We stand behind our machines. If you have any service questions, parts requests or general questions
about your purchase, feel free to contact us.
South Bend Tools
P.O. Box 2027
Bellingham, WA 98227
Phone: (360) 734-1540
Fax: (360) 676-1075 (International)
Fax: (360) 734-1639 (USA Only)
Email: [email protected]
For your convenience, any updates to this manual will be available to download free of charge
www.southbendtools.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so
exactly match your machine.
contact our
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
Preparation Overview
Required for Setup
Power Supply Requirements
Unpacking
SB1092 Inventory
SB1094 Inventory
Hardware Recognition Chart
Location
Assembly
Power Connection (SB1092)
Power Connection (SB1094)
Test Run
SYSTEM DESIGN
General
Duct Material
System Design
System Grounding
Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.
CollectionCollection
DrumDrum
SwivelSwivel
CasterCaster
Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.
-2-
Page 5
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
INTRODUCTION
Description of Controls
& Components
Refer to Figures 1–2 and the following
descriptions to become familiar with the basic
controls and components used to operate this
machine.
A. Filter Brush Motor: Turns ON automatically
when main motor is turned OFF. Knocks
dust cake off filter pleats, cleaning filter and
maintaining air flow.
B. Control Box: Controls motor operation with a
thermally protected magnetic switch. Houses
an RF receiver for remote control operation.
C. Start Button: Turns machine ON.
D. Stop Button: Turns machine OFF.
E. Inlet Adapter: Allows connection of multiple
4" ducts to main inlet port. SB1092 adapter
has two inlets and SB1094 adapter has four
inlets.
indicating when filter and collection bags
need to be cleaned or replaced. Clean filter
when operating pressure drops below
200mmAq. If operating pressure reaches
150mmAq and cleaning does not improve
performance, replace the filter.
G. Drum Lock Handle: Secures dust collection
drum to lid when pressed down. Releases
collection drum when lifted.
H. Filter Collection Bag: Collects fine dust
particles from filter.
I. Collection Drum: Collects large dust
particles. Equipped with vacuum equalizer
for using plastic collection bags, and an
inspection window to see when drum is full.
J. Timer Indicator: Displays current timer
setting.
JJ
KK
LL
Figure Figure 2. SB1092 & SB1094 remote control.
L. ON Button: Turns motor ON. If a timer
setting is selected, motor automatically turns
OFF after the selected amount of time.
M. OFF Button: Turns motor OFF.
Note: The remote control operates on radio
frequency and has a 50-ft. range. It does not need
to be aimed at the control box to operate.
MM
K. Timer Control Buttons: Changes timer
setting between ∞ (indefinite operation), 2, 4,
6, and 8 hours.
-3-
Page 6
South Bend Tools
Model SB1092 & SB1094
INTRODUCTION
For Machines Mfd. Since 8/23
Product Specifications
Product Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 •
www.southbendtools.com
Model SB1092 & SB1094
Cyclone Dust Collectors
Model NumberSB1092SB1094
Product Dimensions
Weight 267 lbs.487 lbs.
Width x Depth x Height51 x 31 x 64 in.59 x 38 x 93-1/2 in.
Footprint (Length/Width)26-1/2 x 36 in.33 x 50 in.
Shipping Dimensions
Carton #1 TypeCardboard Box on Wooden Pallet
Weight330 lbs.560 lbs.
Length x Width x Height59 x 46 x 30 in.78 x 32 x 51 in.
Operation
Dust Collector TypeTwo-Stage (Cyclone)
Approved Dust TypesWood
Filter TypePleated Cartridge
Airflow Performance1132 CFM @ 1.1 in. SP2399 CFM @ 2.12 in. SP
Connection TypeCord & PlugPermanent (Hardwire to Shutoff)
Power Cord IncludedYes
Power Cord Length130 in.125 in.
Power Cord Gauge14 AWG8 AWG
Plug IncludedYesN/A
Included/Recommended Plug Type6-15N/A
Switch TypeRemote Control Magnetic Switch w/Overload Protection
Main Motor
TypeTEFC Capacitor-Start Induction
Horsepower2 HP5 HP
PhaseSingle-Phase
Amps9A34A
Speed3450 RPM
Power TransferDirect
BearingsShielded & Permanently Lubricated
Centrifugal Switch/Contacts TypeExternal
Filter Brush Motor
TypeTENV Induction
Horsepower6W15W
PhaseSingle-Phase
Amps0.12A0.16A
Speed1600 RPM
Power TransferDirect
BearingsShielded & Permanently Lubricated
Centrifugal Switch/Contacts TypeExternal
-5-
Page 8
South Bend Tools
Model SB1092 & SB1094
INTRODUCTION
For Machines Mfd. Since 8/23
Model NumberSB1092SB1094
Bag Information
Number of Filter Bags1
Number of Collection Drum Bags1
Filter Bag Diameter15 in.20 in.
Filter Bag Length19-11/16 in.23-5/8 in.
Collection Drum Bag Diameter19-1/2 in.24-1/2 in.
Collection Drum Bag Length32-11/16 in.47-1/4 in.
Canister Information
Number of Canister Filters1
Canister Filter Diameter14-1/2 in.19-5/8 in.
Canister Filter Length23-5/8 in.39-1/4 in.
Collection Drum Size28 Gallons60 Gallons
Impeller Information
Impeller TypeRadial Fin
Impeller Size14-1/2 in.15-5/8 in.
Impeller Blade Thickness2.3mm3mm
Construction
Filter Collection BagClear Plastic
Drum Collection BagClear Plastic
CanisterSpun Bond Polyester
BaseSteel
FrameSteel
ImpellerSteel
Paint Type/FinishPowder Coated
Blower HousingSteel
BodySteel
Collection DrumSteel
Manufacturer Specifications
Country of OriginTaiwan
Warranty2 Years
Approximate Assembly & Setup Time1 Hour
Serial Number LocationID Label
Sound Rating77 - 79 dB84 - 86 dB
-6-
Page 9
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifi cations, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Owner’s Manual: All machinery and machining
Trained/Supervised Operators Only: Untrained
SAFETY
SAFETY
Understanding Risks of Machinery
Death or catastrophic
harm WILL occur.
Death or catastrophic
harm COULD occur.
Moderate injury or fi re
MAY occur.
Machine or property
damage may occur.
Basic Machine Safety
equipment presents serious injury hazards
to untrained users. To reduce the risk of
injury, anyone who uses THIS item MUST
read and understand this entire manual
before starting.
Personal Protective Equipment:
servicing this item may expose the user
to fl ying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, longterm respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.
Operating or
users can seriously injure themselves
or bystanders. Only allow trained and
properly supervised personnel to operate
this item. Make sure safe operation
instructions are clearly understood. If
electrically powered, use padlocks and
master switches, and remove start switch
keys to prevent unauthorized use or
accidental starting.
Guards/Covers:
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.
Accidental contact with
-7-
Page 10
South Bend Tools
Model SB1092 & SB1094
Entanglement:Loose clothing, gloves, neckties,
Chuck Keys or Adjusting Tools:Tools used to
SAFETY
For Machines Mfd. Since 8/23
jewelry or long hair may get caught in
moving parts, causing entanglement,
amputation, crushing, or strangulation.
Reduce this risk by removing/securing
these items so they cannot contact moving
parts.
Mental Alertness: Operating this item with
reduced mental alertness increases the
risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.
Safe Environment:
powered equipment in a wet environment
may result in electrocution; operating near
highly fl ammable materials may result in a
fi re or explosion. Only operate this item in
a dry location that is free from fl ammable
materials.
Electrical Connection: With electrically
powered equipment, improper connections
to the power source may result in
electrocution or fire. Always adhere to all
electrical requirements and applicable
codes when connecting to the power source.
Have all work inspected by a qualified
electrician to minimize risk.
Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.
Operating electrically
adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.
Work Area:
the risks of accidental injury. Only operate
this item in a clean, non-glaring, and welllighted work area.
Properly Functioning Equipment:
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
Unattended Operation:
equipment that is left unattended while
running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when
cutting, may contain chemicals known to
the State of California to cause cancer,
respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
Clutter and dark shadows increase
Poorly
Electrically powered
Secure Workpiece/Tooling:
cutting tools, or rotating spindles can
become dangerous projectiles if not
secured or if they hit another object during
operation. Reduce the risk of this hazard
by verifying that all fastening devices are
properly secured and items attached to
spindles have enough clearance to safely
rotate.
-8-
Loose workpieces,
Diffi cult Operations:
operations with which you are unfamiliar
increases the risk of injury. If you
experience difficulties performing the
intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.
Attempting difficult
Page 11
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
overhead lights, heaters, electrical panels, or
disconnect from power, and wait for impeller
Intended Use.
Wear a Respirator.
Impeller Hazards.
Hazardous Dust
Emptying Dust.
Operating Location.
SAFETY
Additional Dust Collector Safety
Long-term respiratory damage can occur from using dust collectors without proper use of a
respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine
is used to collect incorrect materials, is operated near potential explosion sources, or ducting is
improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fi ngers
are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST
completely heed the hazards and warnings below.
can result in serious inhalation hazards, fire,
explosions, or machine damage. This machine
is ONLY designed to collect wood dust and
chips from woodworking machines. DO NOT
use it to collect silica, polyurethane, toxic
fumes, metal dust or shavings, lead paint,
drywall, asbestos, biohazards, explosive dusts,
flammable or combustible liquids or fumes,
nor burning or smoking material.
be caught in filter will be blown into ambient
air. Always wear a NIOSH-approved
respirator during operation and for a short
time after to reduce your risk of permanent
respiratory damage. Never collect dust from
any hazardous material.
or contact with impeller, DO NOT place hands,
hair, clothing, or tools in or near open dust
collection inlet during operation, and keep
small animals and children away. The powerful
suction could easily pull them into impeller.
using machinery may cause cancer, birth
defects, or long-term respiratory damage.
Be aware of dust hazards associated with
each workpiece material, and always wear a
NIOSH-approved respirator.
wear respirator and safety glasses. Empty
dust away from ignition sources and into
approved container.
exposure to fine dust, locate permanently
installed dust collectors away from working
area or in another room. DO NOT place dust
collector where it can be exposed to rain or
moisture, which creates a shock hazard and
will reduce life of machine.
Collecting the wrong materials
Fine dust that is too small to
To reduce risk of entanglement
. Dust exposure created while
When emptying bag or drum,
To reduce respiratory
Power Disconnect. Turn machine OFF,
disconnect from power supply, and
allow impeller to completely stop before
leaving machine unattended, or doing any
maintenance or service.
Regular Cleaning. To reduce risk of starting
a fire, regularly check/empty collection
bags or drum to avoid buildup of fine dust,
which can increase risk of fire. Regularly
clean surrounding area where machine
is operated—excessive dust buildup on
other heat sources will increase risk of fire.
Suspended Dust Particles. To reduce risk of
death or injury caused by explosions or fires,
DO NOT operate in areas where these risks
are high, including spaces near pilot lights,
open flames, or other ignition sources.
Avoiding Sparks. To reduce risk of fire, avoid
collecting any metal objects or stones. These
can possibly produce sparks when they
strike impeller, which can smolder in wood
dust for a long time before a fire is detected.
If you accidentally cut into wood containing
metal, immediately turn OFF dust collector,
to stop. Then empty bag or drum into
approved airtight metal container.
Fire Suppression. Only operate dust collector
in locations that contain fire suppression
system or have fire extinguisher nearby.
Static Electricity. To reduce risk of fire or
explosions caused by sparks from static
electricity, ground all ducting using
grounding wire.
Dust Allergies. Dust from certain woods will
cause an allergic reaction. Make sure you
know what type of wood dust you will be
exposed to in case of an allergic reaction.
-9-
Page 12
South Bend Tools
Model SB1092 & SB1094
PREPARATION
PREPARATION
For Machines Mfd. Since 8/23
Preparation OverviewRequired for Setup
The purpose of the preparation section is to help
you prepare your machine for operation. The list
below outlines the basic process. Specific steps
for each of these points will be covered in detail
later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the box/crate.
Clean the machine and its components.
2.
3. Identify an acceptable location for the
machine and move it to that location.
Assemble the loose components and make
4.
any necessary adjustments or inspections to
ensure the machine is ready for operation.
Connect the machine to the power source.
5.
6. Test run the machine to make sure it
functions properly and is ready for operation.
The items listed below are required to
successfully set up and prepare this machine for
operation.
For Lifting
• A forklift or hoist (rated for at least 500 lbs.).
• Lifting straps or chains and hooks (rated for
at least 500 lbs.).
For Power Connection
• A power source that meets the minimum
circuit requirements for this machine. (Refer
to the Power Supply Requirements
section for details.)
• A qualified electrician to ensure a safe and
code-compliant connection to the power
source.
For Assembly
• An Assistant
• Safety Glasses (for each person)
• Phillips Screwdriver #2
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine with
respect and caution to decrease the risk of
operator injury. If normal safety precautions are
overlooked or ignored, serious personal injury
may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so may result in serious personal
injury or property damage.
-10-
Page 13
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a
or qualified service personnel
applicable electrical codes and safety standards.
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.
Note: The circuit requirements in this manual
are for
machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure the circuit is properly sized.
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit
must be safely sized to handle the full-load
current that may be drawn from the machine for
an extended period of time. (If this machine is
connected to a circuit protected by fuses, use a
time delay fuse marked D.)
This machine must be grounded! In the event
of
grounding provides a path of least resistance
for electric current
electric shock.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without
yellow stripes) is the equipment-grounding wire.
If repair or replacement of the power cord or
plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying)
terminal.
Check with an electrician or qualifi ed service
personnel if you do not understand these
grounding requirements, or if you are in doubt
about whether the tool is properly grounded.
If you ever notice that a cord or plug is
damaged or worn, disconnect it from power, and
immediately replace it with a new one.
PREPARATION
Power Supply
Requirements
Availability
in accordance with
Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.
Circuit Information
a dedicated circuit—where only one
n electrician
For your own safety and protection of property,
consult an electrician if you are unsure about
wiring practices or applicable electrical codes.
Grounding Requirements
Full-Load Current Rating
SB1092 at 220V ....................................... 9 Amps
SB1094 at 220V
..................................... 34 Amps
certain types of malfunctions or breakdowns,
in order to reduce the risk of
-11-
Page 14
South Bend Tools
Model SB1092 & SB1094
This machine is equipped with a power cord
that has
grounding plug
The plug
receptacle (outlet)
grounded in accordance with all local codes and
ordinances.
We do not recommend using an extension cord
with this machine. If you must use one, only
use it if absolutely necessary and only on a
temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine
must contain a ground wire, match the required
plug and receptacle listed in the
Requirements
meet the following requirements:
This machine is prewired to operate on a power
supply circuit that has a verified ground and
meets the following requirements:
This machine is prewired to operate on a power
supply circuit that has a verified ground and
meets the following requirements:
PREPARATION
SB1092 Circuit Information
Nominal Voltage ......................................... 220V
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with all
local codes and ordinances.
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure Figure 3. NEMA 6-15 plug and receptacle.. NEMA 6-15 plug and receptacle.
Extension Cords (SB1092 Only)
SB1094 Circuit Information
Nominal Voltage ......................................... 220V
A permanently connected (hardwired) power
supply is typically installed with wires running
through mounted and secured conduit. A
disconnecting means, such as a locking switch
(see Figure4), must be provided to allow the
machine to be disconnected (isolated) from the
power supply when required. This installation
must be performed by an electrician in
accordance with all applicable electrical codes
and ordinances.
Figure Figure 4. Typical hardwire setup with locking . Typical hardwire setup with locking
disconnect switch.disconnect switch.
Page 15
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so take pictures and
save all the containers and packing materials for
possible inspection by the carrier or its agent.
PREPARATION
Unpacking
SB1092 Inventory
Main Inventory (Figure 5) Qty
A. Canister Filter ................................................ 1
The physical environment where your machine
is operated is important for safe operation and
longevity of
machine in a dry environment that is free from
excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature
104°F; the relative humidity
of
is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough to perform operations safely. Shadows,
glare, or strobe effects that may distract or
impede the operator must be eliminated.
Refer to the Machine Specifi cations for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.
31"
SB1092
51"
Children or untrained
people may be seriously
Figure 8. Clearances.Figure 8. Clearances.
injured by this machine.
Only install in an access
restricted location.
38"
SB1094
59"
-16 -
Page 19
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
PREPARATION
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to Needed for Setup and gather
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are
covered or coated in heavy-duty rust preventative
(if applicable).
To assemble dust collector:
1. Install (2) swivel casters and (2) locking
casters on base with (16)
bolts (see Figure 9).
Note:Locking casters install on end of base
that sits beneath canister filter.
x16x16
5
⁄16"-18 x 1⁄2" flange
Figure Figure 11. SB1094 side panel attached to base.. SB1094 side panel attached to base.
3. Attach support panel to side panels with (6)
x8x8
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 12).
x6x6
Figure Figure 9. Swivel caster attached to base.. Swivel caster attached to base.
2. Attach side panels to base with 5⁄16"-18 x 1⁄2"
flange bolts (see Figures 10–11).
Note: Use (6) bolts for SB1092 and (8) bolts
for SB1094.
x6x6
Side PanelSide PanelSupportSupport
PanelPanel
Figure Figure 12. Support panel attached to side panels. . Support panel attached to side panels.
4. Attach switch box mounting plate to main
housing with (2) pre-installed screws shown
in Figure 13.
MainMain
HousingHousing
x2x2
Switch Switch
PlatePlate
Figure Figure 10. SB1092 side panel attached to base.. SB1092 side panel attached to base.
Figure Figure 13. Switch box mounting plate attached to . Switch box mounting plate attached to
main housing. main housing.
-17-
Page 20
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23
This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.
5. Use a hoist or forklift with lifting hook
through eye bolts to lift housing assembly
(see Figure 14).
Eye BoltEye Bolt
(1 of 2)(1 of 2)
7. Install pressure gauge assembly (see Figure
1
16) on side panel with (2)
⁄4"-20 x 1⁄2" flange
bolts.
8. Connect pressure gauge tube to hose ports on
housing assembly and pressure gauge (see
Figure 16).
Figure Figure 16. Pressure gauge assembly and 2" dust hose . Pressure gauge assembly and 2" dust hose
installed.installed.
10. Attach quick connector(s) to open end(s) of
2" hose(s) with 2" hose clamp(s) (see Figure
17).
2" Hose Clamp2" Hose Clamp
2" Dust2" Dust
HoseHose
Figure Figure 17. Quick connector attached to dust hose.. Quick connector attached to dust hose.
Quick Quick
ConnectorConnector
Figure Figure 15. Housing assembly attached to side panels.. Housing assembly attached to side panels.
-18 -
Page 21
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
PREPARATION
11. Attach drum lid to bottom of cone with (6)
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 18).
DrumDrum
x6x6
ConeCone
Figure Figure 18. Drum lid attached to cone.. Drum lid attached to cone.
LidLid
12. Attach cone to housing assembly with cone
clamp, then tighten pre-installed hex bolt to
secure (see Figure 19).
Hex BoltHex Bolt
13. Attach (2) drum lock handle brackets (see
1
Figure 20) to side panels with (4)
⁄4"-20 x 1⁄2"
flange bolts.
14. Attach drum lock handle to brackets with (8)
M5-.8 x 8 Phillips head screws (see Figure
20).
x4x4
x8x8
Figure Figure 20. Drum lock handle attached to side panel.. Drum lock handle attached to side panel.
15. Remove pre-installed screw from inlet
adapter, then attach inlet adapter to housing
assembly and tighten pre-installed screw to
secure (see Figure 21).
Cone ClampCone Clamp
Figure Figure 19. Cone attached to housing assembly.. Cone attached to housing assembly.
InletInlet
AdapterAdapter
InletInlet
PortPort
Figure Figure 21. Inlet adapter attached to inlet port.. Inlet adapter attached to inlet port.
-19 -
Page 22
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23
This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.
16. Support canister filter with forklift or jack
and position it under housing assembly (see
Figure 22). Rotate filter so that mounting
holes align, then rotate spindle so spindle cap
is aligned with motor shaft (see Figure 23).
Housing Housing
AssemblyAssembly
SpindleSpindle
17. Attach canister filter to assembly housing
5
with (8)
⁄16"-18 x 3⁄4" flange bolts (see Figure
24).
x8x8
Figure 24. Canister filter attached to housing Figure 24. Canister filter attached to housing
assembly.assembly.
18. Apply 3⁄4" foam tape to bottom rim of canister
filter (see Figure 25).
19. Attach collection bag to canister filter with
bag clamp (see Figure 25).
Figure Figure 22. Canister filter in position for mounting.. Canister filter in position for mounting.
Spindle Spindle
CapCap
SpindleSpindle
Figure Figure 23. Spindle cap.. Spindle cap.
FoamFoam
TapeTape
Figure Figure 25. Filter collection bag clamped to filter.. Filter collection bag clamped to filter.
Bag Bag
ClampClamp
CollectionCollection
BagBag
-20-
Page 23
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
PREPARATION
20. SB1094 Only: Attach upper drum to lower
drum with drum clamp, then tighten preinstalled hex bolt to secure (see Figure26).
slide over lifting hardware, then lower lock
handle to lift and seal drum (see Figure 28).
Lock HandleLock Handle
Figure Figure 26. Drum brackets and handle installed . Drum brackets and handle installed
(SB1094 shown).(SB1094 shown).
23. Thread (4) drum casters into holes on
underside of drum (see Figure 27).
24. Connect 2" dust hose(s) with quick
connector(s) to lower port(s) of collection
drum (see Figure 27).
DrumDrum
BracketBracket
Figure Figure 28. Collection drum secured and sealed by lift . Collection drum secured and sealed by lift
hardware.hardware.
LiftLift
HardwareHardware
-21-
Page 24
South Bend Tools
Model SB1092 & SB1094
PREPARATION
For Machines Mfd. Since 8/23
Power Connection
(SB1092)
Before the machine can be connected to the
power source, an electrical circuit and connection
device must be prepared per the Power Supply Requirements section in this manual, and all
previous setup instructions in this manual must
be complete to ensure that the machine has been
assembled and installed properly.
Always make sure the power switch on the
machine is turned OFF (or the OFF button is
pushed in) before connecting power.
Power Connection
Insert power cord plug into a matching power
supply receptacle. The machine is now connected
to the power source.
If you need to disconnect the machine from
power later, pull the plug completely out of the
receptacle.
Power Connection
(SB1094)
Electrocution or fire
may occur if machine is
ungrounded, incorrectly
connected to power, or
connected to an undersized
circuit. Use a qualified
electrician to ensure a safe
power connection.
Hardwire setups require power supply lines to
be enclosed inside of conduit, which is securely
mounted and constructed in adherence to
applicable electrical codes.
A hardwire setup for this machine must be
equipped with a locking disconnect switch
as a means to disconnect the power during
adjustments or maintenance, which is a typical
requirement for many lock-out/tag-out safety
programs.
Figure 29 shows a simple diagram of a hardwire
setup with a locking disconnect switch between
the power supply and the machine.
Locking
Power Source
ConduitConduit
Figure Figure 29. Typical hardwire setup with a locking . Typical hardwire setup with a locking
Due to the complexity required for planning,
bending, and installing the conduit necessary for
a code-compliant hardwire setup, an electrician
or other qualified person MUST perform this
type of installation.
Disconnect Switch
disconnect switch.disconnect switch.
Machine
-22-
Page 25
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
PREPARATION
Test Run
After all preparation steps have been completed,
the machine and its safety features must be
tested to ensure correct operation. If you discover
a problem with the operation of the machine or
its safety components, do not operate it further
until you have resolved the problem.
Note: Refer to Troubleshooting on Page 40
for solutions to common problems. If you need
additional help, contact our Tech Support at
(360) 734-1540.
The test run consists of verifying the following:
Motor powers up and runs correctly.
•
Stop button works correctly.
•
Remote control works correctly.
•
Serious injury or death can result from using
this machine BEFORE understanding its
controls and related safety information. DO
NOT operate, or allow others to operate,
machine until the information is understood.
To test run machine:
1. Clear all setup tools away from machine.
Lock all swivel casters on base.
2.
3. Connect machine to dust-collection system or
place covers over inlet adapter ports.
IMPORTANT: DO NOT operate the dust
collector without first connecting it to a dustcollection system or covering an inlet adapter
port. Otherwise, the lack of airflow resistance
will cause the motor to operate at full
amperage load, which could trip your circuit
breaker or blow a fuse.
Press STOP button in.
4.
5. Connect machine to power.
6. Standing away from intake port, press green
button to turn machine ON. Verify motor
starts up and runs smoothly without any
problems or unusual noises.
Press STOP button to turn machine OFF.
7.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine may
result in malfunction or unexpected results
that can lead to serious injury, death, or
machine/property damage.
To test remote control operation, press
8.
remote ON button to turn motor ON. The
motor should run smoothly with little or no
vibration or rubbing noises.
Press remote OFF button to turn motor
9.
OFF.
— If the machine does start or stop, press
Stop button to turn machine OFF.
Refer to Pairing Remote Control to Receiver on Page 39 and ensure remote
control is paired.
-23-
Page 26
South Bend Tools
Model SB1092 & SB1094
You have many choices regarding main line and
branch line duct material. For best results, use
smooth
lines, then use short lengths of flexible hose to
connect each machine to the branch lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is
properly
buildup
end of this section).
plastic
than metal.
The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and
easily sealed against air loss. The primary
disadvantage of plastic duct for dust collection is
the inherent danger of static electrical buildup.
SYSTEM DESIGN
SYSTEM DESIGN
For Machines Mfd. Since 8/23
GeneralDuct Material
Always make sure there are no open flames
or pilot lights in the same room as the dust
collector. There is a risk of explosion if too
much fine dust is dispersed into the air with an
open flame present.
Always guard against static
electrical buildup by grounding
all dust collection lines.
The Model SB1092/SB1094 works quite well as a
point-of-use dust collector, or for collecting dust
from up to two (Model SB1092) or four (Model
SB1094) machines simultaneously. The locking
swivel casters make it easy to move around the
shop near the machine being used.
Tips for Optimum Performance
• Avoid using more than 10' of flexible hose on
any ducting line. The ridges inside flexible
hose greatly increase static pressure loss,
which reduces suction performance.
metal duct for the main line and branch
not
grounded to prevent static electrical
(refer to System Grounding at the
Another problem with using
duct is that it is less efficient per foot
Plastic duct generates static
electrical buildup that can cause
fire or shock. Properly ground it
to reduce this risk.
Plastic Duct
• Keep ducts between the dust collector and
machines as short as possible.
Keep ducting directional changes to a
•
minimum. The more curved fittings you use,
the greater the loss of suction at the dustproducing machine.
Gradual directional changes are more
•
efficient than sudden directional changes
(i.e. use 45° elbows in place of 90° elbows
whenever possible).
The simpler the system, the more efficient
•
and less costly it will be.
-24-
Figure 30. Examples of plastic ducting components. Examples of plastic ducting components.
Page 27
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Advantages of smooth metal duct are its
conductivity
contribute to static electrical charge build-up.
However, static charges are still produced when
dust particles strike other dust particles as they
move through the duct. Since metal duct is a
conductor, it can be grounded quite easily to
dissipate any static electrical charges.
There are a number of options when it comes
to metal duct, but metal duct that is specially
manufactured for dust collection is the best
choice. When selecting your metal duct, choose
high quality metal duct with smooth welded
internal seams that will minimize airflow
resistance. This type of duct usually connects to
other ducts or elbows with a simple, self-sealing
clamp, is very quick and easy to assemble, and
can be readily dismantled and re-installed
a different configuration
important if you ever need to change things
around in your shop or add more tools.
Avoid inferior metal duct that requires you to
cut it to length and snap it together. This type
of duct is time consuming to install because it
requires you to seal all the seams with silicone
and screw the components on the ends with
sheet metal screws. Another disadvantage is
the rough internal seams and crimped ends that
unavoidably increase static pressure loss.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that
is designed to be flexible, yet be as smooth as
possible inside to reduce static pressure loss.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type
hose and dryer vent hose. Drainage type hose,
while being economical, does not quite have
the flexibility required for dust collection. The
inside of the duct is also deeply corrugated and
can increase the static pressure loss by as much
as 50% over smooth wall duct. Dryer vent hose,
while being completely flexible, is non-resistant
to abrasion and has a tendency to collapse
in a negative pressure system. We DO NOT
recommend using dryer vent hose in your dust
collection system.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains
and plastics. However, the cost of specifically
designed flexible duct can vary greatly.
Grizzly
is well suited for the removal of particulate
matter, especially sawdust, since it is durable
and completely flexible. Polyethylene is also very
economical and available in a wide variety of
diameters and lengths for most applications.
SYSTEM DESIGN
Metal DuctFlexible Duct
, efficiency, and that it does not
Figure Figure 31. Examples of smooth metal duct and . Examples of smooth metal duct and
components.components.
. This is especially
Figure Figure 32. Example of flexible metal duct.. Example of flexible metal duct.
in
,
.com offers polyethylene hose, which
-25-
Page 28
South Bend Tools
Model SB1092 & SB1094
For most small-to-medium sized shops, you
can
yourself without hiring engineers or consultants.
We have included some basic information here to
get you started on a basic design.
If you have a large shop or
complicated system, we recommend
additional research beyond this manual or
seeking the help of an expert.
When designing a successful dust collection
system, planning is the most important step.
In this step, sketch a basic layout of your shop
including space requirements of different
machines
Your sketch only needs the basic details of
the shop layout, similar to
including all your current/planned machines and
your planned placement of the dust collector.
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2.
duct layouts.
3. Directional changes should be kept to a
fittings you use directly increases the overall
SYSTEM DESIGN
For Machines Mfd. Since 8/23
System Design
Decide Who Will Design
design and build the dust collection system
plan to design a
doing
Sketch Your Shop Layout
.
Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
Ideally, you should design the duct system
to have the shortest possible main line and
secondary branch ducts. See the figures
below for ideas of efficient versus inefficient
Branch
,
Line
Ducts
GOOD
Dust
Collector
the figure below,
Dust
Collector
Figure Figure 33. Basic sketch of shop layout.. Basic sketch of shop layout.
-26-
Main
Line Duct
Figure 34. Efficient duct layout.
Dust
BAD
Figure 35. Inefficient duct layout.
minimum. The more directional change
Collector
Page 29
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
Refer to the figure below for a close estimation of
the airflow
that machines that generate the most sawdust
should be placed closest to the dust collector. If
the machine has multiple dust ports, the total
CFM required is the sum of all ports.
If the machine does not have a built-in dust port,
use
to determine which size of
dust port to install.
Write the required CFM for each machine on
your sketch, as shown in the figure below.
4. Gradual directional changes are more
5.
6.
and less costly it will be.
SYSTEM DESIGN
efficient than sudden directional changes
(i.e. use the largest corner radius possible
when changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
Belt Sander (6" and smaller) ........................... 2"
Belt Sander (7"-9") ...........................................3"
Edge Sander (6" x 80" and smaller) ................4"
Edge Sander (6" x 80" and larger) ................... 5"
Drum Sander (24" and smaller) ................ 2 x 4"
Drum Sander (24" and larger) ................... 4 x 4"
Widebelt Sander (18" and smaller) .................5"
Widebelt Sander (24"-37" single head) ..... 2 x 6"
Widebelt Sander (24"-51" double head) .... 5 x 4"
Machine
Dust Port Size
Approximate
Required CFM
2"100
2.5"150
3"250
4"400
5"600
6" 850
7"1200
8"1600
Figure 36 . Approximate required air flow for machine,
9"2000
10"2500
based on dust port size.
Figure 37. Dust port size and quantity per average
machine.
Planer/
Moulder
Miter
Saw
100
250
Figure 38. CFM requirements labeled for each
Jointer Sander
400
400
Table Saw
machine.
850400
Dust
Collector
600
PlanerShaper
-27-
Page 30
South Bend Tools
Model SB1092 & SB1094
The general rule of thumb for a main line duct
is that the velocity of the airflow must not fall
below 3500 FPM.
For small/medium sized shops, using the inlet
size of the dust collector as the main line duct
size will usually keep the air velocity above 3500
FPM and, depending on your system, will allow
you to keep multiple branches open at one time.
Mark your drawing
below
collector as the main line.
The general rule of thumb for a branch line duct
is that the velocity of the airflow must not fall
below 4000 FPM.
For small/medium sized shops, using the dust
port size from the machine as the branch line
duct size will achieve the correct velocity in most
applications. However, if the dust port on the
machine is smaller than 4", make the branch line
4" and neck the line down right before the dust
port.
Note:
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Write your determined branch line sizes on your
drawing, as shown in the following figure.
If two machines will connect to the same branch
line and
then
add the required CFM for each machine together
and find the closest total CFM in the table below
to determine the correct branch size
If both machines will never run at the same time,
reference the machine with
in the table below
Y-branch to open/close the line to each machine.
SYSTEM DESIGN
Determine Main Line Duct Size
For Machines Mfd. Since 8/23
, as shown in the figure
, but using the inlet size for your dust
Jointer Sander
250
Table Saw
400
400
850400
Dust
Collector
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
5"6"7"
Planer/
Moulder
Miter
Saw
100
Figure 40. Branch line duct sizes labeled.
both will operate at the same time,
5"6"7"
4"
4"4"5"
250
Jointer Sander
400
4"
Table Saw
and add blast gates after the
400
4"6"
400
the biggest dust port
850
Collector
600
PlanerShaper
.
Dust
Figure 39. Main line size labeled on sketch.
Determine Branch Line Duct Size
Systems with powerful dust collectors work
-28-
Total CFMBranch Line Size
4004"
5004"
6005"
7005"
8006"
9006"
10006"
Figure 41. Sizing chart for multiple machines on the
same branch line.
Page 31
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth)
and gradual curves, as opposed to flexible
and 90˚ elbows.
To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact
replica of your duct work. If the inside of the
tunnel is very bumpy (flexible
) and has a lot
of sharp turns (90˚ elbows), it will take a lot more
effort to travel from one end to the other.
The purpose of calculating the resistance is to
determine if it is low enough from the machine
to the dust collector to meet the given CFM
requirement for the machine. Use the
tables to calculate the resistance of duct work.
In most small/medium shops it is only necessary
to calculate the line with the longest duct
length or the most fittings (operating under the
assumption that if the line with the highest
resistance works, the others will be fine).
To calculate the static pressure of any given
line in the system, follow these steps:
including the length, and multiply those
numbers by the static pressure value given
in the previous table.
List each type of elbow or branch and
multiply the quantity (if more than one) by
the static pressure loss given in the previous
-29-
Page 32
South Bend Tools
Model SB1092 & SB1094
3. Add the additional factors from the following
table to your list.
4. Total your list as shown in the example
works right when the fi lter is clean.
Note: When calculating static pressure loss
numbers once.
5. Compare the total static pressure loss for
closest CFM given on the per-
A typical Data Sheet Performance
Curve is illustrated in the figure below. Find
the total static pressure loss on the Static
Pressure axis (4.4 in the current example),
then refer to the closest value on the CFM
The 1120 CFM for the static pressure loss of
the line connected to the router is well above
the 220 CFM requirement of that machine.
— If the CFM for your static pressure loss
to
make your system a reality.
— If the CFM for your static pressure loss is
below the requirement of the machine, then
with 45˚ elbows.
G0440 MACHINE
DATA SHEET
SYSTEM DESIGN
that line to the
formance curve for your dust collector.
Total Static Pressure Loss ........................ 4.444
Figure 45. Totaling static pressure numbers.
to determine if multiple lines can be left open
at the same time, only include the main line
Figure 46. CFM for static pressure loss of line
connected to a dust collector and router.
is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section of this manual
start buying the components necessary to
that line will not effectively collect the dust.
You must then modify some of the factors
in that line to reduce the static pressure
loss. Some of the ways to do this include 1)
installing larger duct, 2) reducing amount
of flexible duct used, 3) increasing machine
dust port size, 4) moving machine closer to
dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
-30-
Page 33
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
After the system is designed, create a materials
list of all the items you will need to build your
dust collection system. This will make it easy
when it comes time to purchase the materials.
Below is an example of some items that might be
SYSTEM DESIGN
SB1092 Performance Curve
1200
1100
1000
900
800
700
600
500
400
300
200
100
CFM
3 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HPVoltsInlet Impeller
113212.32 HP220V8"14
Restrictor Plate Dia. 8"
Static Pressure
(Inch/H2O)
CFM1132 1082 999 881 666 436 126
The air flow test probe is located 1.5x duct diameter upstream
from the air inlet. Test pipe length is a minimum of 10x duct
diameter.
11321132
0
1.0 2.0 3.0 4.0 5.0 6.0 7. 0 8.0 9.0 10.0 11.0
STATIC PRESSURE (Inch/H2O)
7"6"5"4"3"2"
1.11.62.5 4.6 7.9 10.9 11.2
1
⁄2"
Example Materials List
DescriptionModelQuantity
6" Rigid Duct at 20'G73644
4" Rigid Duct at 10'G61622
4" Flex Hose at 5'H72156
6" 45° Y-BranchG73536
4" 45° ElbowG61676
Figure 49. Example materials list.
Figure 47. SB1092 performance data.
SB1094 Performance Curve
2500
2250
2000
1750
1500
1250
1000
750
500
250
CFM
5 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HPVoltsInlet Impeller
239911.95 HP220V10"15
Restrictor
Plate Dia.
Static
Pressure
(Inch/H2O)
CFM2399 2144 1936 1645 1243 735 393 340
The air flow test probe is located 1.5x duct diameter upstream
from the air inlet. Test pipe length is a minimum of 10x duct
diameter.
23992399
0
1.0 2.0 3.0 4.0 5.0 6.0 7. 0 8.0 9.0 10.0 11.0
STATIC PRESSURE (Inch/H2O)
10"8"
2.13.85.67.910.4 11.8 11.9 11.5
7"6"5"4"3"2"
5
⁄8"
Figure 48. SB1094 performance data.
-31-
Page 34
South Bend Tools
Model SB1092 & SB1094
Since plastic hose is abundant, relatively
inexpensive, easily assembled and air tight, it is
a very popular material for conveying dust from
woodworking machines to the dust collector.
We recommend
of
woodworking machine to the dust collector.
However, plastic flex-hose and plastic duct are
an insulator, and dust particles moving against
the walls of the plastic duct create a static
electrical buildup. This charge will build until it
discharges to a ground.
If a grounding medium is not available to
prevent static electrical buildup, the electrical
charge will arc to the nearest grounded source.
This electrical discharge may cause an explosion
and subsequent fire inside the system.
To protect against static electrical buildup inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the
electric service panel.
If you connect the dust collector to more than
one machine by way of a non-conducting
branching duct system and blast gates, the
system must still be grounded as mentioned
above. We recommend inserting a continuous
bare copper ground wire inside the entire duct
system and attaching the wire to each grounded
woodworking machine and dust collector.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground
the outside of the system against static electrical
buildup. Wire connections at Y’s and T’s should
be made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown in
the f
continuously grounded to the grounding terminal
in your electric service panel.
Be sure that you extend the bare copper wire
down all branches of the system. Do not forget
to connect the wires to each other with wire
nuts when two branches meet at a “Y” or “T”
Ensure that the entire system is grounded.
If using plastic blast gates to direct air flow,
the grounding wire must be jumped (
f
interruption to the grounding system.
SYSTEM DESIGN
System Grounding
For Machines Mfd. Since 8/23
see the
igure below) around the blast gate without
only using short lengths
flexible hose (flex-hose) to connect the
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
Figure 50. Ground jumper wire when using plastic
blast gates and metal duct.
igure below. Ensure that each machine is
-32-
Always guard against static
electrical buildup by grounding
all dust collection lines.
External
Ground Wire
Internal
Ground Wire
Flex-Hose
Figure 51. Flex-hose grounded to machine.
Ground
Screw
Page 35
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
The purpose of this overview is to provide
the novice machine operator with a basic
understanding of how the machine is used during
operation, so they can more easily understand
the controls discussed later in this manual.
Note:
it is not intended to be an instructional guide
for performing actual machine operations.
To learn more about specific operations and
machining techniques, seek training from people
experienced with this type of machine, and do
additional research outside of this manual by
reading "how-to" books, trade magazines, or
websites.
OPERATION
OPERATION
Operation OverviewGeneral Operation
This cyclone dust collector creates a vortex of
incoming air that extracts heavy wood chips
and large dust particles, and then drops them
into the steel drum below, which is lined with a
plastic bag.
Due to the generic nature of this overview,
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
During operation, small
wood chips and dust may
become airborne, leading
to serious eye injury or
lung damage. Wear safety
glasses and a respirator to
reduce this risk.
The remaining fine dust travels past the impeller
and is then caught by a canister filter and
deposited in the plastic collection bag below.
The spun bond polyester filters catch 80 percent
of particles 1 micron in size, and are pleated to
provide maximum surface area for efficient air
flow.
To maintain CFM after heavy use, the automatic
filter brush knocks caked-on dust into the
collection bag when the machine is turned OFF.
To complete a typical operation, the operator
does the following:
1. Locks dust collector swivel casters.
2. Closes blast gates to direct vacuum pressure
to desired machine.
3. Turns woodworking machine ON.
4. Turns dust collector ON.
5. Performs woodworking operation.
6. Turns woodworking machine OFF.
7. Turns dust collector OFF.
-33-
Page 36
South Bend Tools
Model SB1092 & SB1094
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
For Machines Mfd. Since 8/23
ACCESSORIES
Accessories
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended by South Bend or Grizzly.
Refer to Grizzly's website or latest catalog for
additional recommended accessories.
This section includes the most common
accessories available for your machine, which
are available through our exclusive dealer,
Grizzly Industrial, Inc., at grizzly.com.
G6177—4" Metal Blast Gate
G7340—5" Metal Blast Gate
G7358—6" Metal Blast Gate
H5234—7" Metal Blast Gate
H5249—8" Metal Blast Gate
Control air flow and resistance between
machines. These industrial blast gates can take
the abuse of thousands of open and close cycles.
Made specifically for production shops. These
metal industrial dust collection fittings are
simply the best you can find.
G6177G6177
G7358G7358
H5249H5249
G7340G7340
Figure 53. Metal blast gate assortment. Metal blast gate assortment.
T27422—Viewing Spool 8"
This viewing spool is a section of acrylic glass
with QF ends so you can keep an eye on your
material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening.
Total length 12.5".
Always disconnect
machine from power before
performing maintenance or
serious personal injury may
result.
Maintenance Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to
any specific instructions given in this section.
Ongoing
To minimize your risk of injury and maintain
proper machine operation, shut down the
machine immediately if you ever observe any
of the items below, and fix the problem before
continuing operations:
• Loose mounting bolts.
• Damaged filter canister, cleaning paddle
components, or collection bags.
Worn or damaged wires.
•
• Suction leaks.
Any other unsafe condition.
•
Monthly Check
• Clean/vacuum dust buildup off machine body
and motor.
Filter
This dust collector uses an automatic filter
brush to remove dust buildup and debris from
the filter pleats. The system will turn ON for
approximately 90 seconds after the machine is
turned OFF to clean the canister filter and knock
dust cake into the filter bag.
If operating pressure on pressure gauge
drops below 200mmAq, remove canister filter
and gently knock dust from pleats (refer to
Removing/Replacing Canister Filter
on Page 38). If operating pressure reaches
150mmAq and cleaning does not improve
performance, replace the filter.
IMPORTANT: DO NOT use water or high pressure
to clean canister filter. Doing so will damage the
filter and reduce filtration.
Dispose of the filter collection bag when dust fills
it about
Collection Bag on Page 37).
IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
1
⁄2 full (see Removing/Replacing Filter
Semi-Annual/Annual Check (Depending on
Frequency of Use)
• Replace canister filter.
Dust exposure created while
using machinery may cause
cancer, birth defects, or longterm respiratory damage.
Always wear goggles and a
NIOSH approved respirator
when working with the dust
collection bags or canisters.
-36-
Page 39
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
!
!
MAINTENANC E
Removing/Replacing
Drum Collection Bag
Dispose of the drum bag when dust fills it 3⁄4 full.
Replace the bag if it develops a leak or becomes
damaged.
Items Needed Qty
SB1104 Drum Collection Bag (SB1092)...............1
SB1106 Drum Collection Bag (SB1094)...............1
To remove and replace collection drum bag:
1. DISCONNECT MACHINE FROM POWER!
Lift drum lock handle to lower collection
2.
drum onto casters then roll drum out from
under drum lid (see Figure 59).
Drum LidDrum Lid
Removing/Replacing
Filter Collection Bag
Remove and replace the filter collection bag
when it is about
Items Needed Qty
T27900 Filter Collection Bag ................................1
To remove and replace filter collection bag or
bags:
1. DISCONNECT MACHINE FROM POWER!
Release bag clamp around bottom of canister
2.
filter, then remove filter collection bag (see
Figure 60).
IMPORTANT: To contain wood dust and
minimize risk of exposure, tie bag closed
before disposal.
1
⁄2 full.
Drum LockDrum Lock
HandleHandle
Collection Collection
BagBag
CollectionCollection
DrumDrum
Figure 59. Drum collection bag components. Drum collection bag components.
Lift collection bag out of drum, firmly tie
3.
closed, then dispose of contents.
IMPORTANT: To contain wood dust and
minimize risk of exposure, tie bag closed
before disposal.
Place new collection bag inside collection
4.
drum, and fold excess bag length over top of
drum.
CanisterCanister
FilterFilter
Bag ClampBag Clamp
CollectionCollection
BagBag
Figure 60. Filter collection bag components. Filter collection bag components.
3. Attach new filter collection bag around
bottom of canister filter and secure with
clamp.
Move collection drum under lid and latch it
5.
closed.
Press drum lock handle down to lift
6.
collection drum off casters for operation.
-37-
Page 40
South Bend Tools
Model SB1092 & SB1094
!
SERVICE
SERVICE
Removing/Replacing
For Machines Mfd. Since 8/23
Canister Filter
If the canister filter is clogged or dirty and
cleaning or washing it does not improve dustcollection performance, the canister filter must
be replaced.
Items Needed Qty
An Assistant .......................................................... 1
Safety Glasses (Per Person)
Wrench or Socket, 12mm
Wrench or Socket, 10mm
Shop Vac
Forklift or Jack
SB1105 Canister Filter (SB1092)
SB1107 Canister Filter (SB1094)
T27900 Filter Collection Bag
This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.
3. While supporting canister with forklift or
jack, remove (8) flange bolts securing canister
to housing assembly (see Figure 62).
x8x8
CanisterCanister
FilterFilter
Bag ClampBag Clamp
Collection Collection
BagBag
Figure 61. Filter collection bag components. Filter collection bag components.
Figure Figure 62. Flange bolts securing canister to housing.. Flange bolts securing canister to housing.
Vacuum loose dust inside impeller housing
4.
and on machine.
5. Support canister filter with forklift or jack
and position it under housing assembly.
Rotate filter so that mounting holes align,
then rotate spindle so spindle cap is aligned
with motor shaft.
Attach filter to assembly housing with (8)
6.
flange bolts (see Figure 62).
Attach new filter collection bag around
7.
bottom of canister filter and secure with
clamp.
-38-
Page 41
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
Pairing Remote
SERVICE
3. Press and hold remote ON button for 2
seconds (see Figure 64). Receiver will beep
twice when paired.
Control to Receiver
The included remote control runs on 2 AAA
batteries and has a range of approximately 50
feet. The receiver and remote control must be
paired when the batteries are changed, or if the
remote control begins to function erratically.
To pair remote:
1. Press and hold red RESET button for 3
seconds (see Figure 63) to clear receiver.
Receiver will beep three times.
Remove ducting from dust collector inlet and
unblock restriction. A plumbing snake may be
necessary.
4.
Relocate dust collector closer to point of suction; resecure ducts; remove sharp bends (Page 24).
5.
Only process lumber with less than 20% moisture
content.
6.
Seal/eliminate all ducting leaks; close dust ports for
lines not being used (Page 23).
7.
Open 1 or 2 more blast gates to different branch
lines to increase main line velocity.
8.
Install correctly sized ducts and fittings (Page 24).
9.
Use dust-collection hood on stand.
10.
Install larger dust collector.
11.
Test/repair/replace.
Dust collector
blows sawdust into
the air.
Remote control
does not operate
dust collector.
1.
Duct clamps or filter collection bag
not properly clamped and secured;
ducting loose/damaged.
2.
Cylinder or funnel seals are loose or
damaged.
1.
Machine is disconnected from
power.
2.
Remote control battery is weak or
dead.
3.
A wall or barrier disrupts the radio
frequency, or controller is too far
away.
4.
Remote control not paired with
receiver.
1.
Secure ducts and filter collection bag, making
sure duct and bag clamp are tight; tighten/replace
ducting.
2.
Tighten all mounting and sealing points; replace
damaged seals/gaskets.
1.
Verify machine is connected to power source.
2.
Replace battery.
3.
Move machine away from barrier; use remote
within 50' of machine.
4.
Program receiver to accept remote control (Page
39).
-41-
Page 44
South Bend Tools
Model SB1092 & SB1094
Shock Hazard: It is extremely dangerous to
Wire Connections:
Modifi cations:
Motor Wiring:
junction box.
Circuit Requirements: Connecting the machine
power inverters store an electrical charge for
our Technical Support at (360) 734-1540.
ELECTRICAL
For Machines Mfd. Since 8/23
Electrical Safety Instructions
These pages are accurate at the time of printing. In the constant effort to improve, however, we may
make changes to the electrical systems of future machines. Study this section carefully. If you see
differences between your machine and what is shown in this section, call Technical Support at (360)
734-1540 for assistance BEFORE making any changes to the wiring on your machine.
perform electrical or wiring tasks while the
machine is connected to the power source.
Touching electrifi ed parts will result in
personal injury including but not limited to
severe burns, electrocution, or death. For
your own safety, disconnect machine from
the power source before servicing electrical
components or performing any wiring tasks!
All connections must be
tight to prevent wires from loosening during
machine operation. Double-check all wires
disconnected or connected during any wiring
task to ensure tight connections.
Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fi re.
The motor wiring shown in these
diagrams is current at the time of printing,
but it may not match your machine. Always
use the wiring diagram inside the motor
to an improperly sized circuit will greatly
increase the risk of fi re. To minimize
this risk, only connect the machine to a
power circuit that meets the minimum
requirements given in this manual.
Capacitors/Inverters: Some capacitors and
up to 10 minutes after being disconnected
from the power source. To reduce the risk of
being shocked, wait at least this long before
working on capacitors.
Wire/Component Damage: Damaged wires
or components increase the risk of serious
personal injury, fi re, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
Experiencing Diffi culties: If you are
experiencing diffi culties understanding the
information included in this section, contact
BLACK
BLUE
BROWN
NOTICE:
-42-
WIRING DIAGRAM COLOR KEY
BLUE
WHITE
GREEN
G R AY
The photos and diagrams included in this section are best viewed in color. You can
see them in color at www.southbendtools.com.
RED
LIGHT
BLUE
ORANGE
PINK
PURPLE
TURQUIOSE
WHITE
YEL LOW
GREEN
YEL LOW
Page 45
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
ELECTRICAL
SB1092 Wiring Diagram
Motor 220V
!
Start
Capacitor
300 MFD
!
WARNING!
SHOCK HAZARD!
Disconnect power
before working
on wiring.
Filter Brush Motor 220V
Bk
125 VAC
Bk
Capacitor
250 VAC
Bk
Bk
Run
30 µF
Bk
Bk
Bk
Bk
Bk
Switch BoxSwitch Box Cover
1
3
L1/1L3/5 21NC
T1/2T3/6 22NCT2/4
Remote Receiver
F1A250VF1A250V
Circuit
Board
Bk
Bk
Receiver Reset Button
1A 125V
2
32
L2/3
Contactor
SDE MA-15
Bk
4
Bk
Bk
4
6
5
Run
Bk
Capacitor
0.8µF 450V
Start Button
KB2-BE101
4
KEYON
E-Stop Button
KB2-BE102
1
KEYON
Bk
34
2
Circuit
Breaker
KUOYUH
98 Series
21
2
LineLoad
220
VAC
6-15 Plug
G
Bk
Ground
Hot
Hot
Bk
-43-
Page 46
South Bend Tools
Model SB1092 & SB1094
ELECTRICAL
For Machines Mfd. Since 8/23
SB1092 Electrical Component Pictures
To Main MotorTo Main Motor
To Filter Brush To Filter Brush
MotorMotor
ContactorContactor
Run CapacitorRun Capacitor
Start ButtonStart Button
Circuit BreakerCircuit Breaker
Remote ReceiverRemote Receiver
Remote ResetRemote Reset
ButtonButton
Circuit BoardCircuit Board
Power Power
CordCord
Figure Figure 65. SB1092 switch box interior.
EmergencyEmergency
Stop ButtonStop Button
Run Run
CapacitorCapacitor
Start Start
CapacitorCapacitor
Figure Figure 66. SB1092 filter brush motor junction box.Figure Figure 67. SB1092 main motor junction box.
-44-
Page 47
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
ELECTRICAL
SB1094 Wiring Diagram
Motor 220V
Run
Capacitor
100 µF
250 VAC
Start
Capacitor
800 MFD
250 VAC
Bk
!
WARNING!
DISCONNECT
POWER BEFORE
ADJUSTMENTS,
MAINTENANCE,
OR SERVICE.
Switch Box
Filter Brush Motor 220V
Bk
Bk
Bk
Bk
1
R/1/L1
U/2/T1
Bk
Bk
Bk
Bk
Remote Receiver
Bk
Bk
1/23/45/6
F1A250V
Circuit
Board
S/3/L2
Contactor
SDE MA-30
F1A250V
3
T/5/L3
W/6/T3
2
2
21
4
13
Switch Box
Cover
22V/4/T2
14
4
Relay
SDE RA-30
28
42
Bk
6
Bk
RESET
35
ARC
Run Capacitor
1.2µF 450V
Start Button
4
KB2-BE101
E-Stop Button
KEYON
220 VAC
DISCONNECT
34
2
SWITCH
(as recommended
Ground
Hot
)
Receiver Reset Button
1A 125V
Bk
1
KB2-BE102
KEYON
21
2
Hot
-45-
Page 48
South Bend Tools
Model SB1092 & SB1094
ELECTRICAL
For Machines Mfd. Since 8/23
SB1094 Electrical Component Pictures
To Filter Brush To Filter Brush
MotorMotor
To Main MotorTo Main Motor
ContactorContactor
OverloadOverload
RelayRelay
Start ButtonStart Button
Run CapacitorRun Capacitor
RemoteRemote
ReceiverReceiver
Remote ResetRemote Reset
ButtonButton
Circuit BoardCircuit Board
EmergencyEmergency
Stop ButtonStop Button
To To
Power Power
CordCord
Figure Figure 68. SB1094 switch box interior.
-46-
Page 49
South Bend Tools
For Machines Mfd. Since 8/23Model SB1092 & SB1094
ELECTRICAL
SB1094 Electrical Component Pictures
Figure Figure 69. SB1094 filter brush motor junction box.
INJURY HAZARD
Do not use machine if
you have not read the
manual. Visit
southbendtools.com
or call 360-734-1540
to get a manual.
HAZARD
Always wear ANSI-
Always wear safety
approved safety
glasses or a face
glasses and respirator
shield when using
when using this
this equipment.
equipment.
SB1094
106
MODEL SB1094
5 HP CYCLONE DUST COLLECTOR
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Properly ground machine—connect to permanently grounded metal wiring system or an
equipment-grounding conductor.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids,
asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or use in wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if power supply wires, conduit, or any other electrical equipment becomes
damaged—promptly repair!
10. Do not use without dust bag, canister, or filters in place.
11. Always wear a respirator when emptying bags or canisters.
12. Do not modify machine in any way.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when
unattended.
®
!
MFG Date:Serial No:
105
!
WARNING!
DISCONNECT
POWER BEFORE
ADJUSTMENTS,
MAINTENANCE,
OR SERVICE.
102
102
103
Clean filter when
pressure drops below
200mmAq (2 kPa)
and replace after
150mmAq (1.5 kPa).
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101PSB1092101DUST COLLECTOR COM B O LA BEL (SB1092)105PSB1094105S OUTH BEN D NAMEPLATE 125MM (S B1094)
101PSB1094101DUST COLLEC TOR C OMB O LA B EL (S B 1094)106PSB1092106MACHINE ID LABEL (SB 1092)
102PSB1092102ELECTRICITY LAB EL 1.4W X 1.2H106PSB1094106 MACHINE ID LABEL (SB 1094)
103PSB1092103VACUUM PRESS URE GAUGE LAB EL107PSB1092107MODEL NUMB ER LA BEL (SB10 92)
104PSB1092104SOUTH BEND REMOTE LABEL107PSB1094107MODEL NUMB ER LABEL (SB10 94)
105PSB1092105SOUTH BEND NAMEPLATE 90MM (SB1092)
The safety labels provided with your machine are used to make the operator aware of the
machine hazards and ways to prevent injury. The owner of this machine MUST maintain the
original location and readability of these safety labels. If any label is removed or becomes
unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at
(360) 734-1540 or www.southbendtools.com to order new labels.
-52-
Page 55
WARRANTY
This quality product is warranted by South Bend Tools to the original buyer for 2 years from the
date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of
misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse
for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for
incidental, contingent, special or consequential damages arising from the use of our products.
We do not warrant or represent that this machine complies with the provisions of any law, act,
code, regulation, or standard of any domestic or foreign government, industry, or authority. In no
event shall South Bend’s liability under this warranty exceed the original purchase price paid for
this machine. Any legal actions brought against South Bend Tools shall be tried in the State of
Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by
law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of
this warranty.
Thank you for your business and continued support.
To take advantage of this warranty, register at
can scan the QR code below to be automatically directed to our warranty registration page. Enter all
applicable information for the product.
Warranty
https://www.grizzly.com/forms/warranty, or you
WARRANT Y
southbendtools.com
Page 56
southbendtools.com
Printed In Taiwan#AI21146
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