US model
Canadian model
AEP, AED UK model
Singapore model
E model
Australian model
• Abbreviation
AED: North European
PART No.
– 2 –
SECTION 1
SERVICING NOTES
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester , such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in ”CD section adjustment” and
check that the S curve waveform is output repeatedly.
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED
LINE WITH MARK ! ON THE SCHEMATIC DIA GRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Ω
Earth Ground
AC
voltmeter
(0.75 V)
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE !
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 3 –
CD-TEXT TEST DISC
This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube.
The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display.
To check, perform the following procedure.
Checking Method:
1. Turn ON the power, set the disc on the disc table with the side labeled as “test disc” as the right side, close the front cover , and chuck the
disc.
2. Press the · button and play back the disc.
3. The following will be displayed on the fluorescent indicator tube.
Display : 1kHz/0 dB/ L&R
4. Press the ≠ and ± buttons to switch the track. The text data of each track will be displayed.
For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC TEXT Data Contents” and “Table 2 : CDTEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For
details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK
No.
11kHz/0dB/L&R221kHz/-90dB/L&R
220Hz/0dB/L&R23Infinity Zero w/o emphasis//L&R
340Hz/0dB/L&R24Infinity Zero with emphasis//L&R
4100Hz/0dB/L&R25400Hz+7kHz(4:1)/0dB/L&R
5200Hz/0dB/L&R26400Hz+7kHz(4:1)/-10dB/L&R
6500Hz/0dB/L&R2719kHz+20kHz(1:1)/0dB/L&R
71kHz/0dB/L&R2819kHz+20kHz(1:1)/-10dB/L&R
85kHz/0dB/L&R29100Hz/0dB/L*
NOTE: The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
– 4 –
Table 2: CD-TEXT TEST DISC Recorded Contents and Display
(In this unit, some special characters cannot be displayed. This is no a fault.)
TRACK
No.
Recorded ContentsDisplay
42! ” # $% & ´(21h to 27h)1kHz 0dB L&RN All the same
43( )+ , – . /(28h to 2Fh)N All the same
*
4401234567(30h to 37Fh)N All the same
458 9 : ; < = > ?(38h to 3Fh)N All the same
46@A B C D E F G(40h to 47Fh)N All the same
47H I J K L MN O(48h to 4Fh)N All the same
48P QR S T U VW(50h to 57Fh)PQR S T U VW (50h to 57h)
49X Y Z [ ¥ ] ^ _(58h to 5Fh)XY Z [ \ ] ^ _ (58····
50a b c d e f g(60h to 67Fh)a b c d e f g (60h to 67h)
′
′
51h i j k l m n o(68h to 6Fh)N All the same
52p q r s t u v w(70h to 77Fh)p q r s t u v w (70h to 77h)
53x y z { I }(78h to 7Fh)x y z {} ~(78····
~
54i¢£¤¥ §(A0h to A7h) 8859-1i ¢ £ ¤ ¥§ (A0···· is not displayed
55≥ C ª¬PR(A8h to AFh)≥(A8···· C ª ¬ P R– are not displayed
56
•±23
57†1º¿(B8h to BFh)†¿ (B8····
–
µ¶ •(B0h to B7h)µ• (B0····
′
14123
4
′
• ± 2 3
¶ are not displayed
14123
1
º are not displayed
4
58АБВГДЕЖЗ(C0h to C7Fh)ÀÁ Â Ã Ä ÅÆÇ (C0h to C7h)
59ÈÉÊË ÌÍÎÏ(C8h to CFh)N All the same
60DСТУФХЦ(D0h to D7Fh)D СТУФХЦ (D0h to D7h)
61ШЩЪЫЬY Я(D8h to DFh)Ù Ú Û Ü Yß (D8····
˙
´
62абвгдежз(E0h to E7h)а бвгдежз (E0h to E7h)
63ийклмноп(E8h to EFh)N All the same
64∂ стуфхц÷(F0h to F7Fh)стуфхц÷ (F0h to F7h)
65шщъыьyÿ(F8h to FFFh)шщъыьyÿ (F8h to FFh)
!¡ ≠/± buttons
!™ JOG dial (DISC/CHARACTER/PUSH ENTER knob)
!£ CHECK button
!¢ CLEAR button
!∞ p button
!§ P button
!¶ · button
!• § (OPEN/CLOSE) button
!ª GROUP FILE button
@º GROUP 1 – 8 buttons
– 6 –
SECTION 3
)
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
CASE
1
four screws
(case 3 TP2)
2
Open the case.
A
3
Remove the case to
direction of arrow
A
.
1
five screws
(case 3 TP2
FRONT PANEL SECTION
2
four screws
(BVTP3
4
×
claw
5
front panel section
8)
6
Remove the door (CD) ass’y
to direction of arrow
A
A
1
flat wire (CN501)
.
4
claw
– 7 –
3
five screws (BVTT3 × 6)
GUIDE ASS’Y
)
2
screw
(PSW3
4
×
boss
6)
3
three screws
(BVTT3
×
6)
5
guide ass’y
3
three screws
(BVTT3
×
6)
1
connector
(CN503)
REAR PANEL SECTION
1
connector
(CN904)
2
1
flat wire
(CN502)
connector
(CN505)
7
four screws
(BVTT3
5
PC board
holder
×
3
three connectors
(CN504, 506, 507)
6)
6
rear panel section
4
3
four screws
(PTTWH3
8
bracket
five screws
(BVTT3
×
6)
×
6
– 8 –
MECHANISM DECK
t
1
three screws
(BVTT3
2
mechanism deck
×
8)
BASE UNIT
1
six screws
(BVTT3
×
8)
1
screw (BVTT3 × 8)
2
fulcrum plate
(BU upper) ass’y
3
base uni
– 9 –
SECTION 4
TEST MODE
DISPLAY CHECK MODE
With the power turned off (standby state), press the I/u button
while pressing the P (pause) button.
All FL segments and grids light up together with the · (play),
P (pause), and standby LEDs.
At the same time, the GROUP LEDs are scanned one by one.
Note: To exit this mode, press the p (stop) button.
ADJ MODE
1. Turn ON the power of the unit, set disc to disc table, and perform chucking.
2. Disconnect the power supply plug from the outlet.
3. T o set ADJ mode, connect the test point (TP: ADJ) of the MAIN
board to Ground, and connect the power supply plug to the
outlet.
The power will turn on automatically, and the first track will be
played.
In this mode, table rotation and loading operations are not performed because it is taken that the disc has already been chucked.
Note: The same operations are also performed in the following when the
test point (TP: ADJ) is connected to Ground after turning on the
power.
• Direct search (movement of sledding motor) is not performed
during accessing
• Ignored even when GFS becomes L
• Ignored even when the Q data cannot be read
• Focus gain does not decrease
• Spindle gain does not decrease
• Servo related settings can be set manually and checked (Refer
to ADJ Mode Special Functions Table)
ADJ Mode Special Functions Table
(The buttons shown with ( ) function by using the supplied remote commander only)
ButtonButton Number or Display
CONTINUEServo average display
Displays VC, FE, RF, TE and traverse in hexadecimal
numbers
SHUFFLEFocus bias display
Each time this is pressed, the focus bias is switched
between 1 and 2
1
Bias actually set Optimum bias Minimum jitter
2
U:Upper aliasing bias L:Lower aliasing bias
PROGRAMAuto gain display
Displays focus, tracking, sledding in hexadecimal
numbers
GROUP 1 (1)Increases the focus bias in 8 steps.
GROUP 2 (2)Sets the focus bias in the middle of aliasing.
GROUP 3 (3)Turns off the tracking and sledding servo
GROUP 4 (4)Returns the auto gain to the initial value (30)
GROUP 5 (5)Turns off the focus servo
GROUP 6 (6)Decreases the focus bias in 8 steps.
GROUP 7 (7)Re-adjusts the focus bias
GROUP 8 (8)Turns on the tracking and sledding servo
(9)Switches the focus servo gain between normal and down
FG. norm: normal, FG. down: down
(10/0)Sets the focus bias to 0 (no bias)
Next, displays the jitter measured at the focus bias set
The results of measurement is displayed in mm directly.
KEY AND FLUORESCENT DISPLAY TUBE CHECK
MODE
1. Connect the test point (TP:AFADJ) of the MAIN board to the
Ground, and insert the power plug to the outlet to set this mode.
First, the external SRAM is checked, and if abnormal, “SRAM
NG” is displayed.
If OK, the following steps are performed.
* Fluorescent Display Tube Check Mode
The whole fluorescent display tube lights up when the connection in step 1 is made.
* Key Check Mode
This mode is set when a button is pressed after the whole
fluorescent display tube lights.
All buttons have a button number.
When a button is pressed, the counter display is counted up,
and the number of that button is displayed.
However, the counter display will only count up to 26, but
the number of buttons pressed will always be displayed.
CHARACTER• When the jog dial is rotated to the right, the
9
GROUP LEDs light up in the order of 1 → 2..8
→ 2nd → 1.
• When the jog dial is rotated to the left, the
GROUP LEDs light up in the order of 8 → 7..1
→ 2nd → 8.
Button number display
– 10 –
Partial lighting 1
A B C D E F G
Partial lighting 2
Partial lighting 3
2nd
**
*
: Counter displayed
Test Points Location:
[MAIN BOARD] – Component Side –
TP
(ADJ)
IC502
IC501
TP
(AFADJ)
IC506
O
O
O
AGING MODE
• Mode which repeatedly changes and plays back discs automatically in the unit.
• It will repeat aging as long as no errors occur.
• If an error occurs during aging, it will stop all servos, motors,
etc. instantaneously, display the error number, and stop operations. However, the stopping conditions differ according to
whether the unit is equipped with the “self-protection function
during errors” described later.
The function serves to maintain the state of the unit when errors
occur.
Sequence of Aging Mode
$
1. Disc change
$
2. Load in
$
3. TOC read
$
4. Access of last track
$
5. 3 second playback
$
6. Access of first track
$
7. 3 second playback
$
8. Load out
Order of Disc Change
(1 cycle takes 3 minutes)
$
1. No. 40
$
2. No. 120
$
3. No. 80
$
4. No. 200
$
5. No. 160
$
CN509CN508
$
Special Functions in Aging Mode
1. Disc setting mode:
5 discs are set before setting the aging mode. This mode makes
the setting of these discs more easy.
2. Self protection function during errors:
Function which voluntarily corrects errors which occur during normal operations by retries.
If this function is not provided, all operations will be stopped
without retiring. It is suitable for checking errors with low reproducibility.
If this function is provided, and errors can be corrected by
retries, aging will be continued without stopping.
3. Aging cycle count function:
Functions which displays the number of agings carried out on
the Fluorescent indicator tube in numbers. One aging cycle
consists of five discs.
1DISC
DISC
CD1
2
number of agings
*DISC-40*
– 11 –
Aging Method
1. Change the [COMMANDMODE] switch (S901) on set to
[CD1].
2. Turn ON the power of the unit. Open the front cover.
3. Press the [AGINGSTART] button of the remote commander
for aging mode (J-2501-123-A).
4. When the disc set mode is set, the · and P LEDs blink.
5. Rota te the JOG dial. The slits (No. 40, 80, 120, 160, 200) for
setting the discs will come forward. Insert the discs into these
slits. Do not set the discs in other slits.
6. Set whether the self-protection function during errors is
equipped with the unit. Press the [REPEAT] button. If “RE-
PEA T” is displayed on the Fluorescent indicator tube, it means
the function is provided. If “REPEAT” is not display ed, it
means the function is not provided.
7. Press the · button.
8. The · LED blinks, the aging mode is set, and aging is
started.
9. T he a ging cycle lasts 3 minutes. If errors occur during aging,
the error number will be displayed on the Fluorescent indicator tube. (Refer to the following table for the details of the
errors.)
10. Aging will be repeated as long as no errors occur.
11. After each aging cycle, the number displayed on the Fluorescent indicator tube will increase.
12. To end aging, press the I/u button
Error Display
120Err01
Disc numberError code
Error code
Code numberNameContents
Err 01DISC sensor check 1No disc in the specified slit
Err 02DISC sensor check 2Disc in other slits
Err 03Table operation check 1Table motor current over
Err 04Table operation check 2No table sensor input
Err 05Loading operation check 1Load in timeover
Err 06Loading operation check 2Load out timeover
Err *1BU related check 1Access timeover
Err *2BU related check 2High speed search NG
Err *3BU related check 3Q data read error
Err *4BU related check 4BU operation (from focus search to until signal can be read) timeover
Err *5BU related check 5GFS monitor error
Err *6BU related check 6Focus cannot be imposed by focus search
Err *7BU related check 7Auto focus bias adjustment cannot be performed
The * numbers mean the following according to the state of the unit during aging
2 : From checking to end of TOC read
3 : From end of TOC read to end of last track playback
4 : From end of last track playback to end of first track playback
– 12 –
SECTION 5
n
y
MECHANICAL ADJUSTMENTS
Perform the following steps before carrying out adjustments.
1. Turn ON the power of the unit, set disc to disc table No. 92,
and perform chucking.
2. Turn OFF the power.
3. Remove the case.
4. While pressing the [STOP] button, turn ON the I/u button.
The test mode is set.
5. The I/u button LED (STANDBY) starts blinking.
(Test mode)
LED (STANDBY)
Note 1: The cam will start rotating when the [GROUP1] or [GROUP5]
button is pressed continuously in the test mode.
GROUP 1
button
GROUP 5
button
Note 2: If the power cannot be supplied, the cam can be rotated by rotat-
ing the pulley with your finger.
1/u
1/u
button
GROUP 1 button
p
STOP button
GROUP 5 butto
cam
pulle
– 13 –
w
GUIDE (DISC T) ALIGNMENT
cam
(1) Rotate the cam and adjust to the posi-
tion shown in the figure.
guide (disc T)
(2) Check that the state is as shown in
the figure.
guide (disc T)
cam
holder (guide T)
fixed scre
A
B
guide (disc T)
disc
(3) Loosen the fixed screw by about 60 °.
disc
holder
(guide T)
tapering screwdriver
holder (guide T)
(4) Move the holder (guide T) with a tapering screwdriver,
and set the position of the guide (disc T) to A:B=1:1.
– 14 –
cam
cam
holder (disc A2)
thrust
screw
disc
0 – 1 mm
holder (disc A2)
disc
holder (disc A2)
thrust
screw
HOLDER (DISC A2) ALIGNMENT
(1) Rotate the cam and adjust to the position
shown in the figure.
(2) Check that the state is as shown in
the figure.
(3) After applying suitable locking compound to the part, rotate the thrust screw until the holder (Disc A2) comes to the center of
the disc.
– 15 –
SENSOR ALIGNMENT
Perform this adjustment after the “holder (disc A2) adjustment”.
If the disc table swings to the left and right just before the disc is
chucked, perform the following adjustment.
cam
cam
lever (stopper) ass’y
(1) Rotate the cam and adjust to the position
shown in the figure.
(2) Check that the lever (stopper) ass’y secures
the disc table as shown in the figure.
lever (stopper) ass’y
tapering screwdriver
bracket (sensor)
table ass’y
disc table
swing
(4) Moving the disc table right and left with a hand after the
screw is fixed, the table will mov e by the play of a disc table.
If the LEDs light up alternately, the adjustment will be performed correctly.
LUMINOUS board
PLAY button
bracket (sensor)
fixed screw
PAUSE button
(3) Loosen the fixed screw by 60° to 90°, and use a tapering screwdriver to adjust the screw as shown in the figure.
Move the bracket (sensor) with the tapering scre wdriv er little by little, and fix the fix ed scre w at where the play button's LED (green)
is switched to the pause button's LED (orange) (or its reverse).
– 16 –
PULLY AND DISC CENTER HOLE ALIGNMENT
cam
(1) Rotate the cam and adjust to the position
shown in the figure.
(2) Check that the state is as shown
in the figure.
disc
bracket
(BU adjustment)
0.5 – 2 mm
magnet ass’y
base unit
cam
base unit
disc pulley
disc hole
Note: The disc should not
be fixed.
(3) Remove the Magnet ass’y.
holder (disc A2)
fixed screw
bracket
(BU adjustment)
tapering screwdriver
magnet ass’y
(4) Loosen the fixed screw by 60° to 90°, and move and adjust
the bracket (BU adjustment) up and down using a tapering
screwdriver so that the positions of the disc hole and disc
pulley become A=B or between A:B=2:1 and 1:2.
– 17 –
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