Sony XCD-SX90CR, XCD-U100, XCD-U100CR, XCD-V60, XCD-V60CR User Manual

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B/W DIGITAL CAMERA MODULE
XCD-U100 XCD-SX90 XCD-V60
COLOR DIGITAL CAMERA MODULE
XCD-U100CR XCD-SX90CR XCD-V60CR
SERVICE MANUAL 1st Edition
Page 2
! WARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! A VERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 3

Table of Contents

Manual Structure
Purpose of this manual ................................................................. 3
Related manuals ........................................................................... 3
1. Service Overview
1-1. Board Location ...............................................................1-1
1-2. Removing/Installing the Cabinet ....................................1-1
1-2-1. Upper case/Lower case..........................................1-1
1-2-2. Rear Panel Assembly ............................................1-2
1-2-3. Front Panel Assembly ...........................................1-2
1-3. Removing/Installing the Board ....................................... 1-3
1-3-1. BI-217/218/219 Board...........................................1-3
1-3-2. FM-96 Board .........................................................1-3
1-3-3. DC-DC Converter .................................................1-4
1-3-4. IF-1068 Board ....................................................... 1-4
1-3-5. CN-3020 Board ..................................................... 1-5
1-4. Lens Mount Cap, Filter Bracket, Optical Dust Cover
(XCD-V60/SX90/U100), Infrared Cut Filter (XCD-
V60CR/SX90CR/U100CR), Sealing Rubber .................1-6
1-5. Round Type Connector (12-Pin) .................................... 1-7
1-6. Matching Connectors and Cables ...................................1-7
1-7. Signal Inputs and Outputs...............................................1-7
1-8. Unleaded Solder..............................................................1-8
3. Circuit Description
3-1. BI-217, BI-218, and BI-219 Boards ...............................3-1
3-2. FM-96 Board ..................................................................3-1
3-3. IF-1068 Board.................................................................3-1
3-4. CN-3020 Board...............................................................3-1
4. Spare Parts
4-1. Notes on Repair Parts .....................................................4-1
4-2. Exploded Views .............................................................. 4-2
4-3. Packing Materials & Supplied Accessories ....................4-4
5. Block Diagram
Overall ............................................................................5-1
6. Frame Wiring
Frame Wiring .................................................................. 6-1
2. Adjustment
2-1. Writing of Serial Number and Node Unique ID.............2-1
2-2. Camera Adjustment ........................................................2-2
2-2-1. Black and White (B/W) Camera
(XCD-U100/SX90/V60) .......................................2-3
2-2-2. Color Camera
(XCD-U100CR/SX90CR/V60CR) .......................2-4
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
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Page 5

Purpose of this manual

Related manuals

Manual Structure

This manual is the Service Manual of the B/W Digital Camera Module XCD-U100/ SX90/V60 and Color Digital Camera Module XCD-U100CR/SX90CR/V60CR. This manual contains the service overview, adjustment, circuit description, spare parts, block diagrams, and frame wiring.
The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board layout and electrical parts list are not contained.
In addition to this Service Manual the following manual is provided.
..
. “Operating Instructions” (supplied with this unit)
..
Part No.: 3-287-508-0X (Japanese, English)
3-287-508-1X (Korean)
This manual is necessary for application and operation of this unit.
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in Broadcast and Professional equipment. This manual contains a complete list of semiconductors and their ID Nos., and thus should be used together with the CD-ROM. Part number: 9-968-546-06
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
3
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Page 7
Section 1
Upper case
PM2 x 4
PM2 x 4
PM2 x 4
PM2 x 4
Lower case

Service Overview

1-1. Board Location

FM-96 board
Board name Model name
BI-217 board XCD-V60
BI-218 board XCD-SX90
BI-219 board XCD-U100
CN-3020 board Common DC-DC converter XCD-V60/V60CR/U100/U100CR
FM-96 board Refer to “Section 4 Spare Parts” IF-1068 board Common
CN-3020 board
DC-DC converter
IF-1068 board
BI-217/218/219 board
XCD-V60CR
XCD-SX90CR
XCD-U100CR
XCD-SX90/SX90CR

1-2. Removing/Installing the Cabinet

1-2-1. Upper case/Lower case

1. Remove the seven screws, then remove the upper case and lower case.
2. Attach the upper case and lower case in the reverse order of step 1.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1-1
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1-2-2. Rear Panel Assembly

1-2-3. Front Panel Assembly

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the two screws, then pull out the rear panel assembly.
3. Disconnect the flexible flat cable from the connector (CN900) on the CN-3020 board.
CN-3020 board
CN900
Flexible flat cable
PM2 x 4
Rear panel assembly
PM2 x 4
4. Attach the rear panel assembly in the reverse order of steps 1 to 3.
n
When attaching the rear panel assembly, securely attach it while pushing it against the chassis.
n
When replacing the front panel assembly, perform the writing the serial number and Node Unique ID and camera adjustment. For details, refer to Sections 2-1 and 2-2.
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the two screws, then pull out the front panel assembly.
3. Disconnect the flexible flat cable from the connector (CN101) on the BI-217/218/219 board.
Flexible flat cable
CN101
Front panel assembly
PM2 x 4
PM2 x 4
BI-217/218/219 board
This illustration is for XCD-SX90/SX90CR.
Rear panel assemblyChassis
4. Attach the front panel assembly in the reverse order of steps 1 to 3.
n
ChassisFront panel assembly
When attaching the front panel assembly, securely attach it while pushing it against the chassis.
1-2
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 9

1-3. Removing/Installing the Board

PM2 x 4
CN200
CN700
XCD-SX90/SX90CR
CN400
Flexible flat cables
Shield sheet
Flexible flat cable
FM-96 board

1-3-2. FM-96 Board

1-3-1. BI-217/218/219 Board

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the front panel assembly. (Refer to Section 1-2-3.)
3. Remove the two screws.
4. Remove the solders of CCD, then remove the BI-217/ 218/219 board.
. BI-217 board: 16 solders . BI-218 board: 24 solders . BI-219 board: 20 solders
Front panel assembly
CCD
BI-217/218/219 board
Solders
PM2 x 4
n
When replacing the FM-96 board, perform the writing of the serial number and Node Unique ID. For details, refer to Section 2-1.
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the front panel assembly. (Refer to Section 1-2-3.)
4. Disconnect the three flexible flat cables from the connectors (CN200, CN400 and CN700) on the FM-96 board.
5. XCD-SX90/SX90CR: Remove the three screws, then remove the shield sheet and FM-96 board.
XCD-V60/V60CR/U100/U100CR:
Remove the three screws, then remove the FM-96 board.
This illustration is for XCD-V60/V60CR.
5. Install the BI-217/218/219 board in the order of steps 3, 4, 2 and 1.
6. Install the FM-96 board in the reverse order of steps 1 to 5.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1-3
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1-3-3. DC-DC Converter

1-3-4. IF-1068 Board

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the front panel assembly. (Refer to Section 1-2-3.)
4. Remove the FM-96 board. (Refer to Section 1-3-2.)
5. Disconnect the two flexible flat cables from the connectors (CN001 and CN002) on the DC-DC converter.
6. Remove the three screws 1, then remove the DC-DC converter in the direction of the arrow.
7. Remove the two screws 2, then remove the board support.
Screws 2 (PM2 x 4)
CN001
CN002
Flexible flat cable
Screw 1 (PM2 x 4)
DC-DC converter
Board support
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the front panel assembly. (Refer to Section 1-2-3.)
4. Remove the FM-96 board. (Refer to Section 1-3-2.)
5. Remove the DC-DC converter. (Refer to Section 1-3-3.)
6. Disconnect the three flexible flat cables from the connectors (CN800, CN801 and CN802) on the IF­1068 board.
7. Remove the three screws, then remove the IF-1068 board in the direction of the arrow.
8. Remove the two shield plates (connector).
Flexible flat cable
CN800
PM2 x 4
CN802
Flexible flat cable
Shield plates (connector)
IF-1068 board
Screw 1 (PM2 x 4)
Flexible flat cable
Screw 1 (PM2 x 4)
8. Attach the DC-DC converter in the reverse order of steps 1 to 7.
CN801
Flexible flat cable
9. Install the IF-1068 board in the reverse order of steps 1 to 8.
1-4
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 11

1-3-5. CN-3020 Board

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the twelve solders of the connector from the CN-3020 board.
4. Remove the screw, then remove the CN-3020 board.
Rear panel assembly
Solders
PM2 x 4
CN-3020 board
5. Install the CN-3020 board in the reverse order of steps 1 to 4.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
1-5
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1-4. Lens Mount Cap, Filter Bracket, Optical Dust Cover (XCD-V60/SX90/
U100), Infrared Cut Filter (XCD-V60CR/SX90CR/U100CR), Sealing Rubber
1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the front panel assembly. (Refer to Section 1-2-3.)
3. Remove the lens mount cap.
4. XCD-V60/SX90/U100: Remove the two screws (M1.7 x 4), then remove the filter bracket and optical dust cover.
XCD-V60CR/SX90CR/U100CR:
Remove the two screws (M1.7 x 4), then remove the filter bracket and infrared cut filter.
5. Remove the two screws (M1.7 x 4).
n
When attaching the screws, attach the screw 1 first and then 2.
6. Remove the two screws (PM2 x 4), then remove the BI-217/218/219 board and spacers.
n
When attaching the spacers, be sure to attach them back to the original positions.
7. Remove the sealing rubber.
BI-217/218/219 board
2
M1.7 x 4
PM2 x 4
8. Attach the lens mount cap, filter bracket, optical dust cover, infrared cut filter and sealing rubber in the reverse order of steps 1 to 7.
Note for attaching the infrared cut filter (XCD-V60CR/SX90CR/U100CR)
Attach the infrared cut filter so that its evaporation surface is placed on the side of BI-217/218/219 board.
Evaporation surface checking method
When you put the cotton-tipped swab on the surface of the infrared cut filter, the image of the cotton-tipped swab is reflected as if the tips contact each other (state being reflected in a mirror) if it is the evaporation surface.
Image that is reflected as
Evaporation surface
Image of cotton-tipped swab
if the tips contact each other
Cotton-tipped swab
Spacers
Sealing rubber
XCD-V60/SX90/U100
Lens mount cap
Optical dust cover
Filter bracket
M1.7 x 4
XCD-V60CR/SX90CR/U100CR
Lens mount cap
Infrared cut filter
Filter bracket
M1.7 x 4
Spacers Evaporation surface
Boss
Front panel
Front panel
Infrared cut filter
1
M1.7 x 4
Note for attaching the sealing rubber
Attach the sealing rubber to the boss side with its cham­fered portion placed upward. (Refer to the illustration on the left.)
1-6
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 13

1-5. Round Type Connector (12-Pin)

1-7. Signal Inputs and Outputs

1. Remove the upper case and lower case. (Refer to Section 1-2-1.)
2. Remove the rear panel assembly. (Refer to Section 1-2-2.)
3. Remove the CN-3020 board. (Refer to Section 1-3-5.)
4. Remove the nut and washer, then remove the round type connector (12-pin).
Rear panel
Washer
Nut
Round type connector (12-pin )
5. Attach the round type connector (12-pin) in the reverse order of steps 1 to 4.

1-6. Matching Connectors and Cables

When external cables are connected to the connector of each unit, the hardware listed below (or equivalents) must be used.
Connector Matching connector/cable
IEEE1394b IEEE1394b cable (9P-9P)
DC IN Camera cable
(Commercially available products) IEEE1394b cable (9P-6P)
(Commercially available products)
CCXC12P02N (2 m) CCXC12P02N (5 m) CCXC12P02N (10 m) CCXC12P02N (25 m)
2
1
11
1 IEEE1394b connector
11
. IEEE1394b-2002
59
41
External view
Pin No. Signal name Remarks
1 TPB (_) Twisted pair B (_) 2 TPB (+) Twisted pair B (+) 3 TPA (_) Twisted pair A (_) 4 TPA (+) Twisted pair A (+) 5 TPA (R) Twisted pair A (Ground reference) 6 VG Power ground 7 N.C. 8 VP Power voltage input 9 TPB (R) Twisted pair B (Ground reference)
22
2 DC IN: 12-pin (male)
22
19
28
!/
!=
7
3!-
46
5
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
External view
Pin No. Signal Pin No. Signal
1 POWER_GND 7 GPIO_IN2 2 POWER_IN 8 GPIO_OUT2_ 3 ISO_GND 9 GPIO_OUT2+ 4 STROBE_OUT 10 GPIO_IN1 5 GPIO_OUT1_ 11 TRIGGER_IN 6 GPIO_OUT1+ 12 ISO_GND
1-7
Page 14

1-8. Unleaded Solder

Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
m . Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
. The unleaded solder melts at a temperature about 40 dC
higher than the ordinary solder, therefore, it is recom­mended to use the soldering iron having a temperature regulator.
. The ordinary soldering iron can be used but the iron tip
has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.
1-8
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 15
Section 2
xxxxxxxx
xxxxxxxx
xx
Type the serial number.
Type the Node Unique ID.
[Write] button

Adjustment

2-1. Writing of Serial Number and Node
Unique ID
n
Perform the writing when replacing the FM-96 board or front panel assembly.
Required equipment
. Personal computer (PC) . IEEE1394.b board . IEEE1394b cable (Commercially available products) . IIDC_CAM**** software: J-7120-410-A
(**** represents the version number.)
Connection
Camera
IEEE1394b
2. Click the “Adjust” tab and “Enter Adjust mode” tab. The unit enters the adjustment mode.
Adjust tab
xxxxxxxx
xxxxxxxx xx
3. Check the model nameplate on the bottom of this unit. Type the Node Unique ID in the Node Unique ID box and type the serial number in the Serial Number box.
Lens side
Serial number
No.
Model nameplate affixed to the bottom of this unit
Personal computer
IEEE1394b cable
Preparation
1. Connect each device as shown in the above illustra­tion.
2. Install the IIDC control software in an arbitrary place of PC.
Procedure
1. Start the IIDC_CAM****software. The IIDC control window is displayed.
Node Unique ID
Rear side
4. Click the [Write] button.
Node Unique ID
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
xxxxxxxx xxxxxxxx xx
2-1
Page 16
5. Click the “Flash” tab.
6. Click the [Restart|the|Camera] button to restart.
Flash tab
[Restart|the|Camera] button
7. Check if the serial number and Node Unique ID on the model nameplate correspond to each number in the IIDC control window. If not, perform the procedure from step 1 again.

2-2. Camera Adjustment

n
Perform the adjustment when replacing the front panel assembly.
Required equipment
. Personal computer (PC) . IEEE1394b cable(Commercially available products) . IIDC_CAM**** software: J-7120-410-A
(**** represents the version number.) . Pattern box PTB-700: J-6431-850-A . Clear chart (manufactured by Kenko): J-6080-621-A . C-mount lens VF2509 (Canon) or equivalent
Connection
Clear chart
Camera
IEEE1394b
IEEE1394b cable
Pattern box PTB-700
C-mount lens
Personal computer
Preparation
1. Connect each device as shown in the above illustra-
tion.
2. Install the IIDC_CAM**** software in an arbitrary
place of PC.
2-2
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 17
Exposure tab
2-2-1. Black and White (B/W) Camera
xxxxxxxx
xxxxxxxx
xx
[Write] button
[Gain0dB] button
(XCD-U100/SX90/V60)
1. Shoot the pattern box in the center of the window through the clear chart at the wide end.
2. Start the IIDC_CAM**** software.
3. Click WFM (Waveform Monitor) in the menu. The waveform is displayed.
WFM
6. Click the Exposure tab and adjust the shutter in the window so that the Green level reaches close to 100% (does not exceed 100% (236)) in the WFMwindow. The shutter value (reference value) at which the Green level reaches close to 100% on WFM is as follows. XCD-V60: 13 XCD-SX90: 19 XCD-U100: 19
Green level
4. Start the IIDC_CAM**** software. The IIDC control window is displayed.
xxxxxxxx xxxxxxxx xx
5. Set the lens iris to F1.4. (Zoom at the full angle of field)
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
7. Click the “Adjust” tab in the IIDC control window.
8. Click the [Gain0dB] button. The Gain 0dB adjustment is performed.
9. Check that the adjustment level (Y) satisfies the specification A. A = 235 ±1 step
n
If the specification A is not satisfied, perform the procedure from step 1 again.
10. After the adjustment is completed, click the [Write] button and write the adjustment value.
2-3
Page 18
2-2-2. Color Camera
[Write]
(XCD-U100CR/SX90CR/V60CR)
1. Shoot the pattern box in the center of the window through the clear chart at the wide end.
2. Start the IIDC_CAM**** software.
3. Click WFM (Waveform Monitor) in the menu. The waveform is displayed.
WFM
Green level
7. Click the “Adjust” tab in the IIDC control window.
4. Start the IIDC_CAM**** software. The IIDC control window is displayed.
xxxxxxxx xxxxxxxx xx
5. Set the lens iris to F1.4. (Zoom at the Tele end)
6. Click the Exposure tab and adjust the shutter in the window so that the Green level reaches close to 100% (does not exceed 100% (236)) in the WFM window. The shutter value (reference value) at which the Green level reaches close to 100% on WFM is as follows. XCD-V60CR: 28 XCD-SX90CR: 41 XCD-U100CR: 36
Exposure tab
button
[Gain0dB] button
[AdjustWB] button
xxxxxxxx xx
xxxxxxxx
8. Click the [AdjustWB] button to adjust the color.
9. Click the [Gain0dB] button. The Gain 0dB adjustment is performed.
10. Check that the adjustment level satisfies the specifica­tion A. A = 235 ±1 step
n
If the specification A is not satisfied, perform the procedure from step 1 again.
11. After the adjustment is completed, click the [Write] button and write the adjustment value.
12. Click the [AdjustWB] button. The WB adjustment is performed.
13. Check that the adjustment level satisfies the specifica­tion B. B = 235 ±1 step
n
If the specification B is not satisfied, perform the procedure from step 1 again.
14. After the adjustment is completed, click the [Write] button and write the adjustment value.
2-4
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 19
Section 3

Circuit Description

3-1. BI-217, BI-218, and BI-219 Boards

These boards consist of CCD (IC101) and ADC (BI-217: IC105), BI-218: IC102), and BI-219: IC105) that are used for VGA color/black & white (BI-217), SXGA color/black & white (BI-218), and UXGA color/black & white (BI-
219). CCD is driven using the power, communication (AD_SCK/SL/SDATA), sync signal (AD_CLK/HD/VD), and CCD vertical drive pulses sent from the FM-96 board and using the CCD horizontal drive pulse generated by an analog-to-digital converter (ADC). CCD analog data is input to ADC and output to FPGA on the FM-96 board as digital data so as to produce an LVDS signal through CDS/ GAIN/CLAMP/AD conversion in ADC

3-2. FM-96 Board

This board consists of an oscillator (X200), FPGA (IC201: TG/DSP/CPU/SDRAM controller incorporating an IEEE1394LINK, a, b-compatible layer), SDRAM (IC301) for image saving, SDRAM (IC502) for CPU execution, EEPROM (IC402) for camera parameter saving, a V driver (IC200), flash (IC503) for FPGA data saving, and an FPGA write connector (CN500). A power pulse is input from a DC-DC converter through the flexible wiring board of connector CN101. The image data of an LVDS signal is input from CN200 to FPGA as a flow of image data, passed through DSP and image SDRAM, and converted into a 1394 packet using a 1394LINK layer. The converted data is output through CN801 to the 1394PHY layer on the IF-1068 board. Two-way communication is done in the block related to a 1394 system. Image data is not only output, but also the control data from the host is input. The control data is saved in the register of a LINK layer. Internal CPU interprets instructions and sets them to the internal module of FPGA. CN801 is also used as the interface of the external input/ output signal from CN901 on the CN-3020 board.

3-3. IF-1068 Board

This board consist of an oscillator (X800), an IEEE1394PHY layer (IC803), 1394 connectors (CN803 and CN804), and an external input signal isolation circuit (consisting of PH800, PH801, and PH802). A power signal is input from a DC-DC converter through the flexible wiring board of CN802. It also plays the part for transferring the original power to the DC-DC convert­er. Image data is input from the LINK layer of the FM-96 board to the PHY layer and output to the connected connectors (CN803 and CN804) as a differential signal of 800/400 MHz. The control data from host PC is input from a 1394 connector as a differential signal, and simulta­neously, power is also supplied from the 1394 connector. The external input signal input from the CN-3020 board is passed through an external input signal isolation circuit and sent to FPGA on the FM-96 board. X800 is sent to the PHY and FM-96 board because it is used as the clock of a 1394 system and used in the CPU/ 1394 module inside FPGA.

3-4. CN-3020 Board

This board consists of a 12-pin connector (CN901) for an external input/output signal and external power, and an external output signal isolation circuit (PH901 and PH902). External power is used to compensate for the insufficient power supply on the host side during multiple daisy-chain connections.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
3-1
Page 20
Page 21

4-1. Notes on Repair Parts

1. Safety Related Components Warning
w
Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common­ality and improvement.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.
Section 4

Spare Parts

4. Harness
Harnesses with no part number are not registered as spare parts.
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
4-1
Page 22
Overall Block

4-2. Exploded Views

22
22
22
C
A
22
23
14
22
F900
12
2
10
F
25
12
17
22
22
7
9
22
16
E
13
8
F800
22
4
E
3
11
D
G
B
24
22
F
H
22
18
1
C
15
A
20
G
D
6
21
18
19
5
XCD-V60 XCD-SX90
H
B
6
XCD-U100
XCD-V60CR XCD-SX90CR XCD-U100CR
4-2
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 23
No. Part No. SP Description 1 A-1441-025-A s MOUNTED CIRCUIT BOARD, BI-217
(FOR XCD-V60/V60CR) A-1441-026-A s MOUNTED CIRCUIT BOARD, BI-218 (FOR XCD-SX90/SX90CR) A-1441-027-A s MOUNTED CIRCUIT BOARD, BI-219 (FOR XCD-U100/U100CR) 2 A-1441-028-A s MOUNTED CIRCUIT BOARD, FM-96 V60 (FOR XCD-V60) A-1441-030-A s MOUNTED CIRCUIT BOARD, FM-96 SX90 (FOR XCD-SX90) A-1441-031-A s MOUNTED CIRCUIT BOARD, FM-96 SX90CR (FOR XCD-SX90CR) A-1441-032-A s MOUNTED CIRCUIT BOARD, FM-96 U100 (FOR XCD-U100) A-1441-033-A s MOUNTED CIRCUIT BOARD, FM-96 U100CR (FOR XCD-U100CR) A-1466-674-A s MOUNTED CIRCUIT BOARD, FM-96 V60CR (FOR XCD-V60CR) 3 A-1441-034-A s MOUNTED CIRCUIT BOARD, IF-1068 4 A-1441-035-A s MOUNTED CIRCUIT BOARD, CN-3020 5 A-1466-663-A s PANEL ASSY (RP), FRONT (FOR XCD-V60) A-1466-746-A s PANEL ASSY (RP), FRONT (FOR XCD-V60CR) A-1466-748-A s PANEL ASSY (RP), FRONT (FOR XCD-SX90) A-1466-768-A s PANEL ASSY (RP), FRONT (FOR XCD-SX90CR) A-1466-769-A s PANEL ASSY (RP), FRONT (FOR XCD-U100) A-1466-771-A s PANEL ASSY (RP), FRONT (FOR XCD-U100CR)
6 1-251-887-11 s COVER, OPTICAL DUST (FOR XCD-V60/SX90/U100) 1-547-185-51 o FILTER, INFRARED CUT (FOR XCD-V60CR/SX90CR/U100CR) 7 1-480-424-11 s CONVERTER, DC-DC (FOR XCD-V60/V60CR/U100/U100CR) 1-480-424-21 s CONVERTER, DC-DC (FOR XCD-SX90/SX90CR) 8 1-691-410-31 s CONNECTOR, ROUND TYPE 12P 9 1-831-171-11 s CABLE, FLEXIBLE FLAT (14 CORE) 10 1-834-991-11 s CABLE, FLEXIBLE FLAT (40 CORE)
Overall Block
11 1-834-992-11 s CABLE, FLEXIBLE FLAT (30 CORE) 12 1-834-993-11 s CABLE, FLEXIBLE FLAT (20 CORE) 13 3-287-055-01 s PANEL, REAR 14 3-287-057-01 s CASE, UPPER 15 3-287-058-01 s CASE, LOWER
16 3-287-629-01 s PLATE,SHIELD (CONNECTOR) 17 3-287-630-01 s SHEET, PROTECTION 18 3-303-809-81 s SCREW (M1.7X4), SPECIAL HEAD 19 3-622-446-01 s CAP,LENS MOUNT(FOR C MOUNT) 20 3-863-430-01 s RUBBER,SEAL (FOR XCD-SX90/SX90CR/U100/U100CR) 3-992-901-01 s RUBBER,SEAL (FOR XCD-V60/V60CR)
21 3-863-431-01 s BRACKET,FILTER 22 3-968-729-71 s SCREW (M2), LOCK ACE, P2 23 3-398-173-01 s SHIELD SHEET (FOR XCD-SX90/SX90CR) 24 3-398-174-01 s MG SHEET A (FOR XCD-SX90/SX90CR) 25 3-398-175-01 s MG SHEET A (FOR XCD-SX90/SX90CR)
F800 ! 1-533-998-21 s FUSE, (SMD) (1A/125V) F900 ! 1-533-998-21 s FUSE, (SMD) (1A/125V)
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
4-3
Page 24
4-3. Packing Materials & Supplied
Accessories
---------------------------------------­PACKING MATERIALS & SUPPLIED ACCESSORIES
---------------------------------------­ Ref. No. or Q'ty Part No. SP Description
1pc ! 3-287-508-01 s MANUAL, INSTRUCTION (JAPANESE,ENGLISH) 1pc ! 3-287-508-11 s MANUAL, INSTRUCTION (KOREAN)
4-4
XCD-U100/SX90/V60
XCD-U100CR/SX90CR/V60CR
Page 25
Section 5

Block Diagram

OverallOverall
BI-217 BOARD (VGA) BI-218 BOARD (SXGA) BI-219 BOARD (UXGA)
IC101
CCD
IC102 (BI-218 BOARD)
IC105 (BI-217/219 BOARD)
14-BIT CCD
SIGNAL
PROCESSOR
FM-96 BOARD
DOUT0N DOUT0P DOUT1N DOUT1P CLK_P CLK_N
AD_HD AD_VD SCK SDATA SL
V_TO1-TO6 V_BO1-BO4
6
5
IC200
VERTICAL
DRIVER FOR
CCD SENSORS
IC201
18
6
FPGA
1810
32
SD_D0-D31
16
P_D0-D15
SDRAM
(4MB x32)
SDRAM
(16MB)
IC301
IC502
PHY-IF
GPIO
+3.3V_IF +1.95V_IF +ISO_5V
IC803
THREE-PORT
CABLE
TRANSCEIVER/
ARBITER
X800
98.301MHz
IC800-IC802
PH800-PH803
PHOTO-
COUPLER
4
6
1394
1394
S800
S800
DC IN
PH901, PH902
PHOTO-
COUPLER
CN-3020 BOARD
IF-1068 BOARD
XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
+3.3V_FM +1.95V_BI +5V/+3.6V_BI +15V_BI _7.5V/_8.5V_BI
X200
36.000MHz (XCD-U100/U100CR, XCD-V60/V60CR)
49.302MHz (XCD-SX90/SX90CR)
IC402
EEPROM (256kBIT)
16
P_D0-D15
+3.3V_FM +15V_BI _7.5V/_8.5V_BI +1.3V_FM +1.95V_BI +5V/+3.6V_BI
FLASH MEMORY
5-1 5-1
IC503
(2MB)
+3.3V_IF +1.95V_IF +ISO_5V +3.3V_FM +15V_BI _7.5V/_8.5V_BI +1.3V_FM +1.95V_BI +5V/+3.6V_BI
DC-DC CONVERTER

Overall

Page 26
Page 27
Section 6

Frame Wiring

Frame WiringFrame Wiring
LENS
CN101
BI-217 (XCD-V60/V60CR) BI-218 (XCD-SX90/SX90CR) BI-219 (XCD-U100/U100CR)
FLEXIBLE FLAT CABLE
CN200
CN500
JTAG
CN002
CN400
CN700 CN900
FM-96 CN-3020
FLEXIBLE FLAT CABLE
CN001
FLEXIBLE FLAT CABLE
FLEXIBLE FLAT CABLE
CN901
DC IN
IF-1068
DC-DC CONVERTER
FLEXIBLE FLAT CABLE
CN801
CN802
CN800
CN803
IEEE1394b
CN804
IEEE1394b

Frame Wiring

XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR
6-1 6-1
Page 28
Page 29
Page 30
XCD-U100 (SY) XCD-U100CR (SY) XCD-SX90 (SY) XCD-SX90CR (SY) XCD-V60 (SY) XCD-V60CR (SY) E 9-968-402-01
Printed in Japan
Sony Corporation 2007. 12 22
©2007
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