filter when operating pressure drops below 200mmAq. If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter.

D. Switch Box: Controls motor operation with a

thermally protected magnetic switch. Houses an RF receiver for remote control operation.

Figure Figure 1. Main controls and components.. Main controls and components.

E. Start Button: Turns machine ON.

F. Emergency Stop Button: Turns machine

OFF and prevents it from starting. Turn button clockwise to reset.

G. Drum Lock Handle: Secures dust collection

drum to lid when lifted. Releases collection drum when pressed down.

H. Collection Drum: Collects large dust

particles. Equipped with vacuum equalizer for using plastic collection bags and an inspection window to see when drum is full.

I. End Cap: Collects fine dust particles from

filter. Includes outlet port for easy filter cleaning.

Figure Figure 2. Remote control.

J. Remote Control: Green button turns motor

ON. Red button turns motor OFF. Requires a 12V, type A27 battery.

Note: The remote control operates on radio

frequency and has a 75-ft. range. It does not need to be aimed at the switch box to operate.

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South Bend Tools

Model SB1099

INTRODUCTION

Product Speciﬁcations

Model SB1099

3 HP Cyclone Dust Collector

Product Dimensions

Weight.............................................................................................................................................................

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 44-1/2 x 47 x 81 in.

Footprint (Length x Width)....................................................................................................................... 35 x 42 in.

Shipping Dimensions

Carton #1

Type.......................................................................................................................................... Cardboard Box

Content................................................................................................................................................

Weight...................................................................................................................................................

Length x Width x Height......................................................................................................... 41 x 34 x 29 in.

Must Ship Upright...................................................................................................................................... Yes

Carton #2

Type.......................................................................................................................................... Cardboard Box

Content.....................................................................................................................

Weight.....................................................................................................................................................

Length x Width x Height........................................................................................................... 59 x 19 x 8 in.

Must Ship Upright....................................................................................................................................... No

Carton #3

Type.......................................................................................................................................... Cardboard Box

Content.......................................................................................

Weight.....................................................................................................................................................

Length x Width x Height......................................................................................................... 27 x 27 x 45 in.

Must Ship Upright...................................................................................................................................... Yes

Electrical

Power Requirement......................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating....................................................................................................................................

Minimum Circuit Size..........................................................................................................................................

Connection Type..................................................................................................................................... Cord & Plug

Power Cord Included............................................................................................................................................. Yes

Power Cord Length............................................................................................................................................ 66 in.

Power Cord Gauge.........................................................................................................................................

Plug Included........................................................................................................................................................

Included Plug Type............................................................................................................................................ L6-30

Switch Type.................................................................... Remote Control Magnetic Switch w/Overload Protection

For Machines Mfd. Since 11/20

409 lbs.

Machine

312 lbs.

Stand and Support Arms

50 lbs.

Canister Filter, Collection Drum, and Door

75 lbs.

15A 30A

12 AWG

Yes

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South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Motors

Main

Horsepower...............................................................................................................................................

Phase............................................................................................................................................

Amps........................................................................................................................................................... 15A

Speed................................................................................................................................................ 3450 RPM

Type............................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ......................................................................................................................................

Bearings................................................................................................

Centrifugal Switch/Contacts Type..................................................................................................... External

Filter Brush

Horsepower................................................................................................................................................ 15W

Phase............................................................................................................................................ Single-Phase

Amps..........................................................................................................................................................

Speed................................................................................................................................................

Type........................................................................................................................................ TENV Induction

Power Transfer .................................................................................................................... Direct w/Reducer

Bearings................................................................................................ Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type.....................................................................................................

INTRODUCTION

Single-Phase

Shielded & Permanently Lubricated

3 HP

Direct

0.2A

1600 RPM

External

Main Specifications

Operation

Dust Collector Type........................................................................................................

Approved Dust Types............................................................................................................................... Wood

Filter Type........................................................................................................................... Pleated Cartridge

Airflow Performance................................................................................................... 1860 CFM @ 3.2 in. SP

Max Static Pressure (at 0 CFM)..........................................................................................................

Main Inlet Size...........................................................................................................................................

Inlet Adapter Included................................................................................................................................ Yes

Number of Adapter Inlets............................................................................................................................... 3

Adapter Inlet Size...................................................................................................................................... 4 in.

Machine Collection Capacity At One Time....................................................................................................

Maximum Material Collection Capacity.........................................................................................

Filtration Rating................................................................................................................................ 1 Micron

Filter Surface Area....................................................................................................................... 46-1/4 sq. ft.

Bag Information

Number Of Filter Bags................................................................................................................................... 1

Number Of Collection Drum Bags.................................................................................................................

Filter Bag Diameter.................................................................................................................................

Filter Bag Length.......................................................................................................................... 19-11/16 in.

Collection Drum Bag Diameter........................................................................................................ 24-1/2 in.

Collection Drum Bag Length............................................................................................................ 47-1/4 in.

Two-Stage (Cyclone)

10.5 in. 8 in.

33-1/2 gal.

15 in.

Canister Information

Number of Canister Filters............................................................................................................................

Canister Filter Diameter...................................................................................................................

Canister Filter Length...................................................................................................................... 40-3/4 in.

Collection Drum Size....................................................................................................................... 52 Gallons

Impeller Information

Impeller Type................................................................................................................................... Radial Fin

Impeller Size............................................................................................................................................

Impeller Blade Thickness.....................................................................................................................

14-1/2 in.

16 in.

5/16 in.

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South Bend Tools

Model SB1099

Construction

INTRODUCTION

For Machines Mfd. Since 11/20

Other

Country of Origin ...........................................................................................................................................

Warranty ........................................................................................................................................................

Approximate Assembly & Setup Time ..........................................................................................................

Serial Number Location ..............................................................................................................................

Features

Steel Stand with Built-In Casters BIA Certified Cartridge Filter Casters Mounted on Collection Drum for Easy Moving Clear Disposable Plastic Collection Bags Automatic Filter Cleaning Ramped Inlet Maximizes Dust Flow into Collection Drums Reinforced Motor Mount Remote-Controlled Magnetic Switch Vacuum Pressure Gauge

Upper Bag.......................................................................................................................

Lower Bag.......................................................................................................................

Canister.......................................................................................................................... Spun Bond Polyester

Base........................................................................................................................................................... Steel

Frame........................................................................................................................................................ Steel

Impeller............................................................................................................................................

Paint Type/Finish....................................................................................................................

Blower Housing......................................................................................................................................... Steel

Body........................................................................................................................................................... Steel

Collection Drum........................................................................................................................................ Steel

Clear Plastic (Filter) Clear Plastic (Drum)

Aluminum

Powder Coated

Taiwan 2 Years

1 Hour

ID Label

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Page 10

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modiﬁcations, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are as follows:

Owner’s Manual: All machinery and machining

Trained/Supervised Operators Only: Untrained

SAFETY

Understanding Risks of Machinery

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or ﬁre MAY occur.

Machine or property damage may occur.

Basic Machine Safety

equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

Personal Protective Equipment:

servicing this item may expose the user to ﬂying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, longterm respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.

Operating or

users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

Guards/Covers:

moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

Accidental contact with

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South Bend Tools

Model SB1099

Entanglement: Loose clothing, gloves, neckties,

rotate.

Chuck Keys or Adjusting Tools:

Tools used to

our Technical Support for assistance.

SAFETY

For Machines Mfd. Since 11/20

jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.

Mental Alertness: Operating this item with

reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.

Safe Environment:

powered equipment in a wet environment may result in electrocution; operating near highly ﬂammable materials may result in a ﬁre or explosion. Only operate this item in a dry location that is free from ﬂammable materials.

Electrical Connection: With electically powered

equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.

Disconnect Power: Adjusting or servicing

electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.

Operating electrically

adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.

Work Area:

the risks of accidental injury. Only operate this item in a clean, non-glaring, and welllighted work area.

Properly Functioning Equipment:

maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.

Unattended Operation:

equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.

Health Hazards: Certain cutting fluids and

lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.

Clutter and dark shadows increase

Poorly

Electrically powered

Secure Workpiece/Tooling:

cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely

-8-

Loose workpieces,

Difﬁcult Operations:

operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact

Attempting difficult

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South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

overhead lights, heaters, electrical panels, or

disconnect from power, and wait for impeller

Intended Use.

Wear a Respirator.

Impeller Hazards.

Hazardous Dust

Emptying Dust.

Operating Location.

SAFETY

Additional Dust Collector Safety

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or ﬁ ngers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.

be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.

or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.

using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.

wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.

exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.

Collecting the wrong materials

Fine dust that is too small to

To reduce risk of entanglement

. Dust exposure created while

When emptying bag or drum,

To reduce respiratory

Power Disconnect. Turn machine OFF,

disconnect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.

Regular Cleaning. To reduce risk of starting

a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on

other heat sources will increase risk of fire.

Suspended Dust Particles. To reduce risk of

death or injury caused by explosions or fires, DO NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.

Avoiding Sparks. To reduce risk of fire, avoid

collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector,

to stop. Then empty bag or drum into approved airtight metal container.

Fire Suppression. Only operate dust collector

in locations that contain fire suppression system or have fire extinguisher nearby.

Static Electricity. To reduce risk of fire or

explosions caused by sparks from static electricity, ground all ducting using grounding wire.

Dust Allergies. Dust from certain woods will

cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

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South Bend Tools

Model SB1099

PREPARATION

For Machines Mfd. Since 11/20

Preparation Overview Required for Setup

The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section.

The typical preparation process is as follows:

1. Unpack the machine and inventory the

contents of the box/crate.

2. Clean the machine and its components.

3. Identify an acceptable location for the

machine and move it to that location.

4. Assemble the loose components and make

any necessary adjustments or inspections to ensure the machine is ready for operation.

5. Connect the machine to the power source.

6. Test run the machine to make sure it

functions properly and is ready for operation.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

The items listed below are required to successfully set up and prepare this machine for operation.

For Power Connection

• A power source that meets the minimum circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.)

• A qualified electrician to ensure a safe and code-compliant connection to the power source.

For Assembly

• Two Assistants

• Safety Glasses (for each person)

• Phillips Screwdriver #2

• Hex Wrench 5mm

• Wrenches or Sockets

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage.

⁄2", 7⁄16"

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Page 14

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.

To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a or qualified service personnel applicable electrical codes and safety standards.

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Note: The circuit requirements in this manual are for machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure the circuit is properly sized.

A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Serious injury could occur if you connect

PREPARATION

Power Supply Requirements

Availability

Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.

n electrician

in accordance with

the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Circuit Requirements

Nominal Voltage ......................................... 220V

Cycle .............................................................60 Hz

Phase ..............................................Single-Phase

Circuit Rating....................................... 30 Amps

Plug/Receptacle (included) ........ NEMA L6-30

Full-Load Current Rating

Full-Load Rating at 220V ................... 15 Amps

For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or applicable electrical codes.

a dedicated circuit—where only one

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Page 15

South Bend Tools

Model SB1099

This machine must be grounded! In the event of grounding provides a path of least resistance for electric current electric shock.

This machine is equipped with a power cord that has grounding plug The plug receptacle (outlet) grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with an electrician or qualiﬁed service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.

If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the

Requirements

meet the following requirements:

PREPARATION

Grounding Requirements

certain types of malfunctions or breakdowns,

in order to reduce the risk of

an equipment-grounding wire and a

(similar to the figure below).

must only be inserted into a matching

that is properly installed and

GROUNDED

L6-30 LOCKING

RECEPTACLE

Grounding Prong

is Hooked

For Machines Mfd. Since 11/20

Extension Cords

L6-30

LOCKING

PLUG

Current Carrying Prongs

Figure Figure 3. NEMA L6-30 plug and receptacle.. NEMA L6-30 plug and receptacle.

No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

-12-

Circuit

for the applicable voltage, and

Minimum Gauge Size ............................12 AWG

Maximum Length (Shorter is Better) ....50 ft.

Page 16

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

PREPARATION

Unpacking

(360) 734-1540 for advice. You may

Inventory

Main Inventory (Figure 4) Qty

A. Housing Assembly w/Switch Box .................. 1

B. Side Panel (Left) ............................................1

C. Side Panel (Right) .......................................... 1

D. Rear Panel ...................................................... 1

E. Sound Dampening Panels ............................. 2

F. Filter Door w/Hinges (Left) ........................... 1

G. Filter Door w/Hinges (Right) ......................... 1

H. Base ................................................................1

I. Cyclone Funnel .............................................. 1

J. Intake Barrel .................................................. 1

K. Inlet Adapter .................................................. 1

L. Drum Hose .....................................................1

M. Collection Drum .............................................1

N. Drum Lid ........................................................1

O. Lock Handle Guides ....................................... 2

P. Canister Filter ................................................ 1

Q. Filter Cover Assembly ................................... 1

R. Lower Alignment Arm ................................... 1

S. Drum Handle ................................................. 1

T. Drum Lock Handle ......................................... 1

U. Drum Hose Clamps ........................................ 2

V. End Cap w/Cover ........................................... 1

W. Collection Bag ................................................1

X. Vacuum Ring .................................................. 1

Y. Dust Hose 1 Z. Hose Clamps 1

AA. Pressure Gauge Tube ....................................1

AB. Swivel Casters 2" ...........................................4

AC. Locking Swivel Casters 2

Hardware (Not Shown) Qty AD. Flange Bolts AE. Flange Bolts AF. Button Head Cap Screws AG. Button Head Cap Screws

⁄2" ................................................ 1

⁄2" ...........................................2

⁄2" .......................... 4

⁄16"-18 x 1⁄2" .............................41

⁄16"-18 x 3⁄4" .............................14

⁄16"-18 x 1⁄2" .........27

⁄4"-20 x 1⁄2" ............ 6

BB CC DD

Figure Figure 4. Main inventory.. Main inventory.

AAAA

ABAB

ACAC

AH. Phillips Head Screws 1⁄4"-20 x 5⁄8" ..................2

AI. Cap Screw M6-1 x 16 .....................................1

AJ. Phillips Head Screws 10-24 x

AK. Flat Washers AL. Lock Nuts AM. Hex Nuts AN. Acorn Nuts

⁄16" ..........................................19

⁄16"-18 ............................................8

⁄16"-18 ............................................. 4

⁄4"-20 ........................................... 2

⁄4" ...................2

AO. Hex Nuts 10-24 .............................................. 2

-13 -

Page 17

South Bend Tools

Model SB1099

Weight Load

equipment that may be installed on the machine,

Physical Environment

The physical environment where your machine is operated is important for safe operation and longevity of machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature 104°F; the relative humidity of is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough to perform operations safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

PREPARATION

For Machines Mfd. Since 11/20

Location

Physical Environment Electrical Installation Lighting Weight Load

Space Allocation

20–95% (non-condensing); or the environment

parts. For best results, operate this

or flammable

is outside the range of 41°–

is outside the range

Refer to the Machine Speciﬁcations for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional

and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

Children or untrained people may be seriously

47"

injured by this machine. Only install in an access restricted location.

/2"

-14-

Figure 5. Clearances.Figure 5. Clearances.

Page 18

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PREPARATION

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).

To assemble dust collector:

1. Attach (4) 21⁄2" locking swivel casters to

base with (16) Figure 6). Lock casters for assembly.

x16x16

⁄16"-18 x 1⁄2" flange bolts (see

BaseBase

3. Attach (2) lock handle guides to base and

finger-tighten with (4)

⁄16"-18 x 1⁄2" flange

bolts (see Figure 8).

Lock Handle Lock Handle

Guide w/Stop Guide w/Stop

Plate (1 of 2)Plate (1 of 2)

x4x4

Figure 8. Lock handle guide with stop plate attached Lock handle guide with stop plate attached

to base.to base.

4. Attach (2) sound dampening panels to side

panels with (6)

⁄4"-20 x 1⁄2" button head cap

screws (see Figure 9).

LockingLocking

Swivel CasterSwivel Caster

Figure Figure 6. Locking swivel caster attached to base.. Locking swivel caster attached to base.

2. Attach (2) side panels to base with (8)

⁄2" button head cap screws and 5⁄16" flat

18 x washers (see Figure 7).

Side PanelSide Panel

(1 of 2)(1 of 2)

x8x8

Figure Figure 7. Side panels attached to base.. Side panels attached to base.

⁄16"-

Side PanelSide Panel

(1 of 2)(1 of 2)

x6x6

Sound Sound

Dampening Dampening

PanelPanel

(1 of 2)(1 of 2)

Figure 9. Sound dampening panel attached to side Sound dampening panel attached to side

panel.panel.

-15 -

Page 19

South Bend Tools

Model SB1099

PREPARATION

For Machines Mfd. Since 11/20

This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.

IMPORTANT: Dust collector is top heavy once

housing assembly is installed. Use assistants to hold machine in place during Steps 5–24.

5. With help of two assistants, lift housing

assembly onto side panels and lock handle guides (see Figure 10).

Housing Housing

AssemblyAssembly

7. Attach housing assembly to lock handle

guides with (4)

⁄16"-18 x 1⁄2" flange bolts (see

Figure 12).

Lock HandleLock Handle

GuideGuide

(1 of 2)(1 of 2)

Figure Figure 12. Housing assembly secured to rear panel . Housing assembly secured to rear panel

and lock handle guides.and lock handle guides.

x4x4

8. Tighten flange bolts connecting lock handle

guides to base.

9. With help of an assistant, align intake barrel so dust port points straight out from housing

assembly, then attach barrel with (8)

⁄2" flange bolts (see Figure 13).

⁄16"-18

Figure Figure 10. Housing assembly installed to side panels . Housing assembly installed to side panels

and lock handle guides.and lock handle guides.

6. Attach housing assembly to side panels with

⁄16"-18 x 3⁄4" button head cap screws and

(8)

⁄16" flat washers (see Figure 11).

x8x8

Figure Figure 11. Housing assembly secured to side panel. . Housing assembly secured to side panel.

IntakeIntake BarrelBarrel

x8x8

Figure Figure 13. Intake barrel attached to housing assembly. . Intake barrel attached to housing assembly.

10. Attach cyclone funnel to intake barrel using

⁄16"-18 x 3⁄4" flange bolts and 5⁄16"-18 lock

(8) nuts (see Figure 14).

x8x8

CycloneCyclone

FunnelFunnel

-16 -

Figure Figure 14. Attaching funnel to intake barrel.. Attaching funnel to intake barrel.

Page 20

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PREPARATION

11. Remove pre-installed tap screw from outlet

barrel, then attach inlet adapter to adapter port on barrel with tap screw (see Figure 15).

InletInlet

AdapterAdapter

PortPort

Figure Figure 15. Inlet adapter attached to adapter port.. Inlet adapter attached to adapter port.

12. Using pre-installed fasteners, place upper

end of drum lock handle over outer stud on spring bracket, then attach lock handle link to lower hole on lock handle (see Figure 16).

13. Place (2) drum hose clamps around drum hose, then slide hose over port on collection drum lid and tighten bottom clamp (see Figure 17).

14. With collection drum lid mounting brackets facing up, orient lid so dust port, drum hose, and spring brackets align (see Figure 17).

15. Secure collection drum lid to spring bracket using pre-installed fasteners (see Figure 17).

16. Attach drum hose to cyclone funnel and secure with top hose clamp (see Figure 17).

SpringSpring

BracketBracket

Collection LidCollection Lid

Mounting BracketMounting Bracket

Hose ClampHose Clamp

Flexible HoseFlexible Hose

Drum Drum

Lock Lock

HandleHandle

Figure Figure 16. Lock handle attached to spring bracket and . Lock handle attached to spring bracket and

Outer Outer

StudStud

lock handle link.lock handle link.

SpringSpring

BracketBracket

LockLock

HandleHandle

LinkLink

Hose ClampHose Clamp

Figure Figure 17. Collection drum lid and lock handle . Collection drum lid and lock handle

installed.installed.

17. Connect pressure gauge tube to hose ports on

barrel and pressure gauge (see Figure 18).

18. Attach 1

⁄2" hose clamp (see Figure 18).

⁄2" hose to hose port on barrel with

1111⁄⁄22" Dust" Dust

HoseHose

PressurePressure

Gauge TubeGauge Tube

PressurePressure

GaugeGauge

Figure Figure 18. Pressure gauge tube and 1. Pressure gauge tube and 111⁄⁄22" dust hose " dust hose

attached to barrel.attached to barrel.

1111⁄⁄22" Hose" Hose

ClampClamp

-17-

Page 21

South Bend Tools

Model SB1099

PREPARATION

For Machines Mfd. Since 11/20

19. Attach (4) 2" swivel casters to collection

drum with (4)

⁄16"-18 hex nuts (see Figure

19).

20. Adjust hex nuts and pre-installed flange

nuts (see Figure 19) until drum rolls evenly without rocking or wobbling, then tighten nuts to secure casters in place.

SwivelSwivel CasterCaster

CollectionCollection

DrumDrum

Figure Figure 19. Swivel caster attachment to collection . Swivel caster attachment to collection

drum.drum.

23. Place vacuum ring inside colection drum

with smaller side of ring facing down.

Note: this ring and the vacuum connection

to the cyclone prevent the collection bag from collapsing or being pulled into the cyclone.

24. Insert collection bag inside drum and fold excess length of bag over lip of drum.

25. Move collection drum under lid, then lift drum lock handle to secure drum and seal drum lid.

26. While assistant holds canister filter under housing assembly, attach canister filter to

housing with (6)

⁄16"-18 x 1⁄2" flange bolts (see

Figure 21).

x6x6

HousingHousing

21. Attach handle to collection drum using (2)

⁄4"-20 x 5⁄8" Phillips head screws and (2) 1⁄4"-

20 acorn nuts (see Figure 20).

22. Attach 1

drum with 1

Figure Figure 20. Collection drum assembled and connected . Collection drum assembled and connected

⁄2" hose to hose port on collection

⁄2" hose clamp (see Figure 20).

HandleHandle

1111⁄⁄22" Dust" Dust

HoseHose

Hose Hose

PortPort

to dust hose.to dust hose.

CollectionCollection

DrumDrum

x2x2

CanisterCanister

FilterFilter

Figure Figure 21. Canister filter attached to housing.. Canister filter attached to housing.

27. Attach lower alignment arm to top of

canister filter spindle and secure with M6-1 x 16 cap screw (see Figure 22).

Lower Lower

Alignment ArmAlignment Arm

CanisterCanister

Filter SpindleFilter Spindle

-18 -

Figure Figure 22. Lower alignment arm attached to canister . Lower alignment arm attached to canister

filter spindle.filter spindle.

Page 22

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PREPARATION

28. Attach rear panel to base with (3) 5⁄16"-18

⁄4" button head cap screws and 5⁄16" flat

x washers (see Figure 23).

RearRear

PanelPanel

x3x3

Figure Figure 23. Rear panel attached to base.. Rear panel attached to base.

29. Attach housing assembly to rear panel with

⁄16"-18 x 3⁄4" button head cap screws (see

(3) Figure 24).

31. Attach filter cover assembly to housing

assembly with (6)

⁄16"-18 x 3⁄4" flange bolts

(see Figure 26).

32. Route filter brush motor cord into housing through strain relief (see Figure 26), then tighten strain reliefs on top and bottom of housing.

Filter Brush Filter Brush

Motor CordMotor Cord

x6x6

Filter Filter

CoverCover

x3x3

Figure Figure 24. Flange bolts connecting housing assembly . Flange bolts connecting housing assembly

to rear panel.to rear panel.

30. Position filter cover assembly over housing

assembly. Rotate lower alignment arm so upper alignment arm on underside of cover assembly (see Figure 25) captures lower arm when mounting holes align to housing.

Figure 26. Filter cover attached to housing assembly. Filter cover attached to housing assembly.

33. Attach end cap to bottom of canister filter

and attach end cap cover (see Figure 27).

CanisterCanister

FilterFilter

Cap CoverCap Cover

End CapEnd Cap

Figure Figure 27. End cap attached to canister filter.. End cap attached to canister filter.

Alignment Alignment

Figure 25. Underneath filter cover assembly. Underneath filter cover assembly.

Upper Upper

ArmArm

-19 -

Page 23

South Bend Tools

Model SB1099

PREPARATION

For Machines Mfd. Since 11/20

34. Loosen (2) Phillips head screws and remove

switch box cover (see Figure 28).

x2x2

Figure Figure 28. Switch box.. Switch box.

35. Attach switch box to side panel underneath

pressure gauge with (2) 10-24 x

⁄4" Phillips head screws and (2) 10-24 hex nuts (see Figure 29).

3 7. Connect terminal ends of motor cord to right

terminals of timer inside switch box (see Figure 31).

Note: Timer module may be pulled off

terminal block if it is in the way during connection of motor cords.

Motor Cord

9 5 1

Timer

H3Y 5A 250VAC

Figure Figure 31. Filter brush motor connection.. Filter brush motor connection.

Connect

x2x2

Figure Figure 29. Attaching switch box to side panel.. Attaching switch box to side panel.

36. Pull motor cord from filter brush motor

through strain relief at top of switch box (see Figure 30).

StrainStrain ReliefRelief

Note: For full wiring diagram refer to Wiring Diagram on Page 43.

38. Tighten strain relief (see Figure 30) to

secure motor cord in position.

39. Attach cover of switch box.

40. Attach left filter door to rear panel with (4)

⁄16"-18 x 1⁄2" button head cap screws (see

Figure 32).

Rear Rear

PanelPanel

x4x4

Filter Filter

DoorDoor

Figure Figure 30. Filter brush motor cord routed into switch . Filter brush motor cord routed into switch

box.box.

-20-

MotorMotor

CordCord

Figure Figure 32. Filter door installed to rear panel.. Filter door installed to rear panel.

41. Repeat Step 40 with right filter door.

Page 24

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PREPARATION

4. Press Emergency Stop button in.

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.

Note: Refer to Troubleshooting on Page 40 for solutions to common problems. If you need additional help, contact our Tech Support at (360) 734-1540.

The test run consists of verifying the following:

• Motor powers up and runs correctly.

• Emergency Stop button works correctly.

• Remote control works correctly.

Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

To test run machine:

1. Clear all setup tools away from machine.

2. Lock all swivel casters on base stand.

3. Connect machine to dust-collection system or

place covers over inlet adapter ports.

IMPORTANT: DO NOT operate the dust

collector without ﬁrst connecting it to a dustcollection system or covering an inlet adapter port. Otherwise, the lack of airﬂow resistance will cause the motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.

5. Connect machine to power.

6. Twist Emergency Stop button clockwise until

it springs out (see Figure 33). This resets the switch so the machine can start.

Figure Figure 33. Resetting the switch.. Resetting the switch.

7. Standing away from intake port, press green

Start button to turn machine ON. Verify motor starts up and runs smoothly without any problems or unusual noises.

8. Press Emergency Stop button to turn

machine OFF.

9. WITHOUT resetting Emergency Stop

button, try to start machine by pressing the green Start button. The machine should not start.

— If the machine does not start, the safety

feature of the Emergency Stop button is working correctly.

— If the machine does start, immediately

turn it OFF and disconnect power. The safety feature of the Emergency Stop button is NOT working properly and must be replaced before further using the machine.

10. To test remote control operation, reset

Emergency Stop button then press remote ON button to turn motor ON, then press remote OFF button to turn motor OFF.

— If the machine does NOT start or stop,

press Emergency Stop button to turn machine OFF. Refer to Pairing Remote Control & Receiver on Page 39 and ensure remote control is paired.

Congratulations! The Test Run is complete.

-21-

Page 25

South Bend Tools

Model SB1099

You have many choices regarding main line and branch line duct material. For best results, use smooth lines, then use short lengths of flexible hose to connect each machine to the branch lines.

Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is properly buildup end of this section). plastic than metal.

The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.

SYSTEM DESIGN

For Machines Mfd. Since 11/20

General Duct Material

metal duct for the main line and branch

Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.

grounded to prevent static electrical

(refer to System Grounding at the

Always guard against static electrical buildup by grounding all dust collection lines.

duct is that it is less efficient per foot

Another problem with using

not

The Model SB1099 works quite well as a point-ofuse dust collector, or for collecting dust from up to three machines simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.

Tips for Optimum Performance

• Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.

• Keep ducts between the dust collector and machines as short as possible.

• Keep ducting directional changes to a minimum. The more curved fittings you use, the greater the loss of suction at the dustproducing machine.

• Gradual directional changes are more efficient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows whenever possible).

• The simpler the system, the more efficient and less costly it will be.

Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk.

Plastic Duct

Figure 34. Examples of plastic ducting components. Examples of plastic ducting components.

-22-

Page 26

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Advantages of smooth metal duct are its conductivity contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.

There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed a different configuration important if you ever need to change things around in your shop or add more tools.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.

Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.

If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.

SYSTEM DESIGN

Metal Duct Flexible Duct

, efficiency, and that it does not

Figure Figure 35. Examples of smooth metal duct and . Examples of smooth metal duct and

components.components.

. This is especially

Figure Figure 36. Example of flexible metal duct.. Example of flexible metal duct.

.com offers polyethylene hose, which

-23-

Page 27

South Bend Tools

Model SB1099

For most small-to-medium sized shops, you can yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.

If you have a large shop or complicated system, we recommend additional research beyond this manual or seeking the help of an expert.

When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop including space requirements of different machines

Your sketch only needs the basic details of the shop layout, similar to including all your current/planned machines and your planned placement of the dust collector.

For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:

should be placed nearest to the dust collector

duct layouts.

3. Directional changes should be kept to a

fittings you use directly increases the overall

SYSTEM DESIGN

For Machines Mfd. Since 11/20

System Design

Decide Who Will Design

design and build the dust collection system

plan to design a

doing

Sketch Your Shop Layout

Sketch a Basic Duct Layout

Machines that produce the most saw dust

(i.e. planers and sanders).

Ideally, you should design the duct system

to have the shortest possible main line and secondary branch ducts. See the figures below for ideas of efficient versus inefficient

Branch

Line

Ducts

GOOD

Dust

Collector

the figure below,

Dust

Collector

Figure Figure 37. Basic sketch of shop layout.. Basic sketch of shop layout.

-24-

Main

Line Duct

Figure 38. Efficient duct layout.

Dust

BAD

Figure 39. Inefficient duct layout.

minimum. The more directional change

Collector

Page 28

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.

Refer to the figure below for a close estimation of the airflow that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.

If the machine does not have a built-in dust port, use

to determine which size of

dust port to install.

Write the required CFM for each machine on your sketch, as shown in the figure below.

4. Gradual directional changes are more

and less costly it will be.

SYSTEM DESIGN

efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).

Each individual branch line should have a

blast gate immediately after the branch to control suction from one machine to another.

The simpler the system, the more efficient

Determine Required CFMs

each machine requires. Keep in mind

the following table

Machine Average Dust Port Size

Table Saw ......................................................... 4"

Miter/Radial-Arm Saw .....................................2"

Jointer (6" and smaller) ................................... 4"

Jointer (8"-12") .................................................5"

Thickness Planer (13" and smaller) ................ 4"

Thickness Planer (14"-20") ..............................6"

Shaper ...............................................................4"

Router (mounted to table) ................................2"

Bandsaw ...........................................................4"

Lathe ................................................................. 4"

Disc Sander (12" and smaller) ......................... 2"

Disc Sander (13-18") ........................................4"

Belt Sander (6" and smaller) ........................... 2"

Belt Sander (7"-9") ...........................................3"

Edge Sander (6" x 80" and smaller) ................4"

Edge Sander (6" x 80" and larger) ................... 5"

Drum Sander (24" and smaller) ................ 2 x 4"

Drum Sander (24" and larger) ................... 4 x 4"

Widebelt Sander (18" and smaller) .................5"

Widebelt Sander (24"-37" single head) ..... 2 x 6"

Widebelt Sander (24"-51" double head) .... 5 x 4"

Machine

Dust Port Size

Approximate

Required CFM

2" 100

2.5" 150

3" 250

4" 400

5" 600

6" 850

7" 1200

8" 1600

Figure 40. Approximate required air flow for machine,

9" 2000

10" 2500

based on dust port size.

Figure 41. Dust port size and quantity per average

machine.

Planer/

Moulder

Miter

Saw

100

250

Figure 42. CFM requirements labeled for each

Jointer Sander

400

Table Saw

machine.

850400

Dust

Collector

600

PlanerShaper

-25-

Page 29

South Bend Tools

Model SB1099

The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.

Mark your drawing below collector as the main line.

The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.

Note:

better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

Write your determined branch line sizes on your drawing, as shown in the following figure.

If two machines will connect to the same branch line and add the required CFM for each machine together and find the closest total CFM in the table below to determine the correct branch size

If both machines will never run at the same time, reference the machine with in the table below Y-branch to open/close the line to each machine.

SYSTEM DESIGN

Determine Main Line Duct Size

For Machines Mfd. Since 11/20

, as shown in the figure

, but using the inlet size for your dust

Jointer Sander

250

Table Saw

400

850400

Dust

Collector

600

PlanerShaper

Miter

Saw 100

Planer/

Moulder

5" 6" 7"

Planer/

Moulder

Miter

Saw

100

Figure 44. Branch line duct sizes labeled.

both will operate at the same time, then

5" 6" 7"

4" 4" 5"

250

Jointer Sander

400

Table Saw

and add blast gates after the

400

4" 6"

400

the biggest dust port

850

Collector

600

PlanerShaper

Dust

Figure 43. Main line size labeled on sketch.

Determine Branch Line Duct Size

Systems with powerful dust collectors work

-26-

Total CFM Branch Line Size

400 4"

500 4"

600 5"

700 5"

800 6"

900 6"

1000 6"

Figure 45. Sizing chart for multiple machines on the

same branch line.

Page 30

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Plan the drop downs for each machine, using blast gates wherever possible to control airflow.

Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) and gradual curves, as opposed to flexible and 90˚ elbows.

To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible

) and has a lot of sharp turns (90˚ elbows), it will take a lot more effort to travel from one end to the other.

The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the tables to calculate the resistance of duct work.

In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).

To calculate the static pressure of any given line in the system, follow these steps:

SYSTEM DESIGN

Planning Drop Downs

Elbow Rigid Duct (Main Line)

Y Branch

Clamp

Flexible Duct

To Planer

Figure 46. Drop-down setup.

Rigid Duct

Blast Gate

Calculating Duct Resistance

Duct

Dia.

Approximate

Static Pressure

Loss Per Foot of

Rigid Duct

Main

Lines

at 3500

FPM

Branch

Lines

at 4000

FPM

Approximate

Static Pressure

Loss Per Foot of

Flexible Duct

Main

Lines

at 3500

FPM

Branch

Lines

at 4000

FPM

2" 0.091 0.122 0.35 0.453

2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079

Fitting

Dia.

90˚

Elbow

45˚

Elbow

45˚

Wye(Y)

90˚

Wye(Y)

duct

following

duct

3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189

Figure 47. Static pressure loss charts.

Make a list of each size duct in the line,

including the length, and multiply those numbers by the static pressure value given in the previous table.

List each type of elbow or branch and

multiply the quantity (if more than one) by the static pressure loss given in the previous

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Page 31

South Bend Tools

Model SB1099

3. Add the additional factors from the following

table to your list.

4. Total your list as shown in the example

works right when the ﬁ lter is clean.

Note: When calculating static pressure loss

numbers once.

5. Compare the total static pressure loss for

closest CFM given on the per-

A typical Data Sheet Performance Curve is illustrated in the figure below. Find the total static pressure loss on the Static Pressure axis (4.4 in the current example), then refer to the closest value on the CFM

The 1120 CFM for the static pressure loss of

the line connected to the router is well above the 220 CFM requirement of that machine.

— If the CFM for your static pressure loss

make your system a reality.

— If the CFM for your static pressure loss is

below the requirement of the machine, then

with 45˚ elbows.

G0440 MACHINE

DATA SHEET

SYSTEM DESIGN

that line to the formance curve for your dust collector.

For Machines Mfd. Since 11/20

Additional Factors Static Pressure

Seasoned (well

used) Dust

Collection Filter

Entry Loss at Large

Machine Hood

Figure 48. Additional factors affecting static pressure.

below to come up with your overall static pressure loss number for that line.

Note: Always account for a seasoned ﬁ lter, so you don't end up with a system that only

Main Line

6" Rigid Duct (0.037) at 20' ................ 0.740

Branch Line

4" Rigid Duct (0.075) at 10' ................ 0.750

4" Flexible Duct (0.28) at 5' ................ 1.400

Example:

axis—approximately 1120 CFM.

Performance Curve

2500 2250 2000 1750 1500 1250 1000

750 500 250

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0

CFM

1354

4.4 SP 4.4 SP Loss Loss

STATIC PRESSURE (Inch/H2O)

Closest Closest

CFMCFM

(1120)(1120)

Elbows/Branches

6" 45˚ Y-Branch ................................ 0.329

4" 45˚ Elbow ........................................ 0.225

Additional Factors

Seasoned Filter ................................ 1.000

Total Static Pressure Loss ........................ 4.444

Figure 49. Totaling static pressure numbers.

to determine if multiple lines can be left open at the same time, only include the main line

Figure 50. CFM for static pressure loss of line

connected to a dust collector and router.

is above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section of this manual start buying the components necessary to

that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of flexible duct used, 3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and

5) reducing 90˚ elbows or replacing them

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Page 32

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.

Below is an example of some items that might be

SYSTEM DESIGN

SB1099 Performance Curve

2000

1800

1600

1400

1200

1000

800

600

400

200

CFM

3 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

1860 10.5 3 HP 220V 8" 16"

Restrictor Plate Dia.

Static Pressure (Inch/H2O)

CFM 1860 1814 1651 1423 998 554 371

The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.

18601860

1.0 2.0 3.0 4.0 5.0 6.0 7. 0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

7" 6" 5" 4" 3" 2"

3.2 4.3 5.7 7.1 9.2 10.3 10.4

Example Materials List

Description Model Quantity

6" Rigid Duct at 20' G7364 4

4" Rigid Duct at 10' G6162 2

4" Flex Hose at 5' H7215 6

6" 45° Y-Branch G7353 6

4" 45° Elbow G6167 6

Figure 52. Example materials list.

Figure 51. SB1099 performance data.

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Page 33

South Bend Tools

Model SB1099

Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector.

We recommend of woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.

If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.

We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y’s and T’s should be made with wire nuts.

Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the f continuously grounded to the grounding terminal in your electric service panel.

Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T”

Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped ( f interruption to the grounding system.

SYSTEM DESIGN

System Grounding

For Machines Mfd. Since 11/20

see the

igure below) around the blast gate without

only using short lengths

flexible hose (flex-hose) to connect the

Plastic Blast

Gate

Metal Duct

Copper

Ground Wire

Figure 53. Ground jumper wire when using plastic

blast gates and metal duct.

igure below. Ensure that each machine is

-30-

Always guard against static electrical buildup by grounding all dust collection lines.

External

Ground Wire

Internal

Ground Wire

Flex-Hose

Figure 54. Flex-hose grounded to machine.

Ground

Screw

Page 34

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note:

it is not intended to be an instructional guide for performing actual machine operations. To learn more about speciﬁc operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

OPERATION

Operation Overview General Operation

This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large dust particles, and then drops them into the steel drum below, which is lined with a plastic bag.

Due to the generic nature of this overview,

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

During operation, small wood chips and dust may become airborne, leading to serious eye injury or lung damage. Wear safety glasses and a respirator to reduce this risk.

The remaining fine dust travels past the impeller and is then caught by a canister filter and deposited in the end cap below. The spunbond polyester filters catch 99.9 percent of particles 2–5 micron in size, and are pleated to provide maximum surface area for efficient air flow.

To maintain CFM after heavy use, the automatic filter brush knocks caked-on dust into the collection bag when the machine is turned OFF.

To complete a typical operation, the operator does the following:

1. Locks dust collector swivel casters.

2. Closes blast gates to direct vacuum pressure

to desired machine.

3. Turns woodworking machine ON.

4. Turns dust collector ON.

5. Performs woodworking operation.

6. Turns woodworking machine OFF.

7. Turns dust collector OFF.

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Page 35

South Bend Tools

Model SB1099

order online at www.grizzly.com or call 1-800-523-4777

ACCESSORIES

For Machines Mfd. Since 11/20

ACCESSORIES

Accessories

Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended by South Bend or Grizzly.

Refer to Grizzly's website or latest catalog for additional recommended accessories.

This section includes the most common accessories available for your machine, which are available through our exclusive dealer, Grizzly Industrial, Inc., at grizzly.com.

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

⁄4"

G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate

Control air flow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you can find.

G6177G6177

G7358G7358

H5249H5249

G7340G7340

Figure 56. Metal blast gate assortment. Metal blast gate assortment.

T27422—Viewing Spool 8"

This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening. Total length 12.5".

H5234H5234

D4206D4206

D4256D4256

W1053W1053

W1007W1007

Figure 55. 4" dust-collection accessories.

-32-

W1317W1317

D4216D4216

W1017W1017

Figure 57. T27422 Viewing Spool. T27422 Viewing Spool.

Page 36

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

order online at www.grizzly.com or call 1-800-523-4777

ACCESSORIES

H7428—7" Industrial Dust Collection Machine Adapter H5228—7" Industrial Dust Collection Pipe Clamp H5229—7" Industrial Dust Collection Adjustable Nipple H5250—8" Industrial Dust Collection Pipe Hanger T26510—8" Industrial Dust Collection Clamp Hanger T27054—8" Quick-Fit O-Ring, 12-Pk. T28548—8" x 6" x 6" Industrial Dust Collection Standard Branch

H5228H5228

H7428H7428

H5250H5250

H5229H5229

H7217—6" x 5' Rigid Flex Hose H7218—7" x 5' Rigid Flex Hose H7219—8" x 5' Rigid Flex Hose

These Rigid Flex Hoses with rolled collars provide just enough flexibility to make difficult connections while still keeping the inside wall smooth.

Figure 60. Rigid flex hose. Rigid flex hose.

W1039—Universal Adapter

This adapter provides a multitude of reducing options. Simply cut off unneeded steps. Outside

diameter sizes include 1", 2", 2

6". Wall thickness is

⁄8".

⁄2", 3", 4", 5", and

T26510T26510 T27054T27054

Figure 58. 8" dust-collection accessories.

H7465—8" x 10' Dust Hose H7463—7" x 10' Dust Hose W1036—6" x 10' Dust Hose

Spiral-wire-reinforced clear hose allows easy inspection for locating potential clogs in your duct system. Uses RH fittings. Available in additional diameters and lengths.

Figure 61. W1039 Universal Adapter.

G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe

Figure 59. Flexible clear dust hose. Flexible clear dust hose.

Figure 62. Straight metal pipe.

-33-

Page 37

South Bend Tools

Model SB1099

order online at www.grizzly.com or call 1-800-523-4777

ACCESSORIES

For Machines Mfd. Since 11/20

H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit

Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.

SB1106—Collection Bag 241⁄2" x 471⁄4"

Figure 65. Replacement collection bags. Replacement collection bags.

T30490—Replacement Filter

Figure 63. Metal Duct Starter Kit.

H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit

Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine adapter, (10) pipe clamps, (2) pipe hangers, (2) 5' straight pipes, (2) adjustable nipples, (1) branch, and (1) 60˚ elbow.

Figure 66. Replacement filter. Replacement filter.

Figure 64. Metal Duct Machine Addition Kit.

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Page 38

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

MAINTENANCE

Removing/Replacing

Always disconnect machine from power before performing maintenance or serious personal injury may result.

Maintenance Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any speciﬁc instructions given in this section.

Ongoing

To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:

• Loose mounting bolts.

• End cap half full.

• Damaged ﬁlter canister, cleaning paddle components, or collection bag.

• Worn or damaged wires.

• Suction leaks.

• Any other unsafe condition.

Monthly Check

• Clean/vacuum dust buildup off machine body and motor.

Collection Drum Bag

Dispose of the collection bag when dust fills it

⁄4 full. Replace the bag if it develops a leak or

becomes damaged.

Items Needed Qty

SB1106 Collection Bag ..........................................1

To remove and replace collection drum bag:

1. DISCONNECT MACHINE FROM POWER!

2. Lower drum lock handle to raise drum lid

(see Figure 67), then roll drum out from under drum lid.

Drum LidDrum Lid

CollectionCollection

DrumDrum

Figure 67. Components used in collection drum bag Components used in collection drum bag

removal.removal.

Drum LockDrum Lock

HandleHandle

Collection Drum Collection Drum

BagBag

Dust exposure created while using machinery may cause cancer, birth defects, or longterm respiratory damage. Always wear glasses and a NIOSH approved respirator when working with the dust collection bags or canisters.

3. Lift bag out of drum, firmly tie closed, then

dispose of contents.

IMPORTANT: To contain wood dust and

minimize risk of exposure, tie bag closed before disposal.

4. Place new collection drum bag inside

collection drum, and fold excess bag length over top of drum.

5. Move collection drum under lid, then

lift drum lock handle to secure and seal collection drum.

-35-

Page 39

South Bend Tools

Model SB1099

MAINTENANCE

Cleaning Canister Filter

This dust collector uses an automatic filter brush to remove dust buildup and debris from the filter pleats. The system will turn ON for approximately 90 seconds after the machine is turned OFF to clean the canister filter and knock dust cake into the end cap.

For Machines Mfd. Since 11/20

3. Open both filter doors.

4. Turn machine ON. The dust hose creates a

closed circuit, cycling air through the filter without adding dust to the system.

5. Turn machine OFF, then empty end cap.

Emptying End Cap

If operating pressure on pressure gauge drops below 200mmAq, the canister filter must be cleaned. If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter (refer to Removing/Replacing Canister Filter on Page 37).

IMPORTANT: DO NOT use water or high pressure to clean canister ﬁlter. Doing so will damage the ﬁlter and reduce ﬁltration.

Items Needed Qty

Safety Glasses (Per Person) ..................................1

Respirator (Per Person) ........................................1

4" Dust Hose .......................................................... 1

Dust Hose Clamps 4" ............................................ 2

To clean canister ﬁlter:

1. Cycle power to knock loose dust from filter,

then empty end cap (refer to Emptying End Cap).

2. Replace end cap, then connect 4" dust hose to inlet adapter and end cap outlet port (see Figure 68).

InletInlet

Adapter PortAdapter Port

The end cap collects fine dust from the filter. Failing to empty the end cap will result in a loss of collection efficiency. Empty the filter end cap when it is about

Items Needed Qty

Garbage Bag .......................................................... 1

⁄2 full.

To empty end cap:

1. DISCONNECT MACHINE FROM POWER!

2. Open garbage bag and lay it underneath end

cap.

3. Release end cap from bottom of canister

filter, then gently set end cap into garbage bag.

4. Lift garbage bag edges over end cap, then

dump dust from end cap into bottom of bag.

IMPORTANT: To contain wood dust and

minimize risk of exposure, tie bag closed before disposal.

5. Attach end cap to bottom of canister filter

(see Figure 69).

Figure 68. Dust hose connected to inlet adapter and Dust hose connected to inlet adapter and

end cap outlet port.end cap outlet port.

-36-

DustDust

HoseHose

End CapEnd Cap

CanisterCanister

FilterFilter

Figure 69. End cap attached to canister filter. End cap attached to canister filter.

Page 40

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

Removing/Replacing

MAINTENANCE

4. Loosen cap screw and remove lower

alignment arm from filter spindle (see Figure 71).

Canister Filter

If the canister filter is clogged or dirty and cleaning does not improve dust-collection performance, the canister filter must be replaced.

5. Remove (3) button head cap screws securing

rear panel to housing assembly (see Figure 71).

Items Needed Qty

An Assistant .......................................................... 1

Safety Glasses (Per Person) ..................................1

Wrench or Socket,

Hex Wrench 5mm .................................................1

Shop Vac ................................................................ 1

T30490 Canister Filter .........................................1

⁄2" ............................................ 1

To remove and replace canister ﬁlter:

1. Cycle power to knock loose dust from filter,

then empty end cap (refer to Emptying End Cap on Page 36).

2. DISCONNECT MACHINE FROM POWER!

3. Remove (6) flange bolts and filter cover

assembly from top of assembly housing (see Figure 70).

x3x3

Lower Lower

Alignment ArmAlignment Arm

Figure Figure 71. Lower alignment arm and rear panel . Lower alignment arm and rear panel

attachment locations.attachment locations.

6. Open filter doors.

7. While assistant supports rear panel, remove

(3) button head cap screws and flat washers, then remove rear panel (see Figure 72).

RearRear

Filter Filter

x6x6

Figure 70. Filter cover. Filter cover.

CoverCover

x3x3

Figure Figure 72. Rear panel attached to base.. Rear panel attached to base.

PanelPanel

-37-

Page 41

South Bend Tools

Model SB1099

MAINTENANCE

For Machines Mfd. Since 11/20

8. While assistant supports canister filter, remove (6) flange bolts and canister filter from housing assembly (see Figure 73).

x6x6

CanisterCanister

FilterFilter

Figure Figure 73. Flange bolts securing canister filter to . Flange bolts securing canister filter to

housing assembly.housing assembly.

9. Vacuum loose dust from inside housing

assembly.

10. While assistant supports new canister filter, install to housing assembly with (6) flange bolts removed in Step 8 (see Figure 73).

11. While assistant supports rear panel, attach rear panel to base with (3) button head cap screws and flat washers removed in Step 7 (see Figure 74).

12. Attach lower alignment arm to top of new

canister filter spindle and secure with cap screw (see Figure 75).

13. Attach rear panel to housing assembly with

(3) button head cap screws removed in Step 5 (see Figure 75).

x3x3

Lower Lower

Alignment ArmAlignment Arm

Figure Figure 75. Lower alignment arm and rear panel . Lower alignment arm and rear panel

attachment locations.attachment locations.

14. Position filter cover assembly over housing

assembly. Rotate lower alignment arm so upper alignment arm on underside of cover assembly (see Figure 76) captures lower arm when mounting holes align to housing.

Upper Upper

Alignment Alignment

ArmArm

x3x3

Figure Figure 74. Rear panel attached to base.. Rear panel attached to base.

-38-

RearRear

PanelPanel

Figure 76. Underneath filter cover assembly. Underneath filter cover assembly.

15. Attach filter cover assembly to canister filter

with flange bolts removed in Step 3.

Page 42

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

SERVICE

Pairing Remote Control & Receiver

The Model SB1099 is equipped with a remote control receiver that can be programmed to operate up to 16 separate controllers.

Avoid touching electrified parts inside receiver while performing procedure below! Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Use a wood dowel or other non-conducting item to push button on receiver.

Items Needed Qty

Phillips Head Screwdriver #2 ...............................1

Wood Dowel ........................................................... 1

2. Press and hold green ON button on remote

control (see Figure 78) until LED indicator illuminates on remote receiver (see Figure

79).

3. Press pairing button on receiver with a

non-conducting tool, then release when LED indicator turns off (see Figure 79). Pairing is complete.

ON ButtonON Button OFF ButtonOFF Button

Pairing Remote

1. Remove switch cover to get a clear view of

remote receiver (see Figure 77).

ReceiverReceiver

Figure Figure 77. Location of receiver in switch box.. Location of receiver in switch box.

Figure Figure 78. Remote control.

LED LED

IndicatorIndicator

Pairing ButtonPairing Button

Figure Figure 79. Remote receiver.. Remote receiver.

Unpairing Remote

1. Remove switch cover to get a clear view of

remote receiver (see Figure 77).

2. Press and hold green ON button on remote

control for eight seconds, then wait for LED indicator to flash three times.

-39-

Page 43

South Bend Tools

Model SB1099

TROUBLESHOOTING

For Machines Mfd. Since 11/20

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips immediately after startup.

Machine stalls or is underpowered.

Dust collector not connected to ducting, overloading machine.

Emergency Stop button depressed/ at fault.

Machine circuit breaker tripped.

Incorrect power supply voltage or circuit size.

Remote control not working.

Remote receiver at fault.

Power supply circuit breaker tripped or fuse blown.

Motor wires connected incorrectly.

Start capacitor at fault.

10.

Centrifugal switch adjustment/ contact points at fault.

11.

Contactor not energized/at fault.

12.

Wiring broken, disconnected, or corroded.

13.

Power switch/circuit breaker at fault.

14.

Motor or motor bearings at fault.

Dust collection ducting problem.

Collection bag/end cap full.

Canister ﬁlter clogged/at fault.

Dust collector too far from machine or undersized for dust-collection system.

Motor overheated, tripping machine circuit breaker.

Run capacitor at fault.

Extension cord too long.

Contactor not energized/at fault.

Centrifugal switch adjustment/ contact points at fault.

10.

Motor or motor bearings at fault.

Connect dust collector to ducting (Page 22) to reduce amps.

Rotate Emergency Stop button to reset. Replace if at fault.

Reset circuit breaker on main motor.

Ensure correct power supply voltage and circuit size.

Replace battery; stay in signal range.

Inspect/replace if at fault.

Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.

Correct motor wiring connections.

Test/replace if at fault.

10.

Adjust centrifugal switch/clean contact points. Replace either if at fault.

11.

Test all legs for power; replace if necessary.

12.

Fix broken wires or disconnected/corroded connections.

13.

Replace switch/circuit breaker.

14.

Replace motor.

Clear blockages, seal leaks, use smooth wall duct, eliminate bends, close other branches.

Replace collection bag (Page 35)/empty end cap (Page 36).

Clean canister ﬁlter (Page ); replace canister ﬁlter after 1 year of regular use (Page 37).

Move closer to machine/redesign ducting layout (Page 22)/upgrade dust collector.

Clean motor/let cool, and reduce workload. Reset breaker.

Test/repair/replace.

Move machine closer to power supply; use shorter extension cord.

Test all legs for power; repair/replace if at fault.

Adjust centrifugal switch/clean contact points. Replace either if at fault.

10.

Replace motor.

Machine has excessive vibration or noise.

Motor or component loose.

Motor mount loose/broken.

Motor fan rubbing on fan cover.

Centrifugal switch is at fault.

Impeller damaged, unbalanced, or loose.

Motor bearings at fault.

-40-

Inspect/replace damaged or missing bolts/nuts, and retighten with thread-locking ﬂuid.

Tighten/replace.

Fix/replace fan cover; replace loose/damaged fan.

Adjust/replace centrifugal switch if available.

Inspect/tighten/replace.

Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Page 44

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

TROUBLESHOOTING

Symptom Possible Cause Possible Solution

Filter brush motor does not start after machine is powered OFF.

Loud, repetitious noise, or excessive vibration coming from dust collector (non-motor related).

Dust collector does not adequately collect dust or chips; poor performance.

Motor connected incorrectly at switch box.

Timer at fault.

Filter brush motor at fault.

Dust collector not on a ﬂat surface and wobbles/casters not locked.

Impeller damaged and unbalanced.

Impeller loose on the motor shaft.

Collection bag/end cap full.

Canister ﬁlter clogged/at fault.

Ducting blocked/restricted.

Dust collector too far away from point of suction; duct clamps not properly secured; too many sharp bends in ducting.

Lumber is wet and dust is not ﬂowing smoothly through ducting.

Ducting has one or more leaks, or too many open ports.

Not enough open branch lines at one time, causing velocity drop in main line.

Ducting and ports are incorrectly sized.

Machine dust-collection design inadequate.

10.

Dust collector undersized.

11.

Unused inlet adapter port(s) uncovered.

Correct motor wiring connections (Page 43).

Inspect/replace if at fault.

Replace motor.

Stabilize dust collector; lock casters.

Disconnect dust collector from power; inspect impeller for dents, bends, or loose ﬁns; replace impeller if damaged.

Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.

Replace collection bag (Page 35)/empty end cap (Page 36).

Clean canister ﬁlter (Page 36); replace canister ﬁlter after 1 year of regular use (Page 37).

Remove ducting from dust collector inlet and unblock restriction. A plumbing snake may be necessary.

Relocate dust collector closer to point of suction; resecure ducts; remove sharp bends (Page 22).

Only process lumber with less than 20% moisture content.

Seal/eliminate all ducting leaks; close dust ports for lines not being used (Page 22).

Open 1 or 2 more blast gates to different branch lines to increase main line velocity.

Install correctly sized ducts and ﬁttings (Page 22).

Use dust-collection hood on stand.

10.

Install larger dust collector.

11.

Cover unused inlet adapter port(s).

Dust collector blows sawdust into the air.

Remote control does not operate dust collector.

Duct clamps or end cap not properly clamped and secured; ducting loose/ damaged.

Cylinder or funnel seals are loose or damaged.

Emergency Stop button is pressed in.

Machine is disconnected from power.

Remote control battery is weak or dead.

Wall or barrier disrupts radio frequency, or controller is too far away.

Remote control not paired.

Secure ducts and end cap, making sure duct and bag clamp are tight; tighten/replace ducting.

Tighten all mounting and sealing points; replace damaged seals/gaskets or use silicon to seal.

Rotate Emergency Stop button to reset.

Verify machine is connected to power source.

Replace battery.

Move machine away from barrier; use remote within 50' of machine.

Program receiver to accept remote control (Page 39).

-41-

Page 45

South Bend Tools

Model SB1099

Shock Hazard: It is extremely dangerous to

Wire Connections:

Modiﬁcations:

Motor Wiring:

junction box.

Circuit Requirements: Connecting the machine

power inverters store an electrical charge for

our Technical Support at (360) 734-1540.

ELECTRICAL

For Machines Mfd. Since 11/20

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

perform electrical or wiring tasks while the machine is connected to the power source. Touching electriﬁed parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!

All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or ﬁre.

The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor

to an improperly sized circuit will greatly increase the risk of ﬁre. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.

Capacitors/Inverters: Some capacitors and

up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

Wire/Component Damage: Damaged wires

or components increase the risk of serious personal injury, ﬁre, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

Experiencing Difﬁculties: If you are

experiencing difﬁculties understanding the information included in this section, contact

BLACK

BLUE

BROWN

NOTICE:

-42-

WIRING DIAGRAM COLOR KEY

BLUE WHITE

GREEN

G R AY

The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendtools.com.

RED

LIGHT BLUE

ORANGE

PINK

PURPLE

TURQUIOSE

WHITE

YEL LOW GREEN

YEL LOW

Page 46

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

ELECTRICAL

Wiring Diagram

Filter Brush

Main Motor 220V

Circuit

Breaker

ZING EAR

ZE700-25

Load Line

Run

Capacitor

45 µF

250 VAC

Start

Capacitor

200 MFD

250 VAC

Motor 220V

Run

Capacitor

FJ 1.2 µF 450 VAC

L6-30 PLUG

WARNING!

SHOCK HAZARD!

Disconnect power before working on wiring.

Hot

220 VAC

Ground

Hot

L1/1 L3/5

L2/3

Contactor

SDE

53 61

MA-09

Aux Contactor

220V

54 62

T1/2 T3/6

T2/4

9 5 1

Switch Box Switch Box Cover

AP2-11

Ground

Start Button

HY57B

E-Stop Button Switch

Remote Receiver

Reset

Timer

H3Y 5A 250VAC

-43-

Page 47

South Bend Tools

Model SB1099

ELECTRICAL

Electrical Component Pictures

To Filter Brush To Filter Brush

ContactorContactor

AuxiliaryAuxiliary

ContactorContactor

MotorMotor

For Machines Mfd. Since 11/20

Start ButtonStart Button

EmergencyEmergency

Stop ButtonStop Button

RemoteRemote

Receiver Receiver

To Main MotorTo Main Motor

TimerTimer

Remote ResetRemote Reset

Power Power

CordCord

Figure Figure 80. Switch box interior.

Run CapacitorRun Capacitor

Circuit BreakerCircuit Breaker

ButtonButton

Figure Figure 81. Filter brush motor junction box. FigureFigure 82. Main motor junction box.

-44-

Start CapacitorStart Capacitor

Run CapacitorRun Capacitor

Page 48

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PARTS

Main

22-4

22-8

22-1

22-5

22-9

22-2

22-7

22-10

22-3

22-6

78-13

8-4

8-7

8-2

78-2

8-6

8-2

8-7

55-1

55-3

78-8

78-4

78-7

78-11

78-12

78-4

78-3

78-5

78-10

8-6

55-2

55-4

78-3

78-1

78-6

78-9

78-11

78-8

8-5

8-3

8-1

8-8

55-5

55-7

55-10

55-9

55-6

55-8

55-11

18-7

18-6

18-7

18-3

18-5

18-5 18-1

18-2

18-3

18-8

18-4

18-2

-45-

Page 49

South Bend Tools

Model SB1099

PARTS

For Machines Mfd. Since 11/20

Main Parts List

REF PART # DESCRIPTION REF PART # DESCR IPT ION

1 PSB1099001 BASE 23 PS B 109902 3 IN LET ADAPTER 8" X 4" X 4"

2 PSB1099002 RIGHT SIDE PAN EL 24 PS B 1 099024 COLLECTION DRUM HANDLE

3 PSB1099003 IM PELLER HOUSING 25 P S B 109902 5 PHLP HD SCR 1/4-20 X 5/8

4 PSB1099004 FILTER DOOR 26 PSB10 990 26 ACORN NUT 1/4-20

5 PSB1099005 SOUNDPROOF COVER 27 PSB10 990 27 FOAM GASKET 120 X 140MM

6 PSB1099006 LEFT SIDE PANEL 28 P S B10990 2 8 DRUM WINDOW 120 X 140MM

7 PSB1099007 MOTOR PLA TE 29 PSB10990 2 9 RIVET 2 X 4MM N AMEPLATE A L

8 PSB1099008 END CAP ASSEMB LY 30 PS B 1099030 FLANGE BOLT 5/16-18 X 1/2

8-1 PSB1099008-1 EN D CAP 31 P SB10990 31 F LANGE B OLT 5/16-18 X 1

8-2 PSB1099008-2 DRAW LATCH 32 P S B 1099032 FLANGE NUT 5/16-18

8-3 PSB1099008-3 DRUM WINDOW 120 X 140MM 33 PSB 1 0 990 33 FLANGE BOLT 5/16-18 x 3/4

8-4 PSB1099008-4 FOAM GASKET 120 X 140MM 34 PSB10 990 34 LOCK NUT 5/16-18

8-5 PSB1099008-5 RIVET 2 X 4MM NAMEPLA TE AL 35 PSB10 990 35 INLET CAP 4"

8-6 PSB1099008-6 PHLP HD SCR 10-24 X 3/8 36 PS B10990 36 LOCK HAN DLE GUIDE MOUNTING PLATE

8-7 PSB1099008-7 LOCK NUT 10-24 37 PSB 1 0 990 37 FLAT HD SCR 5/1 6-1 8 X 1

8-8 PSB1099008-8 OUTLET COVER 4" 38 PS B 1099038 LOCK HA N DLE S PRING 3 X 32.5 X 8 6MM

9 PSB1099009 REAR PAN EL 39 P S B 1099039 LOCK HANDLE BRACKET

10 PSB10 990 10 STRAIN RELIEF PLA TE 40 PSB 1 0 99040 COPPER PLATE

11 PS B 1 099011 COLLEC TION DRUM 41 PSB10 990 41 LOCK HA NDLE LINK

12 PS B 109901 2 IN TAKE BARREL 42 PSB10 990 42 FLAT WASHER 5/16

13 PSB1 0 990 13 CYCLONE FUNNEL 43 PS B 1 099043 STOPPER

14 PSB10990 1 4 FILTER COVER 44 PS B 1099044 FLAT WASHER 5/16 PL

15 PSB10 990 1 5 COLLECTION DRUM LID 45 PS B 1 0 99045 FLAT WASHER 5/16

16 PSB 1 0 990 16 LOC K H AN DLE GUIDE 46 PSB10 990 46 HEX BOLT 5/16-18 X 1-1/2

17 PSB10 990 17 DRUM LOCK H A N DLE 47 PS B 1 099047 HOSE 12"

18 PSB10 990 18 NEGATIVE PRESSURE GAUGE ASSEMB LY 48 PSB10 990 48 HOSE CLAMP 12"

18-1 PSB 109901 8 -1 PRES S URE GAUGE 49 PS B 1 0 99049 FLANGE SCREW 10-24 X 3/8

18-2 PS B 1 0 99018-2 HOSE CLAMP 3/4" 50 PSB10990 50 IMPELLER 16" ALUMINUM

18-3 PSB10990 1 8 -3 FLANGE NUT 1/4-20 51 PS B 1 099051 KEY 7 X 7 X 30

18-4 PS B 1099018 -4 HOSE 1/2" X 26" 52 PSB10 990 52 COLLECTION DRUM GASKET

18-5 PS B 109901 8 -5 BUTTON HD CAP SCR 1/4-20 X 1/2 53 PS B 1 099053 HOSE 1-1/2"

18-6 P SB10990 1 8-6 T CONNECTOR 1-1/2 X 1-1/2 X 1/2" 54 PS B 1099054 HOSE CLAMP 1-1/2"

18-7 PSB10990 1 8-7 HOSE CLAMP 1-1/2" 55 P SB10990 55 MAGNETIC SWITCH SDE 220V

18-8 P S B 10990 1 8 -8 DUST HOSE 1-1/2" X 67" 55-1 PSB 1 0 99055-1 MAG SWITCH REA R COVER

19 P SB10990 1 9 CASTER 2-1/2" LOCKING SWIVEL 55-2 PSB10 990 55-2 MAG SWITCH FRONT COVER

20 P S B10990 2 0 HEX NUT 5/16-18 55-3 PS B 1 099055-3 STRA IN RELIEF TYPE-3 M16

21 PS B 1 0 99021 CAS TER 2" SWIVEL 55-4 PSB10990 55-4 STRAIN RELIEF TYPE-3 M20

22 PSB 1 0 990 22 MOTOR 3H P 220V 1-P H 55-5 PS B 1 0 99055-5 S TRAIN RELIEF TYPE-3 M30

22-1 PSB10990 22-1 MOTOR FA N COVER 55-6 PS B 1 0 99055-6 CONTACTOR SDE-MA15-MA09 220V

22-2 PS B 109902 2-2 MOTOR FA N 55-7 PSB10990 55-7 AUX CONTACTOR SDE-AP2-11 220V

22-3 P SB10990 22-3 CIRCUIT BREA KER 25A Z IN G EAR ZE-90 0 55-8 P SB10990 55-8 TIMER PUNA H3Y 240V

22-4 PSB10990 22-4 R CAPACITOR 45M 250V 1-1/2 X 2-1/2 55-9 PSB10 990 55-9 REMOTE CON TROL RECEIVER

22-5 PSB10 990 22-5 S CAPACITOR 200M 250V 1-5/8 X 3-1/8 55-10 PSB10 990 55-10 BUTTON S WITCH GRN

22-6 PS B 1 099022 -6 J UN CTION BOX 55-11 PS B 1 099055-11 E-STOP B UTTON

22-7 PSB10 990 22-7 CONTACT PLATE 16 X 70, 6MM 56 PSB10 990 56 CONNECTING SPINDLE

22-8 PS B 1 0 99022 -8 CENTRIFUGAL SWITCH 1 6MM 2700 57 PS B 1099057 LOWER ALIGNMEN T ARM

22-9 PSB10 990 22-9 BALL B EARING 620 3ZZ (REA R) 58 PSB10990 58 UPPER ALIGNMENT A RM

22-10 PSB 1 0 99022 -1 0 B ALL BEARIN G 620 6ZZ (FRONT) 59 PS B 1 099059 GEAR REDUCER LUYANG 2GN90

-46-

Page 50

South Bend Tools

For Machines Mfd. Since 11/20 Model SB1099

PARTS

Main Parts List (Cont.)

REF PART # DESCR IPT ION REF PART # DES CRIPT IO N

60 PSB1 0 990 60 MOTOR 1 5W 2 20 V 1-PH 78-3 PS B10990 78 -3 UPPER BEARING RETA IN ER

61 P S B 10990 6 1 RIGHT LATCH 78-4 PS B 1 0 99078-4 SLEEVE BEARING 1206 SELF-LUBRICATING

62 PS B10990 6 2 LEFT LATCH 78-5 PS B 1099078 -5 SPIN DLE BRACKET

63 PSB 1 0 99063 S TRAIN RELIEF TYPE-3 M16-1.5 78-6 P SB10 990 78 -6 RETAINER

64 PSB10 990 64 STRA IN RELIEF TYPE-3 M20-1.5 78-7 PSB 1099078 -7 F ILTER PADDLE

65 PSB10 990 65 BUTTON HD CAP SCR 1/4-20 X 1/2 78-8 PS B 1 099078-8 PHLP HD SCR M5-.8 X 8

66 PSB 1 0 99066 PHLP HD SCR 10-24 X 3/8 78-9 PS B 1 099078-9 PHLP HD SCR M5-.8 X 15

67 PSB 109906 7 IMPELLER WASH ER 78-10 PSB10 990 78-1 0 PHLP HD SCR M6-1 X 10

68 PSB1 0 990 68 LOCK WASHER 1/4 78-11 PSB10 990 78 -1 1 FLAT WASHER 1/4

69 P SB10990 6 9 CAP SCREW M6-1 X 30 78-12 P SB10 990 78 -1 2 PHLP HD SCR M6-1 X 16

70 PSB 1099070 CAP SCREW M5-.8 X 60 78-1 3 PSB 1099078 -13 LATC H HOOK

71 PS B 1 099071 HEX NUT M5-.8 79 PSB 1 0 99079 M OTOR C ORD 18G 2W 59"

72 PS B 1 099072 HIN GE 80 PSB 109908 0 POWER CORD 14G 3W 66" L6-16P

73 P S B10990 73 CAP SCREW M6-1 X 16 81 PS B 109908 1 MOTOR CORD 12G 3W 59"

74 PS B 1099074 RUBBER BUSHING 82 PS B 1 099082 SOUN D INS ULATION COTTON 2 70 X 580

76 PS B 1 0 99076 CLAMP HOOK 83 PS B10990 8 3 SOUN D IN S ULA TION C OTTON 520 X 58 0

77 P S B10990 77 TAP SCREW M4 X 1 6 84 PSB1 0 990 84 BUTTON HD CAP SCR 5/16-18 X 3/4

78 PSB 1099078 CANISTER F ILTER A SSEMBLY 85 PS B 1 099085 BUTTON H D C AP SCR 5/16-18 X 3/4

78-1 PS B 1099078 -1 CANISTER F ILTER 86 P S B10990 8 6 FLAT WASHER 5/16

78-2 PS B 1 0 99078-2 MAIN SPINDLE 87 PS B 1 099087 EXT TOOTH WASHER 5/16

-47-

Page 51

South Bend Tools

Model SB1099

SB1099

101

Machine Labels

PARTS

For Machines Mfd. Since 11/20

107

Clean filter when pressure drops below 200mmAq (2 kPa) and replace after 150mmAq (1.5 kPa).

102

105

Main Motor: 3 HP, 220V, 1-Ph, 60 Hz Full-Load Current Rating: 15A Airflow Performance: 1725 CFM @ 2.0" SP Max. Static Pressure: 10.9" Main Inlet Size: 8" Adapter Inlet Size: 4" Max. Collection Capacity: 33-1/2 Gallons Canister Filter: 14-1/2" x 40-3/4" Filter Rating: 1 Micron Replacement Filter: SB1106 Replacement Drum Bag: T28924 Weight: 409 lbs.

Made in Taiwan to South Bend Specifications

WARNING!

INJURY HAZARD Do not use machine if you have not read the manual. Visit southbendtools.com or call 360-734-1540 to get a manual.

103

SINCE

1906

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator while operating machine.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips—never use to collect glass, metal,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or use in wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

Model SB1489

8. Never leave machine unattended during operation.

9. Do not use if cord, plug, or any other electrical equipment becomes

10. Do not use without dust bag, canister, or filters in place.

11. Do not connect cord to power supply with wet hands.

12. Grasp and pull the plug, not the cord, when unplugging.

13. Always wear a respirator when emptying bags or canisters.

14. Do not modify machine in any way.

15. Prevent unauthorized use by children or untrained users; restrict access or disable

WARNING!

INJURY/SHOCK

EYE/LUNG INJURY

HAZARD

To avoid shock or

Always wear ANSI-

accidental starting,

approved safety

disconnect power

glasses and respirator

before adjusting or

when using this

servicing machine.

equipment.

MODEL SB1099

3 HP CYCLONE DUST COLLECTOR

WARNING!

To reduce the risk of serious injury when using this machine:

HAZARD

liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.

damaged—promptly repair!

125mm

machine when unattended.

106

South Bend

104

MFG DateSerial No

REF PART # DESCRIPT ION REF PART # DESCRIPT ION

101 PSB10 991 01 MODEL NUMBER LAB EL 105 P SB10 991 0 5 MACH INE ID LABEL

102 PSB1 0 991 02 ELECTRICITY LABEL 106 PSB10 991 06 DUST COLLECTOR COMB O LABEL

103 PS B 109910 3 SOUTH BEN D NAMEPLATE 125MM 107 PS B10991 0 7 VACUUM PRESSURE GAUGE LAB EL

104 PS B 1 0 99104 REMOTE LABEL

The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.

-48-

Page 52

WARRANTY

This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.

We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend’s liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Tools shall be tried in the State of Washington, County of Whatcom.

This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty.

Thank you for your business and continued support.

To take advantage of this warranty, register at can scan the QR code below to be automatically directed to our warranty registration page. Enter all applicable information for the product.

Warranty

https://www.grizzly.com/forms/warranty, or you

WARRANT Y

southbendtools.com

Page 53

southbendtools.com

Printed In Taiwan #AI21214