Sony WMGX-510, WMGX-512 Service manual

SERVICE MANUAL
Ver 1.1 2002. 01
Photo : WM-GX512
SPECIFICATIONS
AEP Model
WM-GX510
E Model
WM-GX510/GX512
Tourist Model
WM-GX512
Model Name Using Similar Mechanism WM-GX614
Tape Transport Mechanism Type MF-WMGX614-112
9-960-475-12
2002A1600-1
© 2002.1
530-1.710 kHz (For “USA” indication)
– Continued on next page –
RADIO CASSETTE CODER
Sony Corporation
Personal Audio Company
Published by Sony Engineering Corporation
— 1 —
Dry Battery
TABLE OF CONTENTS
Section Title Page
SECTION 1. GENERAL ...............................................3
SECTION 2. SERVICE NOTE .....................................4
SECTION 3. DISASSEMBLY
3-1. Cassette Lid ASSY and Case ASSY .................................6
3-2. Bracket ASSY and Cassette Holder ASSY ....................... 6
3-3. Tuner Board ....................................................................... 7
3-4. Main Board.........................................................................7
SECTION 4. MECHANICAL ADJUSTMENT ...........8
SECTION 5. ELECTRICAL ADJUSTMENT .............8
SECTION 6. DIAGRAMS
6-1. Printed Wiring Board — Tuner Section —.....................11
6-2. Schematic Diagram — Tuner Section —........................ 13
6-3. Schematic Diagram — Main Section — ......................... 17
6-4. Printed Wiring Board — Main Section —...................... 21
6-5. IC Pin Functions
IC501 BA3641FV REC AMP ......................................... 25
IC701 MSM63120B System Control .............................. 25
IC702 SMC62L3A LCD Drive ....................................... 27
SECTION 7. EXPLODED VIEWS
7-1. Case Section ..................................................................... 28
7-2. Main Board Section ......................................................... 29
7-3. Mechanism Section (MF-WMGX614-112)..................... 30
SECTION 8. ELECTRICAL PARTS LIST ..............31
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when solder­ing or unsoldering.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
2
FUNCTION OF CONTROL
!•
2
1
!∞
SECTION 1

GENERAL

!™
!¡ 0
1Display Window 2PRESET + AMS FF button 3PRESET –•AMS REW button 4MENU button 5cREC switch 6SET button 7p RADIO OFF button 8ISS switch 9ENTER button 02REMOTE (GX512), 2(GX510) jackMIC (PLUG IN POWER) jack !™CHOLD button VOLUME knobRADIO ONBAND button !∞TUNIG + buttonTUNIG – buttonœ button !•BATT indicater
3
5
6
4
This section is extracted from instruction manual.
7
8
ILLUST LATION:WM-GX512 MODEL
9
3
SECTION 2

SERVICE NOTE

[Service Mode]
Mode which enables the mechanism to be operated with the MAIN board opened. Photo sensor PH701 mounted on the MAIN board is used to detect rotaion of the reels. Because it is mounted on the MAIN board, when the MAIN board is being removed, rotation of the reels cannot be detected and the auto-off/tape-end detector circuit does not operate correctly. F/R switch (S701) is also mounted on the MAIN board. Therefore, without the MAIN board, the head cannnot be placed in playback position, and power cannot be supplied to the circuitry of the playback system. When the MAIN board is being removed, follow the procedures below, in order to check operation of the mechanisms of the tape deck and to check voltages supplied to each circuit.
1. Setting
1) Refer to “Disassembly” and remove the cabinet and open the MAIN board.
2) Connect the MAIN board to the motor and plunger using a jumper wire. Use Extension tool (1-769-143-11)) (one set 10 tools) to make connection simple.
3) Short-circuit the service mode land (4 points) by soldering.
4) Apply a square wave signal to TP20. (See the figure on the right.)
5) Supply 1.5V to the battery terminals (+) and (–) using a DC power supply.
[MAIN Board]
Side A
AF OSCILLATOR
Connect to plunger
S713 (ENTER)
S712 (TUNING –)
S704 S711 (TUNING +)
S707 (RADIO ON BAND)
Side B
(REPEAT œ)
Battery Terminal (–)
S703 (RADIO OFF p)
SQUARE WAVE (SINE WAVE) 10Hz
3.5 dB (1.5V)
Service mode land
S709 (SET)
Service mode land
S710 (MENU)
(AMS REW PRESET –)
S705 (AMS FF PRESET +)
S706
TP20
Battery Terminal (+)
Connect to motor
2. Preset State This state must be set to set the PLAY, FF, and REW modes.
1) Check that the lever (NR SW) is at the center and F/R switch (S701) is at the center. If not, set the preset state as follows.
2) Move the F/R switch (S701) according to the side faced by the lever (NR SW).
3) Turn OFF the DC power supply switch once and then turn it ON again so that the lever (NR SW) can be moved. Move the F/R switch (S701) according to this timing and set to the center.
3. FF REW Mode
1) Set the preset state and press the FF switch and REW switch.
4. PLAY Mode
1) Set the preset state.
2) Press the œ switch. The lever (NR SW) will move to the F side once and then to the R side. Move the F/R switch (S701) according to this timing to set the PLAY (R side) mode. Press the œ switch another time and move the F/ R switch (S701) according to the movement of the lever (NR SW) to set the PLAY (F side) mode.
Note 1 : If the above cannot be performed, start again from
preset.
Note 2 : Use the remote control œ , p , FF, and REW
switches as much as possible. If the remote control is not available, do not touch S703 to S706 with the hand and use something with a round tip to press them.
F side
[Lever (FR SW)]
PH701
S701 F/R SWITCH (FWD N STOP n REV)
R side
Center
R side
Lever (NR SW)
Center
F side
S702
(HOLDER
SWITCH)
S714 (C HOLD)
C
HOLD
4
[Rotation system]
Rotation system during PLAY.
Reel table (T side)
Gear (A)
Gear (K)
Capstan wheel (N) assembly
Clutch assembly
Gear (B)
Gear (C)
Gear (NR) (REV : Left side/ FWD : Right side)
Capstan wheel (R) assembly
Reel table (S side)
Motor pully
Pulley (REVERSE)
Rotation system during REW.
Gear (B)
Reel table (T side)
Gear (K)
Capstan wheel (N) assembly
Gear (NR) (REW : Left side)
Gear (NR)
Gear (A)
Capstan wheel (R) assembly
Motor pully
Clutch assembly
Pulley (REVERSE)
Rotation system during FF.
Gear (FR)
Clutch assembly
Gear (K)
Capstan wheel (N) assembly
(FF : Right side)
Gear (NR)
Reel table (S side)
Gear (C)
Capstan wheel (R) assembly
Motor pully
Pulley (REVERSE)
5
SECTION 3

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
3-1. BRACKET ASSEMBLY AND CASSETTE HOLDER ASSEMBLY
1
Screw (M1.4x1.1)
2
Bracket assembly
4
Lock lever (B)
3
Screw (M1.4x1.1)
3-2. TUNER BOARD
3

Tuner board

5
Screw (M1.4x1.1)
1
Three screws (1.7x2.5) (tapping)
2
TU cover
6
Cassette holder assembly
Note for installation
6
3-3. MAIN BOARD AND SUB BOARD
2
Remove the solder of the plunger solenoid.
8
Remove the Main board direction of arrow.
1
Flexible board (Head)
7
Screw (M1.4x2.0)
S701
3
Remove the solder of the ATS flexible board.
6
Tapping screw
ATS flexible board
4
5
Battery terminal
Remove the solder of the motor.
Lever (NR switch)
Note : Confirm if the switch lever
installs it self in the groove of a lever (NR switch) for assembling.
7
SECTION 4
SECTION 5

MECHANICAL ADJUSTMENT

PRECAUTION
1. Before adjusting, clean the following parts with a piece of cotton moistened with alcohol.
REC/PB head pinch roller rubber belt capstan
2. Demagnetize the playback head using a head demagnetizer.
3. Do not use a magnetized screwdriver for adjustments.
4. After adjusting, apply screw-locking compound onto the adjusted parts.
5. Unless specified otherwise, use a specified voltage (1.3V) to perform the adjustments.
[Torque Measurement]
Mode
FWD
FWD Back tension
REV
REV Back tension
FF
REW
Torque Meter Meter Reading
18 33 g cm
CQ-102C
0.5 3.0 g cm
18 33 g cm
CQ-102RC
0.5 3 g cm
CQ-201B
More than 40 g cm

ELECTRICAL ADJUSTMENT

PRECAUTION
1. Specified voltage : 1.3V.
2. Switch position DOLBY NR switch : OFF MEGA BASS switch: NORM AVLS : OFF
CASSETTE SECTION
Test tape
Type
[Tape Speed Adjustment]
Procedure :
Test tape WS-48A (3kHz, 0dB)
1. Playback WS-48A (tape center part) in the FWD state and adjust RV601 so that the frequency counter reading becomes 3000 ± 10 Hz.
2. Playback WS-48A (tape center) in the REV state. Check that the frequency counter reading is within 2.5% of the reading of step 1.
Signal Used for
16
Tape Speed AdjustmentWS-48A
frequency counter
3 kHz, 0 dB
set
PHONES jack
Adjustment Point :
[MAIN BOARD] Side A
S714
(HOLD)
IC601
RV601
8
TUNER SECTION
[AM]
BAND switch : AM
NOTE: The adjustment should be performed setting the area indication
to Eur. (Refer to Receiving Stations Outside Your Country on page 3.) After the adjustment, reset the area indication as it was.
AM RF SSG
30% amplitude modulation by 400Hz signal output level : as low as possible
Put the lead-wire antenna close to the set.
[FM]
BAND switch : FM
FM RF SSG
0.01µF
22.5kHz frequency deviation by 400Hz signal. output level : as low as possible
32
set
PHONES
to ANT (TP1)
VTVM
Repeat the procedures in each adjustment several times, and the frequency coverage and tracking adjustments should be finally done by the trimmer capacitors.
AM VT VOLTAGE ADJSTMENT
BAND switch : AM
TP22
(VT)
AM VT VOLTAGE ADJUSTMENT
Adjust for following values on digital voltmeter.
Display indication
Digital voltmeter reading 1.5V
Adjustment part
digital
voltmeter
+
AM531 kHz
T1
[FM VCO Adjustment]
Procedure :
Carrier frequency : 98MHz Modulation : no modulation output level : 0.1V (100dB)
FM RF SSG
0.01µF
to ANT (TP1)
1. Connect frequency counter to the positions shown below.
2. Tune the to 98 MHz.
3. Adjust RV1 for 19 kHz ± 100Hz reading on the frequency counter.
frequency counter
TP23
(IC2 Pin !™)
1µF
100k
AM IF ADJUSTMENT
Adjust for a maximum reading on VTVM.
T2 450 kHz
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on VTVM.
L5
CT1
FM IF ADJUSTMENT
Adjust for a maximum reading on VTVM.
L3 10.7 MHz
621 kHz
1,395 kHz
9
(IC2 Pin 9)
Adjustment Parts Location
[TUNER BOARD] Component side
T2 : AM IF
T1 : AM VT
TP23
TP22
RV1 : VCO
L3 : FM IF
TP1
CT1 : AM TRACKING
L5 : AM TRACKING
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