SONY W5000 Service Manual
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
SERVICE MANUAL
Ver 1.2 2002. 11
SPECIFICATIONS
Main unit
Time display
12-hour system
Auto power down function
OFF/60 min/120 min/180 min
Output
LINE OUT jack (ø 3.5 mm stereo minijack)
Power requirements
6 V DC, DC IN 6V jack
Dimensions
Incl. projecting parts and controls:
Main unit:
Approx. 105 × 40 × 120 mm (w/h/d)
(Approx. 4
When the main unit is installed in the car cradle with the car stand:
Approx. 105 × 68 × 128 mm (w/h/d)
(Approx. 4
When the main unit is installed in the home cradle with the home
stand:
Approx. 105 × 55 × 128 mm (w/h/d)
(Approx. 4
Not incl. projecting parts and controls:
Main unit:
Approx. 102 × 38 × 120 mm (w/h/d)
(Approx. 4
When the main unit is installed in the car cradle with the car stand:
Approx. 102 × 66 × 128 mm (w/h/d)
(Approx. 4
When the main unit is installed in the home cradle with the home
stand:
Approx. 102 × 53 × 128 mm (w/h/d)
(Approx. 4
Mass
Main unit:
Approx. 220 g (7.8 oz)
When the main unit is installed in the car cradle with the car stand:
Approx. 380 g (13.4 oz)
When the main unit is installed in the home cradle with the home
stand:
Approx. 300 g (10.6 oz)
1
/4 × 1 5/8 × 4 3/4 inches)
1
/4 × 2 3/4 × 5 1/8 inches)
1
/4 × 2 1/4 × 5 1/8 inches)
1
/8 × 1 1/2 × 4 3/4 inches)
1
/8 × 2 5/8 × 5 1/8 inches)
1
/8 × 2 1/8 × 5 1/8 inches)
US Model
Remote commander
Power requirements
3V DC, one CR2025 lithium battery
Dimensions
Approx. 52 × 89 × 12 mm (w/h/d)
(Approx. 2
incl. projecting parts and controls
Mass
Approx. 30 g (1.1 oz) incl. lithium battery
Accessories supplied
XM antenna (1)
Remote commander (1)
For DRN-XM01C/XM01CK/XM01R:
For DRN-XM01C/XM01CK only:
For DRN-XM01R only:
For DRN-XM01H/XM01HK:
Design and specifications are subject to change without notice.
1
/8 × 3 5/8 × 1/2 inches)
Car cradle (1)
Car stand (1)
Screw (5)
Cover (1)
Water proof cushion (1)
Cable guide (3)
Cord clamp (4)
Cushion with the double-sided adhesive tape (1)
Seal (1)
Car battery cord (1)
Car connecting pack (1)
RF modulator (1)
Home cradle (1)
Home stand (1)
Audio cord (1)
AC power adaptor (1)
9-873-268-03
2002K1600-1
© 2002.11
DIGITAL AUDIO RECEIVER
Sony Corporation
Personal Audio Company
Published by Sony Engineering Corporation
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
TABLE OF CONTENTS
1. SERVICING NOTES ················································· 3
2. GENERAL ·································································· 5
3. DISASSEMBLY ························································· 7
3-1. Front Panel Assy ·························································· 7
3-2. LCD Board ··································································· 7
3-3. Lower Cabinet Assembly,
Upper Cabinet Assembly ············································· 8
3-4. BB Board, DC FAN ····················································· 8
3-5. CPU Board, USB Board··············································· 9
4. TEST MODE ···························································· 10
4-1. Test Mode ··································································· 10
4-2. Diagnostic Mode ························································ 11
4-3. System Error List ······················································· 11
5. SERVICE TOOL
5-1. Installing USB Driver················································· 12
5-2. Installing DRN-XM01 Service Tool ·························· 19
5.3. How To Use DRN-XM01 Service Tool ····················· 22
6. DIAGRAMS ······························································ 26
6-1. Block Diagram – Tuner Section –······························ 27
– Control Section – ···················································· 28
6-2. Printed Wiring Boards – CPU Board – ······················ 29
6-3. Schematic Diagram – CPU Board (1/2) – ·················· 30
6-4. Schematic Diagram – CPU Board (2/2) – ·················· 31
6-5. Printed Wiring Boards – BB Board –························· 32
6-6. Schematic Diagram – BB Board (1/3) – ···················· 33
6-7. Schematic Diagram – BB Board (2/3) – ···················· 34
6-8. Schematic Diagram – BB Board (3/3) – ···················· 35
6-9. Printed Wiring Boards – Panel Section – ··················· 36
6-10. Schematic Diagram – Panel Section – ······················· 37
6-11. IC Block Diagrams····················································· 38
6-12. IC Pin Function Description ······································ 40
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit Board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
7. EXPLODED VIEWS
7-1. Front Panel Assembly,
Lower Panel Assembly ··············································· 42
7-2. Upper Cabinet Assembly ··········································· 43
8. ELECTRICAL PARTS LIST ·································· 44
2
DRN-XM01C/XM01R/XM01H/
SECTION 1
XM01CK/XM01HK
SERVICING NOTES
What to do when memory or the BB board or the unit is replaced?
The DRN-XM01 Service Tool is simply referred to as “the dedicated software” in this document.
• When IC504 (flash memory) is replaced
Connect the DRN-XM01 to a PC with the USB cable and enter the serial number in the dedicated software. Then
write the newest program in the flash memory.
(Contents of the user setup are automatically cleared.)
•When IC509 (EEPROM) is replaced
Connect the DRN-XM01 to a PC with the USB cable and enter the serial number in the dedicated software. Then
write the newest program in the flash memory.
(Contents of the user setup are automatically cleared.)
•When failed in writing the flash memory
Connect again the DRN-XM01 to the PC with the USB cable and enter the serial number in the dedicated software.
Then write the newest program in the flash memory.
(Contents of the user setup are automatically cleared.)
•When IC102 (STA450) and/or IC103 (ST19AF08) is damaged
Replace the BB board. (Use the tuner module from old board.)
Connect again the DRN-XM01 to the PC with the USB cable and enter the serial number in the dedicated software.
Then write the newest program in the flash memory.
(Contents of the user setup are automatically cleared.)
Turn on the power of the DRN-XM01. Write the radio ID that is displayed on the CH0 into the label.
Then attach the label to the DRN-XM01.
Ver 1.2 2002.11
After that, update the contract with the XM Radio Inc. Ltd., accordingly.
• When the BB board is replaced
Connect the DRN-XM01 to a PC with the USB cable and write the newest program in the flash memory using the
dedicated software.
(Contents of the user setup are automatically cleared.)
Turn on the power of the DRN-XM01. Write the radio ID that is displayed on the CH0 into the label.
Then attach the label to the DRN-XM01.
After that, update the contract with the XM Radio Inc. Ltd., accordingly.
• When the CPU board is replaced
Connect the DRN-XM01 to a PC with the USB cable and write the newest program in the flash memory using the
dedicated software.
(Contents of the user setup are automatically cleared.)
• When the DRN-XM01 is replaced
Perform the “activate” work (see Note 2). Update the contract with the XM Radio Inc. Ltd., accordingly.
Note 1 : CAP : IC103 ST19AF08 (Conditional Access Processor)
Note 2 : “activate” work: The procedure of visiting the XM Radio Inc., Ltd., Web site or contacting the XM Radio
Inc., Ltd., over telephone to tell them the credit card number and radio ID (XM Radio Hardware ID) to
enable reception of pay radio.
3
DRN-XM01C/XM01R/XM01H/
s
y
XM01CK/XM01HK
SERVICE POSITION
• Disassemble and remove A from the cradle.
Cradle
Three screw
A
• Connect A to the set as shown below.
Then connect XM antenna and power supply.
BB board
Lower cabinet assembly
Front panel assy
LCD board
XM Antenna
DC IN (6V)
A
CN102
CN501
CPU board
CN502
Upper cabinet assembl
CN301
4
SECTION 2
GENERAL
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
This section is extracted from
instruction manual.
5
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
6
r
D
Disassemble the unit in the order as shown below.
SECTION 3
DISASSEMBLY
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
FRONT PANEL ASSY
LOWER CABINET ASSEMBLY,
UPPER CABINET ASSEMBLY
LCD BOARD
Note : Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL ASSY
A
Button (release L)
4 Flexible board
(20P) (CN301)
2 Three claws
C
5 Front panel assy
BB BOARD, DC FAN
CPU BOARD, USB BOAR
Button (release R)
B
3 While pushing the button (release L)
and the button (release R) in the
direction of the arrow A and B,
remove the front panel assy in the
direction of the arrow C.
3-2. LCD BOARD
1 Two screws (M1.7)
1 Two screws
(M1.7 × 6)
3 LCD board
4 DSPL button
2 Two claws
7
DRN-XM01C/XM01R/XM01H/
)
XM01CK/XM01HK
3-3. LOWER CABINET ASSMBLY,
UPPER CABINET ASSEMBLY
5 Upper cabinet assembly
3 Flexible board
(30P) (CN102 )
Remove the upper cabinet assembly
in the direction of the arrow.
2 Three claws
1 Five screws
(+BTP 2.6 × 10)
3-4. BB BOARD, DC FAN
3 Two screws
(M1.7 × 6)
4 Lower cabinet assembly
1 DC fan
(CN104)
2 Two cables
(with connector
5 Remove the BB board
in the direction of the arrow.
4 Two claws
8
3-5. CPU BOARD, USB BOARD
1 Flexible board
(30P) (CN501)
9 Remove the CPU board in
the direction of the arrow.
6 USB board
7 Screw
(M1.7 × 6)
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
4 Screw
(M1.7 × 6)
(CN2)
5 Flexible board (USB)
2 Flexible board
(20P) (CN502 )
(CN504)
8 Three claws
3 Flexible board
(JOG) (CN503)
9
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
Ver 1.1 2001.12
SECTION 4
TEST MODE
4-1. TEST MODE
4-1-1. SETTING THE TEST MODE
The following is the method of entering the test mode under the
condition of power-off.
Procedure:
1. Press the JOG roller and the preset button 2 simultaneously for
three seconds.
2. Press the preset button 1 .
3. Press the preset button 3 .
4. Press the preset button 5 .
5. The menu screen is displayed.
4-1-2. EXITING THE TEST MODE
Press the POWER button excluding LCD/KEY/BACKLIGHT Test
Mode.
4-1-3. TEST MODE MENU
Select the menu and press the JOG roller.
(MENU) (MODE)
JOG roller
TEST MENU
LCD ADJUST
TEST MENU
LCD/KEY/BKLIGHT
TEST MENU
EEP INIT.
TEST MENU
SOFT VERSION
TEST MENU
SERIAL NO.
JOG PUSH
DSPL/BACK
LCD
Adjustment Mode
LCD/KEY/BACKLIGHT
Check Mode
EEPROM
Initialization Mode
SOFT VERSION
Display Mode
SERIAL NO.
Display Mode
4-1-4. OPERATION OF THE TEST MODE
[LCD Adjustment Mode]
* This mode is used to adjust the contrast of LCD to the medium
value.
This adjustment is different from user's adjustment of the contrast
in 8 levels.
Procedure:
1. Select the MENU LCD ADJUST and press the JOG roller.
2. The following screen is displayed.
LCD ADJUST XX
L H
XX : LCD Contrast Value (00 to 31)
4-1-5. OPERATION OF THE TEST MODE
[LCD/KEY/BACKLIGHT Check Mode]
* This mode is used to check the operation of LCD, Keys, the JOG
roller, the backlight and the power LED.
Procedure:
1. Select the MENU LCD/KEY/BKLIGHT and press the JOG roller.
The test is excuted by pressing buttons correctly in the following
order.
2. All segments of LCD and the power LED are turnd on and the
backlight is lit brightly.
3. Press the POWER button. segments of LCD changes to checkers
and the backlight keeps bright.
4. Press the preset 1 button. LCD displays reverse checkers and
the backlight is bright.
5. Press the preset 2 button. LCD displays lateral stripes and the
backlight is bright.
6. Press the preset 3 button. LCD displays vertical stripes and the
backlight is bright.
7. Press the preset 4 button. LCD displays chekers and the
backlight is dim.
8. Press the preset 5 button. LCD displays reverse chekers and
the backlight is dim.
9. Press the MEMO button. LCD displays lateral stripes and the
backlight is dim.
10. Press the DSPL/BACK button. LCD displays vertical stripes
and the backlight is dim.
11.
Rotate the JOG roller down. The message “JOG TEST COUNT : :
00” is displayed. Rotate the JOG roller down to “COUNT : : 08”.
12. Rotate the JOG roller up. The value “JOG TEST COUNT : : 08”
decreases to “COUNT : : 00”.
13. Press the JOG roller. LCD, the backlight and the power LED
are turned out.
14. Press the DSPL/BACK button to return to the TEST MENU.
[EEPROM Initialization Mode]
* This mode is used to initialize the values of EEPROM without
LCD factory adjustment value and the serial number.
Note: When this mode is activated, all of the information that has
been preset by customer is cleared. Before activating this mode,
take a note of the information that has been preset by customer.
After Test mode is completed, set the saved information to
recover the original setup.
Procedure:
1. Select the MENU EEP INIT. and press the JOG roller. Then
initialization is executed.
2. The message “EEP INT. COMPLETE” is displayed.
3. Press the DSPL/BACK button to return to the TEST MENU.
[SOFT VERSION Display Mode]
Procedure:
1. Select the MENU SOFT VERSION and press the JOG roller.
2. The following message is displayed,
SOFT VERSION R : ROM
R : 01.00 F : 01.00 F : Flash
3. Adjust the LCD to the center contrast in 32 levels by rotating
the JOG roller up or down.
4. Press the JOG roller to set the value.
5. The display returns to the TEST MENU.
10
3. Press the DSPL/BACK button to return to the TEST MENU.
[SERIAL NO. Display Mode]
Procedure:
1. Select the MENU SERIAL NO. and press the JOG roller.
2. The following message is displayed.
SERIAL NO.
XXXXXX XXXXXX : Serial No. (6 digits)
3. Press the DSPL/BACK button to return to the TEST MENU.
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
Ver 1.1 2001.12
4-2. DIAGNOSTIC MODE
4-2-1. SETTING THE DIAGNOSTIC MODE
Press the JOG roller and the preset button 5 simultaneously for
three seconds under the condition of power-off.
Press the JOG roller when the set is powered on.
4-2-2. EXITING THE DIAGNOSTIC MODE
Press the POWER button to exit from this mode.
4-2-3. MENU
Select the menu and press the JOG roller.
JOG roller
MENU
DIAG. MODE
MENU
BER
MENU
SCROLL MODE
MENU
LINE OUT LEVEL
[BER Display Mode]
Procedure:
1. Select the MENU BER and press the JOG roller.
2. The following message is displayed.
MENU
XXX1 XXX2 XXX3
XXX4 XXX5 X6 X7
XXX1 : SAT1 BER
(4 digits Hex data)
XXX2 : SAT2 BER
(4 digits Hex data)
XXX3 : TERR BER
(4 digits Hex data)
XXX4 : RS Error Byte
(4 digits Hex data)
XXX5 : RS Error Block
(4 digits Hex data)
X6 : SAT AGC
(2 digits Hex data)
X7 : TER AGC
(2 digits Hex data)
3. Press the DSPL/BACK button to return the DIAG. MENU.
4-3. SYSTEM ERROR LIST
If system error is happened, the message of system error is displayed
and the set sounds beep.
SYSTEM ERROR xx
XXXXXXXXXXXXXXXXXXXX
xx : Error information per bit
4-2-4. OPERATION
[Diagnostic Mode]
Procedure:
1. Select the MENU DIAG. MODE and press the JOG roller.
2. The message “STATE1 QOS Test” is displayed.
3. Select the message(menu) by rotating the JOG roller up or down
as following order.
STATE1 QOS Test
STATE2 Terr Err
STATE3 Sat1 Err
STATE4 Sat2 Err
STATE5 Tuner Stat
STATE6 Audio Err
STATE7 Gen Err
STATE8 Ext Err0
STATE9 Ext Err1
4. Press the DSPL/BACK button to return the DIAG. MENU.
UpDown
INFORMATION OF ERROR
(XXXXXXXXXXXXXXXXXXXX)
TUNER UNLOCKED
DSP NO RESPOND
DSP INCORRECT RESP.
UNSUPPORTED DSPSW
CDEC NO RESPOND
I2C BUS ERROR
CAP ERROR
EEPROM ERROR
EEPROM FORMAT ERROR
11
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
SECTION 5
SERVICE TOOL
5-1. Installing USB Driver
This section describes how to install USB driver for DRN-XM01.
Operating environment
Operating environments of a PC to which the driver software is installed are as follows.
* Applicable OSs are Windows98SE, Windows 2000 and Windows ME.
* USB can be connected.
Installation
For Windows 98SE
1. Insert the driver software program CD into the PC.
2. Connect the PC and DRN-XM01 with USB cable.
3. After a while, the following dialog box appears. Press the Next button.
4. Then the following dialog box appears. Select ”Search for the best driver for your device (Recommended).” and press the NEXT button.
12
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
5. Then the following dialog box appears. Click on the check box ”Specify a location:” and press the Browse…button.
6. The following file selector dialog box appears. Select ”(CD drive):\Driver”(CD drive is F in this sample picture) and press the OK button.
13
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
7. Confirm the path and press the NEXT button.
8. After a while, the following dialog box appears. Press the NEXT button.
14
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
9. After a while, installation is completed and the following dialog box appears. Press the Finish button to terminate the installation program.
For Windows 2000
1. Insert the driver software program CD into the PC.
2. Connect the PC and DRN-XM01 with USB cable.
3. After a while, the following dialog box appears. Press the NEXT button.
15
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
4. Then the following dialog box appears. Select ”Search for suitable driver for my device(recommended)” and press the NEXT button.
5. Then the following dialog box appears. Select ”CD-ROM drives” and press the NEXT button.
16
6. After a while, the following dialog box appears. Press the Next button.
DRN-XM01C/XM01R/XM01H/
XM01CK/XM01HK
7. After a while, installation is completed and the following dialog box appears. Press the Finish button to terminate the installation program.
17
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