TM
TM
Working Instructions
- mechanical -
Xperia
M, Xperia
C1904, C1905, C2004, C2005
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
M Dual
Working Instructions (mech)
CONTENTS
1 Exterior Views ................................................................................. 4
1.1 C1904, C1905, C2004, C2005 ............................................................... 4
2 Tools ................................................................................................ 5
3 Disassembly.................................................................................... 6
3.1 Battery Cover Assy .............................................................................. 6
3.2 Battery ................................................................................................... 7
3.3 Rear Cover Assy .................................................................................. 7
3.4 Main PBA ............................................................................................ 10
3.5 ANT Board .......................................................................................... 12
4 Replacement ................................................................................. 14
4.1 Battery Cover Assy ............................................................................ 14
4.2 ANT Board .......................................................................................... 15
4.3 Ant Speaker Gasket ........................................................................... 16
4.4 Camera Key ........................................................................................ 17
4.5 Coaxial Cable ...................................................................................... 19
4.6 Diffusion Film ..................................................................................... 21
4.7 Display ................................................................................................ 22
4.8 Earspeaker& EarSpeaker Adhesive .................................................. 26
4.9 Flash LED Gasket ............................................................................... 28
4.10 Front Cover Assy ............................................................................... 29
4.11 Kapton Tape TP connector ................................................................ 30
4.12 Label ................................................................................................... 31
4.13 Light Bar Gasket ................................................................................ 32
4.14 Light Pipe Sensor & Rubber Sensor ................................................. 33
4.15 Link FPC & Link FPC Gasket ............................................................. 35
4.16 Link FPC Gasket B ............................................................................. 38
4.17 Loudspeaker & Speaker Gasket ........................................................ 39
4.18 Main Camera 5M&Camera Connector Mylar Tape&Camera Gasket41
4.19 Microphone Rubber & Microphone Mesh ......................................... 43
4.20 2
nd
Microphone Rubber ...................................................................... 45
4.21 Rear Cover .......................................................................................... 46
4.22 Reflective Sheet ................................................................................. 47
4.23 RF Port Rubber ................................................................................... 48
4.24 SIM Board & SIM Board Adhesive ..................................................... 49
4.25 Speaker Mesh ..................................................................................... 51
4.26 Speaker Mesh on Rear Cover ............................................................ 52
4.27 Speaker Sponge ................................................................................. 53
4.28 Touch Panel & Touch Panel Adhesive ............................................. 54
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
2(72)
Working Instructions (mech)
4.29 Water Indicator ................................................................................... 61
4.30 Volume Key ........................................................................................ 63
4.31 Board Swap - Replacement ............................................................... 65
4.32 Board Swap – Change Label ............................................................. 65
4.33 Board Swap – Customize of Software .............................................. 65
5 Reassembly................................................................................... 66
5.1 Front Cover Assy& ANT Board ......................................................... 66
5.2 Main PBA ............................................................................................ 68
5.3 Rear Cover Assy ................................................................................ 69
5.4 Battery ................................................................................................. 70
5.5 Battery Cover Assy ............................................................................ 70
6 Revision History ........................................................................... 72
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
3(72)
1 Exterior Views
1.1 C1904, C1905, C2004, C2005
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
4(72)
2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (T5)
4. Bits (JCIS No 0)
5. Flex Film Assembly Tool
6. Guitar Pick
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’!
Working Instructions (mech)
SPECIAL TOOLS
7. Press Tool
8. Press Fixture
STANDARD TOOLS
1. Tweezers
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
5(72)
3 Disassembly
The disassembly is done in the following order:
1. Battery Cover Assy
2. Battery
3. Rear Cover Assy
4. Main PBA
5. ANT Board
6. Front Cover Assy
Working Instructions (mech)
3.1 Battery Cover Assy
Insert finger into the USB Port as shown.
Pull upwards to release the hooks of Battery Cover Assy.
Remove Battery Cover Assy.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
6(72)
Disassembly
3.2 Battery
Raise the bottom of the Battery to release it.
Working Instructions (mech)
Remove the Battery.
3.3 Rear Cover Assy
Remove the six screws M1.6*4.0 by using a screwdriver with
Bits (T5).
Remove the Screw M1.6*3.0 by using a screwdriver with
Bits (T5).
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
7(72)
Disassembly
Remove the Screw M1.4*2.4 by using a screwdriver with
Bits (JCIS No 0).
Working Instructions (mech)
There are eleven hooks secure the Rear Cover as shown.
Insert the Front Opening Tool and pull upwards to release
the right bottom corner as shown
Release the two hooks on the bottom side.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
8(72)
Disassembly
Release the left side as shown.
Working Instructions (mech)
Release the right side as shown.
Raise the bottom side at approximately 30o.
Pull upwards to release the top side as shown.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
9(72)
Disassembly
Remove the Rear Cover.
Working Instructions (mech)
3.4 Main PBA
There are four snap hooks secure the Main PBA.
Insert the Front Opening Tool underneath the Camera and
pull upwards to detach it from the adhesive.
Release the hook on the top side of Main PBA by using
Front Opening Tool.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
10(72)
Disassembly
Raise the top side of the Main PBA approximately 30o to
release the other hooks.
Working Instructions (mech)
Unsnap the two BtB connectors carefully by using the Front
Opening Tool as shown.
Unsnap the coax connector by using Front Opening Tool.
Remove the Main PBA.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
11(72)
Disassembly
3.5 ANT Board
There are two hooks snap the ANT Board.
Working Instructions (mech)
Release the coax connector by using the Front Opening
Tool gently.
Release the hook on the bottom side.
Raise the bottom side of the ANT Board approximately 30o.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
12(72)
Disassembly
Unlock the ZIF connector.
Working Instructions (mech)
Remove the ANT Board.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
13(72)
4 Replacement
4.1 Battery Cover Assy
Follow the 3.1 Disassembly instructions!
Prepare the new Battery Cover Assy.
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
14(72)
Replacement
4.2 ANT Board
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare the new ANT Board.
Follow the 4.3, 4.27, 4.29 Installation Instructions!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
15(72)
Replacement
4.3 Ant Speaker Gasket
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Ant Speaker Gasket
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Peel off to remove Ant Speaker Gasket by using Flex Film
Assembly Tool as shown.
INSTALLATION
Place the new Ant Speaker Gasket in the golden area and
press to make it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
16(72)
Replacement
4.4 Camera Key
Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Camera Key.
Carry out the Installation as described below!
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Push with the tweezers on the Camera Key from outside
until the key becomes released.
Remove it.
INSTALLATION
Place the Camera Key into proper place.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
17(72)
Replacement: Camera Key
Press along the surface until its properly installed as shown
from the inside.
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
18(72)
Replacement
4.5 Coaxial Cable
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Coaxial Cable.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Release the coax connector on the ANT Board side by using
the Front Opening Tool.
Pull the Coaxial Cable to release it from Main PBA side.
INSTALLATION
Place the Coaxial Cable in place.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
19(72)
Replacement:Coaxial Cable
Put the Coaxial Cable into the cavity and press as shown
place to fix the Coaxial Cable.
Working Instructions (mech)
Press along the Coaxial Cable to secure the place.
Connect the coax connector on the ANT Board side as
shown.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
20(72)
Replacement
4.6 Diffusion Film
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Follow the 4.13, 4.22 Removal instructions!
Carry out the Removal as described below!
Prepare the new Diffusion Film.
Carry out the Installation as described below!
Follow the 4.13, 4.22 Installation instructions!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it from Front Cover Assy.
INSTALLATION
Place the Diffusion Film into the cavity.
Press long to secure its attached firmly.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
21(72)
Replacement
4.7 Display
Follow the 3.1 – 3.4 Disassembly instructions!
Follow the 4.28 Removal instructions!
Carry out the Removal as described below!
Prepare the new Display.
Carry out the Installation as described below!
Follow the 4.28 Installation instructions!
Follow the 5.2 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Insert the Guitar Pick as shown in picture and gently slide
around the FPC to release the FPC from Front Cover Assy.
Raise the FPC gently to release it.
Turn the Unit over to the opposite side and Insert the Guitar
Pick as shown in picture and gently slide back and forth to
release this side of the Display.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
22(72)
Replacement: Display
Do the same on the opposite side.
Working Instructions (mech)
Raise the bottom side of Display at 30° approximate ly.
Pull to release the FPC of Display through the hole gently.
Be careful of the Display FPC!
INSTALLATION
Prepare a new Display.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
23(72)
Replacement: Display
Insert the FPC of Display though the hole on the Front
Cover Assy.
Working Instructions (mech)
Insert the top side into the cavity.
Press the bottom side to hook the Display.
Press along to secure the display is fastened.
Do not touch the screen!
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
24(72)
Replacement: Display
Turn over to the other side.
Working Instructions (mech)
Attach the FPC align the guiding line on the Front Cover
Assy.
Press along the FPC to make it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
25(72)
Working Instructions (mech)
Replacement
4.8 Earspeaker& EarSpeaker Adhesive
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Earspeaker& Earspeaker Adhesive.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
REMOVAL
Insert the Front Opening Tool from left side and pull
upwards to release the Earspeaker.
Detach to remove the EarSpeaker Adhesive.
Remove the residue until its clean!
INSTALLATION
Attach the new EarSpeaker Adhesive into the cavity as
shown.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
26(72)
Working Instructions (mech)
Replacement: EarSpeaker & EarSpeaker Adhesive
Note the orientation of the EarSpeaker to be installed.
Place the EarSpeaker into the cavity and press the surface
to secure its attachment.
Do not touch the pins!
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
27(72)
Replacement
4.9 Flash LED Gasket
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Flash LED Gasket.
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
REMOVAL
Peel off the Flash LED Gasket by using the Flex Film
Assembly Tool.
Remove the residue until its clean!
Working Instructions (mech)
INSTALLATION
Place the Flash LED Gasket aligns to the guiding ring and
press to make it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
28(72)
Replacement
4.10 Front Cover Assy
Follow the 3.1 – 3.5 Disassembly instructions!
Follow the 4.6-4.8, 4.11-4.14, 4.16, 4.22, 4.28 Removal
instructions!
Prepare the new Front Cover Assy.
Follow the 4.6-4.8, 4.11-4.14, 4.16, 4.22, 4.28 Installation
instructions!
Follow the 5.1 – 5.5 Reassembly instructions!
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
29(72)
Replacement
4.11 Kapton Tape TP connector
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Kapton Tape TP connector.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
REMOVAL
Detach to remove the Kapton Tape TP connector by using
the Flex Film Assembly Tool.
Do not damage the Touch Panel FPC!
Working Instructions (mech)
INSTALLATION
Attach a new Kapton Tape TP connector to cover the ZIF
connector and press to make it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
30(72)
Replacement
4.12 Label
Follow the 3.1 – 3.2 Disassembly instructions!
Carry out the Removal as described below.
Prepare a new Label.
Carry out the Installation as described below.
Follow the 5.6 – 5.7 Reassembly instructions!
REMOVAL
Read the old Label content and write the information into the
Label Print Solution’ software.
Carefully peel off and remove the Label.
Scrap! Not to be reused!
Working Instructions (mech)
INSTALLATION
Check that the proper label format is loaded in the Zebra
printer and write a new label by using the ‘Label Print
Solution’ software.
Attach the new Label on its proper position aligning by the
guide line as shown in picture.
Press along the surface of the Label to make it securely
attached.
One label only is allowed!
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
31(72)
Replacement
4.13 Light Bar Gasket
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Light Bar Gasket.
Carry out the Installation as described below!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Remove it from the Front Cover Assy by using Flex Film
Assembly Tool.
INSTALLATION
Place the Light Bar Gasket in its proper position and press
to make it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
32(72)
Working Instructions (mech)
Replacement
4.14 Light Pipe Sensor & Rubber Sensor
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Light Pipe Sensor& Rubber Sensor.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
REMOVAL
Use the dentist hook to remove the Light Pipe Sensor&
Rubber Sensor.
INSTALLATION
Prepare new Light Pipe Sensor& Rubber Sensor.
Insert the Light Pipe Sensor into the hole of Rubber Sensor
as shown.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
33(72)
Working Instructions (mech)
Replacement: Light Pipe Sensor & Rubber Sensor
Note the orientation of the Light Pipe Sensor & Rubber
Sensor to be installed.
Place the Light Pipe Sensor & Rubber Sensor into cavity
and press on the top to secure its position..
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
34(72)
Replacement
4.15 Link FPC & Link FPC Gasket
Follow the 3.1 – 3.5 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Link FPC & Link FPC Gasket.
Carry out the Installation as described below!
Follow the 5.1 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Use the Front Opening Tool to release the Side Key part of
Link FPC from the Front Cover Assy gently.
Use the Front Opening Tool to release the Link FPC from
the Front Cover Assy.
Make sure no residue remains on the Front Cover Assy!
INSTALLATION
Attach a new Link FPC Gasket on the back side of BtB
connector.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
35(72)
Replacement: Link FPC & Link FPC Gasket
Press to secure its position.
Working Instructions (mech)
Place the Link FPC Gasket B into its corresponding position
as guiding shown in the picture.
Attach the Side Key FPC according to guiding poles as
shown.
Press along the side key part of the Link FPC gently to make
it securely attached.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
36(72)
Replacement: Link FPC & Link FPC Gasket
Do the same to the rest part of Link FPC.
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
37(72)
Replacement
4.16 Link FPC Gasket B
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Link FPC Gasket B.
Carry out the Installation as described below!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it by using tweezers.
INSTALLATION
Place the Link FPC Gasket B into its corresponding position
Press to secure its position.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
38(72)
Replacement
4.17 Loudspeaker & Speaker Gasket
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Loudspeaker & Speaker Gasket.
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Insert the Front Opening Tool from left side and pull
upwards to release the Loudspeaker.
Detach to remove the Speaker Adhesive.
Remove the residue until its clean!
INSTALLATION
Attach the new Speaker Adhesive into the cavity as shown.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
39(72)
Working Instructions (mech)
Replacement: Loudspeaker & Speaker Gasket
Note the orientation of the Loudspeaker to be installed.
Place the Loudspeaker into the cavity and press the surface
to secure its attachment.
Do not touch the pins!
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
40(72)
Working Instructions (mech)
Replacement
4.18 Main Camera 5M&Camera Connector Mylar
Tape&Camera Gasket
Follow the 3.1 – 3.4 Disassembly instructions!
Carry out the Removal as described below.
Prepare the new Main Camera 5M & Camera Connector
Mylar Tape & Camera Gasket.
Carry out the Installation as described below!
Follow the 5.2 – 5.5 Reassembly instructions!
REMOVAL
Unsnap the BtB connector to remove the Main Camera 5M
by using Front Opening Tool as shown.
INSTALLATION
Prepare the Main Camera 5M and Camera Connector Mylar
Tape in place.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
41(72)
Working Instructions (mech)
Replacement: Main Camera 5M & Camera Connector Mylar
Tape & Camera Gasket
Attach the Camera Connector Mylar Tape onto the Main
Camera 5M as shown.
Attach the Camera Gasket onto the bottom of the Main
Camera 5M as shown.
Place the Main Camera 5M next to the Main PBA
Put the head of Main Camera 5M into the hole and press to
snap the BtB connector as shown in the picture.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
42(72)
Working Instructions (mech)
Replacement
4.19 Microphone Rubber & Microphone Mesh
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Microphone Rubber & Microphone Mesh.
Carry out the Installation as described below!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
REMOVAL
Remove the Microphone Rubber by using Flex Film
Assembly Tool.
Peel off the Microphone Mesh by using the Flex Film
Assembly Tool.
Remove the residue until its clean!
INSTALLATION
Place the Microphone Mesh into its corresponding hole.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
43(72)
Working Instructions (mech)
Replacement: Microphone Rubber & Microphone Mesh
Press to secure its attachment.
Place the Microphone Rubber into its corresponding hole.
Press to secure its position.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
44(72)
Replacement
4.20 2
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new 2
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
nd
Microphone Rubber
nd
Microphone Rubber.
Working Instructions (mech)
REMOVAL
Detach to remove it.
INSTALLATION
Place the 2
hole.
nd
Microphone Rubber into its corresponding
Press to secure its position.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
45(72)
Replacement
4.21 Rear Cover
Follow the 3.1 – 3.3 Disassembly instructions!
Follow the 4.17, 4.20, 4.23 Removal instructions!
Carry out the Removal as described below!
Prepare the new Rear Cover.
Carry out the Installation as described below!
Follow the 4.17, 4.20, 4.23 Installation instructions!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
46(72)
Replacement
4.22 Reflective Sheet
Follow the 3.1 – 3.3, 3.5 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Reflective Sheet.
Carry out the Installation as described below!
Follow the 5.1, 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it by using tweezers.
INSTALLATION
Place the Reflective Sheet into its corresponding position
Press to secure its position.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
47(72)
Replacement
4.23 RF Port Rubber
Follow the 3.1 – 3.2 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new RF Port Rubber.
Carry out the Installation as described below!
Follow the 5.4 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Insert the tweezers into the hole and pull upwards to remove
the RF Port Rubber.
INSTALLATION
Note the orientation of the RF Port Rubber to be installed.
Place the RF Port Rubber into its corresponding hole and
press to secure its position.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
48(72)
Replacement
4.24 SIM Board & SIM Board Adhesive
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new SIM Board & SIM Board Adhesive
Carry out the Installation as described below!
Follow the 4.9 Installation instructions!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Insert the Guitar Pick underneath the SIM Board and pull
gently upwards to release it from left side.
Release the BtB connector.
Remove the SIM Board from Main PBA.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
49(72)
Working Instructions (mech)
Replacement: SIM Board & SIM Board Adhesive
INSTALLATION
Place a new SIM Board and SIM Board Adhesive into proper
place.
Attach the SIM Board Adhesive onto the back side of SIM
Board align to the guiding holes as shown
Prepare the assembled SIM Board.
Attach the SIM Board on the Main PBA align to the guilding
holes as shown and press to snap the BtB connector.
G-sensor Calibration should be performed after
replacing SIM Board.
For G-sensor Calibration, refer to 1277-2384 Test and
Calibration.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
50(72)
Replacement
4.25 Speaker Mesh
Follow the 3.1Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Speaker Mesh.
Carry out the Installation as described below!
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Push from outside to release it by using tweezers.
INSTALLATION
Attach a new Speaker Mesh align the frame.
Press to secure its attachment.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
51(72)
Replacement
4.26 Speaker Mesh on Rear Cover
Follow the 3.1 – 3.2 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Speaker Mesh on Rear Cover.
Carry out the Installation as described below!
Follow the 5.4 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it.
INSTALLATION
Attach a new Speaker Mesh on Rear Cover align the frame.
Press to secure its attachment.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
52(72)
Replacement
4.27 Speaker Sponge
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Speaker Sponge.
Carry out the Installation as described below!
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Detach to remove it.
INSTALLATION
Place a new Speaker Sponge in place.
Attach it onto the ANT Board align the frame and press
along to secure the attachment.
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
53(72)
Working Instructions (mech)
Replacement
4.28 Touch Panel & Touch Panel Adhesive
Follow the 3.1 – 3.5. Disassembly instructions!
Carry out the Removal as described below!
Follow the 4.7 Removal instructions!
Prepare the new Touch Panel & Touch Panel Adhesive &
Front Cover Assy.
Follow the 4.7 Installation instructions
Carry out the Installation as described below!
Follow the 5.1 – 5.5. Reassembly instructions!
REMOVAL
Detach to remove the Kapton Tape TP connector by using
the Flex Film Assembly Tool.
Do not damage the Touch Panel FPC!
Unlock the ZIF connector.
Release the Touch Panel FPC from ZIF connector and
gently release it from adhesive underneath.
1277-1343 Rev 2
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Turn the Unit over to the other side.
Insert the Guitar Pick into the left bottom corner and slide to
release the left side of Touch Panel.
Be careful of the Front Cover Assy, If the Touch Panel
cracks during this operation, stop to disassemble the
unit right away and reassemble with new parts!
Insert the Guitar Pick slide back and force to release the
bottom side.
Be careful of the Front Cover Assy, If the Touch Panel
cracks during this operation, stop to disassemble the
unit right away and reassemble with new parts!
Do the same for another two sides as shown.
Be careful of the Front Cover Assy, If the Touch Panel
cracks during this operation, stop to disassemble the
unit right away and reassemble with new parts!
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Sony Mobile Communications AB – Company Internal
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Raise the bottom of the Touch Panel at 30° approxim ately to
release the top side gently.
Pull to remove the Touch Panel FPC and the Touch Panel
through the hole.
Remove the Touch Panel Adhesive and clean the residue
until its clean.
Make sure no residue remains!
INSTALLATION
Put a new Touch Panel Adhesive in place.
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Attach the Touch Panel Adhesive align the LCD Frame
firmly.
Place a new Touch Panel in place.
Insert the Touch Panel through the hole on the top side.
Place the top side of Touch Panel align the LCD Frame.
Do not touch the Touch Panel Adhesive!
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Turn the Touch Panel back to horizontal position align the
frame.
Press the surface to make it securely attached.
Turn over the Unit and insert the Touch Panel FPC into ZIF
connector.
Lock the ZIF connector.
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Press the FPC surface to make it securely attached.
Attach a new Kapton Tape TP connector cover the ZIF
connector and press to make it securely attached.
Fasten the Touch Panel Pressure Fixture (1) to the Pressure
tool (2).
Place the Unit into the Touch Panel Pressure Fixture (1) as
shown.
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Sony Mobile Communications AB – Company Internal
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Working Instructions (mech)
Replacement: Touch Panel & Touch Panel Adhesive
Fasten the Phone in the Touch Panel Pressure Fixture (1).
Press the handle of the Pressure Tool (2) with a pressure
value of 220+/-20Ncm for 20seconds.
Make sure its four sides are securely pressed!
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Replacement
4.29 Water Indicator
INSPECTION
To check whether the Water Indicator has been activated
(reddish colour), just remove the Battery Cover Assy.
If activated:
Follow the 3.1 – 3.3 Disassembly instructions!
Carry out the replacement as described below.
Follow the 5.3 – 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
There are two Water Indicator locate on the phone as
shown.
Peel off the Water Indicator by using the Flex Film Assembly
Tool.
INSTALLATION
Place the water indicator aligns to the edge of battery
connector and press to make it securely attached.
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Replacement: Water Indicator
Do the same for the other Water Indicator.
Working Instructions (mech)
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Sony Mobile Communications AB – Company Internal
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Replacement
4.30 Volume Key
Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare the new Volume Key.
Carry out the Installation as described below!
Follow the 5.5 Reassembly instructions!
Working Instructions (mech)
REMOVAL
Push with the tweezers on the Volume Key from outside
until the key becomes released.
Remove it.
INSTALLATION
Place the Volume Key into proper place.
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Replacement: Volume Key
Press along the surface until its properly installed as shown
from the inside.
Working Instructions (mech)
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Sony Mobile Communications AB
Replacement
-
Disassembly instructions!
Follow the 4.18, 4.24 Removal instructions!
instructions!
Reassembly instructions!
sensor Calibration should be performed after
, refer to
Board Swap
e Generic Repair Manual
Board Swap
Follow the instructions in the Generic Repair Manual
swap for customization of the software.
Working Instructions (mech)
Software
4.31 Board Swap
Follow the 3.1 – 3.5
Replace the Swap Board.
Follow the 4.18, 4.24 Installation
Follow the 5.1 – 5.5
Greplacing SIM Board.
For G-sensor Calibration
Calibration.
4.32
Replacement
1277-2384 Test and
– Change Label
CHANGE LABEL
Follow the instructions in th
Build swap for change of label.
4.33
CUSTOMIZE OF SOFTWARE
Build
–
– Customize of
–
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5 Reassembly
The reassembly is done in the following order:
1. Front Cover Assy
2. ANT Board
3. Main PBA
4. Rear Cover Assy
5. Battery
6. Battery Cover Assy
Working Instructions (mech)
5.1 Front Cover Assy& ANT
Board
Prepare Front Cover Assy and ANT Board in place.
Put the ANT Board vertically on the Front Cover Assy as
shown in picture.
Insert FPC head into ZIF connector by using Flex Film
Assembly Tool.
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Reassembly
Lock it.
Working Instructions (mech)
Turn the ANT Board back to its horizontal position
Press to snap the ANT Board.
Connect the Coax Cable
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Reassembly
5.2 Main PBA
Place the Main PBA onto the Front Cover Assy as shown
Working Instructions (mech)
Connect the three connectors with finger as picture shown.
Turn the Main PBA back to its horizontal position.
Press to snap the two hooks to secure its position.
Be careful of Antenna Pins!
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Reassembly
5.3 Rear Cover Assy
Place the Rear Cover Assy on top of the Main PBA in its
proper position.
Working Instructions (mech)
Press the four sides to snap.
Apply 7~9 Ncm torque when tightening the Screw M1.4*2.4
with Bits (JCIS No 0).
Apply 7~9 Ncm torque when tightening Screw M1.6*3.0 with
Bits (T5).
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Reassembly
Apply 7~9 Ncm torque when tightening the six screws
M1.6*4.0 with Bits (T5).
Working Instructions (mech)
5.4 Battery
Insert the Battery at the top like this.
Press at the bottom to secure its position.
5.5 Battery Cover Assy
Prepare the Battery Cover Assy at its proper position as
shown.
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Reassembly
Press the four sides to snap the Battery Cover Assy.
Working Instructions (mech)
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Rev.
Date
Changes / Comments
Working Instructions (mech)
6 Revision History
1 2013-Aug-09 Initial release
2 2013-Sep-02 Update 4.28 Touch Panel chapter with both disassembly and reassembly
1277-1343 Rev 2
Sony Mobile Communications AB – Company Internal
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