7-1. Case Section·································································· 21
7-2. Main Section ································································· 22
7-3. Mechanism Deck Section (MF-WMGX788-162) ········ 23
8. ELECTRICAL PARTS LIST ······································· 24
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY .
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C .
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky , less prone to flow) than
ordinary solder so use caution not to let solder bridges occur
such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
2
SECTION 1
SERVICE NOTE
[Service Mode]
The service mode enables to operate the mechanism of WM-GX780/
GX788 while the MAIN board is opened.
Rotation of the idler gear (A) (S side) is detected using the photoreflector (PH701) in the WM-GX780/GX788. PH701 is located on
the MAIN board, therefore the rotation of the idler gear (A) (S side)
cannot be detected by PH701 when the MAIN board is removed.
As a result, the motor cannot be controlled and cannot run correctly .
To repair the machine after the MAIN board is removed while the
main power is turned on, follow the procedures as described below.
1. Setting
1) Remove the cabinets referring to section “3. DISASSEMBL Y”.
Open the MAIN board.
2) Connect the motor (M601) and the plunger solenoid (PM901)
to the MAIN board using the jumper wires. When the extension
jig (1-769-143-11) (10 wires as a set) is used, they can be
connected easily.
3) Short the TAPE DETECT switch (S303), REV TUME switch
(S503), FWD TUME switch (S502) and ATS switch (S302).
4) Connect an AF oscillator to resistor (R712).
5) Connect DC 1.3 V from external re gulated power supply to ‘
and ’ terminals of the battery.
2. PRE-SET status
The PLA Y, FF and REW modes can be entered only from the PRESET status.
1) Check that the slider (NR) is in the center position (S801), and
the FWD/REV switch is also in the center position. When
these switches are not in the center position, set them to the
PRE-SET status as follows.
2) Move the FWD/REV switch (S801) to the same position as the
slider (NR) is set.
3) The slider (NR) can be moved when the main power of the
regulated power supply is turned OFF once then back ON.
Move the FWD/REV switch (S801) to the center position in
synchronism with the timing when the slider (NR) is moved.
WM-GX780/GX788
3. FF, REW modes
1) Check that the PRE-SET status is set.
2) Connect square wave or sine wave to resistor (R712). (See
illustration below.)
3) Press the x switch (S703) to enter the STOP mode.
4) Press the FF PRESET+ switch (S708) and the REW PRESET–
switch (S707).
4. PLAY mode
1) Check that the PRE-SET status is set.
2) Connect square wave or sine wave to resistor (R712). (See
illustration below.)
3) Press the x switch (S703) to enter the STOP mode.
4) When the nNREPEAT switch (S709) of the MAIN board
is pressed, the slider (NR) moves once to the F side then moves
to the R side. When the FWD/REV switch (S801) is pressed
in the synchronism with the above timing, the machine can
enter the PLAY (R side) mode. Press the nNREPEAT
switch (S709) again, and move the FWD/REV switch (S801)
in the synchronism with the motion of slider (NR). It enables
the machine to enter into the PLAY (F side) mode.
Note 1: When you fail to enter the PLAY mode, re-start from step
1) PRE-SET status.
Note 2: Regarding the nNREPEAT (S709), x (S703),
FF PRESET+ (S708), and REW PRESET– (S707)
switches, use these switches of the remote control unit as
much as possible.
Note 3: If a headphones are used, the beep sound shows the timing
of the FWD/REV switch (S801).
REV TUME
SWITCH
(S503)
Short
TAPE DETECT
SWITCH
(S303)
Battery terminal
ENTER
(S702)
SET
(S705)
MENU
(S706)
– MAIN BOARD (SIDE B) —
Plunger (PM901)
#
REC
(S710)
RADIO ON/
BAND
(S704)
R710
(Side A)
Y
REPEAT
(S709)
REW/PRESET–
(S801)
FWD
←
STOP→REV
(S707)
OSC
Sine wave
10 Hz, -3.5 dB
FF/PRESET+
(S708)
ATS
SWITCH
(S302)
FWD TUME
SWITCH
(S502)
Battery terminal
x
RADIO OFF
(S703)
Short
M
3
M601
3
WM-GX780/GX788
y
[ Slider (NR) ][ Tape drive mechanism ]
Tape drive mechanism in PLAY mode
Gear (NR)
(FWD : Left side
REV : Right side)
Idler Gear
(A)(T side)
Gear
Idler Gear(B)
F side
Center
Slider (NR)
(REEL)(T side)
Cam Gear
R side
Gear (Y)
Idler Gear (A)(S side)
Gear (REEL)(S side)
Motor Pulley
Clutch Assy(F)
Tape drive mechanism in FF mode
Idler Gear
(A)(T side)
Gear
(REEL)(T side)
Cam Gear
Gear (Y)
Gear (FR)
(FF : Left side)
Clutch Assy(F)
Motor Pulle
Insert Flywheel (N)
Insert Flywheel (R)
Tape drive mechanism in REW mode
Gear (FR)
(REW : Right side)
Cam Gear
Gear (Y)
Idler Gear
(A)(S side)
Clutch Assy(F)
Pulley (Reverse)
Gear
(REEL)(S side)
Motor Pulley
Insert Flywheel (N)
4
Pulley (Reverse)
Insert Flywheel (R)
Pulley (Reverse)
Insert Flywheel (N)
Insert Flywheel (R)
• LOCATION OF CONTROLS
FF/CUE
REW/REVIEW
Y•REPEAT**
VOL*
SET
MENU
HOLD
WM-GX780/GX788
SECTION 2
GENERAL
Plug in firmly.
i
x
ISS
MIC**
HOLD
VOL
REW –
FF +
Y•x
This section is extracted
from instruction manual.
ENTER
SET
MENU
RADIO ON/BAND
TUNE/PRESET –/+
RADIO OFF
MENU
SET
REC
x
FF +
REW –
RADIO ON/BAND
OFF
SPEED
CONTROL
MENU
SET
COUNTER RESET
ENTER/
HOLD
Tape counter
HOLDSOUND
MODE
5
WM-GX780/GX788
DISASSEMBLY
Note :Disassemble the unit in the order as shown below.
SET
CASE BLOCK ASSY
SECTION 3
CASSETTE LID ASSY
ORNAMENT BLOCK ASSY REEL,
FLEXIBLE RETAINER
MAIN BOARD, BELT (F0)
MOTOR (M901)
BRACKET (CASSETTE) ASSY,
HOLDER (FA) ASSY
PINCH LEVER (RA) ASSY,
PINCH LEVER (NA) ASSY
MAGNETIC HEAD (HP901)
Note :Follow the disassembly procedure in the numerical order given.
3-1.Case Block Assy
7
Remove the case block assy
in the direction of the arrow.
BUTTON REC,
BUTTON ASSY
knob (iss)
4
two screws
(M1.4)(EG)
S501
Note: On installation case block assy
adjust the S501 and knob (iss).
2
claw
5
3
battery lid
6
two screws
(M1.4)(EG)
screw
(M1.4)(EG)
1
Open the battery lid.
6
3-2.Button Rec, Button Assy
)
)
2
5
knob (hold)
button rec
1
rec spring
3
torion spring (hold
4
button assy
WM-GX780/GX788
3-3.Cassette Lid Assy
5
cassette lid assy
3
Slide the knob (open)
in the direction of the arrow.
4
shaft
2
two screws
(M1.4)(EG)
1
screw (M1.4)(EG
7
WM-GX780/GX788
f
3-4.Ornament Block Assy Reel, Flexible Retainer
2
claw
3
claw
5
ornament block assy reel
4
boss
1
claw
3
claw
1
claw
3-5.MAIN Board, Belt (F0)
8
6
screw (M1.4)
9
belt (F0)
7
flexible retainer
6
screw (M1.4)
3
Remove two solders
of plunger solenoid.
MAIN board
4
Remove four solders
of leaf switch.
5
two screws
2
Remove three solders o
ATS flexible board.
1
Remove four solders of motor.
7
flexible board (head)
8
3-6.Motor (M901)
)
1
two screws (M1.4)
2
motor (M901)
3
motor retainer (F1
WM-GX780/GX788
3-7.Bracket (cassette) Assy, Holder (FA) Assy
3
screw (M1.4)
8
holder (FA) assy
6
flexible board (head)
7
shaft
5
bracket (cassette) assy
4
shaft
2
lock lever (B)
1
two screws
(M1.4
×
1.6)
9
WM-GX780/GX788
w
3-8.Pinch Lever (RA) Assy, Pinch Lever (NA) Assy
1
claw
2
Remove the pinch lever (RA) assy
in the dereciton of the arrow.
4
Remove the pinch lever (NA) assy
in the direction of the arrow.
3
cla
3-9.Magnetic Head (HP901)
1
claw
2
Remove the magnetic head (HP901)
in the direction of the arrow.
10
SECTION 4
)
r
MECHANICAL ADJUSTMENT
WM-GX780/GX788
SECTION 5
ELECTRICAL ADJUSTMENT
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab:
2. Demagnetize the record/playback/erase head with a head
demagnetizer. (Do not bring a head demagnetizer close to the
erase head.)
3. The adjustments should be performed with the r ated power
supply voltage unless otherwise noted.
• T orque Measurement
Mode
Torque Meter
Meter Reading
1.47 to 2.45 mN•m
FWD
CQ-102C
(15 to 25 g•cm)
(0.21 to 0.34 oz•inch)
FWD
Back Tension
CQ-102C
Less than 0.20 mN•m
(Less than 2.0g•cm)
(Less than 0.028 oz•inch)
1.47 to 2.45 mN•m
REV
CQ-102RC
(15 to 25 g•cm)
(0.21 to 0.34 oz•inch)
REV
Back Tension
CQ-102RC
Less than 0.20 mN•m
(Less than 2.0g•cm)
(Less than 0.028 oz•inch)
More than 4.90 mN•m
FF, REW
CQ-201B
(More than 50 g•cm)
(More than 0.69 oz•inch)
Adjustment Parts Location :
PRECAUTION
1.Specified voltage: 1.3 V (DC)
2.Switch and control position
MENU switch
HOLD: OFF
VOL: MAX
ISS: 1
TAPE SECTION
Tape
WS-48A (4.8cm/s)
WS-24CC (2.4cm/s)
Signal
3 kHz, 0 dB
3 kHz, 0 dB
Tape Speed Adjustment
Procedure:
Test tape
WS-48A/24CC
(3kHz, 0dB)
Set
i REMOTE jack (J301)
1.Enter the FWD playback mode.
2.Confirm RV602 at center value. (mechanical center)
3.Adjust R V601 so that the value of the frequenc y counter reading
becomes 3,000 Hz.
Specification value:
Frequency counter
2,955 Hz – 3,045 Hz
4.Check that the frequency deviation at the be ginning and ending
of a tape is within 1.5 % (45 Hz).
5.Select switch to 2X (2.4 cm/s), then depress play button in and
adjust RV603 (2,955 Hz–3,045 Hz) at tape center.
Used for
Tape Speed Adjustment
Tape Speed Adjustment
Frequency counter
16 Ω
+
–
TUNER SECTION
0dB=1µV
[AM]
BAND switch : AM
AM RF signal
generator
30% amplitude modulation by 400Hz
signal.
Output level : as low as possible
Put the lead-wire
antenna close to
the set.
[FM]
BAND : FM
FM RF signal
generator
0.01µF
to ANT
22.5kHz frequency deviation by 400Hz signal.
Output level : as low as possible
level mete
16Ω
set
i REMOTE jack (J301)
+
–
•Repeat the procedures in each adjustment several times.
[MAIN BOARD] — SIDE A —
J501
J301
[MAIN BOARD] — SIDE B —
L5
L1
CT1
CT1 : AM frequency coverage
adjustment
L5 : AM frequency coverage
adjustment
L1 : FM frequency coverage
adjustment
RV603RV601
WS-48A (4.8 cm/s
adjustment
WS-24CC (24 cm/s)
adjustment
AM FREQUENCY COVERAGE ADJUSTMENT
Adjust for a maximum reading on level meter.
620 kHz (US)
L5
621 kHz (Except US)
1400 kHz (US)
CT1
1395 kHz (Except US)
FM FREQUENCY COVERAGE ADJUSTMENT
Adjust for a maximum reading on level meter.
L176 MHz
Confirmation108 MHz
1111
WM-GX780/GX788
SECTION 6
DIAGRAMS
Note for Printed Wiring Board and Schematic Diagrams
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
f
•
• C : panel designation.
• A : B+ Line.
• H : adjustment for repair.
•Power voltage is dc 1.5 V and fed with regulated dc power
•Voltages and waveforms are dc with respect to ground
: internal component.
supply from battery terminal.
under no-signal (detuned) conditions.
∗ : impossible to measure
Main board (1/2)
no mark : FM/AM, TAPE STOP
(): FM
[]: AM
<>: TAPE PB
Main board (2/2)
no mark : REC / PB
(): REC
[]: PB
•Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage var iations may be noted due to normal production tolerances.
•Waveforms are taken with a oscilloscope.
Voltage var iations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
E: PB
a : REC
F: FM
4
W or less unless otherwise
Note on Printed Wiring Board:
• Y : parts extracted from the conductor side.
• b : Pattern from the side which enables seeing.
Caution:
Pattern face side: Parts on the pattern face side seen from
(Side A)the pattern face are indicated.
Parts face side:Parts on the par ts face side seen from
(Side B)the parts face are indicated.
•Abbreviation
CH : Chinese model.
EA : Soudi Arabia model.
JE : Tourist model.
HK : Hong Kong model.
KR : Korea model.
IC16-701-310-01 IC TA2154FN(EL)
IC3018-759-579-12 IC TA2123AF(EL)
IC4018-759-553-28 IC XC6383C251ML
IC5018-759-428-23 IC LA3235W
IC6016-704-202-01 IC LB11675V-TLM
IC7016-802-988-01 IC TC9328AF-118
IC7026-704-077-01 IC AK93C41A
IC7038-759-572-21 IC S-80808ANNP-E7Y-T2
IC9018-759-457-70 IC XC62RP1602MR
< JACK >
J3011-779-867-81 JACK(REMOTE)
J5011-766-907-43 JACK 3P(MIC)
< COIL >
L11-428-919-21 COIL, FM RF
L31-469-916-21 INDUCTOR22NH
L41-456-357-11 BAR ANTENNA
L51-406-404-11 COIL (MW OSCILATION)
L1011-414-760-21 FERRITE0uH
R4121-208-699-11 METAL CHIP4.7K0.5%1/16W
R4131-218-965-11 RES-CHIP10K5%1/16W
R4141-208-927-11 METAL CHIP47K0.5%1/16W
R4151-208-715-11 METAL CHIP22K0.5%1/16W
R5021-218-961-11 RES-CHIP4.7K5%1/16W
R7191-208-935-11 METAL CHIP100K0.5%1/16W
R7201-208-675-11 METAL CHIP4700.5%1/16W
R7211-208-687-11 METAL CHIP1.5K0.5%1/16W
R7221-208-691-11 METAL CHIP2.2K0.5%1/16W
R7231-208-707-11 METAL CHIP10K0.5%1/16W
R7241-218-965-11 RES-CHIP10K5%1/16W
R7251-218-945-11 METAL CHIP2200.5%1/16W
R7261-208-683-11 METAL CHIP1K0.5%1/16W
R7281-218-865-11 METAL CHIP5.6K0.5%1/10W
R7291-208-695-11 METAL CHIP3.3K0.5%1/16W
R7301-208-695-11 METAL CHIP3.3K0.5%1/16W
R7311-208-699-11 METAL CHIP4.7K0.5%1/16W
R7321-208-675-11 METAL CHIP4700.5%1/16W
R7331-208-711-11 METAL CHIP15K0.5%1/16W
R7341-208-711-11 METAL CHIP15K0.5%1/16W
R7351-218-969-11 RES-CHIP22K5%1/16W
R7361-216-849-11 METAL CHIP220K5%1/16W
R7371-218-961-11 RES-CHIP4.7K5%1/16W
R7381-216-849-11 METAL CHIP220K5%1/16W
R7391-218-985-11 RES-CHIP470K5%1/16W
R7401-216-857-11 METAL CHIP1M5%1/16W
R7411-218-977-11 RES-CHIP100K5%1/16W
R7421-208-711-11 METAL CHIP15K0.5%1/16W
R7431-208-707-11 METAL CHIP10K0.5%1/16W
R7441-208-935-11 METAL CHIP100K0.5%1/16W
R7451-208-675-11 METAL CHIP4700.5%1/16W
R7461-208-687-11 METAL CHIP1.5K0.5%1/16W
R9011-208-935-11 METAL CHIP100K0.5%1/16W
R9021-208-935-11 METAL CHIP100K0.5%1/16W
01-477-496-11 ADAPTOR, AC (AC-ES455K) (JE)
01-477-497-11 ADAPTOR, AC (AC-ES455K) (KR)
01-477-499-11 ADAPTOR, AC (AC-ES455K) (CH)
01-477-500-11 ADAPTOR, AC (AC-ES455K) (AEP,E,EA)
01-477-501-11 ADAPTOR, AC (AC-ES455K) (HK)
01-477-502-11 ADAPTOR, AC (AC-ES455K) (US)
1-477-606-11 STAND CHARGER (BCA-WM10H) (GX780)
1-477-997-11 STAND CHARGER (BCA-WM14H) (GX788)
1-542-512-11 MICROPHONE
Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
Ver.DateDescription of Revision
1.02003.04New
1.12003.10Correction of Part No. of Ref. No. 51 (For silver)(SPM-03042)
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