SOR 1100 User Manual

1100 Series
Magnetic Level Indicator
General Instructions
The 1100 Series Magnetic Level Indicator from SOR® represents best in class performance and value thanks to decades of experience and innovation. Each unit is custom engineered for your exact application and manufactured to our rigorous quality standards. SOR level gauges are an ideal replacement for existing process sight gauge systems and can easily become a functional bridle system for use with level switches, transmitters, and temperature measurement.
The 1100 Series provides visual indication of liquid level within a larger, primary process vessel. Once the MLI is mounted to the process vessel via the supplied process connections, the process liquid will flow freely up and down within the MLI chamber. A specially designed float is located inside the 1100 Series chamber and floats along with the process level. This float contains a powerful magnet that interacts with the non-invasive indicator assembly located on the outside of the chamber. This magnetic coupling between the float and the indicator allows the process level to be shown via the use of rotating flags housed inside the assembly. As the level rises and falls, these flags will change color and provide real time indication of the liquid level within the primary process vessel.
NOTE: If you suspect that a product is defective, contact the factory or the SOR Representative in your area for a return authorization number (RMA). This product should only be installed by trained and competent personnel.
Installation
MOUNTING Before assembling Level Gauge to your process, check for the following:
Vessel nozzles should be checked for horizontal and vertical alignment. Vessel nozzles must be straight and even, with no bends. Center-to-center distance of gauge and vessel nozzles must match. Vessel and gauge nozzles should be free of sediment, dust and rust.
PREVENTIVE MAINTENANCE Periodic inspection will keep your level gauge operating properly for many years. These gauges provide visual level indication on critical services, and a systematic program of preventative maintenance will provide excellent long-term protection. Close attention to the following “what to do” and “what to avoid” tips in your maintenance program are necessary to ensure satisfactory service.
Design and specifications are subject to change without notice.
For latest revision, go to SORInc.com
Form 1597 (09.14) ©SOR Inc.
Registered Quality System to ISO 9001
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WHAT TO DO
Keep your Level Gauge clean inside and out.
If you have solids/debris in your process, or if it tends to build up on equipment,
it will be necessary to flush the gauge periodically. How often or thoroughly will depend on the nature of your process liquid. It is important that the float can move freely inside the chamber.
If you have an externally mounted transmitter or alarm switch, it is important
that all covers and conduit seals are in place and maintained. Moisture, dust and debris entering these electronics housings can cause permanent damage, leading to failure.
Inspect the float, terminals and connections monthly.
Remove the float from the chamber once a month to check for leaks or damage.
Clean the float and reinstall it. Proper float function is critical to the operation of your level gauge.
Check electrical terminal connections and wiring for signs of damage due to
heat or vibration. Excessive heat can cause wire insulation to become brittle and crack or fall off. Exposed wire can cause shorts or sparks, creating a dangerous situation. Excessive or constant vibration can cause terminal screws to loosen, creating intermittent or lost connections. Check that all electrical connections are tight and wires are flexible with no signs of heat damage.
WHAT TO AVOID
Do not leave transmitter or alarm switch covers off longer than necessary to
inspect or maintain wiring and connections.
Make sure the float is installed correctly in the chamber. Do not install the float
upside down.
Do not attempt to make adjustments to attached transmitters other than Zero and
Span adjustments. Consult the factory for additional assistanace.
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Form 1597 (09.14) ©SOR Inc.
Troubleshooting
SYMPTOM No visual signal
or electronic output on optional transmitter
Some flipper indicators do not flip over
Flipper indication varies but no 4-20mA output from optional transmitter
No output from optional transmitter
POSSIBLE CAUSE
Float is stuck or damaged
Flags are stuck
PCB failure
Incorrectly wired
Incorrect supply voltage
CHECK THIS...
Remove float and inspect
Check flag assembly
Check transmitter PCB for proper connections and operation
Check wiring matches instructions provided
Provide 15 to 30 VDC power at terminals
CORRECTIVE ACTION
Clean or replace float as necessary
Open the flipper assembly cover and clean all flags
Rewire or replace PCB
Rewire transmitter as required
Check power supply and wiring
Form 1597 (09.14) ©SOR Inc.
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SORInc.com
14685 West 105th Street, Lenexa, KS 66215  913-888-2630  800-676-6794 USA  Fax 913-888-0767
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Registered Quality System to ISO 9001
Form 1597 (09.14) ©SOR Inc.
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