Please complete this information
and retain this manual for the life
southbend
A MIDDLEBY COMPANY
of the equipment.
MODEL #
SERIAL #
DATE PURCHASED
i
OWNER’S MANUAL
INSTALLATION
USER’S GUIDE
SERVICE
PARTS
INFRA-RED
IMPORTANT
CHEESE MELTERS
MODELS:
These instructions should be read
and Start Up should be petformd by a qualified service techridan. The Mariutacturer,
Southbend (1100 Old HoneyaRt FM., Fuquay-Varina, hbrih Camfina 2Z26), infomrs you
~atunlessthe.~ninstnrctionsfortheabove~SwthbendFHodud~
~andperformedbyaquatifisd~technician,(apelsan~encedinand
krmhdgeable aweming the instalWon of cofnmefcial gas.aWof ektrkal oook@
equipment) then the terms and conditions of the
rendefedvoidandnowanantyofanykindshaUapply.
If the equipment has been changed, attered, modified or repaired by other than a
quaiified sewice technician during or after the 12~mordh limited warranty period, then
themanufadurershan~beCaMefotanyindde~orconsequentiald;unagestoany
person or to any property which may result from the use of the equipment thereafter.
Some States do not allow the exclusion or limitation of incidental or consequential
~~,so~e~~li~orexdusiontheretomaynot~toyou.
Intheeve~~youhaveanypuestionsconcemingtheinstal(ation,use,care,orsenriceof
the pfocm, write Customer Service Department, Southbend, 1100 Old Honeycult Rd,
Fuquay-Vartna, North Camha 27526.
Chqmtdationa! You have jut purched me at the best piecss uf
heavy-dufy, mefiial e00king
equipment
on the market today.
You
will 5nd that your new equipment, like
all Southbend equipment, has been designed and manufachaed to
some of the
toughest
standards in the indumy -
thoss of Southbend Cqmration. Each piece of Southbend
equipment
haa been cn~fblly engineered and
de&ns have ken vsrified through laboratory m end field
instabtions in some of the more strenuous commercial cooking applic&m. With proper ca,m and field
maintenance, you will experience years of relisble, &mbb-&ee operation from your So&bend equipment. To
get
the best msul% it% important that you read tbis manual cmwfizlly.
TABTZ OF CONTENTS
(Upper gas connection not mfaitablc on W-31P tk chbmop~
END VIEW
cNbOacN-6w
FRONTVIEW
DIMENSIONS:
t
CM-31
CMMP
CMCMC
31
31
16
?4’/$
19%
19%
(In Inches)
. YooEL9 1 NElGHr
16
14’h
INFRA-REO CHEESE MEUERS
SEC’IION ONE - lNSlALLA3lON
19%
19%
CM6OP
@.w
w2
PAGE 1
Page 4
I
INSTALLATION
I
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNEL OR WARRANTY
WILL BE VOIDED.
I
THE UNiT, WHEN INS’T%LLXD, MUSI’ CONFORM WITH LOCAL CODES, OR IN THE ABSENCE
OF LOCAL CODES, WITH THE NATIONAL FUEL MS CODE, ANSI 2!2!23.1-Latest Edition.
CANADIAN INSTALLATION MUST COMPLY WITH CAN/CGA-B149.1 NATURAL GAS
INSTALLATION CODE, CODE CAN/CGA-B149.2 PROPANE INSTALLATION CODE.
Serial plate located on the top of the unit at the hnt towards the right, indicates the type of gas
your unit is equipped to burn, Do Not connect to any other gas type.
These models are design certified for operation on Natural or Propane gases.
NOTE: If this equipmeat is king installed over 2,000 feet altitude and was not so specified on order, contact
Swthbend Service DepartmenL Failure to install with proper orifice sizing may ‘void the warranty.
SUFFlX DEFlNITiONS
PRERX
DEFINITIONS
CM: CheeseMelter
P: PassThrough
PC :
Pass Though Counter Unit
c :
collnter units
W :
Wall Mount Units
3: Single Units Input 25,000 BTUH
6: Double Units Input 50,000 BTUH
.
INSTALLATION CLEARANCES, AS APPLICABLE.
MINIMUM CLEARANCES FROM
COMBUSTIBLE CONSTRUCTION
Side-6INCHES
BACK - 0 INCHES (Bottom Gas Connection)
BACK-6 INCHES (Rear Gas Connection)
I
A 12” clearance above the top
of the broiler is required for proper venting and service.
I
PASS THRU DESIGNS (Models CM3IPC and CM-6OPC) should be accessible from both front and back,
and must NOT BE LOCATED CLOSER THAN TWENTY-TWO (22) INCHES at back or front to any
combustion constructions. Never attach pass rhru unit directly to a wall.
I
Counter Models (CM-31C AND CM31PC, CM -6OC AND CM4OCP)
For use only on noncombustible counters.
I
NOTICE: The unit must be installed in such a manner that the flow of combustion and ventilation air are
not OBSTRUCTED. An adequate air supply for combustion is obtained thm a series of holes
at the top of the unit. These openings must NOT be OBST?WXED in any way while the unit
is operating. The unit must be accessible for service.
t
IWRA-WDCHEESEMELTERS
SECTION ONE-INSTALLATION
PAGE 4
lithoin
USA
11-92
Page 5
INSTALLATION
NOTE: No additional clearance from the sides and back is required for service, as the units are
serviceable from the front.
E2iHAUST FANSAND CANOPIES:
Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy
extend 6” past appliance and be located 6’6” from the floor. Filters should be installed at an angle of
45 degrees or more with the horizontal. This position prevents dripping of grease and facilitates
collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends
to create a vacuum in the room and may interfere with burner performance or may extinguish pilot
flames. Fresh air openings approximately equal to the fan area will relieve such vacuum. In case of
unsatisfactory perf
NOTE: Be sure to inspect and clean ventilation system according to the ventilation equipment
manufacturerk instructions.
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
I
GAS CONNECTIOM
l.AtX&i.fied
with the unit.
2. If applicable, the vent line from the gas appliance pressure regulator shall be installed to the
outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1-Latest Edition. Canadian installation must comply with CANXGAB149.1 Natural Gas Instahation Code, Code CAN/CGA-B1492 Propane Installation Code.
3. The gas supply connection is l/2” NIT and can be made at either the rear or the bottom on the
left-hand side. Both of these connections are closed by a l/2” NPl’ plug as shipped from the
factory. Pass thru models only have bottom connection.
AREA&
ormance on an appliance, check with the exhaust fan in the “OFE” position.
PERSONNELORWARRANTY
pressme regulator designed for the type of gas for which the unit is equipped is packed
WIUBEVOIDED.
Bemove the 1/2” NPT plug at the rear lefi side. Insert a V2” NPT nipple, 3 inches long, into
this fitting. At the inlet of this I.&!” NPT nipple install the pressure regulator. Take care that
the flow of gas thru this pressure regulator is as indicated by an axrow on this controL Install a
4.TheunitshouId13econnected~ytothetypeofgasfarwhichitisequipped.Checktypeof~on
rating plate. On all threaded connections, the pipe compound must be approved for use with
natural and propane gas.
5. Make sure burner valve is in the ‘Ol?F’ position before connecting gas to unit. Test all pipe
connections thoroughly for gas leaks. Use soapy water only for testing on all gases.
6. Turn on burners and bleed supply line, then turn burners off.
7. Light pilot and adjust so that flame is approximately
0ueni.w in the white area of the valve indicator decal.
A I” NPT line is provided at the rear for the connection. Each unit is equipped with an internal
pressure regulator which is set
for 4”
WC. manifold pressure for natural gas and 10” WC. for
propane gas. Use 1/8” pipe tap on the burner manifold for checking pressure.
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the vohrme of
gas requked for satisfactory perhonnauce. A steady supply pressure, 6” W.C. for natural gas aud 10”
W.C. for propane gas, is recommended. With all uuits operating simultaneously, the manifold
pressure on all units should not show any appreciable drop.
Fluctuations of more than 25% on
natural gas, and 10% on propane gas, will create pilot problems and affect burner operating
characteristics. Contact your gas company for correct supply line sizes.
Purge the supply line to clean out any dust, dirt, or other foreign matter before connecting the line
to the unit. It is recommended that an individual manual shutoff valve be installed in the gas
supply line to the unit. Use pipe joint compound which is suitable for use with LP gas on all
threaded connections. Test pipe connectious thoroughly for gas leaks. USE SOAPY WATER ONLY
FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
ALL CONNECTIONS MUST BE CHECKED FOR IEAKS, AFTER TIIE UNIT HAS BEEN PUT
IN OPERATION.
lNPRAaEDcNEEsEMELTERs
SECTION ONE-INSTALLATION
PAGE 4
Page 7
INSTALLATION
r
I
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNELORWARRANTY
WILL BE VOIDED.
I
All Cheese Melters are shipped with rack guide
assemblies packaged in the crate. They are easily
assembled to each side as shown above. Rack guides
should be removed periodically for cleaning.
FIELD ASSEMBLY INSTRUCTIONS
AND DIAGBAMS
The following section covers Field Assembly installation instructions for the Cheese Melter unit
combinations noted below and shown on SECTION ONE, page 3.
1. Installing legs for counter units.
Model Numbers CM-31C and CM-31PC . . . . ..*...-....................
SECTION ONE, Page 7
2. Assembliug wall mount hanger and attaching unit for wall mount units.
underside oftbe bottom, at each comer.
Each leg has a threaded STUD (S).
‘I?ghtentbestudoneachlegintoareceptace.Secure
with a wrench on the hexagon section
of the leg.
Each leg has its own NSF approved leveling FOOT (LX
By adjust&these feet, the proper combination can be
achieved whereby the unit will be level and steady.
Never attach the pass thru unit, Model CM3lP, Directly to a wall.
1NmA-REDcHEEsEMELlERs
SECTIONONE-INSTALLA=
PAGE 5
Page 8
INSTALLATION
\
MODEL NO. CM31W
DIAGRAM FOR MOUNTING CHEESE MELTER TO WALL
USING CM-W-31 WALL MOUNT KIT.
%
A-
l/4” -20 x l/2” Hex head Sol. P/N 1146200
with Split Washer P/N 1146500
and
l/4” -20 Hex Nut P/N 1146400
C - #10x 112” Sloted Truss Head Sheet Metal Screw
PIN 1146300
1.
Wall
mouut consists of the following parts:
A.
(1)
Top Bracket - T
B. (1) Bottom Bracket - B
C. (1) Right Side Bracket - R
D.
(1) Left Side Bracket - L
E. (1) Right Filler - FR
F. WLeft Filler-FL
G. Necessary Fasteners
NOTE: Fasteners
2.
Determine method of gas piping, remove pipe plug from unit and if piping fkom the rear, add
for mounting
bracket
zttssembly to wall are
not provided.
===wfittings.
3.
4.
Assemble T, B, L and R as showu. Twill
hook into the
mounting pocket located at the rear of
the unit. B should be positioned so that the bottom flange is flush with the unit bottom when
lllOunted.
5.
Mount wall mount assembly securely to the wall in the desired location.
Liftunit andplace~eonTiato~partafrearmountingpocket.Positionunit as desired
6.
fromrighttoleftalld
7.
Rocf3ed with gas connections as discus& in the forward section of this mauual.
INFRARED CHEESE MELTERS
SECIION ONE - INsTc\LLATIoN
secure bottom of unit through slots in horizontal flange ufB through CL
Page 9
INSTALLATION
I
WARNING: FOR AN APPLIANCE EQUIPPED WITH CASTERS, TRE INSTALTXf’ION
SHALL BE MADE WITB A CONNECTOR TEIAT COMPLIES WITH TEE STANDARD FOR
CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI
MS7 AND A
FOR
QUICK-DISCONNECT DEVICES FOR USE
AND
ADDENDA,
MUST BE PROVIDED TO IJMXT THE
DEPENDING ON THE CONNECTOR AND THE QUICK-DISCONNECT DEVICE OR ITS
QUlCX-DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD
WITH GAS FUEL, ANSI 221.41-1978,
Z21.41a-1981, ZZ1.41b-1983 AND CAN1 6.9 M79. ADEQUATE MEANS
MOVEMENT OF THE
ASSOCIATEDPIPlNGTOIJMITTFIEAPPLL4NCEMOVEMENT.
221.69-198‘7, CAN/CGA-6.16.
APPLJANCE WITHOUT
~iJlI?+I&ISCO.~~ON OF THIS
CIZANING, EYI’C, RECONNECT IT WHEB TEIE APPIJANCE IS
MOVED TO ITS ORIGINALLY INSTALLED POSITION.
REJ
STRAINT Is NECESSARY To REMOVE
MODEL NO. CM-32
DIAGM FOR MOUNTING
CMS-32SECTIONAL32IN.RzsERTORANGE,
1. Front
2.
3.
panel “A” is fastened with (4) hex head sheet metal screws. Remove screws and panel.
Remove nuts and lockwasher f+om collar plate studs “C” on range.
Lower riser onto range allowing studs “C” to enter holes in riser bracket ‘EV Secure riser bracket
%= with nuts and lockwasher removed in instru~on No. 2.
4. Install angles W packaged in riser container with slotted hez head screws provided, into holes in
rear riser bracket ‘W and match drill 964 inch dia. holes in range body for mounting angle “IT to
range with slotted hex head screws provided.
5.
Install unit (see instnlctioIls).
6.
F&place fkont panel uA” and fasten with sheet metal screws that were removed in in&r&ion
No. 1.
7. U-shaped channel ‘G” is provided for all batteried ranges. Place U&aped channel ‘G” over
angles on adjacent ranges to form a sanitary sealing between ranges.
iNFRA-i?EDCHEESEMELTERS
sEcnoNoNE-lNsTALLAnoN
PAGE 7
Page 10
INSTALLATION
DIAGRAM FOR MOUNTING CHEESE MELTER TO
32 IN. SECTIONAL RANGE RJSER NO. CMS-32,
MODEL NO. CM-32
1. Determine method of gas piping and remove pipe plug fkom unit.
2. Hanger bracket “B” is attached to unit sA” at the &tory unless ordered otherwise.
3. Lift unit with hanger bracket attached and place banger over riser support “c” and fasten with
(3) slotted hex head sheet metal screws.
4. Fasten bottom back of unit to the riser with the two bottom hold brackets “D” provided. A
magnetic screwdriver should be used. Bottom hold brackets (P/N 1163736) are to be secured to
the inner riser uprights through the two prwlrilled holes in the back of the uniti
NOTE: Range clearances to combustible con&n&ion, as shown on range serial plate, supersede
Cheese Melter clearances.
INFRA-REDCHEESEMELTEFS
SECTlON ONE- WSTALLAllON
PAGE 8
T%Y
-
Page 11
INSTALLATION
r
WARNING FORANAPPUANCE EQUIP= WlTE CASTERS,
SHALLBEMADEWITHACONNECTORTHATCOMPIJES
CONNECTORS FOR MOVABLE GAS APPIJANCES, ANSI 221.69-1987, CAN/CGA-6.16MI37 AND A QUICK-DISCONNECI’ DEVICE TEAT COMPLlEX3 WITH THE WANDARD
FOR QUICK-DISCONNECT DEVICES FOR USE WIl’!E GAS FUEL, ANSI 221.41-1978,
AND ADDEND& 221Ala-1981,221.41b-1983 AND CAN1 6.9 M79. ADEQUATE MEANS
MUST BE PROVIDED TO LIMIT THE MOVEMENT
DEPENDING ON TBE CO~CTOR AND TEiE QUICK-DISCONNECT DEVICE OR ITS
ASSOCIATEDPIPINGTOLIMITTEIEAPPLLWcEMOVEMENT.
WARNING:
THE APPIJANCE FOR
MOVEDTOITSORIGINAU,YINSTALLEDPOSITION.
IJ? DISCONNECTION OF TEIS RESTRAINT
CLEANING,EI’C,RECONNECT~WHENTBEAPPIJANCEIS
DIAGRAIKFORMOUNTING
CMCX6 CAFE 36 IN. RISER TO RANGE.
WlTHTEESI!!ARDFOR
OF TEE APPLIANCE WITHOUT
Is NEcIEssARY TOREMOVE
MODEL NO. CM=36
TEE INSTWTION
1. Rear Panel *A” is fastened far shipping with (4) hex head sheet metal screws. Remove screws and
rear panel,
2. Set the two angles T’ aside until Cheese Melter is mounted.
3. Lower riser onto range, line up holes in riser bracket “B” with weld nut holes in range. Secure
riser bracket ‘W’ to range witb (4) hex head l/4-20 screws and (4) washers (2 each side) provided.
4.
The oven flue riser extension T” is packed in oven. Slide fiue riser extension 7.7 t&rough hole in
Determine method of gas piping and remove pipe plug from unit.
Hanger bracket “B” is attached to unit at the factory unless ordered otherwise.
2.
3.
Lift unit with hanger bracket attached and place hanger over riser support “C
and fasten with (3) slotted hex head sheet metal screws. Unit should be centered on riser.
Install rear panel “A” and angles “‘I”’ to rear of riser assembly (see instructions). Match drill
5.
9164 dia. holes in range body for mounting angle 9” to range at the bottom.
NOTE: Range clearances to combustible cons&u&ion, as shown on range serial plate, super&e
Cheese Melter clearances.
lNPRA=NEDcNEEsEMEuEFls
SECTION ONE - INsTAuATlON
Page 13
INSTALLATION
MODEL NO. CM36
DIAGRAM FOR INSTALUl4G REAR PANEL AND ANGLES
AFlXR CHEESE METLER IS MOUNTED TO 36 IN. CAFE RANGE RISER.
t
1.
Install rear panel “A” and an&s ‘T” to rear ofriser assembly with screw locations shown. Match
drill 9164 dia. holes where needed in riser and range body.
2.
Proceed with gas connections as discus& in the forward section of this manual.
INFfWREDCHEESEMEUERS
SIWION ONE- lNSKALLKllON
Page 14
I
INSTALLATION
FIELD ASSEMBLY INSTRUCZ’IONS AND DIAGRAMS
The following section covers Field &sembly in&al&ion instructions for the Cheese Melter unit combinations noted below and shown on SECTION I, page 3.
1. Installing legs for counter units.
Model Numbers CM-GOC and CM-GOPC
SECTION I, page 14
2. Assembling wall mount hanger and attaching unit for wall mount units.
1. Remove the BASIC Unit from the container.
CAUTION:
C~CKTOlNSVRE THAT THESCREWS, WHICHHOLD
=BURNER
I.N PLACE DURING SILlPPmG, ARE STILL SECURlNG IT.
2. CAREFULLY place the unit on its BACK.
3. Four NSF approved LEGS are packed with the unit.
4.
REFz Sketch below:
A threaded RECEPTACLE CR), is attached to the underside of the bottom, at each comer.
Each leg has a threaded STUD Q.
Tighten the stud on each leg into a receptacle. Secure with a wrench on the hexagon section
of the leg.
Each leg has its owp NSF approved leveling FOOT (L). By ad.. these feet, the proper
combination can be achieved whereby the unit will be level and steady.
CAUTION: ONLYNON~OMBU
co-AREmBEusEDmsuPmm~
lIlM!ls..
~~~OMooMBUslzBLE~U~ONsHow1vONPAGE2.
NEVER attach the pass tbru unit, Model CM-GOP, directly to a wall.
WFRA-RED CHEESE MELTERS
SECTIONONE-lNSTALUllON
PAGE 12
Page 15
INSTALLATION
MODEL NO. CM&oW
DIAGRAM FOR MOUNTING CHEESE MELTER TO WALL
USING CMWa WALL MOUNT EXT.
1.
Wall mount consists of the
following
parts:
A. (1) Top Bracket - T
B. (1) Bottom Bracket - B
C. (1) Right Side Bracket - B
D. (1) Left Side Bracket - L
E. (1) Right Filler - FR
F.WLeft.Filler-FL
G. Necessary Fasteners
NOTE Fasteners for mounting bracket assembly to wall are not provided.
2.
Determine method of gas piping, remove pipe plug from unit and if piping from the rear, add
necessargfittings.
3.
Fasten FR and FL to each side of unit by removing upper and lower rear body side screws and
*attach with fillers in place.
Assemble T, B, L and R as shown. T will hook into the mounting pocket located at the rear of
4.
the unit. B should be positioned so that the bottom flange is flush with the unit bottom when
mounted.
Mount wall mount assembly securely to the wall in the desired location.
5.
Lift
unit
6.
and place flange on T into upper part of rear mounting pocket. Position
unit
as desired
from right to left and secure bottom of unit through slots in horizontal flange of B through CL
proceed with gas ccmmctions as discus& in the forward section of this manual.
7.
lrmuaEDcNEEsEMEuENs
SECTION ONE-INSlUJJlON
PAGE13
Page 16
1
INSTALLATION
WARNING FOR AN APPIlLGNcE EQUIPPED WITH CASTERS,
THE INSTALLATION
SHALT., BE MADE WITH A CONNECTOR TEAT COMPLIES WITH THE STANDARD
FOR CONNECTORS FOR MOVABI;E GAS APPLIANCES, ANSI 221.69-1937, CAN/CGA-
6.16-MS7 AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE
STANDARD FOR QUICK-DI!XONNECT DEVICES FOR USE WlTH GAS FUEL, ANSI
221.41-1978, AND ADDENDA, 221.41a-1981, Z21.41b-1983 AND CAN1 6.9 M79.
ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE
APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICKDISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE
MOVEMENT.
WAR&IN& IF DISCONNECTION OF THIS RESTRAINT
Is NECESSARY To REMOVE
TBE APPLTANCE FOR tXZANlNG, E’IC, RECONNECT IT WHEN THE APPLIANCE IS
MOVED TO ITS ORIGINALLY INSTALLED POSITJON.
MODEL NO. CM-64
DIAG.&iMFORIKOUNTING
cMs-64sEcTIoNAL64lN.RI8ERToTwoRANGEs
1. F’ront panel “A” is fastened witb (6) hex head sheet metal screws. Remove
screws and paneL
2. Remove nuts and lockwasher fkom collar plate studs T’ on range.
3. Lower left riser onto lefk range allowing studs ‘C to enter holes in riser bracket ‘B.” Secure riser
bracket “B” with nuts and lockwaaher
removed in instruction No. 2.
4. The oven flue riser extension “D” (12” high) is packed in oven. mde flue riser extension “I)” over
the flue collar T protruding through the center opening of the collar plate T.=
NOTE: On units where flue collar T’ extends above the collar plate T’, approximately 4 inches,
the flue riser extension UD” is not required.
5. Install angles w” packaged in riser container with slotted hex head screws pn>vided, into holes in
rear riser bracket 3” and match drill 9164 inch dia. holes in range body for mounting angle “H” to
range with slotted hex head screws provided.
6. Repeat steps 2 thru 5 with right range and right riser.
7. Install unit (see instnlctions).
8. Replace front panel “A” and fasten with sheet metal screws that were removed in iu&uction No. 1.
9. U-shaped channel “G” is provided for all battexied ranges. Place U-shaped channel ‘G” over
angles on adjacent ranges to form a sanitary sealing between ranges.
INFRA-REDCHEESEMELTERS
SECTlOHOHE-IHSTALLATiOH
PAGE 14
litho in U.SA
11-92
Page 17
INSTALLATION
MODEL NO. CM&$
DIAGRAM FOR MOUNTING CHEESE MELTER TO
64 IN. SECTIONAL RANGE RISER NO. CMS-64.
r
1. Determine method of gas piping and remove pipe plug from unit.
2.
Hanger brackets “B” are attached to unit ‘A” at the factoq unless ordered otherwise.
3. LiR unit witi banger brackets attached and place hangers over riser support “Cy line up holes
and fasten with (6) slotted hex head sheet metal screws.
4.
Fasten bottom of unit to the center uprights using bracket ‘p,t and match drill 9164 in. dia. holes,
two in uprights and one in bottom of unit. Fasten with (3) sheet metal screws provided.
5. Proceed with gas connections as discus& in the forward section of this manual.
NOTE: Range clearances to combustible constmction, as shown on range serial plate, supersede
Cheese Melter clearances.
INPNA-NED CNEESE hELtENS
SECnON ONE - INSULLUION
PAGE 15
Page 18
I
INSTALLATION
WARNING FORANAPPLIANCE EQUtPPED WITTI CASTERS,
SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD
FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI 221.69-1987, CAN/CGA-
6.16-MS7 AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE
STANDABD FOR QUICK-DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI
221.41-1978, AND ADDENDA, 221.41a-1981, 221.41b-1983 AND CAN1 6.9 M79.
ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF TH.E
APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICKDISCONNECT DEVICE OR ITS ASSOCLATED PIPING TO LIMXT THE APPLIANCE
MOVEMENT.
WARNING IF DISCONNECTION OF THIS RESTRAINT
THEAPPLk3NCEFOR
MOVED To ITS OBIGINALLY YNSTATXXD POSITION.
CLEANING, El-C., RECONNECT IT WHEN THE APPLIANCE IS
MODELNO. CM&60
DIAGR&IFORMOUN’lJNG
ClKS=6OCAFE6OlN..TORANBANGE.
Is NECESSARY To BEMOVE
THE INST~TION
1. Rear Panel “A” is fastened for sbipping with (4) hex head sheet metal screws. Remove screws and
rear panel.
2. Set the (3) angles “E” aside.
3. Lower riser onto range, line up holes in riser “A” with weld nut holes in range. Secure riser “A” to
range with (4) hex head M-20 screws and (4) washers (2 each side) provided.
4. The oven flue riser extensions “B” are packed in oven. Slide flue riser extensions ‘W through hole
in rear rest “CT’ over collar protrucling through burner box bottom “II.”
5. Install unit (see instrllctions).
INFRA-REDCHEESEMELTERS
SECTION ONE- 1NSTALLATlON
PAGE
16
Page 19
MODEL NO. CM-6@60
DIAGRAM FOR MOUNTING CHEESE MELTER TO
60-314
IN. CAFE RANGE RISER NO. CMCXo.
NOTE: Most 60-314 * riser assemblies are shipped &om the factory preassembled to the range. If not
however, follow the mounting method depicted in the diagram The following in&n&ions should then
be followed to mount a Cheese Melter to a CMG60,60-3/4 ” riser assembly.
1. Determine method of gas piping and remove pipe plug from unit.
2. Hanger brackets “B” are attached to unit “A” at the f&tory unless ordered otherwise.
3. Lift unit with hanger brackets attached and place hangers over riser support at top. Line up holes
and
fasten
with (6) slotted hex head sheet metal screws.
4. Fasten bottom back of unit to the riser with two sheet metal screws ‘9” provided. A magnetic
screwdriver should be used.
5. Roceed with gas connections as discussed in the forward section of this manual.
6. Install rear panel ‘9” and angles “E” to rear of riser assembly. Match drill 9/64 in. dia. holes
in range and riser for mounting angles.
NO!I’E: Range clearances to combustible construction, as shown on range serial plate, supersede
Cheese Melter clearances.
INRU-REDCHEESEMEUEF&
SECTIONONE--ON
MGEn
Page 20
\
INSTALLATION
WARNING FORANAPPLIANCE EQUIPPED WITH CASTERS,
THE INSTALLA~ON
SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD
FOR CONNECTORS FOR MOVAEIZ GAS APPIZANCES, ANSI
221.69-1987,
CAN/CGA-
6.16-MS7
AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE
STANDARD FOR QUICK-DISCONNECT DEVlCES FOR USE WITH GAS FUEL, ANSI
221.41-1978,
AND ADDENDA,
221.41a-1981, 221. 4133-1983 AND CAN1 6.9 M79.
ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE
APPLblNCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICKDISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE
MOVEMENT.
WARNING: IF
DISCONNECTION OF T[lBIs ZtEsTRAINT
Is NECESSARY To REMOVE
THE APPLTANCE FOR
CLEANING, ETC., RECONNECT IT WHEN THE APPLIANCE IS
MOVED TO ITS ORXGlNALLY IWTALLED
POSITION.
MODEL NO. CM-31.60
DIAGRAB5FORMOUNTINGCEERSEMELTERTO
6@3/4 IN. CAFE RANGE RISER NO. MRK-30.
NOTE: Most 60-3/4” riser assemblies are shipped from the factory preassembled to the range. Ifnot
however, foIlow the mounting method depicted in the diagram. The following instructions should
then be followed to mount a Cheese Melter to a MRK-30,60-3/4” riser assembly.
1. Determine method of gas piping and remove pipe plug from unit.
2.
Hanger bracket “B” is attached to
unit
“A” at the factory unless ordered otherwise.
3.
Lift unit with hanger bracket attached and place hanger over riser support at top. Line up holes
and fasten with (3) slotted hex head sheet metal screws. Unit should be flush against shelf.
4.
Fasten
bottom back of unit to the riser with two bottom hold brackets “c” provided. A magnetic
screwdriver should be used. Bottom hold brackets (P/N 1163736) are to be secured to izmer
riser
uprights through the two pre-drilled holes in the back of the unit.
5. Proceed with gas connections as discussed in the forward section of this manual.
NOTE: Range clearances to combustible con&n&ion, as shown on range serial plate, supersede
Cheese Melter clearances.
lNFRh-REDCNEESEMELTEFlS
SECTION ONE- INSlALLATlON
PAGE $8
““l%iSA
Page 21
INFRA-RED CHEESE MELTERS
USER’S GUIDE
LIMITED WARRANTY
Southbend wanants
materials and workmanship. Should any part thereof become defective as a result of nomral use within the period and
limits defined below, then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency. This warranty is subject to the following conditions:
If upon inspection by Southbend or its Authorized Senrice Agency it is determined that this equipment has not been
used in an appropriate manner, has been modified, has not been properly maintained, or has been subject to misuse
or misapplication, neglect, abuse, accident, damage during transit or delivery, fire, flood, riot or Act of God, then this
wamnty shall be void.
Specifically excluded under this warranty are claims relating to installation: examples are improper utilii connections
and improper utiries supply. Claims relating to normal care and maintenance are also excluded; examples are calibra-
tion of controls, and adjustments to pilots and burners.
Equipment failure caused by inadequate water quality is not covered under warranty. WATER QUALRY must not exceed
the following limits: Total Dissolved Sol& (TDS) - 60 PPM (Parts Per Million). Hardness - 2 Grains or 35 PPM, PH Factor
- 7.0 to 7.5. Water pressure 30 PSI minimum, 60 PSI maximum. Boiler maintenance is the responsibilii of the owner
andisnotcoveredbywananty.
This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial
application.
Repairs under this wananty are to be performed only by a Southbend Authorized Service Agency. Southbend can not
be responsible for charges incurred from other than Authorized Southbend Agencies.
THIS WARRANTY MUST BE SHOWN To AN AUiHORtZED SERVlCE AGENCY WHEN REQUESTING IN-VVARRANTY
SERVICE WORK. THE AUTHORIZED SERVlCE AGENCY MAY Al- HIS OPTlON REQUIRE PROOF OF PURCHASE.
This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any
*iii for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend. “South-
nd shall not be ii for consequential or special damages of any nature that may arise in connection with such product
or part.” Should service be required at times which normally invohre overtime or premium labor rates, the owner shall
be charged for the dllrence between normal service rates and such premium rats
In all circumstances, a maximum of one hundred miles in travel and two and one half hours (25) travel time shall be
allowable. In all oases the closest Southbend Authorized Agency must be used.
The actual warranty time periods and exceptions are as follows:
l%ii wananty only covers product shipped into the 48 contiguous United States and Hawaii, one year labor, one year
parts effective from the date of original purchase. There will be no labor coverage for equipment located on any island
not connected by roadway to the mainland.
Exceptions to standard wananty, effective within above limitations:
Glass Windows, Door Gaskets, Rubber Seals, Light Bulbs, Ceramic Bricks,
InallcasespartscoveredbyafiveyearwanantywillbeshippedFOB~factMyafter~firstyear.
Our warranty on all replacement parrs which are replaced in the field by our Authorized Service Agencies will be limited
to three months on labor, six months on materials (parts) effective from the date of installation. See LIMITED WARRANTY
- REPLACEMENT PARTS for conditions and limitations.
if the equipment has been changed, altered, modified or repaired by other than a qualified service technician during
or after the one year limited wananty period, then the manufacturer shall not be liable for any damages to any person
or to any property which may result from the use of the equipment thereafter.
“THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL CrrHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRAN-IY OF MERCHANTABlLlTY OR FITNESS, AND CONSllTUTES THE ENTlRE
LIABILITY OF SOUTHBEND. IN NO EVENT DOES THE LlMlTED WARRANTY EXTEND BEYOND THE DURATION
ONE YEAR FROM THE EFFECTIVE DATE OF SAlD WARRANTY’
that the equipment, as supplied by the factory to the original purchasers, is free from defects in
. . . . . . .4 years extended material wananty on fry pot only - no labor
WARNNGc INTHEEVENTAGASODORISDETE~,SHUTDOWNEQ~~AT
THE MAIN SFIUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS
SUPPLlERFORSERVICE
OPERATION:
1. Check that the pilot is ignited.
2. Turn burner valve to “HI1 Burner will ignite from the pilot. If burner fails to ignite, turn burner
OFF, check pilot.
CAUTION: THESE ARE NOT SAFETY PILOTS AND WmN Om, THEY DO NOT
INTERBUPT THE FLOW OF GAS TO THE BURNER; CONSEQUENTLY IT IS
THE RESPONSIBILITY OF THE OPERATOR To CHECK THE IGNITION OF THE
BURNERS, IMMEDUTELYAF!lER THE BURNER VALVE IUS BEEN TURNED
ON. SHOULD IGNITION FAlL AFTER 5 SECONDS, TURN VALVE OFF AND WtiT
5 MINUTES BEFORE TRYING AGAIN
The pilot should burn continuously unless the unit is to be completely shut down. When
extinguished, the pilot gas supply is NOT INTERRUPTED automatically. For complete
shutdown, the manual service value on the inlet gas supply line should be turned to OFF.
3. When the burner ignites, a blue haze type flame will cover the surface of the
ceramics for 60
seconds. This haze will gradually disappear and witbin two minutes the ceramics will glow red.
The flame on the surface of the ceramics should be barely visible, with practically no blue haze.
4. LOW SSEITING: After the burner has operated on HIGH for several minutes, turn the valve
counterclti, as far as possible, so its handle points to the LO mark also indicated by the
pink area on the colored decal hehind the valve handle.
At this low setting the surface of the
ceramics should become a very dull red, with a-blue haze.
The burner should not %utter” or ‘pop” at this setting. If such a condition does exist, the setting
is too low and should he increased. Regulation of this low setting is by a set-screw inside the
hollow stem of the valve. Turn IN or clockwise to reduce and OUT or counterclockwise to
increase.
BURNER CONTROL: There are two de&rite positions on the burner valve, one at HI and the
other at LG. Behind the valve handle, there is a colored decal. When the handle points toward the
RED area, the burner is atHIGH. At LGW, the handle points to the PINKarea. Between these
settings, there is a graduated colored area By placing the valve handle toward this area, a
variety of burner rates can be obtained.
RACE POSITION: There are two locations
for the rack, due to the two sets of rack
slides. To change the rack, lift and pull it
forward. Then place it on the other set of
slides, or on the bottom.
The temperatures on this rack can thereby
be changed by placing it closer or further
from the burner. By the combination of rack
positions and selection of burner rates, a
variety of rack temperatures, suitable for
i:Lpzduct being processed, can be
f
All Cheese Melters are shipped with xack guide assemblies packaged in the crate. They are easily
assembled to each side as shown above. Rack guides should be removed periodically for cleaning.
PRODUCTS Toasting, top hmwning of numerous products such as meringue, hash browning of
potatoes and other vegetables, all types of cheese melting and cheese bubbling such as on
&Iexicanfoodplattem.
For products other thau the dry type such as toast, a dish or a pan with adequate provisions for
catching any drippings or other residue which could fall through the rack must be provided.
S’hoult3 any such grease drippings or other residue fall onto the bottom, it must be removed and
&aned thoroughly immediately
and not allowed to accumulate.
lNFRA-f3EDCHEESEMEL~~
SECTlON TWO - USER’S GUIDE
PAGE 2
Limo in USA
11-92
Page 23
MAINTENANCE 1
BURNERREMOVAL:
1. Remove 12 slotted hex head screws fi-om top panel.
2. Remove top panel.
3. Disconuect gas supply tube to burner.
4. Remove tube.
5. Remove 2 screws from small filler panel at left end of burner.
6. Remove panel and insulatior~
7. Remove 2 screws holding panel just bebind burner.
8. Remove panel.
9. Remove control knob.
10. Remove 8 slotted truss head screws fkom front panel.
11. Remove panel.
12. Remove 2 screws holding panel just in fkont of burner (pilot is mounted to t&is panel).
13. Lift up panel to disengage pilot from its entrance hole and remove panel.
14. Slide burner to the right and lift out at left end.
15. Reverse procedure to re-sssemble.
WFF&REDCHEESEMEUEFiS
SECI’ION lW0
- USER’S GUIDE
PAGE 3
Page 24
)) MAINTENANCE
WARNING: AJMUSTMEN’B
AND SERVICE WORK MAY BE PERFORMED ONLY BY A
QU-
T33cHNIcIANwHoIsExPERIENcEDINANDENo-LE WITH
THE OPERATION OF COMMERCIAL GAS COOElNG EQUIPMENT. HOWEVER, TO
A!3SUREYOURCONFIDENCE,CON’IACI’YOURAUTHORIzED SERVICEAGENCYFOR
RELIABLE SERVICE, DEPENDABLE ADVICE OR OTH.ER ASSISTANCE, AND FOR
GENUINE FACTORY PARTS.
WARNING DIscoNNEcrpowEBERoM~P~~EQuLppED~COrvvEcrrON
TYPE OVEN HAVING A CHEESE MELTER MOUNTED TO APPLIANCE BEFORE
CLEANINGORSERS’ICING,IFAPPLICABI3.
MAl[NTENANcE:
l.Kaepbottomofunitcleanatalltimes.
Daily
A Remove rack and wash daily.
B. Remove entire side liuings, to which the rack
slides are fastened, by lifting up and inward.
wash thoroughly.
MOIlth&
ALubricatevalveasreq&ed.
B. Clean around burner air mixer and orifices ifhnt has accumulated.
C. Assure proper ignition of burners from pilot
vent &7stemz
1. To remove normal dirt, grease and product residue from stainless steel that operates at LOW
temperature, use ordmary soap and water (with or without detergent applied with a sponge or
cloth.Drythomughlywithacleancloth.
2. To remove grease and food splatter, or condensed vapors, that have BARED on the equipment,
applycleansertoadampclothorspangeandrubcleanser onthemetalinthedirectionofthe
polishing lines on the metal. Rubbing cleanser as gently as possible in the direction of the
poIishedlineswillnotmarthetinifihoftheskrinless~NEVERRUB~ACIRCULAR
MOTION. Soil and burnt deposits which do not respond to the above procedure can usually be
removed by rubbing the sut%ce with SCOTCH-BRITE scouring pads or STAINLESS scoming
pads. DO NOT USE ORDINARY STEEL WOOL as any particles laft on the surface will rust and
further spoil the appearance of the finifih. NRVRR USE A WIRE BRUSH, STEEL SCOURING
PADS EXCEPT STAINIZSS), SCRAPER, FILR OR OTHER STEEL TOOLS. Surfaces which
are marred collect dirt more rapidly, and become more diEcult to clean. Marring also increases
the possibility of
corro&eattack.Re&&&ngmaythenberaquir&
3. To remove heat tint. Darkened areas sometimes appear on stainless steel surfacas where the area
has been subjected to excessive heat. These darkened areas are caused by thickeuiug of the
protedive surface of the stainless steel and are not ha.rmM. Heat tint cau normally be removed
by the foregoing, but tint which does not respond to this procedure calls for vigorous scouring in
direction of the polish lines, using SCOTCH-BRITE scauring pads or a STAINLRSS scouring pad
in combination with a powdered cleanser. Heat
tint
action may be lessened by not applying or by
reduciug heat to boiler during slack periods.
BLACKBAKED-
.
1. Allow unit to cool somewhat after use and wash exterior with a hot, mild detergent or soap
solution; particularly clean off grease deposits. Dry thoroughly with a dry cloth.
INFRA-REDCHEESEMELlERS
SECTIONTWO-USEFt’SGUlDE
PAGE 4
Page 25
INFRA-RED CHEESE MELTERS
SERVICE
ADJUSTMENTS ’
/
GENERAL:
When any difficulty arises it is always a good idea to check that the unit has been connected to the
gas supply type and voltage for which it was supplied. This can be done by examining the serial plate
located on the top of the unit at the front towards the right. It will list the gas @pe and voltage for
which the unit was
Wiring diagrams for the unit are located at the rear of the “SERVICE” section in this manual and
in a small brown envelope af%imed to the rear side of the front control panel.
ADJUSTEMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A
QUALIFIED TECBNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE
WITH, THE OPERATION OF COMMERCIAL GAS COOKING EQUIPMENT.
HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED
SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE OR
OTHER ASSISTANCES, AND FOR GENUINE
manufactured.
WARNING
FACTORY PARTS.
CHEESE MELTERS:
All units are adjusted at the factory. In case of problems in operation at initial installation, check
type of gas and manifold pressure and compare
at the right front corner of the body top.
PILOT VALVE LOCATIONS:
There is a single adjustment for each pilot bumar, located thru the 318” dia. opening in the white
area of the valve indicator decal.
Adjustments to pilots are made by turning the xnall slotted screw on the pilot valve. The flame on
each pilot should be approximately 5/8” high. Pilot flame should be stable and not producing carbon.
Low SETrING:
The LO adment of the broiler burner valves ia by a set screw in the hollow stem of this valve.
Turn “IN” or clockwise to reduce and “OUI”’ or counterclockwise to increase.
setting should not flutter or “POP” but should bum with a dull red and a blue haae.
AlRADJusTMENT:
The ix&a-red burner requires no field air adjustment. However, if a major change in burner opera-
tion is noted, check for obstruction of air flow through the top air holes as well as around burner air
mixer and orifice.
Burner orifice must be centered with the mixer opening but should not enter.
with information listed on the serial plate, located
Burner flame on low
COMPLETE SHUTDOWN:
1. Turn off all burner valves.
2. Turn off pilot adjustment valve.
3. Turn off main supply valve.
MFRkREOCHEESEMEU’ERS
SECTION THREE - SERVICE
PAGE 1
Page 26
INFRA-RED CHEESE MELTERS
PARTS
PARTS i ’
69
W-C3 INSTALLATIONOFoTHER!I’BANGENUINE
VOID THE wARR4NTY
ON
THIS EQUIPMENT
SOuTHBENDPARTswILT4
The serial plate is located on the top of the unit at the front on the right.
Replacement parts may be ordered either through a Southbend Authorized Parks Distributor or a
Southbend Authorized Service Agency.
When ordering parts, please supply the Model Number, Serial Number, Part Number, Description,
plus Finish, Type of Gas and Electrical Characteristics, as applicable.
For parts not listed, consult a Southbend Authorized Parts Distributor or Southbend Authorized
Setice Agency. If necessary, please consult Southbend Park Department for assistance.
MR BROILERSUFFIXES
SUFFQC DATE
INDICATES
1977
None
A
B
& before
1977
1977
Unit has a cast iron venturi.
Unit has a rack adjustable with a handle and a tubular steel venturi
Unit has a rack which must be moved manually (no handle), also
has a tubular steel venturi.
C
W
Unit is a counter model.
Unit is a wall mount unit
Mount Bracket
Back Guide Assy.
Pilot Assy. - Natural Gas
Pilot&isy.-RopaneGas
Pilot Assy. - Propane Gas
Hi-h Valve
Pilot Valve
PressreRegulator-NatumlGas(1163582)
Fkssure Regulator - Pmpne Gas (1163583)
Burner Assy. without Orike
Burner Orif& - Natural (No. 44)
Burner Orifice - Propane (No. 53)
Adjustable Leg - 4” - (one only)
Set of 4 - 4” adjustable legs
Ceramic Burner Tile
Stainless Left Side
PART NO. DESCRIF’TION
1163537 Stainless Right Side
1163739 Black Lefi Side
11&3740 Black Right Side
1163728
116-3759 Black Left Body Side (Pass ‘h-u)
1163758
1163726
11643623 Hanger Bracket
1163661
lx-3542 Control Panel
1163677 Dial Decal
1163742
1163741
The serial plate is located on top of the unit at the front, t43wards the right. When ordering parts,
please supply the Model Number, Serial Number, Description, plus Finish, Type of Gas and
Electrical Characteristics as applicable.
c
1
Back Guide Assy.
Pilot
Assy.
-Natural
Gas (1163675)
Pilot Assy. - Pmpane Gas (1163676)
Stainless Right Side
Black LetI Side
Black Right Side
Black Right Body Side (Pass Thru)
Black Left Body Side (Pass Thru)
Stainless Left Body Side (Pass Thru)
Stainless End Cover, Right
Stainless End Cover, Left
orxce & Elbow Assy.
For not parts listed, consult a Soutbbend Authorized Parts
Distributor or
Southbend Authorized
semkeAgency.Ifnewssary, please consult Southbend Parts Department for a&stance.
INFRA-RED CHEESE MELTERS
SECTIONFOUR-PARTS
PAGE 2
l.ilbOiflU.SA
11-92
Page 28
INFRA-RED
CHEESE MELTERS
I
I
A product with the Southbend name incorporates the best in durability and low
maintenance. We all recognize however, that replacement parts and occasional
professional service may be necessary to extend the useful life of this unit. When
service is needed, contact a Southbend Authorized Service Agency, or your dealer.
To avoid confusion, always refer to the model number, serial number, and type of
your unit.