Sony XCL-X700, XCL-V500 Technical Manual

Digital Video Camera Module
Technical Manual
A-C3H-100-11 (1)
XCL-X700/V500
2004 Sony Corporation
Overview
Functions of the XCL-X700
What is the Camera Link? ........................................ 4
Features ..................................................................... 4
System Components................................................. 6
Connection Diagram ................................................. 6
Location and Function of Parts and Controls ........ 7
Front/Top/Bottom ........................................................ 7
Rear............................................................................ 8
Connecting the cables ................................................ 9
About the Camera Modes ....................................... 11
Normal Mode (when operating in external
synchronization) .................................................... 11
Restart/ Reset mode (when operating in external
synchronization) .................................................... 11
Trigger Mode1 (when operating in external synchronization with the shutter operation controlled
by a trigger pulse width) ........................................ 12
Trigger Mode2 (when operating in internal synchronization with the shutter operation controlled
by a trigger pulse width) ........................................ 12
About the Camera Functions ................................. 13
Electronic Shutter Function ................................... 13
Overlap Function ................................................... 13
External Clock Input Function ............................... 15
Binning Function .................................................. 16
High-rate scan I Function ...................................... 17
High-rate scan II Function ..................................... 19
Input/Output Signal Specifications........................ 24
External-HD/VD input phase specifications .......... 24
External-HD Input Specifications .......................... 25
External-VD Input Specifications .......................... 25
HD/VD Output Specifications (only for the DC IN
connector) ............................................................. 25
Trigger Pulse Specifications.................................. 26
WEN Output Specifications (only for the DC IN
connector) ............................................................. 26
DVAL/LVAL/FVAL Output Specifications (only for the
DIGITAL IF connector) .......................................... 26
External-CLK Specifications (common to the DC IN
/DIGITAL IF connectors) ....................................... 26
CCD Output Waveform Timing Chart ..................... 27
Functions of the XCL-V500
XCL-X700/V500
About the Camera Modes ....................................... 28
Normal Mode (when operating in external
synchronization) .................................................... 28
Restart/ Reset mode (when operating in external
synchronization) .................................................... 28
2
Trigger Mode1 (when operating in external synchronization with the shutter operation controlled
by a trigger pulse width) ........................................ 29
Trigger Mode2 (when operating in internal synchronization with the shutter operation controlled
by a trigger pulse width) ........................................ 29
About the Camera Functions ................................. 30
Electronic Shutter Function ................................... 30
Overlap Function ................................................... 30
External Clock Input Function ............................... 32
Binning Function ................................................... 33
High-rate scan I Function ...................................... 34
High-rate scan II Function ..................................... 36
Input/Output Signal Specifications........................ 39
External-HD/VD input phase specifications .......... 39
External-HD Input Specification ............................ 40
External-VD Input Specifications .......................... 40
HD/VD Output Specifications (only for the DC IN
connector) ............................................................. 40
Trigger Pulse Specifications.................................. 41
WEN Output Specifications (only for the DC IN
connector) ............................................................. 41
LVAL/FVAL Output Specifications (only for the
DIGITAL IF connector) .......................................... 41
External-CLK Specifications (common to the DC IN
/DIGITAL IF connectors) ....................................... 41
CCD Output Waveform Timing Chart ..................... 42
Camera Control Command
Specifications
Appendix
Overview .................................................................. 43
Serial Communication Specifications ....................... 43
Command System .................................................... 43
Command Format .................................................... 43
Command Input and Response................................ 43
Command Specifications ....................................... 44
Camera Control Commands..................................... 44
Setting Value Control Commands ............................ 46
Other Commands ..................................................... 46
Command List ......................................................... 47
Specifications .......................................................... 48
Spectral Sensitivity Characteristics
(Typical Values) ..................................................... 49
XCL-X700 Dimensions ........................................... 50
XCL-V500 Dimensions ........................................... 51
Available Accessory Lenses .................................. 52
XCL-X700/V500
3

Overview

Overview
The XCL-X700/V500 is a monochrome digital video camera module. This camera module outputs digital images utilizing LVDS via the digital interface connector.

What is the Camera Link?

The Camera Link is specifications defined for industrial cameras, and the term used collectively forcall products meeting these specifications. In the Camera Link specification, digital parallel signals are converted to LVDS serial signals and sent out from the camera module. These signals are sent to the interface board for the camera (frame grabber) via the cable, and decoded to the original digital parallel signals in the interface board. The XCL-X700/V500 is equipped with a connector compatible with the Camera Link specifications, and can be connected to any interface board compatible with the XCL-X700/V500 using the specified standard cable.
High image quality
The XCL-X700 (XGA) has a progressive scan CCD of 800,000 pixels. The XCL-V500 (VGA) has a progressive scan CCD of 330,000 pixels. Both cameras produce high-resolution images. By adopting square pixels, images can be processed using the original aspect ratio without a converting procedure.
Various mode settings
Sending a command from the host device allows the following mode settings.
• Gain
• Read mode: normal /binning
• High rate scan
• Synchronized input/output
• 75 termination
• Shutter: Normal/Trigger shutter
• Shutter speed
External synchronization

Features

Digital interface connector
Equipped with a Camera Link compatible connector. The XCL-X700 can output a digital image at 30 frames per second; the XCL-V500 can output a digital image at 60 frames per second.
XCL-X700/V500
HD (horizontal drive), VD (vertical drive) signals: The camera module automatically detects the HD and VD signals input and externally synchronized with those signals.
Setting the operating speed by inputting an external clock
You can operate the camera module at the desired clock frequency (frame rate) by inputting external clock signals of an arbitrary frequency from normal to 1/2.
4
Internal sync signal output
You can output HD or VD signals from the 12-pin connector by changing the setting using a command sent from the host device.
Electronic shutter function
Shutter speed can be selected from a wide range or in flickerless (FL) mode.
External trigger shutter function (1/4 to 1/100000 sec.)
You can obtain a freeze picture by inputting an external trigger. This function is useful to shoot a fast­moving object clearly.
Overview
High rate scan
The camera module can limit the number of effective video output lines to achieve high frame rates, enabling high-speed image processing.
Binning
By “binning” two pixels that align vertically, you can acquire sensitivity as well as a frame rate twice as high as those in the normal mode, when using the electronic shutter.
Body fixing
The screw holes to install the camera module are located under the front panel (the CCD reference plane). Installing the camera module using these holes minimizes deviation of the optical axis.
Note
The CCD is driven at high speed during a High-rate scan or Binning operation. In this situation, if intense light is input to the camera, the peripheral areas of the video image may be affected. In such a situation, adjust the amount of light using the iris.
XCL-X700/V500
5

System Components

Overview
Video camera module XCL-X700/V500
Tripod adaptor VCT-333I (Insulated type)
Camera module interface board
Camera cables CCXC-12P02N(2 m) CCXC-12P05N(5 m) CCXC-12P10N(10 m) CCXC-12P25N(25 m)
C-mount lenses VCL-50Y-M VCL-25Y-M VCL-16Y-M VCL-12YM VCL-08YM
Camera Link-compatible interface board (commercially available) Insert this to the PCI bus slot of the host device such as a PC.
Camera adaptor DC-700/700CE
Close-up ring kit LO-77ERK
Sony camera-compatible cable produced by Sumitomo 3M Limited (commercially available)
Camera Link cable 1MA26-4560-OSC-200 (2 m, 6.6 ft)
500 (5 m, 16.4 ft) A00 (10 m, 32.8 ft)

Connection Diagram

C-mount lens
VCL-08YM
VCL-12YM
VCL-16Y-M
VCL-25Y-M
VCL-50Y-M
Recommended lens for the XCL-X700: VCL-12YM Recommended lens for the XCL-V500: VCL-08YM/12YM/16Y-M/25Y-M/50Y-M
XCL-X700/V500
Tripod adaptor VCT-333I
Close-up ring kit LO-77ERK
Camera cables CCXC-12P02N CCXC-12P05N CCXC-12P10N CCXC-12P25N
Camera Link cable
AC CLOCK HD/VD WEN TRIG
Camera adaptor DC-700/700CE (Conforms to new EIAJ 12-pin assignments)
Camera module interface board
XCL-X700/V500
6

Location and Function of Parts and Controls

Front/Top/Bottom

1 Lens mount (C-mount)
2 Guide holes (at the top)
3 Tripod screw holes (at the bottom)
4 Reference holes (at the bottom)
Overview
1 Lens mount (C-mount)
Attach any C-mount lens, such as the VCL-12YM standard lens, or other optical equipment.
Note
Be sure that the lens does not project more than 7 mm (9/32 inch) from the lens mount.
2 Guide holes (at the top)
These screw holes help to lock the camera module.
3 Tripod screw holes (at the bottom)
These four screw holes on the bottom are for installing the camera module on a tripod. To install on a tripod, you will need to install the VCT-333I tripod adaptor using these holes on the bottom of the camera.
4 Reference holes (at the bottom)
These precision screw holes are for locking the camera module. Locking the camera module using these holes secures the optical axis alignment.
XCL-X700/V500
7

Rear

Overview
5 DC IN (DC power input) connector (12-pin)
65
5 DC IN (DC power input) connector (12-pin)
You can connect a CCXC-12P05N camera cable to input the +12 V DC power supply. When a sync signal generator is connected to this connector, the camera module is synchronized with the external sync signals. The pin configuration of this connector is as follows.
6 DIGITAL IF (Interface) connector (26-pin)
Pin No. Camera sync output External Sync mode (HD/VD) Restart reset External trigger shutter
1 Ground Ground Ground Ground 2 +12 V DC +12 V DC +12 V DC +12 V DC 3——— — 4 Clock (+) input (Signal) Clock (+) input (Signal) Clock (+) input (Signal) Clock (+) input (Signal) 5 HD output (Ground) HD input (Ground) HD input (Ground) HD input (Ground) 6 HD output (Signal) HD input (Signal) HD input (Signal) HD input (Signal) 7 VD output (Signal) VD input (Signal) Reset (Signal) VD input (Signal) 8——— —
9 Clock (–) input (Signal) Clock (–) input (Signal) Clock (–) input (Signal) Clock (–) input (Signal) 10 WEN output (Signal) 11 Trigger pulse input (Signal) 12 VD output (Ground) VD input (Ground) Reset (Ground) VD input (Ground)
Note
When you operate a camera module by inputting an external clock signal, input the external signal using the VIDEO connectors of the DC-700. Make sure to input external clock signals that meet the following specifications to both connectors.
Specifications for the external clock signal Amplitude: LVDS (Low-Voltage Differential Signaling)
system using a 3.3 volt IC.
Frequency: XCL-X700: 29.5 MHz to 59.0 MHz
XCL-V500: 24.545 MHz to 49.09 MHz Connections: Input a CLOCK (+) signal to the VIDEO 1 connector of the DC-700.
Input a CLOCK (–) signal to the VIDEO 2 connector of the DC-700.
XCL-X700/V500
8
Overview
6 DIGITAL IF (Interface) connector (26-pin)
You can connect a Camera Link cable to this connector to control a camera module from a host device utilizing the serial communication protocol while outputting a video signal from the camera module. You can input the external trigger signal/ external sync signal via the 26-pin connector and operate a camera module in the external trigger mode/ external synchronization mode. The pin configuration of this connector is as follows.
Pin
No. No.
1 INNER_SHIELD (Ground) 14 INNER_SHIELD (Ground) 2 X0– output (Signal) 15 X0+ output (Signal) 3 X1– output (Signal) 16 X1+ output (Signal) 4 X2– output (Signal) 17 X2+ output (Signal) 5 XCLK– output (Signal) 18 XCLK+ output (Signal) 6 X3– output (Signal) 19 X3+ output (Signal) 7 Ser TC+ (Signal) 20 Ser TC– (Signal) 8 Ser TFG– (Signal) 21 Ser TFG+ (Signal)
9 TRIG (–) input (Signal) 22 TRIG (+) input (Signal) 10 HD (+) input (Signal) 23 HD (–) input (Signal) 11 VD (–) input (Signal) 24 VD (+) input (Signal) 12 CLOCK (+) input (Signal) 25 CLOCK (–) input (Signal) 13 INNER_SHIELD (Ground) 26 INNER_SHIELD (Ground)
Digital signal
Pin
Digital signal

Connecting the cables

DIGITAL IF (Interface) connector
2
1
DC IN connector
Connect the Camera cable to the DC IN connector and the Camera Link cable to the DIGITAL IF (Interface) connector respectively. When you connect the Camera Link cable, turn the two Fastening screws on the connector to secure the cable tightly. Connect the other end of the Camera cable to the DC­700/700CE and the other end of the Camera Link cable to the camera module interface board.
Camera Link cable
4
3
Camera cable
Fastening screws
5
Note
When you operate a camera module by inputting an external trigger signal via the 26-pin connector, make sure to input external trigger signals that meet the following specifications to both the two pins.
Specifications for the External Trigger Signal Amplitude: LVDS using a 3.3 volt IC Polarity: positive
Connections: Input a TRIG (–) signal to the 9th pin.
Input a TRIG (+) signal to the 22nd pin.
XCL-X700/V500
9
About the camera control method
You can control the camera from host device such as a PC. The following table shows the control functions. You can send a command corresponding to the control items, with parameters for the desired settings, if necessary, from the host device to control the camera. Refer to “Camera Control Command” on page 43 for details on how to send a command, the commands, and their parameters.
Control functions Description
Operating mode Normal/Restart reset/trigger mode 1/
trigger mode 2
Shutter speed Normal XCL-X700: OFF (1/30) - 1/
XCL-V500: OFF (1/60) - 1/30000
Trigger Internal setting: OFF (the same as
above) - 1/100000
Setting by trigger pulse width Gain 0 to +18 dB Binning function OFF/ON High-rate Scan function OFF/ON HD/VD signal I/O External sync signal input / Internal sync
signal output External trigger input 26-pin connector / DC-700/700CE 75 termination ON/OFF Master clock Internal / External
20000
Overview
Note
Make sure to supply power to the camera module and confirm that the camera module is operating before inputting a sync or trigger signal. If you input external signals to a camera module without the power supplied, this may cause a malfunction of the camera module.
XCL-X700/V500
10

Functions of the XCL-X700

Functions of the XCL-X700

About the Camera Modes

Normal Mode (when operating in external synchronization)

Description: Outputs each independent pixel video
signal for 1/29.2 second. Internal or external synchronization is recommended.
1/29.2 s (796H)
External-VD
External-HD
Video out
BLKG interval
Effective image interval
Application: Use this mode to provides continuous
standard video output.
1/29.2 s (796H)
Internal-VD occurs 1H later.

Restart/ Reset mode (when operating in external synchronization)

Description: Outputs each independent pixel video
signal of a single shot for which exposure time is proportional to the interval of External-VD signals, synchronized with External-VD signals. External synchronization is recommended.
Application: Use this mode when you cannot gain
satisfactory sensitivity in the Normal Mode, or when you want to observe the trail of a moving object.
External-VD
External-HD
Video out
XCL-X700/V500
1/29.2 s (796H)
1/14.6 s (1592H) 1/29.2 s (796H)
Internal-VD occurs 1H later.
11
Functions of the XCL-X700

Trigger Mode1 (when operating in external synchronization with the shutter operation controlled by a trigger pulse width)

Description: Controls the shutter synchronized with
externally input trigger signals and outputs each independent pixel video signal of a single shot synchronized with External-VD signals. External synchronization is recommended. We recommend that external trigger signals, External-VD signals, and External-HD signals are all synchronized with each other, and the ratio of the external trigger
External trigger
External-VD
Internal-VD occurs 1H later.
External-HD
signals and the External-VD signals should be 1:1. When you use the fixed speed trigger shutter, input the External-VD signals synchronized to the output.
Application: Use this mode to capture fast-moving
objects in a precise position synchronized with External-VD signals because in this mode, the shutter is controlled by inputting external trigger signals.
1H or more
Video out

Trigger Mode2 (when operating in internal synchronization with the shutter operation controlled by a trigger pulse width)

Description: Controls the shutter synchronized with
externally input trigger signals and outputs each independent pixel video signal of a single shot in synchronization with externally input trigger signals after a certain period. Internal or external synchronization is recommended.
1 to 3H
External trigger
Internal-VD
Application: Use this mode to obtain video output
synchronized with externally input trigger signals after a certain period without inputting External­VD signals as in case of the Trigger Mode1.
Video out
XCL-X700/V500
12

About the Camera Functions

Functions of the XCL-X700

Electronic Shutter Function

Normal Shutter
The electronic shutter is used for continuous video output to capture fast-moving objects clearly. Shutter speeds of 1, 1/100, 1/125, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000, 1/20000 second are supported. Normal Mode is supported for the Camera Mode.
External Trigger Shutter
The electronic shutter is used synchronized with externally input trigger signals to capture fast-moving objects clearly and in a precise position. There are two types of external trigger shutter: an external trigger shutter controlled by external input trigger pulse width and a fixed speed external trigger shutter synchronized with the timing of an externally input trigger. Trigger Mode1 and Trigger Mode 2 are both supported for the Camera Mode.
• Fixed external trigger shutter speeds:
1, 1/100, 1/125, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000, 1/25000, 1/50000, 1/100000 second are supported.
controlled by external trigger pulse width:
You can obtain an arbitrary shutter speed by setting the external trigger pulse width to the range of 2 µsec to 1/4 sec.
- When trigger signals are input through the 12-pin connector
External trigger pulse width shutter speed = external trigger pulse width + 6 µsec
- When trigger signals are input through the DIGITAL IF connector
External trigger pulse width shutter speed = external trigger pulse width + 5 µsec

Overlap Function

One way to increase frame rate while using slow to mid-speed trigger pulse width shutter in the case of previous analog cameras 1 is to input the rising edge of the external trigger signals during the effective image interval as indicated in case 2. Noise is generated when the rising edge of the external trigger signal is input during the effective image interval, however, and the effective video output deteriorates and becomes unusable. As a consequence, we must input the signal after the effective image interval and we cannot increase frame rate indicated as T2 in the case of 2. The frame rate results in:
• External trigger shutter speed is
Previous analog cameras 1
External trigger
T1 = approx. Effective image interval + Exposure time
Internal-VD
Video out
Previous analog cameras 2
External trigger
T2 = approx. Effective image interval
T1 = approx. Effective image interval + exposure time controlled by the trigger signals
Exposure
time
Effective image interval
Exposure
time
Internal-VD
Video out
XCL-X700/V500
Noise generated
13
Functions of the XCL-X700
This camera module 1
External trigger
Internal-VD
Video out
This camera module 2
External trigger
Internal-VD
Exposure
time
T1 = approx. Effective image interval + Exposure time
Effective image interval
B
10H
T2 = approx. Effective image interval
A
No noise generated
Exposure
time
Video out
This camera is equipped with an Overlap function which eliminates the effect of noise accompanying the increase of frame rate while using a slow to mid-speed shutter. This camera module can be used in the operation mode that can increase frame rate without noise generation as indicated in 2 as well as that in 1 that is equal to the operation of previous analog cameras. Thanks to this function, exposure time can be prolonged, and shutter speed can be slowed down, keeping a high frame rate by putting the rising edge of the external trigger earlier as indicated by A in 2. Be aware that the maximum interval in which you can input the rising edge of the external trigger is in the range of 10 H after the falling edge of the previous trigger to the rising edge of the next trigger as indicated by B in 2. Trigger Mode1 and 2 are supported for the Camera Mode.
Notes
The description above is the operation while using a slow to mid-speed shutter controlled by the external trigger pulse width. When using a fixed speed external trigger shutter, be sure to input the rising edge of the next trigger after the internal exposure time and at the appropriate timing so as not to affect the effective image interval corresponding to the current trigger signal. Be aware that if this condition is not observed, the following may occur.
- To which frames the effective images
corresponding to the external trigger signals will be output may be inconsistent.
- Double exposure
- Signals in the blanking interval may be output in
the effective image interval.
If you change settings such as Camera Mode while using the Overlap function, video output may be disturbed.
A deviation of a maximum about 1H is generated for the exposure time by the Overlap function, so the supported shutter speeds are limited to those for which this exposure deviation can be ignored.
XCL-X700/V500
14

External Clock Input Function

Functions of the XCL-X700
Previously, the operating speed of a camera was fixed. This camera can change its operating speed from the normal speed to half of that.
Previous cameras
External-HD
Internal-CLK
Internal-HD
This camera
By utilizing the external clock input function, clock jitter is completely eliminated. All modes are supported for the Camera Mode.
External-HD
External-CLK
Internal-CLK
Internal-HD
Notes
Be aware that the shift of phase occurs in the range of
2 × CLK to 0 (reference: External-CLK) for
Internal-HD signals depending on the timing when the power is turned on. The amount of the shift is not always the same and varies within the range described above every time the power is turned on.
Be aware that noise is generated when the Internal/ External clock is switched.
XCL-X700/V500
15
Functions of the XCL-X700
The speed of the electronic shutter is determined by the frequency of the external input clock signals. Calculate the shutter speed according to the following formula.
Normal shutter speed:
Exposure time = { 1106 × A + 164 × (A1) × 187 }
× 2/ECLK
Shutter speed = 1/Exposure time
A: 1 (1/20000 s)
2 (1/10000 s) 6 (1/4000 s) 12 (1/2000 s) 23 (1/1000 s) 46 (1/500 s) 93 (1/250 s) 186 (1/125 s) 232 (1/100 s)
ECLK: External clock frequency: 59 (MAX) to 29.5 (MIN) MHz
Fixed external trigger shutter speeds:
Exposure time = { A + B × 1270 + 144 } × 2/ECLK Shutter speed = 1/Exposure time
A: 151 B: 0 (1/100000 s)
446 0 (1/50000 s) 1036 0 (1/25000 s) 2806 0 (1/10000 s) 7231 0 (1/4000 s) 14606 0 (1/2000 s) 0 23 (1/1000 s) 0 46 (1/500 s) 0 93 (1/250 s) 0 186 (1/125 s) 0 232 (1/100 s)

Binning Function

Mixed signals for vertically adjacent pixels of the output of the CCD are output in this function and sensitivity and frame rate are approximately doubled. When the Normal shutter is OFF in the Normal Mode, the frame rate is doubled but exposure time is halved, so that the effect of this function is cancelled out as in the Reset/Restart mode. Both sensitivity and frame rate are doubled when the Normal shutter is ON. All modes are supported for the Camera Mode. But High-rate scan II in Trigger Mode2 is not supported.
External trigger pulse width shutter speed:
When trigger signals are input through the 12-pin connector
Exposure time = { external trigger pulse width
+ 1 µs} + 144 × 2/ECLK
When trigger signals are input through the DIGITAL IF connector
Exposure time = { external trigger pulse width }
+ 144 × 2/ECLK
Shutter speed = 1/Exposure time
Be aware that the external trigger pulse width should be set in the range of 3 µsec to 1/4 sec when inputting external clock signals.
XCL-X700/V500
16
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