Sony XCD-SX90CR, XCD-U100, XCD-U100CR, XCD-V60, XCD-V60CR User Manual

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B/W DIGITAL CAMERA MODULE
XCD-U100 XCD-SX90 XCD-V60
COLOR DIGITAL CAMERA MODULE
XCD-U100CR XCD-SX90CR XCD-V60CR
SERVICE MANUAL 1st Edition
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! A VERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR

Table of Contents

Manual Structure
Purpose of this manual ................................................................. 3
Related manuals ........................................................................... 3
1. Service Overview
1-1. Board Location ...............................................................1-1
1-2. Removing/Installing the Cabinet ....................................1-1
1-2-1. Upper case/Lower case..........................................1-1
1-2-2. Rear Panel Assembly ............................................1-2
1-2-3. Front Panel Assembly ...........................................1-2
1-3. Removing/Installing the Board ....................................... 1-3
1-3-1. BI-217/218/219 Board...........................................1-3
1-3-2. FM-96 Board .........................................................1-3
1-3-3. DC-DC Converter .................................................1-4
1-3-4. IF-1068 Board ....................................................... 1-4
1-3-5. CN-3020 Board ..................................................... 1-5
1-4. Lens Mount Cap, Filter Bracket, Optical Dust Cover
(XCD-V60/SX90/U100), Infrared Cut Filter (XCD-
V60CR/SX90CR/U100CR), Sealing Rubber .................1-6
1-5. Round Type Connector (12-Pin) .................................... 1-7
1-6. Matching Connectors and Cables ...................................1-7
1-7. Signal Inputs and Outputs...............................................1-7
1-8. Unleaded Solder..............................................................1-8
3. Circuit Description
3-1. BI-217, BI-218, and BI-219 Boards ...............................3-1
3-2. FM-96 Board ..................................................................3-1
3-3. IF-1068 Board.................................................................3-1
3-4. CN-3020 Board...............................................................3-1
4. Spare Parts
4-1. Notes on Repair Parts .....................................................4-1
4-2. Exploded Views .............................................................. 4-2
4-3. Packing Materials & Supplied Accessories ....................4-4
5. Block Diagram
Overall ............................................................................5-1
6. Frame Wiring
Frame Wiring .................................................................. 6-1
2. Adjustment
2-1. Writing of Serial Number and Node Unique ID.............2-1
2-2. Camera Adjustment ........................................................2-2
2-2-1. Black and White (B/W) Camera
(XCD-U100/SX90/V60) .......................................2-3
2-2-2. Color Camera
(XCD-U100CR/SX90CR/V60CR) .......................2-4
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1

Purpose of this manual

Related manuals

Manual Structure

This manual is the Service Manual of the B/W Digital Camera Module XCD-U100/ SX90/V60 and Color Digital Camera Module XCD-U100CR/SX90CR/V60CR. This manual contains the service overview, adjustment, circuit description, spare parts, block diagrams, and frame wiring.
The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board layout and electrical parts list are not contained.
In addition to this Service Manual the following manual is provided.
..
. “Operating Instructions” (supplied with this unit)
..
Part No.: 3-287-508-0X (Japanese, English)
3-287-508-1X (Korean)
This manual is necessary for application and operation of this unit.
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in Broadcast and Professional equipment. This manual contains a complete list of semiconductors and their ID Nos., and thus should be used together with the CD-ROM. Part number: 9-968-546-06
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
3
Section 1
Upper case
PM2 x 4
PM2 x 4
PM2 x 4
PM2 x 4
Lower case

Service Overview

1-1. Board Location

FM-96 board
Board name Model name
BI-217 board XCD-V60
BI-218 board XCD-SX90
BI-219 board XCD-U100
CN-3020 board Common DC-DC converter XCD-V60/V60CR/U100/U100CR
FM-96 board Refer to “Section 4 Spare Parts” IF-1068 board Common
CN-3020 board
DC-DC converter
IF-1068 board
BI-217/218/219 board
XCD-V60CR
XCD-SX90CR
XCD-U100CR
XCD-SX90/SX90CR

1-2. Removing/Installing the Cabinet

1-2-1. Upper case/Lower case

1. Remove the seven screws, then remove the upper case and lower case.
2. Attach the upper case and lower case in the reverse order of step 1.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1-1

1-2-2. Rear Panel Assembly

1-2-3. Front Panel Assembly

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the two screws, then pull out the rear panel assembly.
3. Disconnect the flexible flat cable from the connector (CN900) on the CN-3020 board.
CN-3020 board
CN900
Flexible flat cable
PM2 x 4
Rear panel assembly
PM2 x 4
4. Attach the rear panel assembly in the reverse order of steps 1 to 3.
n
When attaching the rear panel assembly, securely attach it while pushing it against the chassis.
n
When replacing the front panel assembly, perform the writing the serial number and Node Unique ID and camera adjustment. For details, refer to Sections 2-1 and 2-2.
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the two screws, then pull out the front panel assembly.
3. Disconnect the flexible flat cable from the connector (CN101) on the BI-217/218/219 board.
Flexible flat cable
CN101
Front panel assembly
PM2 x 4
PM2 x 4
BI-217/218/219 board
This illustration is for XCD-SX90/SX90CR.
Rear panel assemblyChassis
4. Attach the front panel assembly in the reverse order of steps 1 to 3.
n
ChassisFront panel assembly
When attaching the front panel assembly, securely attach it while pushing it against the chassis.
1-2
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR

1-3. Removing/Installing the Board

PM2 x 4
CN200
CN700
XCD-SX90/SX90CR
CN400
Flexible flat cables
Shield sheet
Flexible flat cable
FM-96 board

1-3-2. FM-96 Board

1-3-1. BI-217/218/219 Board

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the front panel assembly. (Refer to Section 1-2-3.)
3. Remove the two screws.
4. Remove the solders of CCD, then remove the BI-217/ 218/219 board.
. BI-217 board: 16 solders . BI-218 board: 24 solders . BI-219 board: 20 solders
Front panel assembly
CCD
BI-217/218/219 board
Solders
PM2 x 4
n
When replacing the FM-96 board, perform the writing of the serial number and Node Unique ID. For details, refer to Section 2-1.
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the front panel assembly. (Refer to Section 1-2-3.)
4. Disconnect the three flexible flat cables from the connectors (CN200, CN400 and CN700) on the FM-96 board.
5. XCD-SX90/SX90CR: Remove the three screws, then remove the shield sheet and FM-96 board.
XCD-V60/V60CR/U100/U100CR:
Remove the three screws, then remove the FM-96 board.
This illustration is for XCD-V60/V60CR.
5. Install the BI-217/218/219 board in the order of steps 3, 4, 2 and 1.
6. Install the FM-96 board in the reverse order of steps 1 to 5.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1-3
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