MAINTENANCE MANUAL
1st Edition
Serial No. 10001 and Higher
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! A VERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
UCP-8060
For the U.S.A
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
WARNING
This unit has no power switch.
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, or
connect the power cord to a socket-outlet which must
be provided near the unit and easily accessible, so that
the user can turn off the power in case a fault should
occur.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the rear of
the unit 10 cm (4 inches) or more away from walls
in order to obtain proper exhaust and radiation of
heat.
WARNUNG
Dieses Gerät hat keinen Netzschalter.
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, oder das
ß
Netzkabel mu
mit einer in der Nähe des Geräts
befindlichen, leicht zugänglichen Wandsteckdose
verbunden werden, damit sich bei einer
Funktionsstörung die Stromversorgung zum Gerät
jederzeit unterbrechen läßt.
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
UCP-8060
1 (P)
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manuals................................................................................................... 3 (E)
This manual is the maintenance manual of Universal Control Panel UCP-8060.
This manual is intended for use by trained system and service engineers, and
describes the information for maintenance and detailed service.
The following manuals are prepared for UCP-8060.
..
. Operation Manual (Supplied with UCP-8060)
..
This manual describes the notes on operating, the locations and functions of parts,
and controls of UCP-8060.
..
. Installation Manual (Supplied with UCP-8060)
..
This manual describes the information on installing the UCP-8060.
..
. User’s Guide (Available on request)
..
This manual describes the operations of the operation software.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
service manual for the corresponding unit. The service manual contains a complete list of all semiconductors and their ID Nos., and thus should be used together
with the CD-ROM.
Part number: 9-968-546-XX
UCP-8060
3 (E)
Contents
This manual is organized by following sections.
Section 1Service Overview
This section explains the information and procedure required for service such as
functions and operations of system indicator and status indicator, causes and
remedies of the troubles, and replacement of main parts.
Section 2Spare Parts
This section describes the spare parts.
Section 3Semiconductor Pin Assignments
This section contains information on semiconductors used for unit.
It includes a complete list of the semiconductors and their ID Nos. for retrieving
information on “Semiconductor Pin Assignments” CD-ROM, which is available
separately.
Please refer to this section together with the “Semiconductor Pin Assignments” CDROM.
Information on the semiconductors not contained in the CD-ROM at the time of
issue of this manual, if any, is given in this section as well.
Section 4Circuit Description and Overall Block Diagram
This section describes the circuit description and overall block diagram.
Trademarks
Section 5Schematic Diagrams
This section describes the schematic diagrams of each board, and frame wiring.
Section 6Board Layouts
This section describes the board layouts and locatious of components.
Trademarks and registered trademarks used in this manual are follows.
. Java is a registered trademark of Sun Microsystems, Inc..
. Memory Stick is a trademark of Sony Corporation.
. MultiMediaCard is a trademark of Infineon Technologies AG.
. TouchEngine is a trademark of Sony Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.
4 (E)
UCP-8060
Section 1
LED-397 board
CPU-352 board
VR-282 board
CN-2284 board
TouchEngine board
TouchEngine board
SW-1098 board
PS-635 board
SW-1099
board
KY-537 board
MB-978 board
Touch panel
Switching regulator
LCD panel
Back light
Inverter unit
Back light
Service Overview
1-1.Removing the Upper Panel
1. Remove the six screws, then remove the upper panel.
2. Disconnect one flexible flat cable from the connector
(CN101) on the MB-978 board.
CN101
Upper panel
B 3x5
B 3x5
Lower panel
1-2.Main Parts Location
Flexible flat cable
UCP-8060
1-1 (E)
1-3. System Indicator and Status Indicator
1-3.System Indicator and Status Indicator
1-3-1. System Indicator
The system indicator mainly indicates the operation status of the hardware.
The system indicator lights in red when the power is turned on. Generally it changes to amber soon, and
then to green when the system normally starts. If not, the indicator blinks in green or amber. In this case,
the system file needs to be reinstalled using the boot-up MMC (MultiMediaCard). (Refer to Section 1-9.)
Color of lightFunctions of indicatorSystem operation/status
Red (lights)Lights on immediately after startup.Resetting hardware, etc.
Amber (lights)Indicates that the CPU started.Downloading Configuration data to FPGA
Green (lights)Indicates that the operation software started.Startup screen is displayed.
Green (blinks)Indicates that although the download of
Amber (blinks)Indicates that the download of Configuration data is
The indicator stays lit in red if there is no boot
program such as the case that nothing is written
in the flash memory.
The indicator changes to green when the(approx. 7 seconds)
download of Configuration data to FPGA is
completed. In case that the indicator stays lit in
amber, it means that a configuration error
(Configuration file is not normal, etc.) has occurred.
Configuration data is completed, an error was
detected in the initial check of FPGA.
failed and the UCP-8060 cannot start due to an error.
1-3-2. Status Indicator
The functions of status indicator at the power-on/restart are different from those when the Memory Stick
is used.
At the power-on/restart
The UCP-8060 checks the file of operation software installed and indicates the results with the status indicator.
..
. Amber (blinks)
..
Indicates that the status error related to the software is detected.
The status indicator blinks in amber when the UCP-8060 cannot start in such case that the system file is
damaged although the CPU is not damaged. At the same time, the system indicator lights in red or amber,
or blinks in amber.
The number of blinking varies depending on the type of error. In any case, install the system file again.
(Refer to the operation manual.)
n
The system file is checked before FPGA starts. Therefore the indication at the power-on /restart is not
mixed up with the status indication when the Memory Stick is used.
..
. Amber (Continuously blinks)
..
Indicates that FPGA is not normal. The system indicator blinks in amber at the same time.
If FPGA is not normal, the LCD module cannot be controlled. Therefore the system cannot start. In this
case, the system automatically tries to start the BIOS UTILITY after continuously blinking in amber for
ten times. If the BIOS UTILITY can be started, the communication via RS-232C is enabled.
1-2 (E)
UCP-8060
When Memory Stick is used
Green (lights): Indicates that the data is read to the Memory Stick
Red (lights):Indicates that the data is written in the Memory Stick
Amber (lights): Indicates that the system is in other operation
1-4.Troubleshooting
Index
. Power cannot be turned on.
. Back light does not light.
. Buzzer does not sound.
. Function switch cannot be operated, or does not light.
. Control knobs cannot be operated.
. Jog roller or jog L or R button cannot be operated.
. Select L or R button cannot be operated.
. Data in the Memory Stick cannot be read.
. Although the back light is lit, nothing is displayed on the LCD panel.
. The UCP-8060 cannot communicate via RS-232C.
. The UCP-8060 cannot communicate via LAN.
. Touch panel does not operate.
. TouchEngine does not operate.
. TouchEngine is weak. (Sensitivity of the touch panel feels weak.)
. Clock does not operate.
. Back light is dark.
1-3. System Indicator and Status Indicator
1-4. Troubleshooting
Power cannot be turned on.
Status and possible causeRemedy
Power cord is disconnected.Check if the power cord is connected.
The UCP-8060 is starting up.Wait for a while.
(System indicator lights in amber)The system indicator changes to green in about 15 seconds
and the UCP-8060 starts up when it is in normal operation.
Fuse is blown.Replace the fuse (F101).
Power supply of 5 V, 3.3 V and 2.5 V are notCheck if each power supply is normally output.
normally output.. 5 V : TP102, TP101/PS-635 board
System indicator lights in red.Replace the CPU (IC202) on the CPU-352 board. If the
. 3.3 V : TP102/MB-978 board
. 2.5 V : TP103/MB-978 board
5 V is not output.
Replace the AC/DC converter (CP101) on the PS-635 board.
If 5 V is not still output, replace the AC inlet (CN105).
5 V is output, but 3.3 V and 2.5 V are not output.
Check the connection of the harness between the PS-635
board and the MB-978 board.
If the power supply is not output although the connection is
correct, replace the corresponding regulator IC (IC101 or
IC102).
system indicator still lights in red, replace the flash ROM
(IC203).
UCP-8060
1-3 (E)
1-4. Troubleshooting
Back light does not light.
Status and possible causeRemedy
Power is not turned on.Check if the power cord is connected.
Back light is broken.If the system indicator lights in green, replace the back light. If
the back light does not light after replacing the back light,
replace the inverter unit.
System indicator lights in red or amber.Replace the CPU (IC202) on the CPU-352 board.
Buzzer does not sound.
Status and possible causeRemedy
Sound Level is set to 0 in the Device ControlSet the Sound Level to the level other than 0.
menu of the SYSTEM SETUP UTILITY.
(Refer to the operation manual.)
Buzzer is broken.If the buzzer does not sound although the Sound Level is set
to the level other than 0, replace the buzzer (BZ101).
Function switch cannot be operated, or does not light.
Status and possible causeRemedy
The connection between the KY-537 board andCheck the operation in the Self Diagnosis menu of the
the MB-978 board is not correct.SYSTEM SETUP UTILITY. If the results of the Self Diagnosis
Function switch is broken.
It results from the specifications or setting ofCheck that the function switch lights in green → red → amber
operation software. (It is not failure.)sequentially every time it is pressed in the Self Diagnosis
are not normal, check the connection of the harness between
the KY-537 board and the MB-978 board. If the connection is
correct, replacethe corresponding function switch (S301S305/KY-537 board).
menu of the SYSTEM SETUP UTILITY. If the switch lights
sequentially, refer to the user’s guide of each operation
software and check the setting.
Control knob cannot be operated.
Status and possible causeRemedy
The connection between the VR-282 board andCheck the operation in the Self Diagnosis menu of the
the MB-978 board is not correct.SYSTEM SETUP UTILITY. If the results of the Self
Rotary encoder is broken.
It results from the specifications or setting ofCheck the operation in the Self Diagnosis menu of the
operation software. (It is not failure.)SYSTEM SETUP UTILITY. If the control knob operates, refer
Diagnosis are not normal, check the connection of the
harness between the VR-282 board and the MB-978 board.
If the connection is correct, replace the corresponding rotary
encoder (EN201-EN204).
to the user’s guide of each operation software and check the
setting.
1-4 (E)
UCP-8060
Jog roller, jog L button, or jog R button cannot be operated.
Status and possible causeRemedy
The connection between the SW-1099 board andCheck the operation in the Self Diagnosis menu of the
the SW-1098 board is not correct.SYSTEM SETUP UTILITY. If the results of the Self Diagnosis
Jog roller is broken.
Jog L button or Jog R button is broken.
It results from the specifications or setting ofCheck the operation of the jog roller and jog L and R buttons
operation software. (It is not failure.)in the Self Diagnosis menu of the SYSTEM SETUP UTILITY.
are not normal, check the following.
Check the connection of the harness between the SW-
1098 board and the SW-1099 board.
If the connection is correct, the system indicator is lit and the
jog L and R buttons operate normally, replace the jog roller
(EN701).
Check the connection of the harness between the SW-
1098 board and the MB-978 board.
If the connection is correct and the system indicator is lit, but
the jog L or R button does not operate normally, replace the
jog L or R button (S701 or S702).
If they operate, refer to the user’s guide of each operation
software and check the setting.
Select L button or select R button cannot be operated.
1-4. Troubleshooting
Status and possible causeRemedy
The connection between the SW-1098 board andCheck the operation in the Self Diagnosis menu of the
the MB-978 board is not correct.SYSTEM SETUP UTILITY. If the results of the Self Diagnosis
Select L or R button is broken.
It results from the specifications or setting ofCheck the operation of the Select L and R buttons in the Self
operation software. (It is not failure.)Diagnosis menu of the SYSTEM SETUP UTILITY. If they
are not normal, check the connection of the harness
between the SW-1098 board and the MB-978 board. If the
connection is correct, replace the select L or R button (S1 or
S2).
operate, refer to the user’s guide of each operation software
and check the setting.
Data in the Memory Stick cannot be read.
Status and possible causeRemedy
The connection between Memory Stick connectorCheck the connection of the harness between the Memory
and the SW-1098 board is not correct.Stick connector and theSW-1098 board.
Although the back light is lit, nothing is displayed on the LCD panel.
Status and possible causeRemedy
LCD module and the CN-2284 board are notCheck the connection of the harnesses if the LCD module and
correctly connected to the MB-978 board.the CN-2284 board are correctly connected to the MB-978
IC on the MB-978 board is broken.
LCD module is broken.
board. If the connection is correct, replace IC202 on the MB-
978 board. If nothing is displayed after replacing IC202,
replace the LCD module.
UCP-8060
1-5 (E)
1-4. Troubleshooting
The UCP-8060 cannot communicate via RS-232C.
Status and possible causeRemedy
Matching cable is not used.Check if the cross cable is used.
Cross cable is broken.Check the cross cable.
Communication conditions of PC are not correct. Correct the communication conditions of PC.
RS-232C connector or communication IC isCheck the communication status in the following procedure.
broken.1. Connect the personal computer (referred to as PC hereafter) to
the RS-232C connector on the UCP-8060 with the RS-232C
cross cable.
2. Turn on the power of the PC and start the terminal software.
3. Set the communication conditions as follows;
Baud rate9600
Data8 bit
ParityNone
Stop1 bit
Flow control None
4. Start the BIOS UTILITY of the UCP-8060. (For startup
procedure, refer to the “Basic Operations” (Confirming of the
Basic Information) in the operation manual.)
Check of transmission
If the following message appears on the terminal screen, the
transmission is being performed.
# Welcome to BIOS SETUP UTILITY for UCP-8060 vx.xx
>
Check of reception
Type any letter with the keyboard.
If the typed letter appears on the screen, the reception is being
performed.
BIOS UTILITY
version
Replace the corresponding component (CN102 or IC101/PS-635
board) based on the results of communication check.
The UCP-8060 cannot communicate via LAN.
Status and possible causeRemedy
LAN cable is broken.If the indicator (amber) of the DATA LAN connector neither lights
IP address is not correct.Set the IP address correctly.
nor blinks, check the LAN cable.
If the communication cannot be done although the IP address
setting is correct, replace the DATA LAN connector (CN401). If
the communication cannot be done after replacing the DATA LAN
connector (CN401), replace the PHY chip IC (IC401).
1-6 (E)
UCP-8060
Touch panel does not operate.
Status and possible causeRemedy
The connection between the MB-978 boardCheck the connection of the harness between the touch panel and
and touch panel is not correct.the MB-978 board. If the connection is correct, replace the touch
panel.
Touch panel or touch panel drive circuit isReplace FPGA (IC202) on the MB-978 board. If the touch panel
broken.does not operate after replacing FPGA (IC202), replace the A/D
converter IC (IC304). If the touch panel does not operate after
replacing the A/D converter IC (IC304), replace the touch panel.
It results from the specifications or setting ofIf the calibration can be set in the Calibrate Touch Panel menu of
operation software. (It is not failure.)the SYSTEM SETUP UTILITY and any line can be drawn in the
Scribble Test menu, refer to the user’s guide of each operation
software and check the setting.
TouchEngine does not operate.
Status and possible causeRemedy
Operation setting of TouchEngine is set to OFF. Set the Touch Engine Force to the setting other than OFF in the
Device Control menu of the SYSTEM SETUP UTILITY.
The connection between the TouchEngineCheck the connection of the harness between the TouchEngine
board and the MB-978 board is not correct.board and the MB-978 board.
20 V is not output from the MB-978 board.Measure the voltage of TP501 on the MB-978 board. It is no
problem if the voltage is between 19.0 V and 20.0 V.
If 20 V is output, replace the piezoelectric actuator. If 20 V is not
output, replace the corresponding component of the step-up
circuit (Q505, IC502, etc.).
1-4. Troubleshooting
TouchEngine is weak. (Sensitivity of the touch panel feels weak.)
Status and possible causeRemedy
Operation setting of the TouchEngine is setSet the Touch Engine Force to MID or HARD in the Device
to SOFT.Control menu of the SYSTEM SETUP UTILITY. If you still feel the
TouchEngine weak although the Touch Engine Force is set to
MID or HARD, replace the TouchEngine board.
Clock does not operate.
Status and possible causeRemedy
Backup power is not supplied.Measure the voltage of TP201 on the CPU-352 board. If the
Crystal Oscillator for clock is not operating.Check if the crystal oscillator (X201) on the CPU-352 board is
voltage is 2.8 V or less, perform charging. If the clock does not
operate after charging, replace the corresponding component of
the backup power supply circuit (Q101, Q102, C101, etc.).
operating. If it is not oscillating at 32.768 kHz (±20 ppm), replace
the crystal oscillator (X201). If the clock does not operate although
the crystal oscillator is operating, replace the CPU (IC202).
UCP-8060
1-7 (E)
1-4. Troubleshooting
1-5. Replacing the Board
Back light is dark.
Status and possible causeRemedy
Brightness level of the back light is low.Check the brightness of LCD in the Device Control menu of the
SYSTEM SETUP UTILITY and set to the level higher than the
current level. If the back light is dark although the level is set to
the maximum value (level 7), replace the back light.
1-5.Replacing the Board
1-5-1. MB-978 Board
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Disconnect the flexible boards, cables, and harness
from the connectors on the MB-978 board.
3. Remove the three screws, then remove the MB-978
board.
4. Remove the CPU-352 board. (Refer to Section 1-5-2.)
CN501
CN306
CN304
CN502
Flexible flat
cables
MB-978 board (Side B)
TouchEngine
board
PSW
3x6
CN302
CN303 CN301
Harness
PSW
3x6
Touch panel
flexible board
CN305
1-8 (E)
SW-1098
TouchEngine
board
Upper panel
flexible
board
Flexible
flat cable
5. Install the new MB-978 board in the reverse order of
steps 1 to 4.
UCP-8060
1-5. Replacing the Board
CN501
CN303 CN305
CN502
MB-978 board (Side B)
CN306
LCD panel
assembly
MB-978 board
TouchEngine boards
Flexible flat
cable
Touch panel
flexible board
SW-1098
flexible board
PSW
3x6
PSW
3x6
1-5-2. CPU-352 Board
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the MB-978 board. (Refer to Section 1-5-1.)
3. Open the two hooks of the connector (CN102) on the
MB-978 board in the direction of the arrow A, then
remove the CPU-352 board in the direction of the
arrow B.
CPU-352 board
CN102
MB-978 board
A
Hook
1-5-3. TouchEngine Board
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the two TouchEngine boards from the
connectors (CN501 and CN502), one flexible flat
cable from the connector (CN306), one touch panel
flexible board from the connector (CN305), and one
SW-1098 flexible board from the connector (CN303)
on the MB-978 board.
3. Remove the four screws, then remove the LCD panel
assembly.
A
Hook
B
4. Install a new CPU-352 board in the reverse order of
steps 1 to 3.
UCP-8060
1-9 (E)
1-5. Replacing the Board
1-6. Replacing the Main Parts
4. Remove the two TouchEngine boards from the four
bosses.
Install the TouchEngine board with the
piezoelectric actuator side up.
TouchEngine board
TouchEngine board
Upper panel
Bosses
1-6.Replacing the Main Parts
1-6-1. Switching Regulator
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
n
Do not disassemble the switching regulator.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the two screws (B 3x6), then remove the heat
conducting plate.
3. Remove the two screws (M 3x8) and one screw (B
3x5), then remove the plate nut.
4. Remove the four screws (PSW 3x6), then remove the
PS-635 board.
Heat conducting plate
B
Boss
TouchEngine board
Boss
5. Install new TouchEngine boards in the reverse order of
steps 1 to 4.
m
. When installing the TouchEngine boards, make sure
to install them with the piezoelectric actuator side
up.
. Before attaching the LCD panel assembly, make
sure that the dust is not adhered to the surface of the
LCD panel and the backside of the touch panel.
Plate nut
A
B 3x5
A
PSW
3x6
M 3x8
B
PS-635
board
B 3x6
1-10 (E)
UCP-8060
1-6. Replacing the Main Parts
VR-282 board
PSW 3x6
Volume knob assemblies
MB-978 board
CN306
Flexible flat cable
5. Remove the five solders fixing the switching regulator.
6. Remove the switching regulator from the PS-635
board.
Switching regulator
PS-635 board
Solders
7. Attach a new switching regulator in the reverse order
of steps 1 to 6.
1-6-2. Rotary Encoder
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the four volume knob assemblies.
n
Do not pull the volume knob assemblies by force.
Otherwise, it may damage the rotary encoders.
3. Disconnect one flexible flat cable from the connector
(CN306) on the MB-978 board.
4. Remove the two screws, then remove the VR-282
board.
UCP-8060
1-11 (E)
1-6. Replacing the Main Parts
5. Remove the four nuts and four washers, then remove
the VR mounting plate.
6. Remove the solder from the VR-282 board, then
remove the rotary encoder.
VR mounting plate
Nut
Washer
Rotary encoders
Solder
VR-282 board
1-6-3. Inverter Unit
w
. Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
. Do not start the replacement within 30 minutes after
turning off the power to avoid the electric shock or
injury.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Disconnect the two harnesses from the connectors
(CN2 and CN3) on the inverter unit.
3. Remove the two screws, then remove the inverter unit.
4. Disconnect one harness from the inverter unit.
PSW
3x6
Harness
CN2
Inverter unit
CN3
7. Attach a new rotary encoders in the reverse order of
steps 1 to 6.
n
When attaching the rotary encoders, be sure to
temporarily secure them to the VR mounting plate
with nuts and washers before soldering to the VR-282
board.
Harnesses
MB-978 board
5. Attach a new inverter unit in the reverse order of steps
1 to 4.
1-12 (E)
UCP-8060
1-6. Replacing the Main Parts
1-6-4. LCD Panel
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the LCD panel assembly. (Refer to steps 1 to
3 of “1-5-3. TouchEngine Board”)
3. Disconnect one flexible flat cable from the connector
(CN301) on the MB-978 board.
4. Remove the three screws, then raise the MB-978
board.
5. Raise the two wire holders, then disconnect the two
harnesses from the connectors (CN2 and CN3) on the
inverter unit.
PSW
3x6
PSW
3x6
MB-978 board
CN301
Flexible
flat cable
6. Remove the four screws, then remove the LCD panel.
7. Remove the CN-2284 board from the LCD panel.
B 3x6
LCD panel
B 3x6
CN-2284
board
MB-978 board
Inverter unit
LCD panel assembly
Wire holder
Wire holder
CN2
CN3
Harnesses
8. Attach a new LCD panel in the reverse order of steps 1
to 7.
n
Before attaching the LCD panel assembly, make sure
that the dust is not adhered to the surface of the LCD
panel and the backside of the touch panel.
UCP-8060
1-13 (E)
1-6. Replacing the Main Parts
1-6-5. Back Light
w
. Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
. Do not start the replacement within 30 minutes after
turning off the power to avoid the electric shock or
injury.
n
When replacing, replace the two back lights at the same
time.
1. Perform steps 1 to 5 of Section 1-6-4.
2. Pull out the two back lights while pushing the two
stoppers of the LCD panel in the direction of the arrow
A.
1-6-6. Touch Panel
w
Before starting the replacement, be sure to pull out the
power plug from the wall outlet.
1. Remove the upper panel. (Refer to Section 1-1.)
2. Remove the LCD panel assembly and TouchEngine
board. (Refer to Section 1-5-3.)
3. Remove the touch panel.
Touch panel
Tape side
Guides
Guides
A
Stopper
A
LCD panel
Stopper
Back light
Back light
3. Attach new back lights in the reverse procedure.
n
Before attaching the LCD panel assembly, make sure
that the dust is not adhered to the surface of the LCD
panel and the backside of the touch panel.
Upper panel
4. Attach a new touch panel in the reverse order of steps
1 to 3.
m
. Make sure to attach the touch panel with the tape
(affixed to the touch panel flexible board) side up.
. Attach the touch panel along the guides of the upper panel
and make sure that the touch panel is securely attached.
. After installing the touch panel flexible board to the
connector (CN305) on the MB-978 board, put a crease in
the board.
(Refer to Fig. 1.)
. Before attaching the LCD panel assembly, make sure
that the dust is not adhered to the surface of the LCD
panel and the backside of the touch panel.
1-14 (E)
UCP-8060
1-6. Replacing the Main Parts
# Welcome to BIOS SETUP UTILITY for UCP-8060 vx.xx
>
BIOS
UTILITY of
version
1-7. Replacing the Fuse/IC Link
1-8. Initializing System Setting Value
Fig. 1
CN305
MB-978 board
Put a crease.
2-4 mm
Touch panel
flexible board
1-7.Replacing the Fuse/IC Link
w
A fuse and IC link are critical parts to safe operation.
Replace this component with Sony parts whose part
numbers appear in this manual published by Sony.
If not, this may cause a fire or electric shock.
Be sure to use the specified component in this manual.
The fuses and IC links are mounted on the boards below.
Be sure to replace with the specified fuse and IC link as
shown below after removing the foreign substances that
may cause the shorts.
PS-635 board
1-8.Initializing System Setting Value
Following are the items to be initialized.
. Calibration data of touch panel
n
The unit always enters the calibration input mode at the
first startup after the initialization of system setting
value. This is because of the specification of operation
software and is not a problem.
. DEVICE CONTROL DATA file (brightness of LCD
back light, brightness of function switch, buzzer sound
volume, TouchEngine sensitivity and touch buzzer
sound off/on)
. TCP/IP setting value
Perform this initialization also when the MAC address
written in the flash memory (IC203/CPU-352 board) is
damaged, it is automatically restored based on the data
backed up in EEPROM (IC204/CPU-352 board).
Required equipment
. PC (with terminal software installed)
. RS-232C cross cable
Procedure
1. Connect the PC and the RS-232C connector of the
UCP-8060 using the RS-232C cross cable.
2. Turn on the power of the PC to start the terminal
software.
Baud rate9600
Data8 bit
ParityNone
Stop1 bit
Flow controlNone
4. Start the BIOS UTILITY of the UCP-8060. (For
startup procedure, refer to the “Basic Operations”
(Confirmation of the basic information) in the
operation manual.)
Following message appears on the terminal screen.
1-15 (E)
1-8. Initializing System Setting Value
1-9. System File Recovery
5. Type “factory” from the keyboard of the PC.
6. Press the Enter key.
The initialization starts. When it is completed, the
following message is displayed on the terminal screen.
Remove setup files for factory mode... OK
7. Terminate the terminal software.
1-9.System File Recovery
Required equipment
. PC that can copy files to the Memory Stick
. Boot-up MultiMediaCard (MMC)
For the procedure to make the boot-up MMC, refer to
Section 2-5 of the installation manual.
. Memory Stick (with nothing is written)
. System file
. Operation software (to be reinstalled after system file
recovery)
To obtain the system file and operation software, contact
your local Sony Sales Office/Service Center.
Memory Stick slot
Function button 2
Select L button
Select R button
Preparation
1. Format the Memory Stick. (Refer to the operation
manual.)
2. Turn on the power of the PC.
3. Copy the system file to any place of the PC.
4. Double-click the system file to uncompress it.
The uncompressed data is stored in the following
directory.
MSSONY/PRO/UCP
5. Insert the Memory Stick formatted in step 1 into the
PC.
6. Copy the folder including the data uncompressed in
step 4 to the Memory Stick.
7. Pull out the Memory Stick from the PC.
1-16 (E)
UCP-8060
Installation (Update)
1. Remove the six screws, then open the upper panel.
n
Do not disconnect the flexible flat cable connecting the
PS-635 board and the MB-978 board.
2. Check that S201 (D-1) on the MB-798 board is set to
ON.
3. Insert the boot-up MMC to the CN201 (D-1) on the
MB-978 board.
4. Close the upper panel. (Securing with screws is not
required.)
5. Turn on the power of the UCP-8060.
6. While pressing the function button 2, press the select L
and R buttons simultaneously for more than three
seconds.
When the function button 2 lights on, release all
buttons.
7. Insert the Memory Stick in which the system file is
written into the Memory Stick slot of the UCP-8060.
8. Press the select R button according to the instruction
on the screen.
Updating of the system file starts.
9. Check that the message to indicate the completion of
updating is displayed on the screen.
10. Pull out the Memory Stick from the Memory Stick
slot.
11. Turn off the power of the UCP-8060.
12. Open the upper panel and pull out the boot-up MMC.
13. Close the upper panel.
1-9. System File Recovery
Operation check
1. Turn on the power of the UCP-8060.
2. Check that the Main screen is displayed.
If the Main screen is displayed, it means that the
system file is recovered.
n
In case that the Main screen is not displayed, the
hardware may be damaged.
Refer to “Although the back light is lit, nothing is
displayed on the liquid crystal panel” in “1-4.
Troubleshooting”.
3. Attach the upper panel with the six screws.
4. Install the operation software as required. (Refer to the
operation manual.)
UCP-8060
1-17 (E)
Section 2
Spare Parts
2-1.Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
In need of repair, get components shown in the list and
repair using them.
2-1.
UCP-8060
2-1
Lower Panel Block
2-2.Exploded Views
3
B
A
6
1
4
PSW 3x6
2
PS-635
Board
B 4x6
A
B
B 3x5
No. Part No. SP Description
B 3x5
1 ! 1-468-486-11 s REGULATOR, SWITCHING (KWS15-5)
2 1-757-644-11 s CABLE, FLEXIBLE FLAT (30 CORE)
3 ! 1-794-141-11 s INLET (WITH NOISE FILTER)
4 3-364-990-01 s SCREW (M3X8)
5 3-370-475-01 s SCREW (+B) (3X6),NYLOCK
6 3-629-592-02 o RUBBER (PR), RADIATION
7-682-546-09 s SCREW +B3X5
7-682-560-09 s SCREW +B4X6
7-682-947-01 s SCREW +PSW 3X6
2-2
5
B 3x5
B 4x6
UCP-8060
LED-397
Board
Front Panel Block
PSW 3x6
SW-1099
Board
104
A
SW-1098
Board
PSW 3x6
102
101
104
B
PSW
3x6
103
PSW 3x6
A
PSW 3x6
No. Part No. SP Description
101 X-3608-487-1 s ASSY,VOLUME KNOB
102 1-417-337-11 s PANEL, TOUCH
103 1-477-701-11 s ENCODER TYPE, OPTICS
104 1-761-651-11 s PWB, MOUNTED
105 1-823-558-11 s CABLE, FLEXIBLE FLAT (30CORE)
7-682-947-01 s SCREW +PSW 3X6
B
PSW 3x6
VR-282
Board
105
UCP-8060
2-3
LCD Block
209
PSW 3x6
203
207
B 3x6
205
PSW
3x6
207
B 3x6
208
CN-2284
Board
PSW 3x6
KY-537
Board
PSW 3x6
204
PSW 3x6
202
No. Part No. SP Description
201 A-8345-525-A s MOUNTED CIRCUIT BOARD, CPU-352
202 A-8345-526-A s MOUNTED CIRCUIT BOARD, MB-978
203 ! 1-477-607-11 s INVERTER UNIT (LCD MODULE)
204 1-757-273-11 s CABLE, FLEXIBLE FLAT (30 CORE)
205 1-805-059-11 s LCD MODULE
206 1-823-558-11 s CABLE, FLEXIBLE FLAT (30CORE)
207 3-701-822-00 s HOLDER, WIRE
208 4-908-723-11 o SPACER (1)
209 9-885-028-72 s BACK LIGHT
201
206
7-682-547-04 s SCREW +B3X6
7-682-947-01 s SCREW +PSW 3X6
2-4
UCP-8060
2-3.Electrical Parts List
------------CN-2284 BOARD
------------ Ref. No.
or Q'ty Part No. SP Description
CN304 1-573-370-21 s CONNECTOR, FFC/FPC 30P
------------CPU-352 BOARD
------------ Ref. No.
or Q'ty Part No. SP Description
1pc A-8345-525-A s MOUNTED CIRCUIT BOARD, CPU-352
CN801 1-779-396-11 o CONNECTOR, BOARD TO BOARD 31P
C201 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C202 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C203 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C205 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C206 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C207 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C208 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C210 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C211 1-162-919-11 s CAPACITOR,CERAMIC 22PF/50V CH
C212 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C214 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C215 1-162-919-11 s CAPACITOR,CERAMIC 22PF/50V CH
C216 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C217 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C218 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C219 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C220 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C221 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C222 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C223 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C224 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C225 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C227 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C228 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C229 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C230 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C231 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C232 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C233 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C234 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C235 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C236 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C301 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C302 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C303 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C304 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C305 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C306 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C307 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C308 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C309 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C310 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C311 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C312 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C313 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C314 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C315 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C316 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C317 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C318 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C319 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C320 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C321 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C322 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C323 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
UCP-8060
C324 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
2-5
(CPU-352 BOARD)
Ref. No.
or Q'ty Part No. SP Description
-----------KY-537 BOARD
----------- Ref. No.
or Q'ty Part No. SP Description
IC201 8-759-584-62 s IC RQ5RW28BA-TR
CN301 1-573-370-21 s CONNECTOR, FFC/FPC 30P
IC202 6-703-172-01 s IC IM100-TQ144C
IC203 6-703-134-01 s IC AT45DB321B-TI
IC204 8-759-678-06 s IC CAT24WC02JI-TE13
IC205 8-759-699-62 s IC MT4LC4M16R6TG-5TR
Q301 8-729-014-45 s TRANSISTOR RN1905-TE85R
Q302 8-729-014-45 s TRANSISTOR RN1905-TE85R
Q303 8-729-014-45 s TRANSISTOR RN1905-TE85R
Q304 8-729-014-45 s TRANSISTOR RN1905-TE85R
IC206 8-759-699-62 s IC MT4LC4M16R6TG-5TR
Q305 8-729-014-45 s TRANSISTOR RN1905-TE85R
IC301 6-702-658-01 s IC XC2S150-5PQ208C1
IC302 8-759-548-95 s IC SN74LV00APWR
R301 1-211-969-11 s RESISTOR,CHIP 10 1/10W (1608)
R302 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
L201 1-414-170-41 s INDUCTOR, CHIP 100UH (2012)
R303 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R304 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R203 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R305 1-211-969-11 s RESISTOR,CHIP 10 1/10W (1608)
R204 1-216-857-11 s RESISTOR,CHIP 1M 1/10W(1608)
R205 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R206 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R207 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R306 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R307 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R308 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R309 1-211-969-11 s RESISTOR,CHIP 10 1/10W (1608)
R209 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R310 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R210 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R211 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R212 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R213 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R311 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R312 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R313 1-211-969-11 s RESISTOR,CHIP 10 1/10W (1608)
R314 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R308 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R315 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R309 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R310 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R311 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R316 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R317 1-211-969-11 s RESISTOR,CHIP 10 1/10W (1608)
R318 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
X201 1-760-622-21 s VIBRATOR, CRYSTAL
X202 1-781-204-11 s VIBRATOR, CRYSTAL
R319 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R320 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
S301 1-786-251-11 s SWITCH, TACTILE
S302 1-786-251-11 s SWITCH, TACTILE
S303 1-786-251-11 s SWITCH, TACTILE
S304 1-786-251-11 s SWITCH, TACTILE
S305 1-786-251-11 s SWITCH, TACTILE
2-6
-------------
LED-397 BOARD
-------------
Ref. No.
or Q'ty Part No. SP Description
CN601 1-691-346-11 s CONNECTOR, FFC/FPC 8P
D601 8-719-073-33 s DIODE CL-165HR/YG-D-T
D602 8-719-073-33 s DIODE CL-165HR/YG-D-T
UCP-8060
-----------MB-978 BOARD
----------- Ref. No.
or Q'ty Part No. SP Description
(MB-978 BOARD)
Ref. No.
or Q'ty Part No. SP Description
1pc A-8345-526-A s MOUNTED CIRCUIT BOARD, MB-978
C305 1-162-966-11 s CAPACITOR,CERAMIC 2200PF/50V B
C306 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C101 1-165-603-11 s CAPACITOR DOUBLE LAYERS 1.5F
C103 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C105 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C307 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C308 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C309 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C106 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C107 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C310 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C311 1-162-966-11 s CAPACITOR,CERAMIC 2200PF/50V B
C108 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C109 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C110 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C312 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C313 1-162-966-11 s CAPACITOR,CERAMIC 2200PF/50V B
C314 1-162-966-11 s CAPACITOR,CERAMIC 2200PF/50V B
C111 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C112 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C315 1-162-966-11 s CAPACITOR,CERAMIC 2200PF/50V B
C401 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C113 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C114 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C115 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C402 1-162-919-11 s CAPACITOR,CERAMIC 22PF/50V CH
C403 1-162-919-11 s CAPACITOR,CERAMIC 22PF/50V CH
C404 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C116 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C117 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C405 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C406 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C118 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C119 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C120 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C407 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C408 1-164-230-11 s CAPACITOR,CERAMIC 220PF/50V
C409 1-164-230-11 s CAPACITOR,CERAMIC 220PF/50V
C201 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C203 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C410 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C411 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C204 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C205 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C206 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C412 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B
C413 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C414 1-126-391-11 s CAPACITOR ELECT 47MF/6.3V(105)
C207 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C208 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C415 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C501 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C209 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C210 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C211 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C502 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C503 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C504 1-165-872-11 s CAPACITOR,SOLID ELECT 47MF
C212 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C213 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C506 1-107-420-11 s CAPACITOR,ELECT 47MF/35V(105C)
C507 1-107-420-11 s CAPACITOR,ELECT 47MF/35V(105C)
C214 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C215 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C216 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C508 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C509 1-162-923-11 s CAPACITOR,CERAMIC 47PF/50V CH
C511 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C217 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C218 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C512 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C513 1-165-872-11 s CAPACITOR,SOLID ELECT 47MF
C219 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C220 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C221 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C222 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C223 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
CN101 1-573-370-21 s CONNECTOR, FFC/FPC 30P
CN102 1-785-948-12 s HINGE LEFT 14G-NI
CN301 1-573-370-21 s CONNECTOR, FFC/FPC 30P
CN302 1-580-789-21 o PIN,CONNECTOR (SMD) 6P
CN303 1-573-370-21 s CONNECTOR, FFC/FPC 30P
C224 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C225 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C226 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C227 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C228 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
CN304 1-573-370-21 s CONNECTOR, FFC/FPC 30P
CN305 1-793-708-21 s CONNECTOR, FLEXIBLE 8P
CN306 1-573-370-21 s CONNECTOR, FFC/FPC 30P
CN401 1-817-173-11 s JACK, MODULAR (WITH LED, PT)8P
CN402 1-778-551-11 o PIN, CONNECTOR 20P
C229 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C230 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C231 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
CN501 1-691-346-11 s CONNECTOR, FFC/FPC 8P
CN502 1-691-346-11 s CONNECTOR, FFC/FPC 8P
C232 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C233 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
D102 8-719-036-80 s DIODE RD3.9SB
D201 8-719-064-52 s DIODE CL-191YG-CD-T
C234 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C236 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C237 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
D202 8-719-071-10 s DIODE CL-191HR-CD-T
D301 8-719-989-00 s DIODE DA221
D302 8-719-420-90 s DIODE MA8051-M
C301 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C302 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
D303 8-719-420-90 s DIODE MA8051-M
D304 8-719-420-90 s DIODE MA8051-M
C303 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C304 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
D305 8-719-420-90 s DIODE MA8051-M
D306 8-719-420-90 s DIODE MA8051-M
UCP-8060
2-7
(MB-978 BOARD)
(MB-978 BOARD)
Ref. No.
or Q'ty Part No. SP Description
D307 8-719-420-90 s DIODE MA8051-M
D308 8-719-420-90 s DIODE MA8051-M
D309 8-719-420-90 s DIODE MA8051-M
D501 8-719-048-98 s DIODE RB160L-40TE25
Ref. No.
or Q'ty Part No. SP Description
R305 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R306 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R307 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R308 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R309 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
FB301 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
FB302 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
FB303 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
FB304 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
FB401 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
R310 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R311 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R312 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R313 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R314 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
FB402 1-414-444-11 s MICRO INDUCTOR (CHIP TYPE)
R315 1-218-887-11 s RESISTOR,CHIP 47K 1/10W (1608)
IC101 8-759-460-72 s IC BA033FP
IC102 6-700-394-01 s IC BA25BC0FP-TE2
IC201 8-759-523-84 s IC TC74VHC14FT (EL)
IC202 6-702-658-01 s IC XC2S150-5PQ208C1
R316 1-218-887-11 s RESISTOR,CHIP 47K 1/10W (1608)
R317 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R318 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R319 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
IC203 8-759-557-51 s IC RN5VD30AA-TL
R320 1-218-831-11 s RESISTOR, CHIP 220 1/10W(1608)
IC204 8-759-091-93 s IC TLC555CPS
IC301 8-759-337-40 s IC NJM2904V(TE2)
IC302 8-759-549-22 s IC SN74LV574APWR
IC303 8-759-549-22 s IC SN74LV574APWR
R321 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R323 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R324 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R325 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
IC304 8-759-248-78 s IC MB88102PFV-G-BND-ER
R326 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
IC305 8-759-548-95 s IC SN74LV00APWR
IC401 6-703-185-01 s IC LXT971ALC
IC501 8-759-245-52 s IC TA7291F
IC502 8-759-455-17 s IC MAX1771CSA-TP
R327 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R328 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R329 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R330 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
L501 1-416-345-11 s COIL, CHOKE 22UH
R331 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R332 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
Q101 8-729-928-19 s TRANSISTOR 2SA1774R
Q102 8-729-929-08 s TRANSISTOR DTC123JE
Q201 8-729-928-54 s TRANSISTOR DTA123JE
R333 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R334 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R335 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
Q301 8-729-929-08 s TRANSISTOR DTC123JE
Q302 8-729-928-54 s TRANSISTOR DTA123JE
R336 1-218-879-11 s RESISTOR,CHIP 22K 1/10W (1608)
R337 1-218-879-11 s RESISTOR,CHIP 22K 1/10W (1608)
Q501 8-729-044-58 s TRANSISTOR SI2304DS-T1
Q502 8-729-044-58 s TRANSISTOR SI2304DS-T1
Q503 8-729-928-54 s TRANSISTOR DTA123JE
R401 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R402 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R403 1-216-857-11 s RESISTOR,CHIP 1M 1/10W(1608)
Q504 8-729-928-54 s TRANSISTOR DTA123JE
Q505 8-729-044-58 s TRANSISTOR SI2304DS-T1
R404 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R405 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
Q506 8-729-929-08 s TRANSISTOR DTC123JE
R406 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R407 1-218-879-11 s RESISTOR,CHIP 22K 1/10W (1608)
R101 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R409 1-211-985-11 s RESISTOR,CHIP 47 1/10W (1608)
R103 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R201 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R202 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
R203 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R410 1-211-985-11 s RESISTOR,CHIP 47 1/10W (1608)
R411 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R412 1-218-823-11 s RESISTOR,CHIP 100 1/10W (1608)
R413 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R204 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R414 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R211 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R212 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R213 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R214 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R415 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R416 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R417 1-211-977-11 s RESISTOR,CHIP 22 1/10W (1608)
R501 1-218-887-11 s RESISTOR,CHIP 47K 1/10W (1608)
R215 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R502 1-218-911-11 s RESISTOR,CHIP 470K 1/10W(1608)
R216 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R217 1-218-911-11 s RESISTOR,CHIP 470K 1/10W(1608)
R218 1-218-911-11 s RESISTOR,CHIP 470K 1/10W(1608)
R219 1-218-903-11 s RESISTOR,CHIP 220K 1/10W(1608)
R503 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R505 1-219-611-21 s RESISTOR, CHIP 0.047 1W
R507 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
R508 1-218-879-11 s RESISTOR,CHIP 22K 1/10W (1608)
R220 1-218-903-11 s RESISTOR,CHIP 220K 1/10W(1608)
R510 1-218-903-11 s RESISTOR,CHIP 220K 1/10W(1608)
R301 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R302 1-218-847-11 s RESISTOR, CHIP 1K 1/10W (1608)
R303 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R516 1-218-911-11 s RESISTOR,CHIP 470K 1/10W(1608)
R517 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
R304 1-218-863-11 s RESISTOR,CHIP 4.7K 1/10W(1608)
RB201 1-236-908-11 s RESISTOR,NETWORK 10K (3216)
2-8
UCP-8060
(MB-978 BOARD)
Ref. No.
or Q'ty Part No. SP Description
-----------PS-635 BOARD
----------- Ref. No.
or Q'ty Part No. SP Description
RB202 1-236-908-11 s RESISTOR,NETWORK 10K (3216)
RB301 1-233-576-11 s RESISTOR,CHIP NETWORK 100
RB402 1-233-412-11 s RESISTOR,CHIP NETWORK 1K
2pcs 1-533-189-11 s HOLDER, FUSE
2pcs 7-623-422-07 s WASHER LW 3 (TYPE 3)
2pcs 7-682-547-04 s SCREW +B3X6
RB403 1-233-412-11 s RESISTOR,CHIP NETWORK 1K
RB404 1-233-412-11 s RESISTOR,CHIP NETWORK 1K
RB405 1-233-412-11 s RESISTOR,CHIP NETWORK 1K
RB406 1-233-576-11 s RESISTOR,CHIP NETWORK 100
RB407 1-233-576-11 s RESISTOR,CHIP NETWORK 100
RB408 1-233-576-11 s RESISTOR,CHIP NETWORK 100
BZ101 1-544-886-11 s BUZZER, PIEZOELECTRIC
C101 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C102 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C103 1-165-870-21 s CAPACITOR, ELECT 100MF(6.3X6)
C104 1-165-870-21 s CAPACITOR, ELECT 100MF(6.3X6)
C105 1-165-870-21 s CAPACITOR, ELECT 100MF(6.3X6)
RY301 1-755-380-21 s RELAY
C106 1-165-870-21 s CAPACITOR, ELECT 100MF(6.3X6)
S201 1-771-709-31 s SWITCH, SLIDE
S202 1-572-474-11 s SWITCH, TACTILE
C107 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C108 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C109 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
X401 1-781-518-21 s VIBRATOR, CRYSTAL
C110 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C111 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C112 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C113 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C114 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
CN101 1-573-370-21 s CONNECTOR, FFC/FPC 30P
CN102 1-779-059-11 o PIN, CONNECTOR (PC BOARD) 9P
CN103 1-779-195-11 s CONNECTOR, D SUB 9P
CN104 1-817-051-11 s CONNECTOR, BOARD TO BOARD 20P
CN105 ! 1-794-141-11 s INLET (WITH NOISE FILTER)
CP101 ! 1-468-486-11 s REGULATOR, SWITCHING (KWS15-5)
F101 ! 1-576-228-11 s FUSE (H.B.C)
IC101 8-759-252-59 s IC MAX202CSE
IC102 8-759-396-99 s IC MAX489CSD-TE2
L101 1-416-948-21 s COIL, CHOKE (SMD)
L102 1-416-948-21 s COIL, CHOKE (SMD)
PS101 ! 1-533-282-21 s CIRCUIT PROTECTOR 2A (3225)
R101 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R102 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R103 1-218-871-11 s RESISTOR,CHIP 10K 1/10W (1608)
R104 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R105 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R106 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R107 1-218-839-11 s RESISTOR,CHIP 470 1/10W (1608)
R108 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R109 1-218-855-11 s RESISTOR,CHIP 2.2K 1/10W(1608)
R110 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
R111 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
R112 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
R113 1-218-895-11 s RESISTOR,CHIP 100K 1/10W(1608)
S101 1-771-709-31 s SWITCH, SLIDE
UCP-8060
2-9
------------SW-1098 BOARD
------------ Ref. No.
or Q'ty Part No. SP Description
----FRAME
---- Ref. No.
or Q'ty Part No. SP Description
S1 1-572-474-11 s SWITCH, TACTILE
S2 1-572-474-11 s SWITCH, TACTILE
------------SW-1099 BOARD
------------ Ref. No.
or Q'ty Part No. SP Description
C701 1-165-176-11 s CAPACITOR,CERAMIC 47000PF/16V
C702 1-165-176-11 s CAPACITOR,CERAMIC 47000PF/16V
C705 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
CN701 1-691-346-11 s CONNECTOR, FFC/FPC 8P
EN701 1-418-498-31 s ENCODER, ENCODER
IC701 8-759-523-84 s IC TC74VHC14FT (EL)
RB701 1-236-908-11 s RESISTOR,NETWORK 10K (3216)
RB702 1-236-908-11 s RESISTOR,NETWORK 10K (3216)
S701 1-572-474-11 s SWITCH, TACTILE
S702 1-572-474-11 s SWITCH, TACTILE
1pc 1-417-337-11 s PANEL, TOUCH
1pc ! 1-477-607-11 s INVERTER UNIT (LCD MODULE)
1pc 1-757-273-11 s CABLE, FLEXIBLE FLAT (30 CORE)
1pc 1-757-644-11 s CABLE, FLEXIBLE FLAT (30 CORE)
2pcs 1-761-651-11 s PWB, MOUNTED
1pc 1-805-059-11 s LCD MODULE
2pcs 1-823-558-11 s CABLE, FLEXIBLE FLAT (30CORE)
2pcs 9-885-028-72 s BACK LIGHT
CN105 ! 1-794-141-11 s INLET (WITH NOISE FILTER)
CP101 ! 1-468-486-11 s REGULATOR, SWITCHING (KWS15-5)
2-4.Supplied Accessories List
Ref. No.
or Q'ty Part No. SP Description
1pc 3-704-736-01 s MANUAL, INSTALLATION
1pc 3-704-876-01 s OPERATION MANUAL
2-5.Power Cords List
-----------VR-282 BOARD
----------- Ref. No.
or Q'ty Part No. SP Description
C201 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C202 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C203 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
C204 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF
Ref. No.
or Q'ty Part No. SP Description
<For customers in Japan>
1pc ! 1-791-041-31 s CORD SET, POWER
1pc ! 1-793-461-11 s CONNECTOR, CONVERSION (3P-2P)
<For customers in the U.S.A. and Canada>
1pc ! 1-557-377-11 s CORD, AC POWER
CN306 1-573-370-21 s CONNECTOR, FFC/FPC 30P
EN201 1-477-701-11 s ENCODER TYPE, OPTICS
EN202 1-477-701-11 s ENCODER TYPE, OPTICS
EN203 1-477-701-11 s ENCODER TYPE, OPTICS
EN204 1-477-701-11 s ENCODER TYPE, OPTICS
Q201 8-729-928-54 s TRANSISTOR DTA123JE
Q202 8-729-928-54 s TRANSISTOR DTA123JE
2-10
<For customers in all European countries>
1pc ! 1-782-929-11 s CORD, AC POWER
2-6.Optional Fixtures List
Part No. SP Description
3-179-054-01 o TOOL, CAP PULL
UCP-8060
Section 3
Semiconductor Pin Assignments
The following describes the semiconductor types used in
this unit.
For semiconductors marked with page numbers in the
index, refer to the corresponding pages in this section.
However, in some cases incompatible types are also listed,
therefore, when a part is to be replaced, also refer to the
Spare Parts section.
In addition, for semiconductors with ID Nos., refer to the
separate CD-ROM titled “Semiconductor Pin Assignments”
(Sony Part No. 9-968-546-xx) that allows searching for
parts by semiconductor type or ID No.
The semiconductors in the manual or on the CD-ROM are
listed by equivalent types. Thus the external view or the
index mark indication may differ from the actual type.
Pin assignments and block diagrams are based on the IC
manufacturer’s data book.
: SELECT CLOCK SOURCE (LOW : 16, HIGH : 33)
: DMA REQUEST CH0 - CH3
: INTERRUPT REQUEST (0: HIGHEST PRIO)
: RTC XTAL 32.768 kHz
: SYSTEM RESET
: SERIAL DATA FOR SWITCH DEBUG
: FACTORY TEST
: XTAL 16.67/33 MHz
: TEST ENABLE FOR PLL
: TEST (SET VCO MAX FREQ.)
: uPROG TRACE PD, PE ENABLE
: DRAM ADDRESS
: DRAM CAS, LOWER
: DRAM RAS0 - RAS3
: DRAM CAS, UPPER
: DRAM WRITE ENABLE
: I/O CLOCK PROGRAMMABLE FREQ.
: DMA ACKNOWLEDGE, CH0 - CH3
: LOAD OUTPUT, WRITE TO I/O PORT
: LOAD I/O ADDRESS TO I/O PORT
: NEXT INPUT, READ FROM I/O PORT
: REFERENCE CLOCK 33 MHz
: PROCESSOR CYCLE CLOCK
: INTERRUPT FOR SWITCH DEBUG
: RTC XTAL 32.768 kHz
: GLOBAL RESET, DELAYED
: SERIAL DATA FOR SWITCH DEBUG
: XTAL 16.67/33 MHz
: TEST (CONTROL VOLTAGE OF VCO)
: PORT PE
: PORT PD
: DRAM DATA
: DMA DATA BUS
: PORT PA
: PORT PB
: PORT PC
: ANALOG GROUND
: GROUND
: ANALOG SUPPLY VOLTAGE
: RTC SUPPLY
The UCP-8060 mainly consists of the following three boards.
. CPU-352 board that controls the whole circuit of UCP-8060
. PS-635 board that performs the AC/DC power conversion and the input and output to and from external
equipment
. MB-978 board that interfaces with the display device of an LCD module and with the input device of a
touch panel or switch
All boards in the UCP-8060 are connected to the MB-978 board.
The boards directly connected to the MB-978 board are as follows; the PS-635 board, the KEY-537 board
on which function buttons are mounted, the VR-282 board on which control knobs are mounted, the
TouchEngine board on which TouchEngine is mounted, an inverter unit for LCD backlight, and a touch
panel (resistance film-type).
The boards connected to the MB-978 board through the SW-1098 board are as follows; the LED-397
board on which a system indicator and status indicator are mounted, the SW-1099 board on which a jog
roller and jog L/R button are mounted, and a Memory Stick connector.
The LCD module (640 x 480 dots, TFT color) is connected to the MB-978 board through a connector
conversion board (CN-2284 board).
The SW-1098 board has the selection buttons.
PS-635 board
The PS-635 board is the power board that converts the input AC power into a power of +5 V DC.
The converted +5 V DC power is sent to the MB-978 board.
The RS-232C connector (CN102), EXT (EXTENSION) PANEL1 connector (CN103), and EXT
PANEL2 connector (CN104) are mounted on the PS-635 board.
The EXT PANEL1 connector, EXT PANEL2 connector, and a switch (S101) are used for extension in
the future.
The PS-635 board converts the RS-232C communication data sent through the CPU-352 and MB-978
boards into a standards signal using the RS-232C transceiver (IC101) and interfaces with the external
equipment through the RS-232C connector. The PS-635 board also converts the RS-422 communication
data using the RS-485 transceiver (IC102) and interfaces with the external equipment through EXT
PANEL1 and EXT PANEL2 connectors.
The EXT PANEL2 connector supplies a power of +5 V DC/0.5 A to the connected equipment.
The PS-635 board has a buzzer (BZ101). An operation sound and warning sound are generated according
to the control of the MB-978 board.
CPU-352 board
The CPU-352 board has CPU, memory, and FPGA and controls the whole UCP-8060.
CPU (IC102)
CPU processes a Java program as the optimized Java chip at high speed.
CPU internally quadruples an external clock of 20 MHz and operates with a clock frequency of 80 MHz.
CPU controls FPGA through the I/O bus (40 MHz).
Memory
On the CPU-352 board, three types of ICs (flash memory, RAM, and EEPROM) are used for memory.
The capacity of flash memory (IC203) is 32 M bits. The flash memory stores programs, set data, and
MAC address. Programs and display data are transferred to RAM (IC205 and IC206) from the flash
memory. The memory capacity of RAM is 8 M bytes in total of IC205 and IC206. MAC address is
stored in EEPROM (IC204). In the case that the MAC address data in the flash memory is lost, it is
restored using the MAC address in EEPROM.
FPGA (IC301)
FPGA has Ethernet, RS-232C, and RS-422 communication functions. It is controlled from CPU via the
I/O bus. Ethernet communication data is input and output from the DATA LAN connector (CN401) on
the MB-978 board through the MB-978 board. RS-232C communication data is input and output from
the RS-232C connector (CN102) on the PS-635 board through the MB-978 board. RS-422
communication data is input and output from an EXT PANEL1 connector (CN103) and EXT PANEL2
connector (CN104).
Real-time clock function
The real-time clock function is incorporated into CPU. This function is activated using a crystal oscillator
(X201). It is backed up by a battery backup circuit (Q101, Q102, D102, and C101) on the MB-978 board.
MB-978 board
The MB-978 board interfaces with the display device of the LCD module, with the input device of the
touch panel and switch, and with TouchEngine.
The MB-978 board mainly controls the function buttons, adjustment control knobs, touch panel, switches,
LCD module, Memory Stick, watchdog timer, buzzer, and TouchEngine and interfaces with the CPU-352
board.
In the interface block of adjustment control knobs, FPGA directly reads the signal of the adjustment
control knob (optical rotary encoder) on the VR-282 board.
In the control block of the touch panel, the X and Y coordinates sent from the touch panel as analog data
are converted into digital data using an A/D converter (IC304) and read into FPGA. The information on
the contact of a touch panel is also converted in the same way using an A/D converter and read into
FPGA via a dedicated control line (SEL1).
In the control block of TouchEngine, the reference voltage of the driver circuit (IC501) is controlled and
changed by FPGA, and the sensitivity of TouchEngine is adjusted according to the voltage level.
In the control block of the LCD module and inverter, the image data sent from the CPU-352 board is
converted using FPGA and the LCD module is controlled via the CN-2284 board. The brightness of
backlight is adjusted by converting a signal from digital to analog using IC301 and by changing the
voltage applied to the control pin (BRTH) of an inverter unit.
Buttons and switches (function button, jog roller switch, and selection button) are controlled using a
switch matrix by a dynamic scan system.
The volume of a buzzer is adjusted when the signal from FPGA is converted from digital to analog using
IC301.
In a DATA LAN interface block, the Ethernet communication data sent from the CPU-352 board is input
and output through PHY IC (IC401) from CN401 to the external equipment.
A power of +20 V for the TouchEngine driver circuit (IC501) and buzzer volume adjustment circuit
(IC301) is generated from +5 V DC_B using the step-up DC/DC converter (IC502).
UCP-8060
4-1 (E)
4-1 (E)
4-2.Overall Block Diagram
OverallOverall
CPU-352
+3.3V
IC302
X202
Xtal
20MHz
X201
Xtal
32.768KHz
MRESET
DRAM_BUS
+3.3V
+3.3V
+2.5V
CN104
EXT
PANEL2
CN103
EXT
PANEL1
CN102
RS-232C
CN105
AC IN
IC205, IC206
RAM
(EDO)
MRESET
IC202
CPU
IC301
FPGA
FLASH
MEMORY
PA0, 5-7
PORT E
8
PC3, 4
RS422, 232C, DATA
DATA LAN
PS-635
EXTENDED
CONNECTORIC102
D-sub
D-sub
AC INLET
F101
FUSE
2A
PS101
+5V_B
S101
RS485
TRANS
-CEIVER
TERM
IC101
RS232C
TRANS
-CEIVER
CP101
AC/DC
BZ101
BUZZER
4
22
IC204IC203
EEPROM
(I2C)
8
8
12
26
RS422RXD
RS422OE
RS422TXD
RS232CTX
RS232CRTS
RS232CRX
RS232CCTS
6
PB0
PA3, 4
PORT A
PORT B
PORT C
PORT D
I/O BUS
IC201
DC/DC
2.8V
6
16
3
4
+5VAC
+5V_B
CN401
DATA
LAN
MB-978
CN201
PA6
PB3-7
MRESET
+3.3V
+2.5V
RJ45
+3.3V
BUZZER
MMC
6
Q101, Q102, D102, C101
RTC
BATTERY
6
16
IC401
PHY
7
FPGA_RESET
IC203
RESET
IC101
REG
IC102
REG
+5V
+5V_B
+5V
DATA_LAN
18
RESET
+3.3V
+2.5V
IC202
PC5, 7
26
IC204
TIMER
RS422OE
2
MDC, MDIO
+3.3V
+2.5V
FPGA
SYSTEM_R
STATUS_G, R
PC6
PB3
VOL DATA
KNOB_AVAIL
TOUCH_D/A
TOUCH_DATA
+20V
ON_CONT1,2
A_VREF1-3
PD6
+5V_B
PD3-5
SW_READ
ADDRESS_DATA
MS DATA
JOGA, B
DEBUG_P
BUZER1-BUZER3
3
+20V
8
6
3
+20V
8
7
2
17
3
IC304
5
IC501
TOUCH
ENGINE
CONT
20
RY301
RELAY
IC301
IC302, IC303
LATCH
IC502
DC/DC
IC301
IC201, IC305
CONTROL
A/D
DR0-7, DG0-7, DB0-7HSYNC, YSYNC, CLK
7
LED
SEL1
VDDB
BRTH
ROW2, 3, COL0, 2, 3
5
SWR1-5
SWG1-5
COL0-3, ROW0, 1, 3
+20V+5V_B
STATUS_G, R
SYSTEM_G, R
+5V
10
+3.3V
DEBUG
PORT
+5V
yL
+5V
CN402
COL3
ROW0, 3
3
4
STATUS_G, R
SYSTEM_G, R
CN-2284
S1, S2
SELECT
SWITCH
COL0-2, ROW1
SW-1098
EN201-EN204
ROTARY ENCODER
VR-282
TOUCH PANEL
TouchEngine
TouchEngine
LCD PANEL
BACK LIGHT
CN3CN2
INVERTER UNIT
S301-S305
FUNCTION
SWITCH
SWITCH
LED
KY-537
Memory Stick
S701, S702
2
JOG L/R SWITCH
COL1, ROW1
2
EN701
JOG ROLLER
CENTER SWITCH
EN701
JOG ROLLER
SW-1099
D601
STATUS LED
D602
SYSTEM LED
LED-397
Overall
4-2
4-2
UCP-8060
Section 5
Schematic Diagrams
Index
Board NameFunctionPage
CN-2284Relay Board (between MB-9785-1
board and LCD module)
CPU-352System Control Board5-2
KY-537Switch Board5-5
LED-397LED Board5-6
MB-978Motherboard5-7
PS-635Power Supply Board5-12
SW-1098Switch and Relay Board (between5-13
After correcting the original service problem,
perform the following safety checks before
releasing the set to the customer :
Check the metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC
leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to
any exposed metal part having a return to
chassis, must not exceed 3.5 mA. Leakage
current can be measured by any one of three
methods.
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-540A. Follow the
manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The
Data Precision 245 digital multimeter is
suitable for this job.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 5.25 V, so
analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM
that is suitable. Nearly all battery operated
digital multimeters that have a 20 V AC range
are suitable. (See Fig. A)