South Bend SB1092, SB1094 User guide

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CYCLONE DUST COLLECTORS
MODELS SB1092 & SB1094
***Keep for Future Reference***
OWNER'S MANUAL
®
South Bend Tools
A Tradition of Excellence
© October, 2020 by South Bend Tools - Revised August, 2023 (LW) For Machines Mfd. 08/23 (V3.08.23)
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We stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to contact us.
South Bend Tools P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: [email protected]
For your convenience, any updates to this manual will be available to download free of charge
www.southbendtools.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so exactly match your machine. contact our
We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Tools
C
P.O. Box 2027 Bellingham, WA 98227 Email: [email protected]
Manual Feedback
If a difference between the manual and machine leaves you in doubt,
customer service for clarification.
the manual may not
/O Technical Documentation Manager
Updates
through our website at:
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Table of Contents
INTRODUCTION ............................................................... 2
Identification Description of Controls & Components Product Specifications
SAFETY
Understanding Risks of Machinery Basic Machine Safety Additional Dust Collector Safety
PREPARATION
Preparation Overview Required for Setup Power Supply Requirements Unpacking SB1092 Inventory SB1094 Inventory Hardware Recognition Chart Location Assembly Power Connection (SB1092) Power Connection (SB1094) Test Run
SYSTEM DESIGN
General Duct Material System Design System Grounding
........................................................ 2
..............3
.........................................4
................................................................................ 7
.................... 7
..........................................7
........................9
.............................................................. 10
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............................................. 10
............................. 11
..........................................................13
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..............................................14
............................ 15
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............................................................. 23
......................................................... 24
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....................................................26
.............................................32
OPERATION .................................................................... 33
Operation Overview General Operation
ACCESSORIES
MAINTENANCE
Maintenance Schedule
Cleaning Canister Filter....................................36
Removing/Replacing Drum Collection Bag Removing/Replacing Filter Collection Bag
SERVICE...........................................................................38
Removing/Replacing Canister Filter Pairing Remote Control to Receiver
TROUBLESHOOTING
ELECTRICAL
Electrical Safety Instructions SB1092 Wiring Diagram SB1092 Electrical Component Pictures SB1094 Wiring Diagram SB1094 Electrical Component Pictures
PARTS................................................................................48
SB1092 Parts SB1094 Parts Machine Labels
WARRANTY
................................................................... 42
.....................................................48
.....................................................50
..................................................................... 53
........................................... 33
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.............................................................36
.......................................36
......37
....... 37
................38
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South Bend Tools
Model SB1092 & SB1094

INTRODUCTIOn

Identification
INTRODUCTION
For Machines Mfd. Since 8/23
Control Control
BoxBox
Canister Canister
FilterFilter
Filter BrushFilter Brush
MotorMotor
Main MotorMain Motor
Inlet Inlet PortPort
InletInlet
AdapterAdapter
Pressure Pressure
GaugeGauge
Drum Lock Drum Lock
HandleHandle
FilterFilter
BagBag
LockingLocking
CasterCaster
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
CollectionCollection
DrumDrum
SwivelSwivel CasterCaster
Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
INTRODUCTION

Description of Controls & Components

Refer to Figures 1–2 and the following descriptions to become familiar with the basic controls and components used to operate this machine.
A. Filter Brush Motor: Turns ON automatically
when main motor is turned OFF. Knocks dust cake off filter pleats, cleaning filter and maintaining air flow.
B. Control Box: Controls motor operation with a
thermally protected magnetic switch. Houses an RF receiver for remote control operation.
C. Start Button: Turns machine ON.
D. Stop Button: Turns machine OFF.
E. Inlet Adapter: Allows connection of multiple
4" ducts to main inlet port. SB1092 adapter has two inlets and SB1094 adapter has four inlets.
AA
CC
DD
FF
HH
Figure Figure 1. SB1092 & SB1094 components.. SB1092 & SB1094 components.
BB
EE
GG
II
F. Pressure Gauge: Displays vacuum pressure,
indicating when filter and collection bags need to be cleaned or replaced. Clean filter when operating pressure drops below 200mmAq. If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter.
G. Drum Lock Handle: Secures dust collection
drum to lid when pressed down. Releases collection drum when lifted.
H. Filter Collection Bag: Collects fine dust
particles from filter.
I. Collection Drum: Collects large dust
particles. Equipped with vacuum equalizer for using plastic collection bags, and an inspection window to see when drum is full.
J. Timer Indicator: Displays current timer
setting.
JJ
KK
LL
Figure Figure 2. SB1092 & SB1094 remote control.
L. ON Button: Turns motor ON. If a timer
setting is selected, motor automatically turns OFF after the selected amount of time.
M. OFF Button: Turns motor OFF.
Note: The remote control operates on radio frequency and has a 50-ft. range. It does not need to be aimed at the control box to operate.
MM
K. Timer Control Buttons: Changes timer
setting between ∞ (indefinite operation), 2, 4, 6, and 8 hours.
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South Bend Tools
Model SB1092 & SB1094
INTRODUCTION
For Machines Mfd. Since 8/23
Product Specifications

Product Specifications

P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 •
www.southbendtools.com
Model SB1092 & SB1094
Cyclone Dust Collectors
Model Number SB1092 SB1094
Product Dimensions
Weight 267 lbs. 487 lbs.
Width x Depth x Height 51 x 31 x 64 in. 59 x 38 x 93-1/2 in.
Footprint (Length/Width) 26-1/2 x 36 in. 33 x 50 in.
Shipping Dimensions
Carton #1 Type Cardboard Box on Wooden Pallet
Weight 330 lbs. 560 lbs.
Length x Width x Height 59 x 46 x 30 in. 78 x 32 x 51 in.
Operation
Dust Collector Type Two-Stage (Cyclone)
Approved Dust Types Wood
Filter Type Pleated Cartridge
Airflow Performance 1132 CFM @ 1.1 in. SP 2399 CFM @ 2.12 in. SP
Max Static Pressure (at 0 CFM) 11.5 in. 11.4 in.
Main Inlet Size 8 in. 10 in.
Number of Adapter Inlets 2 4
Adapter Inlet Size 4 in.
Machine Collection Capacity at One Time
Maximum Material Collection Capacity
Filtration Rating 1 Micron at 80% Efficiency
Filter Surface Area 29 sq. ft. 90 sq. ft.
28 Gallons 60 Gallons
© South Bend Tools
2 4
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
INTRODUCTION
Model Number SB1092 SB1094
Electrical
Power Requirement 220V, Single-Phase, 60 Hz
Full-Load Current Rating 9A 34A
Minimum Circuit Size 15A 50A
Connection Type Cord & Plug Permanent (Hardwire to Shutoff)
Power Cord Included Yes
Power Cord Length 130 in. 125 in.
Power Cord Gauge 14 AWG 8 AWG
Plug Included Yes N/A
Included/Recommended Plug Type 6-15 N/A
Switch Type Remote Control Magnetic Switch w/Overload Protection
Main Motor
Type TEFC Capacitor-Start Induction
Horsepower 2 HP 5 HP
Phase Single-Phase
Amps 9A 34A
Speed 3450 RPM
Power Transfer Direct
Bearings Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type External
Filter Brush Motor
Type TENV Induction
Horsepower 6W 15W
Phase Single-Phase
Amps 0.12A 0.16A
Speed 1600 RPM
Power Transfer Direct
Bearings Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type External
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South Bend Tools
Model SB1092 & SB1094
INTRODUCTION
For Machines Mfd. Since 8/23
Model Number SB1092 SB1094
Bag Information
Number of Filter Bags 1
Number of Collection Drum Bags 1
Filter Bag Diameter 15 in. 20 in.
Filter Bag Length 19-11/16 in. 23-5/8 in.
Collection Drum Bag Diameter 19-1/2 in. 24-1/2 in.
Collection Drum Bag Length 32-11/16 in. 47-1/4 in.
Canister Information
Number of Canister Filters 1
Canister Filter Diameter 14-1/2 in. 19-5/8 in.
Canister Filter Length 23-5/8 in. 39-1/4 in.
Collection Drum Size 28 Gallons 60 Gallons
Impeller Information
Impeller Type Radial Fin
Impeller Size 14-1/2 in. 15-5/8 in.
Impeller Blade Thickness 2.3mm 3mm
Construction
Filter Collection Bag Clear Plastic
Drum Collection Bag Clear Plastic
Canister Spun Bond Polyester
Base Steel
Frame Steel
Impeller Steel
Paint Type/Finish Powder Coated
Blower Housing Steel
Body Steel
Collection Drum Steel
Manufacturer Specifications
Country of Origin Taiwan
Warranty 2 Years
Approximate Assembly & Setup Time 1 Hour
Serial Number Location ID Label
Sound Rating 77 - 79 dB 84 - 86 dB
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifi cations, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Owner’s Manual: All machinery and machining
Trained/Supervised Operators Only: Untrained

SAFETY

SAFETY

Understanding Risks of Machinery

Death or catastrophic harm WILL occur.
Death or catastrophic harm COULD occur.
Moderate injury or fi re MAY occur.
Machine or property damage may occur.

Basic Machine Safety

equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.
Personal Protective Equipment:
servicing this item may expose the user to fl ying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long­term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.
Operating or
users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.
Guards/Covers:
moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.
Accidental contact with
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South Bend Tools
Model SB1092 & SB1094
Entanglement: Loose clothing, gloves, neckties,
Chuck Keys or Adjusting Tools: Tools used to
SAFETY
For Machines Mfd. Since 8/23
jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
Mental Alertness: Operating this item with
reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.
Safe Environment:
powered equipment in a wet environment may result in electrocution; operating near highly fl ammable materials may result in a fi re or explosion. Only operate this item in a dry location that is free from fl ammable materials.
Electrical Connection: With electrically
powered equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.
Disconnect Power: Adjusting or servicing
electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.
Operating electrically
adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.
Work Area:
the risks of accidental injury. Only operate this item in a clean, non-glaring, and well­lighted work area.
Properly Functioning Equipment:
maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.
Unattended Operation:
equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.
Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.
Clutter and dark shadows increase
Poorly
Electrically powered
Secure Workpiece/Tooling:
cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate.
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Loose workpieces,
Diffi cult Operations:
operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact our Technical Support for assistance.
Attempting difficult
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
overhead lights, heaters, electrical panels, or
disconnect from power, and wait for impeller
Intended Use.
Wear a Respirator.
Impeller Hazards.
Hazardous Dust
Emptying Dust.
Operating Location.
SAFETY

Additional Dust Collector Safety

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fi ngers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
Collecting the wrong materials
Fine dust that is too small to
To reduce risk of entanglement
. Dust exposure created while
When emptying bag or drum,
To reduce respiratory
Power Disconnect. Turn machine OFF,
disconnect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.
Regular Cleaning. To reduce risk of starting
a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on
other heat sources will increase risk of fire.
Suspended Dust Particles. To reduce risk of
death or injury caused by explosions or fires, DO NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
Avoiding Sparks. To reduce risk of fire, avoid
collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector,
to stop. Then empty bag or drum into approved airtight metal container.
Fire Suppression. Only operate dust collector
in locations that contain fire suppression system or have fire extinguisher nearby.
Static Electricity. To reduce risk of fire or
explosions caused by sparks from static electricity, ground all ducting using grounding wire.
Dust Allergies. Dust from certain woods will
cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
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South Bend Tools
Model SB1092 & SB1094

PREPARATION

PREPARATION
For Machines Mfd. Since 8/23

Preparation Overview Required for Setup

The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the box/crate.
Clean the machine and its components.
2.
3. Identify an acceptable location for the
machine and move it to that location.
Assemble the loose components and make
4.
any necessary adjustments or inspections to ensure the machine is ready for operation.
Connect the machine to the power source.
5.
6. Test run the machine to make sure it
functions properly and is ready for operation.
The items listed below are required to successfully set up and prepare this machine for operation.
For Lifting
• A forklift or hoist (rated for at least 500 lbs.).
• Lifting straps or chains and hooks (rated for at least 500 lbs.).
For Power Connection
• A power source that meets the minimum circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.)
• A qualified electrician to ensure a safe and code-compliant connection to the power source.
For Assembly
• An Assistant
• Safety Glasses (for each person)
• Phillips Screwdriver #2
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage.
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.
To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a or qualified service personnel applicable electrical codes and safety standards.
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
Note: The circuit requirements in this manual are for machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure the circuit is properly sized.
A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine must be grounded! In the event of grounding provides a path of least resistance for electric current electric shock.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment­grounding wire to a live (current carrying) terminal.
Check with an electrician or qualifi ed service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
PREPARATION

Power Supply Requirements

Availability
in accordance with
Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.
Circuit Information
a dedicated circuit—where only one
n electrician
For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or applicable electrical codes.
Grounding Requirements
Full-Load Current Rating
SB1092 at 220V ....................................... 9 Amps
SB1094 at 220V
..................................... 34 Amps
certain types of malfunctions or breakdowns,
in order to reduce the risk of
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South Bend Tools
Model SB1092 & SB1094
This machine is equipped with a power cord that has grounding plug The plug receptacle (outlet) grounded in accordance with all local codes and ordinances.
We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the
Requirements
meet the following requirements:
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
PREPARATION
SB1092 Circuit Information
Nominal Voltage ......................................... 220V
Cycle Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle (included)
.............................................................60 Hz
..............................................Single-Phase
...........NEMA 6-15
an equipment-grounding wire and a
(similar to the figure below).
must only be inserted into a matching
that is properly installed and
For Machines Mfd. Since 8/23
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure Figure 3. NEMA 6-15 plug and receptacle.. NEMA 6-15 plug and receptacle.
Extension Cords (SB1092 Only)
SB1094 Circuit Information
Nominal Voltage ......................................... 220V
Cycle Phase
Circuit Rating....................................... 50 Amps
Connection
A permanently connected (hardwired) power supply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see Figure 4), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
.............................................................60 Hz
..............................................Single-Phase
.... Hardwire with Locking Switch
Locking
Power Source
Disconnect Switch
Machine
Minimum Gauge Size ............................14 AWG
Maximum Length (Shorter is Better)
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for the applicable voltage, and
Circuit
....50 ft.
Conduit Conduit
Figure Figure 4. Typical hardwire setup with locking . Typical hardwire setup with locking
disconnect switch.disconnect switch.
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South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so take pictures and save all the containers and packing materials for possible inspection by the carrier or its agent.
PREPARATION

Unpacking

SB1092 Inventory

Main Inventory (Figure 5) Qty
A. Canister Filter ................................................ 1
Housing Assembly .......................................... 1
B.
Collection Drum ............................................. 1
C.
D. Left Drum Bracket ......................................... 1
E. Right Drum Bracket ...................................... 1
F. Cone ................................................................ 1
G. Collection Drum Handle ................................ 1
Base ................................................................1
H.
I. Drum Lid ........................................................ 1
J. Support Panel .................................................1
Side Panel (Left) ............................................ 1
K.
Side Panel (Right) .......................................... 1
L.
M. Inlet Adapter .................................................. 1
Hose 2" ............................................................ 1
N.
Quick Connector .............................................1
O.
Hose Clamps 2" .............................................. 2
P.
Bag Clamp ...................................................... 1
Q.
Cone Clamp .................................................... 1
R.
Collection Bag, Drum (Clear Plastic) ............ 1
S.
Drum Lock Handle Brackets ......................... 2
T.
Drum Lock Handle ......................................... 1
U.
Collection Bag, Filter (Clear Plastic) ............ 1
V.
Swivel Casters ................................................2
W.
Locking Swivel Casters ................................. 2
X.
Y. Pressure Gauge Assembly ............................. 1
Drum Casters ................................................. 4
Z.
Phillips Head Screws M5-.8 x 8..................... 8
AA.
Remote Control ..............................................1
AB.
Hardware Bag ................................................ 1
AC.
—Flange Bolts 5⁄16"-18 x 1⁄2" .......................... 40
—Flange Bolts 5⁄16"-18 x 3⁄4" ............................ 8
—Flange Bolts 5⁄16"-18 x 3⁄8" ............................ 4
—Flange Bolts 1⁄4"-20 x 1⁄2" ............................. 6
—Flat Head Screws 1⁄4"-20 x 1⁄2" .....................2
—Open-Ends Wrench 10/12mm .................... 1
Foam Tape Roll 3⁄4" x 50" (Not Shown) ..........1
AD.
AA
CC
HH
MM
NN
PP
SS
WW
XX
Figure Figure 5. SB1092 main inventory.. SB1092 main inventory.
OO
BB
DD
EE
GG
LLKKJJ
QQ
TT
VV
YY
AAAA ABAB ACAC
ZZ
FF
II
RR
UU
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South Bend Tools
Model SB1092 & SB1094
PREPARATION

SB1094 Inventory

Main Inventory (Figure 7) Qty
A. Housing Assembly .......................................... 1
Right Drum Bracket ...................................... 1
B.
Left Drum Bracket ......................................... 1
C.
Upper Drum ................................................... 1
D.
Lower Drum ................................................... 1
E.
Cone ................................................................ 1
F.
Base ................................................................1
G.
H. Drum Lid ........................................................ 1
I. Upper Drum Handle ...................................... 1
Support Panel ................................................. 1
J.
Side Panel (Left) ............................................ 1
K.
Side Panel (Right) .......................................... 1
L.
Cone Clamp .................................................... 1
M.
Drum Clamp ................................................... 1
N.
Hoses 2" ..........................................................2
O.
Bag Clamp ...................................................... 1
P.
Hose Clamps 2" .............................................. 4
Q.
Quick Connectors ........................................... 2
R.
Inlet Adapter .................................................. 1
S.
Collection Bag, Drum (Clear Plastic) ............ 1
T.
Drum Lock Handle Brackets ......................... 2
U.
Drum Lock Handle .........................................1
V.
Swivel Casters ................................................2
W.
Collection Bag, Filter (Clear Plastic) ............ 1
X.
Locking Swivel Casters ................................. 2
Y.
Pressure Gauge Assembly ............................. 1
Z.
Drum Casters ................................................. 4
AA.
Phillips Head Screws M5-.8 x 8.....................8
AB.
Remote Control .............................................. 1
AC.
Hardware Bag ................................................ 1
AD.
—Flange Bolts 5⁄16"-18 x 1⁄2" .......................... 42
—Flange Bolts 5⁄16"-18 x 3⁄4" ............................ 8
—Flange Bolts 5⁄16"-18 x 3⁄8" ............................ 4
—Flange Bolts 1⁄4"-20 x 1⁄2" ............................. 6
—Flat Head Screws 1⁄4"-20 x 1⁄2" .....................2
—Open-Ends Wrench 10/12mm .................... 1
Foam Tape Roll 3⁄4" x 50" (Not Shown) ..........1
AE.
Filter Box (Figure 6) Qty
AF. Canister Filter ................................................1
For Machines Mfd. Since 8/23
AA
BB
CC
DD
GG
II
JJ
MM
OO
QQ
TT
WW
EE
KK
PP
RR SS
UU
XX
FF
HH
LL
NN
VV
AFAF
Figure Figure 6. SB1094 canister filter.. SB1094 canister filter.
-14-
YY
Figure Figure 7. SB1094 main inventory.. SB1094 main inventory.
ZZ
ABAB ACAC ADAD
AAAA
Page 17
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
USE THIS CHART TO MATCH UP
PREPARATION

Hardware Recognition Chart

HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
#
10
1
/4"
5
/16"
3
/8"
7
/16"
1
/2"
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
Key
4mm
5mm
6mm
8mm
10mm
12mm
LINES ARE 1MM APART
16mm
Hex Wrench
Cap Screw
External Retaining Ring
Flat Washer
5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm
Phillips Head Screw
Carriage Bolt
Internal Retaining Ring
Lock Washer
1
/4"
3
/8"
1
/2"
5
/8"
Flange Bolt
E-Clip
INCH APART
16
/
1
LINES ARE
Lock Nut
Hex Nut
5
/16"
7
/16"
9
/16"
3
/4"
7
/8"
1
1
/4"
1
1
/2"
1
3
1 2
2 2
3
2 3
Flat Head Screw
/4"
1
/4"
1
/2"
/4"
D
I
A
R
Wing Nut
A
W
E
H
S
5
/8"
M
E
T
E
R
Flat Head Cap Screw
A
W
D
I
A
R
9
/16"
M
E
T
E
R
E
H
S
Button
R
D
Tap Screw
S
A
H
W
D
I
A
R
M
E
1
/2"
E
T
E
R
Hex Bolt
D
I
A
R
M
E
H
S
D
I
A
R
E
H
S
A
W
4mm
D
I
R
E
H
S
A
W
A
W
H
S
A
W
M
E
T
E
R
A
M
E
T
E
R
D
I
A
M
E
T
E
R
I
A
M
E
T
E
R
5mm
I
A
M
E
T
E
R
D
I
A
R
M
E
H
S
A
E
T E
W
R
6mm
E
7
/16"
R
H
S
A
W
E
T
E
R
D
I
A
M
E
T
3
E
/8"
R
D
I
A
R
M
E
E
T
5
E
/16"
R
D
I
A
R
M
E
H
E
S
T
1
E
A
/4"
R
W
D
I
A
R
M
E
H
E
S
T
E
A
R
W
#
10
Head Screw
Set Screw
E
H
S
12mm
A
W
R
E
H
S
10mm
A
W
D
R
E
H
S
8mm
A
W
WASHERS ARE MEASURE BY THE INSIDE DIAMETER
-15 -
Page 18
South Bend Tools
Model SB1092 & SB1094
Weight Load
equipment that may be installed on the machine,
Physical Environment
The physical environment where your machine is operated is important for safe operation and longevity of machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature 104°F; the relative humidity of is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough to perform operations safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
PREPARATION
For Machines Mfd. Since 8/23

Location

Physical Environment Electrical Installation Lighting Weight Load
Space Allocation
20–95% (non-condensing); or the environment
parts. For best results, operate this
or flammable
is outside the range of 41°–
is outside the range
Refer to the Machine Specifi cations for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional
and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.
31"
SB1092
51"
Children or untrained people may be seriously
Figure 8. Clearances.Figure 8. Clearances.
injured by this machine. Only install in an access restricted location.
38"
SB1094
59"
-16 -
Page 19
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PREPARATION

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
To assemble dust collector:
1. Install (2) swivel casters and (2) locking
casters on base with (16) bolts (see Figure 9).
Note: Locking casters install on end of base
that sits beneath canister filter.
x16x16
5
⁄16"-18 x 1⁄2" flange
Figure Figure 11. SB1094 side panel attached to base.. SB1094 side panel attached to base.
3. Attach support panel to side panels with (6)
x8x8
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 12).
x6x6
Figure Figure 9. Swivel caster attached to base.. Swivel caster attached to base.
2. Attach side panels to base with 5⁄16"-18 x 1⁄2"
flange bolts (see Figures 10–11).
Note: Use (6) bolts for SB1092 and (8) bolts
for SB1094.
x6x6
Side PanelSide Panel SupportSupport
PanelPanel
Figure Figure 12. Support panel attached to side panels. . Support panel attached to side panels.
4. Attach switch box mounting plate to main
housing with (2) pre-installed screws shown in Figure 13.
MainMain
HousingHousing
x2x2
Switch Switch
PlatePlate
Figure Figure 10. SB1092 side panel attached to base.. SB1092 side panel attached to base.
Figure Figure 13. Switch box mounting plate attached to . Switch box mounting plate attached to
main housing. main housing.
-17-
Page 20
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23
This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.
5. Use a hoist or forklift with lifting hook
through eye bolts to lift housing assembly (see Figure 14).
Eye BoltEye Bolt
(1 of 2)(1 of 2)
7. Install pressure gauge assembly (see Figure
1
16) on side panel with (2)
⁄4"-20 x 1⁄2" flange
bolts.
8. Connect pressure gauge tube to hose ports on
housing assembly and pressure gauge (see Figure 16).
9. Attach 2" hose(s) to hose port(s) on housing
assembly with 2" hose clamp(s) (see Figure
16).
Note: Attach (1) hose for SB1092 and (2)
hoses for SB1094.
x2x2
PressurePressure
GaugeGauge
2" Dust Hose2" Dust Hose
TubeTube
2" Hose2" Hose
ClampClamp
Figure Figure 14. Lifting SB1092 housing assembly.. Lifting SB1092 housing assembly.
6. Position housing assembly over side panels
5
and secure with (6)
⁄16"-18 x 1⁄2" flange bolts
(see Figure 15).
IMPORTANT: Canister filter side of housing
assembly must be over solid side of base.
HousingHousing
x6x6
SideSide
PanelPanel
AssemblyAssembly
Figure Figure 16. Pressure gauge assembly and 2" dust hose . Pressure gauge assembly and 2" dust hose
installed.installed.
10. Attach quick connector(s) to open end(s) of
2" hose(s) with 2" hose clamp(s) (see Figure
17).
2" Hose Clamp2" Hose Clamp
2" Dust2" Dust
HoseHose
Figure Figure 17. Quick connector attached to dust hose.. Quick connector attached to dust hose.
Quick Quick
ConnectorConnector
Figure Figure 15. Housing assembly attached to side panels.. Housing assembly attached to side panels.
-18 -
Page 21
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PREPARATION
11. Attach drum lid to bottom of cone with (6)
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 18).
DrumDrum
x6x6
ConeCone
Figure Figure 18. Drum lid attached to cone.. Drum lid attached to cone.
LidLid
12. Attach cone to housing assembly with cone
clamp, then tighten pre-installed hex bolt to secure (see Figure 19).
Hex BoltHex Bolt
13. Attach (2) drum lock handle brackets (see
1
Figure 20) to side panels with (4)
⁄4"-20 x 1⁄2"
flange bolts.
14. Attach drum lock handle to brackets with (8)
M5-.8 x 8 Phillips head screws (see Figure
20).
x4x4
x8x8
Figure Figure 20. Drum lock handle attached to side panel.. Drum lock handle attached to side panel.
15. Remove pre-installed screw from inlet
adapter, then attach inlet adapter to housing assembly and tighten pre-installed screw to secure (see Figure 21).
Cone ClampCone Clamp
Figure Figure 19. Cone attached to housing assembly.. Cone attached to housing assembly.
InletInlet
AdapterAdapter
InletInlet
PortPort
Figure Figure 21. Inlet adapter attached to inlet port.. Inlet adapter attached to inlet port.
-19 -
Page 22
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23
This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.
16. Support canister filter with forklift or jack
and position it under housing assembly (see Figure 22). Rotate filter so that mounting holes align, then rotate spindle so spindle cap is aligned with motor shaft (see Figure 23).
Housing Housing
AssemblyAssembly
SpindleSpindle
17. Attach canister filter to assembly housing
5
with (8)
⁄16"-18 x 3⁄4" flange bolts (see Figure
24).
x8x8
Figure 24. Canister filter attached to housing Figure 24. Canister filter attached to housing
assembly.assembly.
18. Apply 3⁄4" foam tape to bottom rim of canister
filter (see Figure 25).
19. Attach collection bag to canister filter with
bag clamp (see Figure 25).
Figure Figure 22. Canister filter in position for mounting.. Canister filter in position for mounting.
Spindle Spindle
CapCap
SpindleSpindle
Figure Figure 23. Spindle cap.. Spindle cap.
FoamFoam
TapeTape
Figure Figure 25. Filter collection bag clamped to filter.. Filter collection bag clamped to filter.
Bag Bag
ClampClamp
CollectionCollection
BagBag
-20-
Page 23
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PREPARATION
20. SB1094 Only: Attach upper drum to lower
drum with drum clamp, then tighten pre­installed hex bolt to secure (see Figure 26).
21. Attach left and right drum brackets to drum
5
(see Figure 26) with (4)
⁄16"-18 x 3⁄8" flange
bolts.
Note: Notches in brackets should face dust
ports.
22. Attach handle to drum (see Figure 26) with
1
⁄4"-20 x 1⁄2" flat head screws.
(2)
Upper DrumUpper Drum HandleHandle
x4x4
BracketBracket (1 of 2)(1 of 2)
ClampClamp
x2x2
Lower Lower
DrumDrum
DrumDrum
Upper Upper
DrumDrum
QuickQuick
ConnectorConnector
Figure Figure 27. SB1094 collection drum assembled.. SB1094 collection drum assembled.
ClampClamp
Lower Lower
DrumDrum
CasterCaster
25. Place bag inside collection drum, and fold
excess over top of drum.
Roll drum under lid so that drum brackets
26.
slide over lifting hardware, then lower lock handle to lift and seal drum (see Figure 28).
Lock HandleLock Handle
Figure Figure 26. Drum brackets and handle installed . Drum brackets and handle installed
(SB1094 shown).(SB1094 shown).
23. Thread (4) drum casters into holes on
underside of drum (see Figure 27).
24. Connect 2" dust hose(s) with quick
connector(s) to lower port(s) of collection drum (see Figure 27).
DrumDrum
BracketBracket
Figure Figure 28. Collection drum secured and sealed by lift . Collection drum secured and sealed by lift
hardware.hardware.
LiftLift
HardwareHardware
-21-
Page 24
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23

Power Connection (SB1092)

Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the Power Supply Requirements section in this manual, and all previous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.
Always make sure the power switch on the machine is turned OFF (or the OFF button is pushed in) before connecting power.
Power Connection
Insert power cord plug into a matching power supply receptacle. The machine is now connected to the power source.
If you need to disconnect the machine from power later, pull the plug completely out of the receptacle.

Power Connection (SB1094)

Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection.
Hardwire setups require power supply lines to be enclosed inside of conduit, which is securely mounted and constructed in adherence to applicable electrical codes.
A hardwire setup for this machine must be equipped with a locking disconnect switch as a means to disconnect the power during adjustments or maintenance, which is a typical requirement for many lock-out/tag-out safety programs.
Figure 29 shows a simple diagram of a hardwire setup with a locking disconnect switch between the power supply and the machine.
Locking
Power Source
Conduit Conduit
Figure Figure 29. Typical hardwire setup with a locking . Typical hardwire setup with a locking
Due to the complexity required for planning, bending, and installing the conduit necessary for a code-compliant hardwire setup, an electrician or other qualified person MUST perform this type of installation.
Disconnect Switch
disconnect switch.disconnect switch.
Machine
-22-
Page 25
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PREPARATION

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.
Note: Refer to Troubleshooting on Page 40 for solutions to common problems. If you need additional help, contact our Tech Support at (360) 734-1540.
The test run consists of verifying the following:
Motor powers up and runs correctly.
• Stop button works correctly.
• Remote control works correctly.
•
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
To test run machine:
1. Clear all setup tools away from machine.
Lock all swivel casters on base.
2.
3. Connect machine to dust-collection system or
place covers over inlet adapter ports.
IMPORTANT: DO NOT operate the dust
collector without first connecting it to a dust­collection system or covering an inlet adapter port. Otherwise, the lack of airflow resistance will cause the motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.
Press STOP button in.
4.
5. Connect machine to power.
6. Standing away from intake port, press green
button to turn machine ON. Verify motor starts up and runs smoothly without any problems or unusual noises.
Press STOP button to turn machine OFF.
7.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
To test remote control operation, press
8.
remote ON button to turn motor ON. The motor should run smoothly with little or no vibration or rubbing noises.
Press remote OFF button to turn motor
9.
OFF.
— If the machine does start or stop, press
Stop button to turn machine OFF. Refer to Pairing Remote Control to Receiver on Page 39 and ensure remote control is paired.
-23-
Page 26
South Bend Tools
Model SB1092 & SB1094
You have many choices regarding main line and branch line duct material. For best results, use smooth lines, then use short lengths of flexible hose to connect each machine to the branch lines.
Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is properly buildup end of this section). plastic than metal.
The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.

SYSTEM DESIGN

SYSTEM DESIGN
For Machines Mfd. Since 8/23

General Duct Material

Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.
Always guard against static electrical buildup by grounding all dust collection lines.
The Model SB1092/SB1094 works quite well as a point-of-use dust collector, or for collecting dust from up to two (Model SB1092) or four (Model SB1094) machines simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.
Tips for Optimum Performance
• Avoid using more than 10' of flexible hose on
any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.
metal duct for the main line and branch
not
grounded to prevent static electrical
(refer to System Grounding at the
Another problem with using
duct is that it is less efficient per foot
Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk.
Plastic Duct
• Keep ducts between the dust collector and
machines as short as possible.
Keep ducting directional changes to a
•
minimum. The more curved fittings you use, the greater the loss of suction at the dust­producing machine.
Gradual directional changes are more
•
efficient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows whenever possible).
The simpler the system, the more efficient
•
and less costly it will be.
-24-
Figure 30. Examples of plastic ducting components. Examples of plastic ducting components.
Page 27
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Advantages of smooth metal duct are its conductivity contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.
There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed a different configuration important if you ever need to change things around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.
Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.
The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.
SYSTEM DESIGN
Metal Duct Flexible Duct
, efficiency, and that it does not
Figure Figure 31. Examples of smooth metal duct and . Examples of smooth metal duct and
components.components.
. This is especially
Figure Figure 32. Example of flexible metal duct.. Example of flexible metal duct.
in
,
.com offers polyethylene hose, which
-25-
Page 28
South Bend Tools
Model SB1092 & SB1094
For most small-to-medium sized shops, you can yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
If you have a large shop or complicated system, we recommend additional research beyond this manual or seeking the help of an expert.
When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop including space requirements of different machines
Your sketch only needs the basic details of the shop layout, similar to including all your current/planned machines and your planned placement of the dust collector.
For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2.
duct layouts.
3. Directional changes should be kept to a
fittings you use directly increases the overall

SYSTEM DESIGN

For Machines Mfd. Since 8/23
System Design
Decide Who Will Design
design and build the dust collection system
plan to design a
doing
Sketch Your Shop Layout
.
Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
Ideally, you should design the duct system
to have the shortest possible main line and secondary branch ducts. See the figures below for ideas of efficient versus inefficient
Branch
,
Line
Ducts
GOOD
Dust
Collector
the figure below,
Dust
Collector
Figure Figure 33. Basic sketch of shop layout.. Basic sketch of shop layout.
-26-
Main
Line Duct
Figure 34. Efficient duct layout.
Dust
BAD
Figure 35. Inefficient duct layout.
minimum. The more directional change
Collector
Page 29
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.
Refer to the figure below for a close estimation of the airflow that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.
If the machine does not have a built-in dust port, use
to determine which size of
dust port to install.
Write the required CFM for each machine on your sketch, as shown in the figure below.
4. Gradual directional changes are more
5.
6.
and less costly it will be.
SYSTEM DESIGN
efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to control suction from one machine to another.
The simpler the system, the more efficient
Determine Required CFMs
each machine requires. Keep in mind
the following table
Machine Average Dust Port Size
Table Saw ......................................................... 4"
Miter/Radial-Arm Saw .....................................2"
Jointer (6" and smaller) ................................... 4"
Jointer (8"-12") .................................................5"
Thickness Planer (13" and smaller) ................ 4"
Thickness Planer (14"-20") ..............................6"
Shaper ...............................................................4"
Router (mounted to table) ................................2"
Bandsaw ...........................................................4"
Lathe ................................................................. 4"
Disc Sander (12" and smaller) ......................... 2"
Disc Sander (13-18") ........................................4"
Belt Sander (6" and smaller) ........................... 2"
Belt Sander (7"-9") ...........................................3"
Edge Sander (6" x 80" and smaller) ................4"
Edge Sander (6" x 80" and larger) ................... 5"
Drum Sander (24" and smaller) ................ 2 x 4"
Drum Sander (24" and larger) ................... 4 x 4"
Widebelt Sander (18" and smaller) .................5"
Widebelt Sander (24"-37" single head) ..... 2 x 6"
Widebelt Sander (24"-51" double head) .... 5 x 4"
Machine
Dust Port Size
Approximate
Required CFM
2" 100
2.5" 150
3" 250
4" 400
5" 600
6" 850
7" 1200
8" 1600
Figure 36 . Approximate required air flow for machine,
9" 2000
10" 2500
based on dust port size.
Figure 37. Dust port size and quantity per average
machine.
Planer/
Moulder
Miter
Saw 100
250
Figure 38. CFM requirements labeled for each
Jointer Sander
400
400
Table Saw
machine.
850400
Dust
Collector
600
PlanerShaper
-27-
Page 30
South Bend Tools
Model SB1092 & SB1094
The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.
Mark your drawing below collector as the main line.
The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.
For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.
Note:
better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
Write your determined branch line sizes on your drawing, as shown in the following figure.
If two machines will connect to the same branch line and
then add the required CFM for each machine together and find the closest total CFM in the table below to determine the correct branch size
If both machines will never run at the same time, reference the machine with in the table below Y-branch to open/close the line to each machine.
SYSTEM DESIGN
Determine Main Line Duct Size
For Machines Mfd. Since 8/23
, as shown in the figure
, but using the inlet size for your dust
Jointer Sander
250
Table Saw
400
400
850400
Dust
Collector
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
5" 6" 7"
Planer/
Moulder
Miter
Saw
100
Figure 40. Branch line duct sizes labeled.
both will operate at the same time,
5" 6" 7"
4"
4" 4" 5"
250
Jointer Sander
400
4"
Table Saw
and add blast gates after the
400
4" 6"
400
the biggest dust port
850
Collector
600
PlanerShaper
.
Dust
Figure 39. Main line size labeled on sketch.
Determine Branch Line Duct Size
Systems with powerful dust collectors work
-28-
Total CFM Branch Line Size
400 4"
500 4"
600 5"
700 5"
800 6"
900 6"
1000 6"
Figure 41. Sizing chart for multiple machines on the
same branch line.
Page 31
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Plan the drop downs for each machine, using blast gates wherever possible to control airflow.
Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) and gradual curves, as opposed to flexible and 90˚ elbows.
To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible
) and has a lot of sharp turns (90˚ elbows), it will take a lot more effort to travel from one end to the other.
The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the tables to calculate the resistance of duct work.
In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).
To calculate the static pressure of any given line in the system, follow these steps:
1.
2.
SYSTEM DESIGN
Planning Drop Downs
Elbow
Rigid Duct
(Main Line)
Y Branch
Clamp
Flexible Duct
To Planer
Figure 42. Drop-down setup.
Rigid Duct
Blast Gate
Calculating Duct Resistance
Duct
Dia.
Approximate
Static Pressure
Loss Per Foot of
Rigid Duct
Main Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Approximate
Static Pressure
Loss Per Foot of
Flexible Duct
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
2" 0.091 0.122 0.35 0.453
2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079
Fitting
Dia.
90˚
Elbow
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
duct
following
duct
duct
3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189
Figure 43. Static pressure loss charts.
Make a list of each size duct in the line,
including the length, and multiply those numbers by the static pressure value given in the previous table.
List each type of elbow or branch and
multiply the quantity (if more than one) by the static pressure loss given in the previous
-29-
Page 32
South Bend Tools
Model SB1092 & SB1094
3. Add the additional factors from the following
table to your list.
4. Total your list as shown in the example
works right when the fi lter is clean.
Note: When calculating static pressure loss
numbers once.
5. Compare the total static pressure loss for
closest CFM given on the per-
A typical Data Sheet Performance Curve is illustrated in the figure below. Find the total static pressure loss on the Static Pressure axis (4.4 in the current example), then refer to the closest value on the CFM
The 1120 CFM for the static pressure loss of
the line connected to the router is well above the 220 CFM requirement of that machine.
— If the CFM for your static pressure loss
to
make your system a reality.
— If the CFM for your static pressure loss is
below the requirement of the machine, then
with 45˚ elbows.
G0440 MACHINE
DATA SHEET
SYSTEM DESIGN
that line to the formance curve for your dust collector.
For Machines Mfd. Since 8/23
Additional Factors Static Pressure
Seasoned (well
used) Dust
1"
Collection Filter
Entry Loss at Large
2"
Machine Hood
Figure 44. Additional factors affecting static pressure.
below to come up with your overall static pressure loss number for that line.
Note: Always account for a seasoned fi lter, so you don't end up with a system that only
Main Line
6" Rigid Duct (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Duct (0.075) at 10' ................ 0.750
4" Flexible Duct (0.28) at 5' ................ 1.400
Example:
axis—approximately 1120 CFM.
Performance Curve
2500 2250 2000 1750 1500 1250 1000
750 500 250
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
CFM
1354
4.4 SP 4.4 SP Loss Loss
STATIC PRESSURE (Inch/H2O)
Closest Closest
CFMCFM
(1120)(1120)
Elbows/Branches
6" 45˚ Y-Branch ................................ 0.329
4" 45˚ Elbow ........................................ 0.225
Additional Factors
Seasoned Filter ................................ 1.000
Total Static Pressure Loss ........................ 4.444
Figure 45. Totaling static pressure numbers.
to determine if multiple lines can be left open at the same time, only include the main line
Figure 46. CFM for static pressure loss of line
connected to a dust collector and router.
is above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section of this manual start buying the components necessary to
that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of flexible duct used, 3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
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Page 33
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.
Below is an example of some items that might be
SYSTEM DESIGN
SB1092 Performance Curve
1200
1100
1000
900
800
700
600
500
400
300
200
100
CFM
3 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
1132 12.3 2 HP 220V 8" 14
Restrictor Plate Dia. 8" Static Pressure
(Inch/H2O)
CFM 1132 1082 999 881 666 436 126
The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.
11321132
0
1.0 2.0 3.0 4.0 5.0 6.0 7. 0 8.0 9.0 10.0 11.0
STATIC PRESSURE (Inch/H2O)
7" 6" 5" 4" 3" 2"
1.1 1.6 2.5 4.6 7.9 10.9 11.2
1
⁄2"
Example Materials List
Description Model Quantity
6" Rigid Duct at 20' G7364 4
4" Rigid Duct at 10' G6162 2
4" Flex Hose at 5' H7215 6
6" 45° Y-Branch G7353 6
4" 45° Elbow G6167 6
Figure 49. Example materials list.
Figure 47. SB1092 performance data.
SB1094 Performance Curve
2500
2250
2000
1750
1500
1250
1000
750
500
250
CFM
5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
2399 11.9 5 HP 220V 10" 15
Restrictor Plate Dia.
Static Pressure (Inch/H2O)
CFM 2399 2144 1936 1645 1243 735 393 340
The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.
23992399
0
1.0 2.0 3.0 4.0 5.0 6.0 7. 0 8.0 9.0 10.0 11.0
STATIC PRESSURE (Inch/H2O)
10" 8"
2.1 3.8 5.6 7.9 10.4 11.8 11.9 11.5
7" 6" 5" 4" 3" 2"
5
⁄8"
Figure 48. SB1094 performance data.
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Page 34
South Bend Tools
Model SB1092 & SB1094
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector.
We recommend of woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.
If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.
To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.
We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y’s and T’s should be made with wire nuts.
Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the f continuously grounded to the grounding terminal in your electric service panel.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T”
Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped ( f interruption to the grounding system.
SYSTEM DESIGN

System Grounding

For Machines Mfd. Since 8/23
see the
igure below) around the blast gate without
only using short lengths
flexible hose (flex-hose) to connect the
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
Figure 50. Ground jumper wire when using plastic
blast gates and metal duct.
igure below. Ensure that each machine is
-32-
Always guard against static electrical buildup by grounding all dust collection lines.
External
Ground Wire
Internal
Ground Wire
Flex-Hose
Figure 51. Flex-hose grounded to machine.
Ground
Screw
Page 35
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.
Note:
it is not intended to be an instructional guide for performing actual machine operations. To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

OPERATION

OPERATION

Operation Overview General Operation

This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large dust particles, and then drops them into the steel drum below, which is lined with a plastic bag.
Due to the generic nature of this overview,
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
During operation, small wood chips and dust may become airborne, leading to serious eye injury or lung damage. Wear safety glasses and a respirator to reduce this risk.
The remaining fine dust travels past the impeller and is then caught by a canister filter and deposited in the plastic collection bag below. The spun bond polyester filters catch 80 percent of particles 1 micron in size, and are pleated to provide maximum surface area for efficient air flow.
To maintain CFM after heavy use, the automatic filter brush knocks caked-on dust into the collection bag when the machine is turned OFF.
To complete a typical operation, the operator does the following:
1. Locks dust collector swivel casters.
2. Closes blast gates to direct vacuum pressure
to desired machine.
3. Turns woodworking machine ON.
4. Turns dust collector ON.
5. Performs woodworking operation.
6. Turns woodworking machine OFF.
7. Turns dust collector OFF.
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Page 36
South Bend Tools
Model SB1092 & SB1094
order online at www.grizzly.com or call 1-800-523-4777

ACCESSORIES

For Machines Mfd. Since 8/23
ACCESSORIES
Accessories
Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended by South Bend or Grizzly.
Refer to Grizzly's website or latest catalog for additional recommended accessories.
This section includes the most common accessories available for your machine, which are available through our exclusive dealer, Grizzly Industrial, Inc., at grizzly.com.
D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 1⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit
G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate
Control air flow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you can find.
G6177G6177
G7358G7358
H5249H5249
G7340G7340
Figure 53. Metal blast gate assortment. Metal blast gate assortment.
T27422—Viewing Spool 8"
This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow. Makes it a cinch to check for slow­downs or debris! Ends are 22 gauge, 8" opening. Total length 12.5".
H5234H5234
-34-
D4206D4206
D4256D4256
W1017W1017
W1053W1053
Figure 52. 4" dust-collection accessories.
W1007W1007
W1317W1317
Figure 54. T27422 Viewing Spool. T27422 Viewing Spool.
Page 37
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit
Save over 20% with this great starter kit. In­cludes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.
Figure 55. Metal Duct Starter Kit.
SB1105—Replacement Filter (SB1092) SB1107—Replacement Filter (SB1094)
SB1105SB1105 SB1107SB1107
Figure 57. Replacement filter canisters. Replacement filter canisters.
H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit
Save over 20% with this great machine addi­tion kit. Includes: (2) blast gates, (1) machine adapter, (10) pipe clamps, (2) pipe hangers, (2) 5' straight pipes, (2) adjustable nipples, (1) branch, and (1) 60˚ elbow.
T27900—Filter Collection Bag 20" x 23" SB1104—Drum Collection Bag 191⁄2" x 3211⁄16" (SB1092) SB1106—Drum Collection Bag 24 (SB1094)
Figure 58. Replacement collection bags. Replacement collection bags.
1
⁄2" x 471⁄ 4"
Figure 56. Metal Duct Machine Addition Kit.
-35-
Page 38
South Bend Tools
Model SB1092 & SB1094
!

MAINTENANCE

MAINTENANC E
Cleaning Canister
For Machines Mfd. Since 8/23
Always disconnect machine from power before performing maintenance or serious personal injury may result.

Maintenance Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:
• Loose mounting bolts.
• Damaged filter canister, cleaning paddle components, or collection bags.
Worn or damaged wires.
•
• Suction leaks.
Any other unsafe condition.
•
Monthly Check
• Clean/vacuum dust buildup off machine body and motor.
Filter
This dust collector uses an automatic filter brush to remove dust buildup and debris from the filter pleats. The system will turn ON for approximately 90 seconds after the machine is turned OFF to clean the canister filter and knock dust cake into the filter bag.
If operating pressure on pressure gauge drops below 200mmAq, remove canister filter and gently knock dust from pleats (refer to
Removing/Replacing Canister Filter
on Page 38). If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter.
IMPORTANT: DO NOT use water or high pressure to clean canister filter. Doing so will damage the filter and reduce filtration.
Dispose of the filter collection bag when dust fills it about Collection Bag on Page 37).
IMPORTANT: To contain wood dust and minimize risk of exposure, firmly tie bag closed.
1
⁄2 full (see Removing/Replacing Filter
Semi-Annual/Annual Check (Depending on Frequency of Use)
• Replace canister filter.
Dust exposure created while using machinery may cause cancer, birth defects, or long­term respiratory damage. Always wear goggles and a NIOSH approved respirator when working with the dust collection bags or canisters.
-36-
Page 39
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
!
!
MAINTENANC E

Removing/Replacing Drum Collection Bag

Dispose of the drum bag when dust fills it 3⁄4 full. Replace the bag if it develops a leak or becomes damaged.
Items Needed Qty
SB1104 Drum Collection Bag (SB1092)...............1
SB1106 Drum Collection Bag (SB1094)...............1
To remove and replace collection drum bag:
1. DISCONNECT MACHINE FROM POWER!
Lift drum lock handle to lower collection
2.
drum onto casters then roll drum out from under drum lid (see Figure 59).
Drum LidDrum Lid

Removing/Replacing Filter Collection Bag

Remove and replace the filter collection bag when it is about
Items Needed Qty
T27900 Filter Collection Bag ................................1
To remove and replace filter collection bag or bags:
1. DISCONNECT MACHINE FROM POWER!
Release bag clamp around bottom of canister
2.
filter, then remove filter collection bag (see Figure 60).
IMPORTANT: To contain wood dust and
minimize risk of exposure, tie bag closed before disposal.
1
⁄2 full.
Drum LockDrum Lock
HandleHandle
Collection Collection
BagBag
CollectionCollection
DrumDrum
Figure 59. Drum collection bag components. Drum collection bag components.
Lift collection bag out of drum, firmly tie
3.
closed, then dispose of contents.
IMPORTANT: To contain wood dust and
minimize risk of exposure, tie bag closed before disposal.
Place new collection bag inside collection
4.
drum, and fold excess bag length over top of drum.
CanisterCanister
FilterFilter
Bag ClampBag Clamp
CollectionCollection
BagBag
Figure 60. Filter collection bag components. Filter collection bag components.
3. Attach new filter collection bag around
bottom of canister filter and secure with clamp.
Move collection drum under lid and latch it
5.
closed.
Press drum lock handle down to lift
6.
collection drum off casters for operation.
-37-
Page 40
South Bend Tools
Model SB1092 & SB1094
!

SERVICE

SERVICE
Removing/Replacing
For Machines Mfd. Since 8/23
Canister Filter
If the canister filter is clogged or dirty and cleaning or washing it does not improve dust­collection performance, the canister filter must be replaced.
Items Needed Qty
An Assistant .......................................................... 1
Safety Glasses (Per Person) Wrench or Socket, 12mm Wrench or Socket, 10mm Shop Vac Forklift or Jack SB1105 Canister Filter (SB1092) SB1107 Canister Filter (SB1094) T27900 Filter Collection Bag
................................................................ 1
......................................................1
To remove and replace canister filter:
1. DISCONNECT MACHINE FROM POWER!
Release bag clamp, then remove filter
2.
collection bag (see Figure 61). Tie bag closed.
..................................1
...................................... 1
...................................... 1
.........................1
.........................1
................................1
This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.
3. While supporting canister with forklift or
jack, remove (8) flange bolts securing canister to housing assembly (see Figure 62).
x8x8
CanisterCanister
FilterFilter
Bag ClampBag Clamp
Collection Collection
BagBag
Figure 61. Filter collection bag components. Filter collection bag components.
Figure Figure 62. Flange bolts securing canister to housing.. Flange bolts securing canister to housing.
Vacuum loose dust inside impeller housing
4.
and on machine.
5. Support canister filter with forklift or jack
and position it under housing assembly. Rotate filter so that mounting holes align, then rotate spindle so spindle cap is aligned with motor shaft.
Attach filter to assembly housing with (8)
6.
flange bolts (see Figure 62).
Attach new filter collection bag around
7.
bottom of canister filter and secure with clamp.
-38-
Page 41
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
Pairing Remote
SERVICE
3. Press and hold remote ON button for 2
seconds (see Figure 64). Receiver will beep twice when paired.
Control to Receiver
The included remote control runs on 2 AAA batteries and has a range of approximately 50 feet. The receiver and remote control must be paired when the batteries are changed, or if the remote control begins to function erratically.
To pair remote:
1. Press and hold red RESET button for 3
seconds (see Figure 63) to clear receiver. Receiver will beep three times.
Note: Repeat step 3 for each controller you
wish to pair to receiver.
ON ButtonON Button
Figure Figure 64. Remote control.. Remote control.
Reset ButtonReset Button
Figure Figure 63. Receiver reset button.. Receiver reset button.
2. Press and hold red RESET button for 1
second. Receiver will beep once when it is ready to pair with remote control.
Press and hold red RESET button for 3
4.
seconds. Receiver will beep three times, indicating pairing is complete.
-39-
Page 42
South Bend Tools
Model SB1092 & SB1094

TROUBLESHOOTING

TROUBLESHOOTING
For Machines Mfd. Since 8/23
If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips immediately after startup.
1.
Dust collector not properly connected to ducting.
2.
Machine circuit breaker has tripped (SB1092).
3.
Blown fuse.
4.
Incorrect power supply voltage or circuit size.
5.
Remote control not working.
6.
Remote receiver at fault.
7.
Thermal overload relay has tripped/ at fault (SB1094).
8.
Power supply circuit breaker tripped or fuse blown.
9.
Motor wires connected incorrectly.
10.
Start capacitor at fault.
11.
Wiring broken, disconnected, or corroded.
12.
Power switch/circuit breaker at fault.
13.
Centrifugal switch adjustment/ contact points at fault.
14.
Motor or motor bearings at fault.
1.
Connect dust collector to ducting (Page 24).
2.
Reset circuit breaker on switch.
3.
Replace fuse/ensure no shorts (Page 43 & 45).
4.
Ensure correct power supply voltage and circuit size.
5.
Replace battery; stay in signal range (Page 39).
6.
Replace.
7.
Reset. Adjust or replace if at fault.
8.
Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
9.
Correct motor wiring connections.
10.
Test/replace if at fault.
11.
Fix broken wires or disconnected/corroded connections.
12.
Test/replace.
13.
Adjust centrifugal switch/clean contact points. Replace either if at fault.
14.
Replace motor.
Machine stalls or is underpowered.
Machine has excessive vibration or noise.
1.
Dust collection ducting problem.
2.
Collection bags full.
3.
Canister filter clogged/at fault.
4.
Run capacitor at fault.
5.
Circuit board at fault.
6.
Dust collector too far from machine or undersized for dust-collection system.
7.
Motor overheated, tripping machine circuit breaker.
8.
Motor or motor bearings at fault.
9.
Centrifugal switch adjustment/ contact points at fault.
1.
Motor or component loose.
2.
Motor mount loose/broken.
3.
Motor fan rubbing on fan cover.
4.
Centrifugal switch is at fault.
5.
Impeller damaged, unbalanced, or loose.
6.
Motor bearings at fault.
1.
Allow motor to cool, reset overload if necessary.
2.
Replace collection bags.
3.
Clean canister filter (Page 36); replace canister filter after 1 year of regular use (Page 38).
4.
Test/repair/replace.
5.
Replace if at fault.
6.
Move closer to machine/redesign ducting layout (Page 24)/upgrade dust collector.
7.
Clean motor/let cool, and reduce workload. Reset breaker.
8.
Test/repair/replace.
9.
Adjust centrifugal switch/clean contact points. Replace either if at fault.
1.
Inspect/replace damaged or missing bolts/nuts, and retighten with thread-locking fluid.
2.
Tighten/replace.
3.
Fix/replace fan cover; replace loose/damaged fan.
4.
Adjust/replace centrifugal switch if available.
5.
Inspect/tighten/replace.
6.
Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
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Page 43
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
TROUBLESHOOTING
Symptom Possible Cause Possible Solution
Loud, repetitious noise, or excessive vibration coming from dust collector (non-motor related).
Dust collector does not adequately collect dust or chips; poor performance.
1.
Dust collector not on a flat surface and wobbles/casters not locked.
2.
Impeller damaged and unbalanced.
3.
Impeller loose on the motor shaft.
1.
Collection bag full.
2.
Canister filter clogged/at fault.
3.
Ducting blocked/restricted.
4.
Dust collector too far away from point of suction; duct clamps not properly secured; too many sharp bends in ducting.
5.
Lumber is wet and dust is not flowing smoothly through ducting.
6.
Ducting has one or more leaks, or too many open ports.
7.
Not enough open branch lines at one time, causing velocity drop in main line.
8.
Ducting and ports are incorrectly sized.
9.
Machine dust-collection design inadequate.
10.
Dust collector undersized.
11.
Filter brush motor at fault.
1.
Stabilize dust collector; lock casters.
2.
Disconnect dust collector from power; inspect impeller for dents, bends, or loose fins; replace impeller if damaged.
3.
Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
1.
Empty collection bag (Page 37).
2.
Clean canister filter (Page 36); replace canister filter (Page 38).
3.
Remove ducting from dust collector inlet and unblock restriction. A plumbing snake may be necessary.
4.
Relocate dust collector closer to point of suction; re­secure ducts; remove sharp bends (Page 24).
5.
Only process lumber with less than 20% moisture content.
6.
Seal/eliminate all ducting leaks; close dust ports for lines not being used (Page 23).
7.
Open 1 or 2 more blast gates to different branch lines to increase main line velocity.
8.
Install correctly sized ducts and fittings (Page 24).
9.
Use dust-collection hood on stand.
10.
Install larger dust collector.
11.
Test/repair/replace.
Dust collector blows sawdust into the air.
Remote control does not operate dust collector.
1.
Duct clamps or filter collection bag not properly clamped and secured; ducting loose/damaged.
2.
Cylinder or funnel seals are loose or damaged.
1.
Machine is disconnected from power.
2.
Remote control battery is weak or dead.
3.
A wall or barrier disrupts the radio frequency, or controller is too far away.
4.
Remote control not paired with receiver.
1.
Secure ducts and filter collection bag, making sure duct and bag clamp are tight; tighten/replace ducting.
2.
Tighten all mounting and sealing points; replace damaged seals/gaskets.
1.
Verify machine is connected to power source.
2.
Replace battery.
3.
Move machine away from barrier; use remote within 50' of machine.
4.
Program receiver to accept remote control (Page
39).
-41-
Page 44
South Bend Tools
Model SB1092 & SB1094
Shock Hazard: It is extremely dangerous to
Wire Connections:
Modifi cations:
Motor Wiring:
junction box.
Circuit Requirements: Connecting the machine
power inverters store an electrical charge for
our Technical Support at (360) 734-1540.

ELECTRICAL

For Machines Mfd. Since 8/23

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.
perform electrical or wiring tasks while the machine is connected to the power source. Touching electrifi ed parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!
All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fi re.
The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor
to an improperly sized circuit will greatly increase the risk of fi re. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.
Capacitors/Inverters: Some capacitors and
up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
Wire/Component Damage: Damaged wires
or components increase the risk of serious personal injury, fi re, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
Experiencing Diffi culties: If you are
experiencing diffi culties understanding the information included in this section, contact
BLACK
BLUE
BROWN
NOTICE:
-42-
WIRING DIAGRAM COLOR KEY
BLUE WHITE
GREEN
G R AY
The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendtools.com.
RED
LIGHT BLUE
ORANGE
PINK
PURPLE
TUR­QUIOSE
WHITE
YEL LOW GREEN
YEL LOW
Page 45
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
ELECTRICAL

SB1092 Wiring Diagram

Motor 220V
!
Start
Capacitor
300 MFD
!
WARNING!
SHOCK HAZARD!
Disconnect power before working on wiring.
Filter Brush Motor 220V
Bk
125 VAC
Bk
Capacitor
250 VAC
Bk
Bk
Run
30 µF
Bk
Bk
Bk
Bk
Bk
Switch Box Switch Box Cover
1
3
L1/1 L3/5 21NC
T1/2 T3/6 22NCT2/4
Remote Receiver
F1A250V F1A250V
Circuit
Board
Bk
Bk
Receiver Reset Button
1A 125V
2
32
L2/3
Contactor
SDE MA-15
Bk
4
Bk
Bk
4
6
5
Run
Bk
Capacitor
0.8µF 450V
Start Button
KB2-BE101
4
KEYON
E-Stop Button
KB2-BE102
1
KEYON
Bk
3 4
2
Circuit
Breaker
KUOYUH 98 Series
21
2
Line Load
220 VAC
6-15 Plug
G
Bk
Ground
Hot
Hot
Bk
-43-
Page 46
South Bend Tools
Model SB1092 & SB1094
ELECTRICAL
For Machines Mfd. Since 8/23

SB1092 Electrical Component Pictures

To Main MotorTo Main Motor
To Filter Brush To Filter Brush
MotorMotor
ContactorContactor
Run CapacitorRun Capacitor
Start ButtonStart Button
Circuit BreakerCircuit Breaker
Remote ReceiverRemote Receiver
Remote ResetRemote Reset
ButtonButton
Circuit BoardCircuit Board
Power Power
CordCord
Figure Figure 65. SB1092 switch box interior.
EmergencyEmergency
Stop ButtonStop Button
Run Run
CapacitorCapacitor
Start Start
CapacitorCapacitor
Figure Figure 66. SB1092 filter brush motor junction box. Figure Figure 67. SB1092 main motor junction box.
-44-
Page 47
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
ELECTRICAL

SB1094 Wiring Diagram

Motor 220V
Run
Capacitor
100 µF
250 VAC
Start
Capacitor
800 MFD 250 VAC
Bk
!
WARNING!
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
Switch Box
Filter Brush Motor 220V
Bk
Bk
Bk
Bk
1
R/1/L1
U/2/T1
Bk
Bk
Bk
Bk
Remote Receiver
Bk
Bk
1/2 3/4 5/6
F1A250V
Circuit
Board
S/3/L2
Contactor
SDE MA-30
F1A250V
3
T/5/L3
W/6/T3
2
2
21
4
13
Switch Box
Cover
22V/4/T2
14
4
Relay
SDE RA-30
28
42
Bk
6
Bk
RESET
35
ARC
Run Capacitor
1.2µF 450V
Start Button
4
KB2-BE101
E-Stop Button
KEYON
220 VAC
DISCONNECT
3 4
2
SWITCH
(as recommended
Ground
Hot
)
Receiver Reset Button
1A 125V
Bk
1
KB2-BE102
KEYON
21
2
Hot
-45-
Page 48
South Bend Tools
Model SB1092 & SB1094
ELECTRICAL
For Machines Mfd. Since 8/23

SB1094 Electrical Component Pictures

To Filter Brush To Filter Brush
MotorMotor
To Main MotorTo Main Motor
ContactorContactor
OverloadOverload
RelayRelay
Start ButtonStart Button
Run CapacitorRun Capacitor
RemoteRemote
ReceiverReceiver
Remote ResetRemote Reset
ButtonButton
Circuit BoardCircuit Board
EmergencyEmergency
Stop ButtonStop Button
To To
Power Power
CordCord
Figure Figure 68. SB1094 switch box interior.
-46-
Page 49
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
ELECTRICAL
SB1094 Electrical Component Pictures
Figure Figure 69. SB1094 filter brush motor junction box.
FigureFigure 70. SB1094 capacitor box.
FigureFigure 71. SB1094 main motor junction box.
-47-
Page 50
South Bend Tools
Model SB1092 & SB1094

PARTS

SB1092 Parts

PARTS
For Machines Mfd. Since 8/23
1-3
21
22
47
37
30
28
27
1-1 1-2
1-4
1-6
1-7
1-8
20
32
76
36
29
26
1-9
19
37
35
1-5
23
25
8
24
19-2
21
30
31
22
29
18
19-1
7
2
3
5
44
17
16
1
46
26
27 28
33
4
6
8
52
51
54
8
53
89
43
24
68
24
24
55
48
16
69
9
10
11
12 13
14
15
62
59
49
63
27
58
64
56
57
16
24
45
34
61
60
8
50
49
80
83
67
60
79
88
65
66
72
88
82
24
84
67
86
85
70
24
24
75
24
38
81
24
71
88
73
74
31A
39
40
41
-48-
78
78
77
42
87
Page 51
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PARTS
SB1092 Parts List
REF PART # DES CR IPTIO N REF PART # DESCRIPTIO N
1 PSB1092001 MOTOR 2HP 220V 1-PH 40 PSB1092040 BAG CLAMP
1-1 PSB1092001-1 MOTOR FAN COVER 41 PSB1092041 FILTER COLLECTION B AG (PLASTIC)
1-2 PSB1092001-2 MOTOR FAN 42 PSB1092042 WRENCH 10 X 12MM OPEN-ENDS
1-3 PSB1092001-3 S CAPACITOR 300M 125V 43 PSB1092043 QUICK CONNECTOR
1-4 PSB1092001-4 R CA PACITOR 30M 250 V 44 PSB1092044 FENDER WASHER 3/8
1-5 PSB1092001-5 JUN CTION BOX 45 PSB1092045 DRUM LID
1-6 PSB1092001-6 CONTACT PLATE 46 PSB1092046 FILTER B RUS H MOTOR SH AFT
1-7 PSB1092001-7 CEN TRIFUGAL SWITCH 47 PSB1092047 S CRAPER MOUN T
1-8 PSB1092001-8 FRONT MOTOR BEA RIN G 6205RZ 48 PSB1092048 EXT TOOTH WASH ER 4MM
1-9 PSB1092001-9 REAR MOTOR BEA RIN G 6203RZ 49 PSB1092049 HOSE CLAMP 2"
2 PSB1092002 HEX NUT 5/16-18 50 PSB1092050 FLEXIBLE HOSE 2"
3 PSB1092003 LOCK WASHER 5/16 51 PSB1092051 CYCLONE FUNNEL
4 PSB1092004 M OTOR C ORD 1 2G 3W 18" 52 PSB1092052 H EX B OLT 1/4-20 X 2-1/2
5 PSB1092005 KEY 7 X 7 X 30 53 PSB1092053 CONE CLAMP
6 PSB1092006 RUBBER GASKET 54 PSB1092054 IN TAKE H OUSING
7 PSB1092007 EYE BOLT 3/4", 5/16-18 X 5/8 55 PSB1092055 CHAIN
8 PSB1092008 FLAN GE BOLT 5/16-1 8 X 3/4 56 PSB1092056 IN LET CAP 4"
9 PSB1092009 MOTOR PLATE 57 PSB1092057 INLET ADAPTER 8" X 4" X 2
10 PSB1092010 HEX BOLT 5/16-18 X 1 58 PSB1092058 POWER CORD 14G 3W 130" 6-15P
11 PSB1092011 IMPELLER 1 4.5” ALUMINUM 59 PSB1092059 PHLP HD SCR 10-24 X 1/4
12 PSB1092012 SET SCREW 3/8 -1 6 X 3/4 60 PSB1092060 F LAT HD SCR 1 /4-20 X 1/2
13 PSB1092013 IMPELLER WASHER 61 PSB1092061 SWITCH B OX MOUN TIN G PLA TE
14 PSB1092014 CAP SCREW M6-1 X 25 62 PSB1092062 STRAIN RELIEF TYPE-3 M1 6-2
15 PSB1092015 MAIN HOUSING 63 PSB1092063 STRA IN RELIEF TYPE-3 M20-2.5
16 PSB1092016 TAP SCREW #10 X 3/8 64 PSB1092064 MAGNETIC SWITCH
17 PSB1092017 WIRE CLIP UC4 65 PSB1092065 LEFT DRUM B RACKET
18 PSB1092018 CAP SCREW M4-.7 X 60 66 PSB1092066 DRUM CAS TER 2"
19 PSB1092019 FILTER B RUSH MOTOR ASSEMB LY 67 PSB1092067 HANDLE BRACKET
19-1 PSB 10920 1 9-1 MOTOR 6W 22 0 V 1-PH 68 PSB1092068 RIGHT SIDE PANEL
19-2 PSB1092019-2 GEAR REDUCER LUYANG 2GN90(B1) 69 PSB1092069 RIGHT DRUM BRA CKET
20 PSB1092020 MOTOR C ORD 14G 4W 22 " 70 PSB1092070 CLEA R TUBE 6 X 175MM
21 PSB1092021 HEX NUT M5-.8 71 PSB1092071 VACUUM PRES S URE GAUGE
22 PSB1092022 SET SCREW M5-.8 X 1 2 72 PSB1092072 COLLEC TION DRUM
23 PSB1092023 CANISTER MOUN TIN G PLATE 73 PSB1092073 PHLP HD SCR 10-24 X 1/2
24 PSB1092024 FLANGE BOLT 5/16-18 X 1/2 74 PSB1092074 VACUUM GAUGE MOUNT
25 PSB1092025 MUFFLER 75 PSB1092075 LEFT SIDE PAN EL
26 PSB1092026 PHLP HD SCR M5-.8 X 6 76 PSB1092076 FLANGE NUT M5-.8
27 PSB1092027 PHLP HD SCR M5-.8 X 8 77 PSB1092077 DRUM LOC K HAN DLE
28 PSB1092028 SELF-ALIGNING SPINDLE MOUNTING PLATE 78 PSB1092078 LOCK NUT M10-1.5
29 PSB1092029 BA LL BEARING 1206 79 PSB1092079 SUPPORT PANEL
30 PSB1092030 B EARING RETAINER 80 PSB1092080 BASE
31A PSB1092031A CA N IS TER FILTER A SSEMB LY 81 PSB1092081 CASTER 3"
31 PSB1092031 CAN IS TER F ILTER 82 PSB1092082 LOCKIN G CA STER 3"
32 PSB1092032 F ILTER B RUSH SPINDLE CAP 83 PSB1092083 DRUM H AN DLE
33 PSB1092033 S TRAIN RELIEF TYPE-3 M16-2 84 PSB1092084 WIN DOW SEA L
34 PSB1092034 PHLP HD SCR 10-24 X 1/4 85 PSB1092085 RIVET 9 X 3 BLIND
35 PSB1092035 SCRAPER 86 PSB1092086 DRUM WI N DOW
36 PSB1092036 FILTER B RUS H SPIN DLE 87 PSB1092087 REMOTE CONTROL
37 PSB1092037 FLAN GE BOLT M5-.8 X 12 88 PSB1092088 FLAN GE BOLT 1/4-20 X 1/2
38 PSB1092038 DRUM COLLECTION B AG (PLAS TIC) 89 PSB1092089 FLANGE BOLT 5/16-18 X 3/8
39 PSB1092039 FOAM TAPE 3/4"
-49-
Page 52
South Bend Tools
Model SB1092 & SB1094

SB1094 Parts

PARTS
For Machines Mfd. Since 8/23
22
1-3
32
21
36
47
37
1-1 1-2
1-4
1-7
1-6
1-8
1-10
66
1-9
31A
35
37
23
20
8
1-5
24
31
21
22
30
19-1
19-2
46
29
19
18
1 2 3
5
7
44
16
17
61
25
8
50
26
27
28
60
34
49
6
59
9
10
62
33
8
11
4V2
12 13
14
15
63
64V2
58V2
57
16
56
52
51V2
24
45V2
54
8
53
55
24
68
48
91
24
16
69
80
67
24
79
83
72
60
81 24
72
65
67
84
86
85
70
24
82
24
24
24
76
75
71
72
73
74
29
30
27
26
28
39
40
41
-50-
49
78
27
77
43
42
87
88
52
89
38
90
Page 53
South Bend Tools
For Machines Mfd. Since 8/23 Model SB1092 & SB1094
PARTS
SB1094 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PSB1094001 MOTOR 5HP 220V 1-PH 40 PSB1094040 BAG CLAMP
1-1 PSB1094001-1 MOTOR FAN COVER 41 PSB1094041 FILTER COLLECTION BAG (PLASTIC)
1-2 PSB1094001-2 MOTOR FAN 42 PSB1094042 WRENCH 10 X 12MM OPEN-ENDS
1-3 PSB1094001-3 S CAPACITOR 800M 250V 43 PSB1094043 QUICK CONNECTOR
1-4 PSB1094001-4 R CAPACITOR 100M 250V 44 PSB1094044 FENDER WASHER 3/8
1-5 PSB1094001-5 JUNCTION BOX 45V2 PSB1094045V2 DRUM LID V2.12.21
1-6 PSB1094001-6 CONTACT PLATE 46 PSB1094046 FILTER BRUSH MOTOR SHAFT
1-7 PSB1094001-7 CENTRIFUGAL SWITCH 47 PSB1094047 SCRAPER MOUNT
1-8 PSB1094001-8 FRONT MOTOR BEARING 6306Z 48 PSB1094048 EXT TOOTH WASHER 5MM
1-9 PSB1094001-9 REAR MOTOR BEARING 6305Z 49 PSB1094049 HOSE CLAMP 2"
1-10 PSB1094001-10 CAPACITOR COVER 50 PSB1094050 FLEXIBLE HOSE 2"
2 PSB1094002 HEX NUT 3/8-16 51V2 PSB1094051V2 CYCLONE FUNNEL V2.12.21
3 PSB1094003 LOCK WASHER 3/8 52 PSB1094052 HEX BOLT 1/4-20 X 2-1/2
4V2 PSB1094004V2 MOTOR CORD 8G 3W 38" V2.08.23 53 PSB1094053 CONE CLAMP
5 PSB1094005 KEY 8 X 8 X 25 54 PSB1094054 INTAKE HOUSING
6 PSB1094006 RUBBER GASKET 55 PSB1094055 CHAIN
7 PSB1094007 EYE BOLT 3/4", 5/16-18 X 5/8 56 PSB1094056 INLET CAP 4"
8 PSB1094008 FLANGE BOLT 5/16-18 X 3/4 57 PSB1094057 INLET ADAPTER 10" X 4" X 4
9 PSB1094009 MOTOR PLATE 58V2 PSB1094058V2 POWER CORD 8G 3W 125" V2.08.23
10 PSB1094010 HEX BOLT 3/8-16 X 1-1/2 59 PSB1094059 PHLP HD SCR 10-24 X 1/4
11 PSB1094011 IMPELLER 15.6" ALUMINUM 60 PSB1094060 FLAT HD SCR 1/4-20 X 1/2
12 PSB1094012 SET SCREW 3/8-16 X 3/4 61 PSB1094061 SWITCH BOX MOUNTING PLATE
13 PSB1094013 IMPELLER WASHER 62 PSB1094062 STRAIN RELIEF TYPE-3 M16-2
14 PSB1094014 CAP SCREW M6-1 X 25 63 PSB1094063 STRAIN RELIEF TYPE-3 M25-3
15 PSB1094015 MAIN HOUSING 64V2 PSB1094064V2 MAGNETIC SWITCH V2.08.23
16 PSB1094016 TAP SCREW #10 X 3/8 65 PSB1094065 LEFT DRUM BRACKET
17 PSB1094017 WIRE CLIP UC4 66 PSB1094066 FLANGE NUT M5-.8
18 PSB1094018 CAP SCREW M4-.7 X 60 67 PSB1094067 HANDLE BRACKET
19 PSB1094019 FILTER BRUSH MOTOR ASSEMBLY 68 PSB1094068 RIGHT SIDE PANEL
19-1 PSB1094019-1 MOTOR 15W 220V 1-PH 69 PSB1094069 RIGHT DRUM BRACKET
19-2 PSB1094019-2 GEAR REDUCER LUYANG 3GN90(B1) 70 PSB1094070 CLEAR TUBE 6 X 360MM
20 PSB1094020 MOTOR CORD 20G 4W 43" 71 PSB1094071 VACUUM PRESSURE GAUGE
21 PSB1094021 HEX NUT M5-.8 72 PSB1094072 FLANGE BOLT 1/4-20 X 1/2
22 PSB1094022 SET SCREW M5-.8 X 12 73 PSB1094073 PHLP HD SCR 10-24 X 1/2
23 PSB1094023 CANISTER MOUNTING PLATE 74 PSB1094074 VACUUM GAUGE MOUNT
24 PSB1094024 FLANGE BOLT 5/16-18 X 1/2 75 PSB1094075 LEFT SIDE PANEL
25 PSB1094025 MUFFLER 76 PSB1094076 DRUM COLLECTION BAG (PLASTIC)
26 PSB1094026 PHLP HD SCR M5-.8 X 6 77 PSB1094077 DRUM LOCK HANDLE
27 PSB1094027 PHLP HD SCR M5-.8 X 8 78 PSB1094078 LOCK NUT M10-1.5
28 PSB1094028 SELF-ALIGNING SPINDLE MOUNTING PLATE 79 PSB1094079 SUPPORT PANEL
29 PSB1094029 BALL BEARING 1206 80 PSB1094080 BASE
30 PSB1094030 BEARING RETAINER 81 PSB1094081 LOCKING CASTER 3"
31A PSB1094031A CANISTER FILTER ASSEMBLY 82 PSB1094082 CASTER 3"
31 PSB1094031 CANISTER FILTER 83 PSB1094083 DRUM HANDLE
32 PSB1094032 FILTER BRUSH SPINDLE CAP 84 PSB1094084 WINDOW SEAL
33 PSB1094033 STRAIN RELIEF TYPE-3 M16-2 85 PSB1094085 RIVET 9 X 3 BLIND
34 PSB1094034 PHLP HD SCR 10-24 X 1/4 86 PSB1094086 DRUM WINDOW
35 PSB1094035 SCRAPER 87 PSB1094087 UPPER COLLECTION DRUM
36 PSB1094036 FILTER BRUSH SPINDLE 88 PSB1094088 DRUM CLAMP
37 PSB1094037 FLANGE BOLT M5-.8 X 12 89 PSB1094089 LOWER COLLECTION DRUM
38 PSB1094038 DRUM CASTER 2" 90 PSB1094090 REMOTE CONTROL
39 PSB1094039 FOAM TAPE 3/4" 91 PSB1094091 FLANGE BOLT 5/16-18 X 3/8
-51-
Page 54
South Bend Tools
Model SB1092 & SB1094
101

Machine Labels

PARTS
For Machines Mfd. Since 8/23
SINCE
1906
Main Motor: 5 HP, 220V, 1-Ph, 60 Hz Full-Load Current Rating: 34A Airflow Performance: 2399 CFM @ 2.12" SP Max. Static Pressure: 11.4" Main Inlet Size: 10" Adapter Inlet Size: 4" Max. Collection Capacity: 60 Gallons Cartridge Filter: 19-5/8" x 39-1/4" Filter Rating: 1 Micron Replacement Filter: SB1107 Replacement Filter Bag: T27900 Replacement Drum Bag: SB1106 Weight: 487 lbs.
Made in Taiwan to South Bend Specifications
104
South Bend
www.southbendlathe.com
Made in Taiwan
!
!
WARNING!
WARNING!
EYE/LUNG INJURY
107
INJURY HAZARD Do not use machine if you have not read the manual. Visit southbendtools.com or call 360-734-1540 to get a manual.
HAZARD
Always wear ANSI-
Always wear safety
approved safety
glasses or a face
glasses and respirator
shield when using
when using this
this equipment.
equipment.
SB1094
106
MODEL SB1094
5 HP CYCLONE DUST COLLECTOR
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Properly ground machine—connect to permanently grounded metal wiring system or an equipment-grounding conductor.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or use in wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if power supply wires, conduit, or any other electrical equipment becomes damaged—promptly repair!
10. Do not use without dust bag, canister, or filters in place.
11. Always wear a respirator when emptying bags or canisters.
12. Do not modify machine in any way.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
®
!
MFG Date:Serial No:
105
!
WARNING!
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
102
102
103
Clean filter when pressure drops below 200mmAq (2 kPa) and replace after 150mmAq (1.5 kPa).
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PSB1092101 DUST COLLECTOR COM B O LA BEL (SB1092) 105 PSB1094105 S OUTH BEN D NAMEPLATE 125MM (S B1094)
101 PSB1094101 DUST COLLEC TOR C OMB O LA B EL (S B 1094) 106 PSB1092106 MACHINE ID LABEL (SB 1092)
102 PSB1092102 ELECTRICITY LAB EL 1.4W X 1.2H 106 PSB1094106 MACHINE ID LABEL (SB 1094)
103 PSB1092103 VACUUM PRESS URE GAUGE LAB EL 107 PSB1092107 MODEL NUMB ER LA BEL (SB10 92)
104 PSB1092104 SOUTH BEND REMOTE LABEL 107 PSB1094107 MODEL NUMB ER LABEL (SB10 94)
105 PSB1092105 SOUTH BEND NAMEPLATE 90MM (SB1092)
The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.
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WARRANTY

This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.
We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend’s liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Tools shall be tried in the State of Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty.
Thank you for your business and continued support.
To take advantage of this warranty, register at can scan the QR code below to be automatically directed to our warranty registration page. Enter all applicable information for the product.
Warranty
https://www.grizzly.com/forms/warranty, or you
WARRANT Y
southbendtools.com
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southbendtools.com
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