Sony WM-FS420, WM-FS420RS Service manual

WM-FS420/FS420RS
SERVICE MANUAL
Ver 1.0 2000. 02
SPECIFICATIONS
Radio Frequency FM : 87.5 – 108 MHz
AM : 530 – 1,710 kHz
(North, Central and South America) 531 – 1,602 kHz (Other countries)
Power Requirements 3 V DC Batteries R6 (AA) × 2 Dimensions (w/h/d) Approx. 108.4 × 125.7 × 47.2 mm
(4 3/8 × 5 × 1 7/8 inches) incl. projecting parts and controls
Mass Approx. 280 g (9.9 oz)/Approx. 355 g (12.6 oz)
(incl. batteries and a cassette)
Supplied Accessories • Stereo headphones or earphones (1)
• Belt clip (1)
• Battery charger (1) (FS420RS only)
• Rechargeable battery NC-WMAA, 1.2 V, 700 mAh, Ni-Cd (2) (FS420RS only)
• Rechargeable battery carrying case (1) (FS420RS only)
US Model
Canadian Model
WM-FS420/FS420RS
AEP Model
E Model
WM-FS420
Model Name Using Similar Mechanism NEW T ape Transport Mechanism Type MF-WMFS420-114
Design and specifications are subject to change without notice.
TABLE OF CONTENTS
1. GENERAL ··········································································2
2. SERVICE NOTE······························································· 3
3. DISASSEMBLY
3-1. Main Assembly ······························································ 4 3-2. Chassis Sub Assy··························································· 5 3-3. Main Board and Mechanism Deck ································ 5 3-4. Belt ················································································ 6 3-5. Head, Magnetic (HP901) ··············································· 6
4. MECHANICAL ADJUSTMENT ·································· 7
5. ELECTRICAL ADJUSTMENT ···································· 7
6. DIAGRAMS
6-1. IC Block Diagrams ······················································ 10 6-2. Block Diagram ···························································· 11 6-3. Schematic Diagram ····················································· 13 6-4. Printed Wiring Board··················································· 15 6-5. IC Pin Function Description ········································ 17
7. MEXPLODED VIEWS
7-1. Cabinet Assy Section··················································· 18 7-2. Main Board Section ····················································· 19 7-3. Mechanism Deck Section-1
(MF-WMFS420-114) ·················································· 20
7-4. Mechanism Deck Section-2
(MF-WMFS420-114) ·················································· 21
8. ELECTRICAL PPARTS LIST ···································· 22
SECTION 1
GENERAL
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
This section is extracted from instruction manual.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
— 2 —
WATER PROOF SECTION
)
SECTION 2
SERVICE NOTE
Note : In case the parts in the figure are removed for repair, treat them to protect from water drop following the instructions in the figure
• Sony grease SGL-601 : 7-651-000-10
(spread grease, bond etc.)
Ring (Dia. 2.5 × Dia. 4.5). O (Apply sony grease: SGL-601)
Tapping screw (B)(1.4 × 4)
Joint (AVLS)
Tapping screw (B)(1.4
Joint (VOL)
Ring. O (Apply sony grease: SGL-601
Knob (Vol)
×
4)
Knob (Hold)
— 3 —
SECTION 3
)
r
)
DISASSEMBLY
Note : Disassemble the unit in the order as shown below.
Set
Main Assembly
Note : Follow the disassembly procedure in the numerical order given.
3-1. MAIN ASSEMBLY
6
Remve the main assembly in the direction of arrow. (Be careful not to focibly pull the wire that connects the main board and the headphone board.)
7
Remove the headphone
borad in the direction of arrow.
Chassis Sub Assy
Main Board and Mechanism Deck
5
Two screws (+B1.7 × 7)
Belt Head, Magnetic (HP901
4
Cassette sub assembly, holde
3
Screw, tapping
CAUTION WHEN ASSEMBLING THE MAIN ASSEMBLY
• Assemble the main assembly in a way that each switch mates with the corresponding knob each other.
POWER switch (S303)
DIR switch (S301)
2
Screw, tapping
1
Stop ring (E 1.2)
DX/LOCAL switch (S304)
— 4 —
Volume (RV301
3-2. CHASSIS SUB ASSY
s
2
Knob (DX-Local)
Main board
1
Two claw
3-3. MAIN BOARD AND MECHANISM DECK
4
Main board
2
Remove the solder
3
Chassis sub assy
3
Screw (M1.4 ) Toothed Lock
1
Remove the solder (fouf points)
5
Stopper (MD)
— 5 —
6
Mechanism deck
3-4. BELT
Belt
Belt threading
3-5. HEAD, MAGNETIC (HP901)
1
Two screws (M1.4)
Capstan wheel assy(SP)
Belt
Reel/Capstan motor
Capstan wheel assy(SP)
2
Head, magnetic (HP901)
— 6 —
SECTION 4
MECHANICAL ADJUSTMENT
SECTION 5
ELECTRICAL ADJUSTMENT
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened swab:
playback head pinch roller rubber belts capstan
2. Do not use a magnetized screwdriver for the adjustments.
Torque Measurement
Mode
FWD FWD
Back T ension
FF, REW
Torque Meter
CQ-102C
CQ-102C
CQ-201B
Meter Reading
20 to 42 g•cm
(0.27 to 0.58 oz•inch)
More than 2.0 g•cm
(More than 0.027 oz•inch)
More than 50 g•cm
(More than 0.69 oz•inch)
TAPE SECTION
Test T ape
Tape
WS-48A
Tape Speed Adjustment
Procedure:
Mode: Playback
Test tape
WS-48A
(3 kHz, 0 dB)
Adjustment V alue: normal tape speed Adjust the tape speed adjustment R V601, so that the freqency counter reading becomes 3,000Hz.
Signal
3 kHz, 0 dB
16
Set
J301 (phones)
0 dB = 0.775 V
Used for
Tape speed adjustment
digital frequency counter
+ –
Specification V alue:
Digital frequency counter
2,970 to 3,030 Hz
Frequency difference between the beginning and the end of the tape should be within 1.5 % (45 Hz).
Adjustment Location:
RV601
— 7 —
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