Manufactured under license from Dolby Laboratories
Licensing Corporation.
ÒDOLBYÓ and the double-D symbol a are trademarks
of Dolby Laboratories Licensing Corporation.
U.S and foreign patents licensed from Dolby
Laboratories Licensing Corporation.
US Model
Canadian Model
AEP Model
UK Model
E Model
Tourist Model
Model Name Using Similar MechanismWM-EX5
Tape Transport Mechanism TypeMT-WMEX7-125
SPECIFICATIONS
Tape section
Frequency response
(Dolby NR off)Playback : 30 — 18,000 Hz
OutputHeadphones (REMOTE 2 jack)
General
Power requirements1.5 V
Dimensions (w/h/d)Approx. 80.2 · 112.2 · 21.45 mm
MassApprox. 180 g (6.4 oz.)
Load impedance 8 — 300 W
One rechargeable battery or one R6 (size AA)
battery
1 ·
/
4
(3
4 inches), incl.
projecting parts and controls
Approx. 245 g (8.7 oz) (incl. rechargeable
battery and cassette)
Supplied accessories Battery case (1)
Stereo earphones with remote control (1)
Battery charger (1)
Rechargeable battery
NC-6WM, 1.2 V, 600 mAh, Ni-Cd (1)
(US, Canadian, and Eupopean model)
NH-14WM, 1.2 V, 1,400 mAh, Ni-MH (1)
(Korean and other countries model)
Rechageable battery carrying case (1)
Carrying pouch (1)
AC plug adaptor (1) (Except for US, Canadian,
European, and Korean model)
Design and specification subject to change without notice.
www.electronicsrepair.net
MICROFILM
CASSETTE PLAYER
Page 2
TABLE OF CONTENTS
1. GENERAL ·········································································· 3
2. SERVICE NOTE······························································· 5
8. ELECTRICAL PARTS LIST······································· 27
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH
MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
— 2 —
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE ! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Page 3
SECTION 1
GENERAL
This section is extracted
from instruction manual.
— 3 —
Page 4
— 4 —
Page 5
SECTION 2
IC601
IC701
BP701
IC301
IC305
IC303
IC302
BP702
IC801
F side
S704
IC304
Center
R side
Lever (SW)
Center
R side
F side
SERVICE NOTE
[Service Mode]
The service mode enables to operate and check the mechanism of
WM-EX7 while the AUDIO board is opened.
1. How to enter the service mode
1) Remove the cabinet referring to section 3 DISASSEMBLY.
Open the AUDIO board.
2) Connect the motor and plunger solenoid to the AUDIO board
using jumper wires. The motor and plunger solenoid can be
easily connected when the extension jig (1-769-143-11) (10
cables are bound as a jig.)
3) Short the service mode land (BP701) and the holder land
(BP702) as shown using soldering.
4) Connect DC 1.3 V from a regulated po wer supply to the ‘ and
’ terminals of battery.
5) Remove soldering from the service mode land (BP701).
2. PRE-SET status
The PLAY, FF and REW mode can be entered only from the PRESET status.
1) Check that the lever (SW) is in the center position, and the F/R
switch (S704) is also I the center position. When these switches
are not in the center position, set them to the center (pre-set)
position as follows.
2) Find the position in which the lever (SW) is set (either F or R
position). Move the F/R switch (S704) into the position in
which the lever (SW) is set.
(3) The lever (SW) can be moved by turning OFF the main power
of the regulated power supply once then back ON. Move the
F/R switch (S704) to the center position in synchronism with
this timing.
[AUDIO board]
— Side A —
— Side B —
3. FF, REW modes
1) After confirming the “2. PRE-SET status”, press the FF switch
or the REW switch.
4. PLAY mode
1) Confirm the “2. PRE-SET status”.
2) When the 9( switch of the remote control is pressed, the
lever (SW moves once to the R side then moves to the F side.
Move the F/W switch (S704) to the R side in synchronism with
the motion of the lever (SW). It enables the system to enter
into the PLAY (R side) mode.
Note 1: When you fail to enter the PLA Y mode, re-start from ste p
1) PRE-SET status.
Note 2: When you operate 9(, p, FF, REW switch, use these
switches of the remote control unit as much as possible.
[Lever (SW)]
— 5 —
Page 6
[Tape drive mechanism]
y
y
Tape drive mechanism in PLAY mode
Gear (NR)
Gear (Reel)
T side
Gear (TA)
Gear (Y)
Flywheel (N) Assy
(REW:Right side/
FWD:Left side)
Gear (TB)
Gear (S)
Clutch Assy (M)
Flywheel (R) Assy
Tape drive mechanism in REW mode
Gear (FR)
(REW:Right side)
Gear (NR)
Gear (S)
Gear (Reel)
(S side)
Pulley (Reverse)
Gear (Reel)
(S side)
Motor Pulle
Motor
Pulle
Tape drive mechanism in FF mode
Gear (TB)
Gear (Reel)
(T side)
Gear (Y)
Flywheel (N) Assy
Gear (FR)
(FF:Left side)
Clutch Assy(M)
Flywheel (R) Assy
Motor Pulley
Gear (NR)
Pulley
(Reverse)
Gear (Y)
Flywheel (N) Assy
Clutch Assy(M)
Flywheel (R) Assy
Pulley (Reverse)
— 6 —
Page 7
SECTION 3
)
D
DISASSEMBLY
Note :Follow the disassembly procedure in the numerical order given.
SET
CASSETTE LID ASSY
REEL ORNAMENT (B) SLIDER
3-1. CASSETTE LID ASSY
3
Cassette lid assy
2
Remove the lid
from the protrusion
CASE
.
REEL ORNAMENT (A) ASSYAUDIO BOAR
1
Screws, 2 pcs (IB lock)
3-2. REEL ORNAMENT (B) SLIDER
1
Screw, 1 pc (IB lock)
2
Screw, 1 pc (IB lock
3
Reel ornament (B)
5
Slider
4
Remove the CUSHION(7L) with tweezer.(Pull off)
— 7 —
Page 8
3-3. CASE
y
(
A
Remove it while pressing A.)
3-4. REEL ORNAMENT (A) ASSY
1
Reel ornament (A) ass
1
Battery lid
2
Screws, 4 pc (M1.4 × 1.6)
A
3-5. AUDIO BOARD
3
Case
2
Screw, 1 pc (IB lock)
3
Remove soldering
of the leaf switch at the
two points.
!º
AUDIO board
Remove soldering
at the two points.
!¡
SUB board
7
Battery terminal plate assy
5
Remove soldering of the plunger
solenoid at the two points.
6
Screw, 1 pc
8
Battery terminal plate
(minus - terminal of the size C battery)
Lever (Switch)
4
Remove soldering of the motor terminal
at the seven points.
Note: When re-assembling
the parts, confirm that
the knob of the switch
(S707) has securely
entered into the groove
of the lever (SW).
1
Screw, 1 pc (IB lock)
9
Flexible board
— 8 —
Page 9
SECTION 4
MECHANICAL ADJUSTMENT
SECTION 5
ELECTRICAL ADJUSTMENT
SECTION 6
WM-EX7
DIAGRAMS
PRECAUTION
1.Clean the following parts with a denatured-alcohol-moistened
swab:
IC3018-759-497-22 IC BA3632K-E2
IC3028-759-488-80 IC NJM2185AV-TE2
IC3038-759-066-57 IC TC74HC4066AFS
IC3048-759-066-57 IC TC74HC4066AFS
IC3058-759-380-15 IC LA3550MTP-1
IC6018-759-431-31 IC LB1899M-TLM
IC7018-759-488-35 IC MB89135LPFV-G-427BND
IC7028-759-438-27 IC MM1305BWBE
IC7038-759-445-09 IC XC61AS0VXXMR
IC7048-759-460-26 IC PST9015NL
IC8018-759-440-53 IC MPC1850DTBEL
IC8028-759-488-26 IC XC62FP2002MR
R1011-218-344-11 RES, CHIP7.5K5%1/16W
R1021-216-811-11 METAL CHIP1505%1/16W
R1031-216-833-11 METAL CHIP10K5%1/16W
R1041-216-837-11 METAL CHIP22K5%1/16W
R1051-216-843-11 METAL CHIP68K5%1/16W
R1061-216-825-11 METAL CHIP2.2K5%1/16W
R1071-216-839-11 METAL CHIP33K5%1/16W
R1081-216-821-11 METAL CHIP1K5%1/16W
R1091-216-845-11 METAL CHIP100K5%1/16W
R1101-216-839-11 METAL CHIP33K5%1/16W
R1111-216-825-11 METAL CHIP2.2K5%1/16W
R1121-216-837-11 METAL CHIP22K5%1/16W
R1211-216-789-11 METAL CHIP2.25%1/16W
R1221-216-831-11 METAL CHIP6.8K5%1/16W
R1501-216-802-11 METAL CHIP275%1/16W
R2011-218-344-11 RES, CHIP7.5K5%1/16W
R2021-216-811-11 METAL CHIP1505%1/16W
R2031-216-833-11 METAL CHIP10K5%1/16W
R2041-216-837-11 METAL CHIP22K5%1/16W
R2051-216-843-11 METAL CHIP68K5%1/16W
R2061-216-825-11 METAL CHIP2.2K5%1/16W
R2071-216-839-11 METAL CHIP33K5%1/16W
R2081-216-821-11 METAL CHIP1K5%1/16W
R2091-216-845-11 METAL CHIP100K5%1/16W
R2101-216-839-11 METAL CHIP33K5%1/16W
R2111-216-825-11 METAL CHIP2.2K5%1/16W
R2121-216-837-11 METAL CHIP22K5%1/16W
R2211-216-789-11 METAL CHIP2.25%1/16W
R2221-216-831-11 METAL CHIP6.8K5%1/16W
R2501-216-802-11 METAL CHIP275%1/16W
— 28 —
< RESISTOR >
The components identified by
mark ! or dotted line with mark
! are critical for safety.
Replace only with part number
specified.
(FR)
(FR)
Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
R3011-216-845-11 METAL CHIP100K5%1/16W
R3021-216-852-11 METAL CHIP390K5%1/16W
R3031-216-828-11 METAL CHIP3.9K5%1/16W
R3041-216-837-11 METAL CHIP22K5%1/16W
R3051-216-833-11 METAL CHIP10K5%1/16W
R7201-216-845-11 METAL CHIP100K5%1/16W
R7211-216-821-11 METAL CHIP1K5%1/16W
R7221-216-845-11 METAL CHIP100K5%1/16W
R7231-216-821-11 METAL CHIP1K5%1/16W
R7241-216-854-11 METAL CHIP560K5%1/16W
R3061-216-833-11 METAL CHIP10K5%1/16W
R3071-218-884-11 RES, CHIP36K0.50% 1/16W
R3081-216-833-11 METAL CHIP10K5%1/16W
R3091-216-845-11 METAL CHIP100K5%1/16W
R3101-216-849-11 METAL CHIP220K5%1/16W
R3111-216-853-11 METAL CHIP470K5%1/16W
R3121-216-853-11 METAL CHIP470K5%1/16W
R3131-216-853-11 METAL CHIP470K5%1/16W
R3151-216-849-11 METAL CHIP220K5%1/16W
R3161-216-845-11 METAL CHIP100K5%1/16W
R3171-216-833-11 METAL CHIP10K5%1/16W
R3181-216-853-11 METAL CHIP470K5%1/16W
R3201-216-849-11 METAL CHIP220K5%1/16W
R3221-216-841-11 METAL CHIP47K5%1/16W
R3231-216-853-11 METAL CHIP470K5%1/16W
R3241-216-849-11 METAL CHIP220K5%1/16W
R6011-216-849-11 METAL CHIP220K5%1/16W
R6021-216-853-11 METAL CHIP470K5%1/16W
R6031-216-857-11 METAL CHIP1M5%1/16W
R6041-216-845-11 METAL CHIP100K5%1/16W
R6051-216-837-11 METAL CHIP22K5%1/16W
R6061-216-845-11 METAL CHIP100K5%1/16W
R6071-216-837-11 METAL CHIP22K5%1/16W
R6081-216-850-11 METAL CHIP270K5%1/16W
R6091-216-845-11 METAL CHIP100K5%1/16W
R6101-202-931-11 RES, CHIP910K5%1/16W
R6111-216-857-11 METAL CHIP1M5%1/16W
R6121-216-853-11 METAL CHIP470K5%1/16W
R6131-216-857-11 METAL CHIP1M5%1/16W
R6141-216-849-11 METAL CHIP220K5%1/16W
R6151-216-857-11 METAL CHIP1M5%1/16W
R7011-216-853-11 METAL CHIP470K5%1/16W
R7021-216-853-11 METAL CHIP470K5%1/16W
R7031-216-845-11 METAL CHIP100K5%1/16W
R7041-216-853-11 METAL CHIP470K5%1/16W
R7251-216-821-11 METAL CHIP1K5%1/16W
R7261-216-854-11 METAL CHIP560K5%1/16W
R7271-216-821-11 METAL CHIP1K5%1/16W
R7281-216-853-11 METAL CHIP470K5%1/16W
R7291-216-849-11 METAL CHIP220K5%1/16W
R7301-216-853-11 METAL CHIP470K5%1/16W
R7311-216-849-11 METAL CHIP220K5%1/16W
R7321-216-835-11 METAL CHIP15K5%1/16W
R8011-216-859-11 RES, CHIP1.5M5%1/16W
R8021-216-849-11 METAL CHIP220K5%1/16W
R8031-216-849-11 METAL CHIP220K5%1/16W
R8041-216-845-11 METAL CHIP100K5%1/16W
R7051-216-841-11 METAL CHIP47K5%1/16W
R7061-216-845-11 METAL CHIP100K5%1/16W
R7071-216-853-11 METAL CHIP470K5%1/16W
R7081-216-849-11 METAL CHIP220K5%1/16W
R7091-216-853-11 METAL CHIP470K5%1/16W
R7101-218-836-11 RES, CHIP3600.50% 1/16W
R7111-216-853-11 METAL CHIP470K5%1/16W
R7121-216-853-11 METAL CHIP470K5%1/16W
R7131-218-608-11 METAL CHIP3.35%1W
R7141-216-049-91 RES, CHIP1K5%1/10W
R7151-216-853-11 METAL CHIP470K5%1/16W
R7161-218-879-11 RES, CHIP22K0.50% 1/16W
R7171-216-857-11 METAL CHIP1M5%1/16W
R7181-216-853-11 METAL CHIP470K5%1/16W
R7191-216-845-11 METAL CHIP100K5%1/16W