Design and specifications are subject to change without notice
MICROFILM
CASSETTE CORDER
Page 2
TABLE OF CONTENTS
1. SERVICE NOTE·······························································3
2. GENERAL ·········································································· 4
3. DISASSEMBLY
3-1. Cabinet (rear) Assy, Lid Sub Assy, Cassette··················· 5
3-2. MAIN Board, Mechanism Deck ····································· 5
3-3. Belt·················································································· 6
3-4. Head ················································································ 6
3-5. Motor, DC ······································································· 7
3-6. Precaution For Attaching The MAIN Board··················· 7
7. ELECTRICAL PARTS LIST ······································· 31
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
— 2 —
Page 3
SECTION 1
SERVICE NOTE
The TCS-60DV detects rotation of both the supply and take-up side
reels using the PH701 (photo reflector). Because the PH701 is
mounted on the Main board, auto stop is activated and reel rotation
cannot be detected when the Main board is removed. To check the
operation of mechanism deck and voltage without the Main board,
follow the procedure as described below.
How to remove the Main board (opening the Main board)
1) Refer to page 5 “3. Disassembly”.
How to enter the fast forward/rewind modes
1) Input the square wave to the TP41. (Refer to the illustration
below.)
2) Press the fast forward/rewind keys.
3) Turn on the S301.
How to enter the playback mode
1) Input the square wave to the TP41. (Refer to the illustration
below.)
2) Press the playback key.
3) Set the S302 to the PLAY.
4) Turn on the S301.
How to enter the record mode
1) Input the square wave to the TP41. (Refer to the illustration
below.)
2) Press the record key.
3) Set the S302 to the REC.
4) Turn on the S301.
Oscillator
PULSE
10Hz 1.6V (4.5dB)
TP1
(Side B)(Side A)(Side A)
TP41
S301
S302
— 3 —
Page 4
SECTION 2
GENERAL
This section is extracted
from instruction manual.
1 2 Headphone jack
2 MIC (PULG IN POWER) jack
3 VOL knob
4 r REC button
5 p STOP button
6 PLAY button
7 SPEED CONTROL knob
8 REW/REVIEW button
9 FF/CUE button
0 DIR c switch
!¡ Hand strap
!™ Tape direction indicators
!£ SPEAKER (REAR SIDE)
!¢ TAPE COUNTER switch
!∞ Flat mic
!§ PAUSE c switch
!¶ REC TIME switch
!• BATT/REC indicator
!ª VOR switch
@º Battery compartment
@¡ i indicator
@™ DC IN 3V jack
— 4 —
Page 5
Disassemble the unit in the order as shown below.
SECTION 3
DISASSEMBLY
Set"Cabinet (rear) assy", "lid sub assy, cassette"Main board, Mechanism deckBelt
Note : Follow the disassembly procedure in the numerical order given.
3-1. “CABINET (REAR) ASSY”, “LID SUB ASSY, CASSETTE”
9
Lid Sub Assy, Cassette
5
PWB, LED Flexible
8
Screw, ornamental
Claws
7
Screw, ornamental
6
Shaft(A), stopper
3
Remove the Cabinet (rear) assy
in the direction of the allow
4
Remove speaker cable (4pcs)
Claws
Head
Motor, dc
2
Two screws(+B1.7 × 9)
3-2. MAIN BOARD, MECHANISM DECK
NOTE: For attaching the Main board,
refer to the next page.
1
Three screws(IB LOCK)
2
4
1
Two screws(+B1.7 × 9)
8
Mechanism deck
6
PC board, Head flexible
3
— 5 —
5
PC board, Motor flexible
7
MAIN board
Two screws(M1.4), Toothed lock
Page 6
3-3. BELT
1
Belt(motor)
2
Belt(flywheel)
3
Belt(counter)
• How to thread the belt
Belt(flywheel)
Belt(motor)
Belt(counter)
3-4. HEAD
1
two screws
2
head, magnetic
(REC/PB/ERASE)
— 6 —
Page 7
TCS-60DV
+
–
MIC901
MIC902
<
>
<
>
IN-4
IN-6
+
L
R
STEREO
Flat Mic
24
6
+
–
+
–
9
8
21
23
10
20
+
–
+
–
13
17
J301
MIC
(PLUG IN POWER)
IC301
MIC AMP
2
MIC
GCA
AMP
LINE
8
910
3
PB
REC
17
23
+
–
MIC
GCA
AMP
LINE
15
22
PB
16
REC
L CH
R CH
L CH
R CH
FWD
REV
S303(1/4)
FWD
REV
S303(2/4)
FWD
REV
1
REF
S302(2/4)
BIAS
OSC
Q301
REC B+
S601(1/2)
REC TIME
NORMAL
HIGH
HIGH
RV301(1/2)
RV301(2/2)
VOL
VOL
7
+
–
+
–
8
5
6
1
3
IC101
SPEAKER AMP
7
+
–
+
–
8
5
6
1
3
IC201
SPEAKER AMP
IC305
REC/PLAY
PRE AMP
1
16
IN (L)
IN (R)
SP901
(SPEAKER L)
SP902
(SPEAKER R)
7
10
OUT (L)
OUT (R)
J303
SPEAKER AMP B+
(FOR IC101,201)
B+
REC B+
REGULATOR
IC303
Vcc
7
S302(1/4)
12 BASE
Vcc
14
RIPPLE
FILTER
S302(3/4)
13
PB/
REC
Q302
5
MUTE
MUTE
Q303
MUTE
SWITCH
MUTE
SWITCH
Q307
Q308
HEADPHONE AMP
IC304
REC B+
S303(3/4)
FWD
REV
ERASE
(FWD)
ERASE
(REV)
S501
V O R
DIR
DIR
DIR
REC/PLAY
REC
PLAY
PLAY
REC
REC
PLAY
D502
REC
POWER
LED
SWITCH
Q504
Q505
VOICE
MIRROR
Q502,503
D501
LED
SWITCH
Q703
18
17
OUT-4
OUT-5
D503
LED
SWITCH
IC502
B+
5
1
IN
RCV TIME
7
OUT 1
4
IN-1
SWITCH
Q501
HIGH
LOW
OFF
6 OUT 2
IC501
SWITCH
Q701
B+
S701
20
21
OUT-2
OUT-1
MOTOR
CONTROL
Q704
19
11
WAVE FORM
DETECT
LOGIC
REF.VOLTAGE
CURRENT
DETECT
PRE DRIVER
20
1
2
U
V
W
B+
M601
(CAPSTAN/REEL MOTOR)
12
RV602
S601(2/2)
NORMAL
RV603
13
IC601
MOTOR SERVO
RV601
SPEED
CONTROL
11 IN-8
S303(4/4)
FWD
DIR
REV
S302(4/4)
REC/PLAY
PLAY
REC
10 IN-7
SWITCH
Q708
B+
PH701
(TAPE END DET.)
5
6
8
IN-2
IN-3
IN-5
S702
(FWD/RCV)
S703
S704
DIR
REW/FF
PAUSE
RESET
Q705,706
3
CL
MOTOR
BRAKE
SWITCH
Q601,602
Q603,604
19OUT-3
SWITCH
Q707
7
9
B+
REC B+
MUTE
SWITCH
Q304,306
J302
IC702
REG
B+
SYSCON B+
(FOR IC701)
MOTOR SERVO B+
(FOR IC601,M601)
DRY BATTERY
SIZE "AA"
IEC DESIGNATION R6P
2PCS. 3V
(
)
DC IN 3V
23
CONT
D-D CONV.
OSC
Q702
T701
IC701
SYSTEM CONTROL
16
T301
S301
(POWER)
SIGNAL PATH
REC:
PLAY:
HRPE901
BATTERY
DETECT
TAPE SPEED
TAPE SPEED
..
V O R
..
REC TIME
REC/PLAY
REC/PLAY
y
)
)
3-5. MOTOR, DC
3-6. PRECAUTION FOR ATTACHING THE MAIN BOARD
• Attach the knobs of the switches S302, S303, and S701 on the Main board
while aligning them with the claws of the REC lever, write-protection 2
lever, and the PAUSE lever respectively.
2
screw (1.4)
MAIN board
3
Remove the four solders.
S701
Mechanism deck
1
screw (1.4)
4
Motor, DC
S303
S302
Write-protection lever
(align it with S303)
REC lever
(align it with S302)
PAUSE lever (align it with S701
SECTION 4
ADJUSTMENTS
4-1. MECHANICAL ADJUSTMENT
PRECAUTION
1.Clean the following parts with a denatured-alchool-moistened
swab:
record/playback/erase head pinch roller
headrubber belts
capstansidlers
2.Demagnetize the record/playback/erase head with a head
demagnetizer. (Do not bring the head demagnetizer close to
the erase head.)
3.Do not use a magnetized screwdriver for the adjustments.
4.After the adjustments, apply suitable locking compound to the
parts adjusted.
5.Unless specified otherwise, use a specified voltage (3.0V) to
perform the adjustments.
Torque Measurement
Mode
FWD
FWD
back tension
FWD
FWD
back tension
FF
REW
Torque Meter
CQ-102C
CQ-102RC
CQ-201B
Meter Reading
20 – 35g•cm
0.28 – 0.48 oz•inch
0.5 – 5.0g•cm
0.007 – 0.07 oz•inch
20 – 35g•cm
0.28 – 0.48 oz•inch
0.5 – 5.0g•cm
0.007 – 0.07 oz•inch
more than 40g•cm
more than 0.5 oz•inch
4-2.ELECTRICAL ADJUSTMENT
1. Perform adjustments on the following conditions unless
otherwise specified.
• Switches and controls positions
VOL knob···························································· Maximum
SPEED CONTROL knob ······················· Mechanical center
V•O•R switch ································································OFF
REC TIME switch ····················································Normal
Test tape
T est Tape
WS-48A
Signal
3kHz, 0dB
Tape speed adjustment
Used for
Tape Speed Adjustment
Procedure :
Mode : Playback (FWD)
test tape
WS-48A
(3kHz, 0dB)
16
Ω
set
Headphone jack(J303)
digital frequenc
counter
+
–
Adjust R V602 (standard)/R V603 (double speed) until the frequency
counter reading
becomes 3,000 Hz at the standard mode and 1,500 Hz at the double
speed mode.
Specification V alue :
Tape speed
RV602(Normal)
RV603(High)
Digital frequency counter
2,970 – 3,030Hz
1,485 – 1,515Hz
Frequency difference between the beginning and the end of the
tape should be within 1% (30Hz).
Upon completion of adjustments, select the REV playback mode
and check that the measurement value is within the specifications.
Adjustment Location :
RV602(NORMAL
0dB = 0.775V
RV603(HIGH)
5-1. BLOCK DIAGRAM
SECTION 5
DIAGRAMS
— 7 —— 8 —— 9 —— 10 —
Page 8
TCS-60DV
5-2. SCHEMATIC DIAGRAM
12
A
B
C
D
34567891011121314151617181920212223242526
E
F
G
H
I
• Wavef orm
TP45 REC DOUBLE MODE
1
10 µsec/div
5 V/div
J
K
L
M
O
P
52 kHz
1
TP45 REC NORMAL MODE
10 µsec/div
10 V/div
52 kHz
2
IC303 3 LX REC
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
•%: indicates tolerance.
• C : panel designation.
• U : B+ Line.
• H : adjustment for repair.
• Power voltage is dc3 V and fed with regulated dc power
supply from battery terminal.
• Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : REC/PB
() : REC
<> : PB
• Voltages are tak en with a V OM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
Caution:
Pattern face side:Parts on the pattern face side seen from
(SIDE A)the pattern face are indicated.
Parts face side:Parts on the par ts face side seen from
(SIDE B)the parts face are indicated.
— 15 —— 16 —— 17 —— 18 —— 19 —
Page 10
TCS-60DV
5-4. PRINTED WIRING BOARD – LED SECTION –
12
A
B
• Semiconductor
345678910111213
Location
Ref. No. Location
D501E-3
D502E-4
D503E-6
IC502E-5
Q504E-3
Q505E-7
5-5. IC BLOCK DIAGRAMS
IC501 NJM2072MIC502 MM1251BFBE
VCC
+
–
CT
INPUT
GAIN CONT
AMP OUT
GND
N.C
1
2
3
4
VCC
8
OUTPUT2
7
OUTPUT1
6
RECOVERY
5
TIME CAP
1234
N.C
VS
–
+
BOOSTER
SIRCUIT
GND
HYS
5678
OUT
C
D
IC304 T A7688F-S0IC305 CXA2500N-T4
PB NF (B)
PB PRE INPUT (B)
MIC INPUT (B)
GND
21
22
23
NF1
VB1
IN1
–
+
MUTE
+
–
15234678
IN2
NF2
PW
DC
PW-OFF
DC
BY2
VB2
BASE
RIPPLE
FILTER
MUTE
VR
BY1
10111213141516
OUT1
OUT2
VCC
9
GND
24
REF
1
REFERENCE
2
MIC INPUT (A)
PB
PB
MIC
GCA
GCA
MIC
AGC
AGC
MICGCA
6dB22dB 12dB
PB
3
4
PB NF (A)
PB PRE INPUT (A)
PB OUTPUT (B)
TUNER INPUT(B)
PB EQ SWITCH (B)
20
18
19
AMP
AMP
AMP
5
6
7
PB OUTPUT (A)
TUNER INPUT (A)
PB EQ SWITCH (A)
REC DRIVE INPUT (B)
LINE OUTPUT (B)
16
17
LINEREC
LINEREC
-0.3dB
LINEREC
20.5dB
8
9
LINE OUTPUT (A)
REC DRIVE INPUT (A)
REC DRIVE OUTPUT (B)
VCC
14
15
AGC
AGC
DET
DET
101112
AGC TIME CONSTANT
REC DRIVE OUTPUT (A)
PB/REC SELECTOR13
PB/
REC
NORM/
METAL
TAPE/
TUNER
TAPE/TUNER SELECTOR
E
Note on Printed Wiring Board:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
• Through hole is omit.
• b : Pattern from the side which enables seeing.
Caution:
Pattern face side:P arts on the p attern f ace side seen from
(SIDE A)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(SIDE B)the parts face are indicated.
— 20 —— 21 —— 22 —— 23 —— 24 —
Page 11
IC301 LA7473V-TLM
EXT AMP NFB2-R
EXT AMP NFB1-R
EXT IN-R
INPUT SELECT CTL-2
EXT MIC
AMP R
EXT MIC
DET
MIC
VCC
MIC VCC
HPF ON
INT IN-R
INT AMP NFB-R
GND
INT MIC
AMP R
INT AMP OUT-R
MIX BUFF IN-L
MIX
AMP R
192021222324252627282930
MIX AMP OUT-R
OFF
HPF IN-R
ON
EXT
INT
OUTPUT
AMP R
OUT-R
EXT/INT
161718
IC601 LB1877V-TLM
VREF
BIASREF V
BIAS
OUT-L
BIAS
S/S
EXT MIC
AMP L
RIPPLE
FILTER
1 2 3456 7 89 1011 1213 1415
EXT IN-L
EXT AMP NFB1-L
INPUT SELECT CTL-1
UOUT
20191817161514 131211
DRIVER
RIPPLE FILTER
EXT AMP NFB2-L
VCC
INT IN-L
INT AMP NFB-L
DR
STARTUP
DIR LOGIC
OSC
INT MIC
AMP L
VCC
LOCKING
PROTECT
STARTUP
DET
INT AMP OUT-L
LB
MIX BUFF IN-R
FC
TSD
WAVEFORM
DET
MIX
AMP L
OFF
MIX AMP OUT-L
OUT
ON
HPF IN-L
+
–
EXT
INT
VSP
IN+
SPEED
DET
CURRENT
DET
OUTPUT
AMP L
MIC MONO
1 234 5 678910
VB
UB
VOUT
WOUT
P-GND
WB
OSC
COM
GND
— 25 —
RI
Page 12
5-6. IC PIN FUNCTION DESCRIPTION
IC701 TB2004FN-020-ER(SYSTEM CONTROL)/MAIN BOARD
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14 – 16
17
18
19
20
21
22
23
24
Pin Name
GND
OSC
CL
IN-1
IN-2
IN-3
IN-4
IN-5
IN-6
IN-7
IN-8
I/O-1
I/O-2
OUT-8 – 6
OUT-5
OUT-4
OUT-3
OUT-2
OUT-1
VDD
CONT
VCC
I/O
–
Ground
–
For generation of system clock (fosc = 3.2 kHz)
I
Reset signal input
I
PAUSE ON/OFF by the PAUSE switch and V•O•R switch “L”: ON, “OPEN”: OFF
I
Recovery to FWD when opening/closing the cassette lid “L”: ON, “OPEN”: OFF
I
Direction “L”: ON, “OPEN”: OFF
I
REC/PB selection “L”: ON, “OPEN”: OFF
I
FF/REW “L”: ON, “OPEN”: OFF
I
POWER : ON/OFF “L”: ON, “OPEN”: OFF
I
Photo reflector pulse input for tape end detection
I
FWD/REV selection “L”: ON, “OPEN”: OFF
–
Not used
–
Not used
–
Not used
O
LED ON/OFF “L”: ON, “OPEN”: OFF
O
Audio mute “L”: ON, “OPEN”: OFF
O
Motor brake “L”: ON, “OPEN”: OFF
O
Motor direction “L”: FWD, “OPEN”: OFF
O
Motor ON/OFF “L”: ON, “OPEN”: OFF
–
Power supply for CMOS block
O
Voltage doubler circuit control output
–
Power supply for bipolar block
Description
— 26 —
Page 13
NOTE:
1
2
2
3
4
7
11
8
9
5
6
MIC901
MIC902
14
10
12
13
12
A
A
B
B
• -XX, -X mean standardized parts, so they may
have some differences from the original one.
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.
6-1. MAIN SECTION-1
SECTION 6
EXPLODED VIEWS
• The mechanical parts with no reference number
in the exploded views are not supplied.
• Accessories and packing materials are given in
the last of this parts list.
IC1018-759-701-02 IC NJM2073M
IC2018-759-701-02 IC NJM2073M
IC3018-759-380-80 IC LA7473V-TLM
IC3038-759-434-03 IC RH5RH331A-T1
IC3048-759-205-43 IC TA7688F-SO
IC3058-752-089-40 IC CXA2500N-T4
IC5018-759-701-51 IC NJM2072M
IC6018-759-566-10 IC LB1877V-TLM
IC7018-759-494-76 IC TB2004FN-020-ER
IC7028-759-280-84 IC S-81211SG-QA-T1
< JACK >
J3011-774-321-31 JACK (SMALL TYPE)(MIC)
J3021-750-061-11 JACK,DC(POLARITY UNIFIED TYPE)(DC IN 3V)
J3031-695-514-21 JACK (SMALL TYPE) 1P(HEAD PHONE)
< JUMPER CHIP >
JC1011-216-295-91 SHORT0
JC1021-216-864-11 METAL CHIP05%1/16W
JC1031-216-295-91 SHORT0
JC1041-216-295-91 SHORT0
R1011-216-825-11 METAL CHIP2.2K5%1/16W
R1021-216-831-11 METAL CHIP6.8K5%1/16W
R1031-216-821-11 METAL CHIP1K5%1/16W
R1041-216-831-11 METAL CHIP6.8K5%1/16W
R1051-216-821-11 METAL CHIP1K5%1/16W
R1061-216-839-11 METAL CHIP33K5%1/16W
R1071-216-829-11 METAL CHIP4.7K5%1/16W
R1081-216-833-91 RES,CHIP10K5%1/16W
R1091-216-829-11 METAL CHIP4.7K5%1/16W
R1101-216-825-11 METAL CHIP2.2K5%1/16W
R1111-216-839-11 METAL CHIP33K5%1/16W
R1121-216-839-11 METAL CHIP33K5%1/16W
R1131-216-835-11 METAL CHIP15K5%1/16W
R1141-216-813-11 METAL CHIP2205%1/16W
R1151-216-841-11 METAL CHIP47K5%1/16W
R1161-216-851-11 METAL CHIP330K5%1/16W
R1171-216-835-11 METAL CHIP15K5%1/16W
R1191-216-831-11 METAL CHIP6.8K5%1/16W
R1201-216-793-11 RES,CHIP4.75%1/16W
R1211-216-833-91 RES,CHIP10K5%1/16W
R1221-216-801-11 METAL CHIP225%1/16W
R1231-216-841-11 METAL CHIP47K5%1/16W
R1241-216-841-11 METAL CHIP47K5%1/16W
R1251-216-825-11 METAL CHIP2.2K5%1/16W
R2011-216-825-11 METAL CHIP2.2K5%1/16W
R6051-216-839-11 METAL CHIP33K5%1/16W
R6061-216-831-11 METAL CHIP6.8K5%1/16W
R6071-216-809-11 METAL CHIP1005%1/16W
R6081-216-809-11 METAL CHIP1005%1/16W
R6091-216-831-11 METAL CHIP6.8K5%1/16W
R2021-216-831-11 METAL CHIP6.8K5%1/16W
R2031-216-821-11 METAL CHIP1K5%1/16W
R2041-216-831-11 METAL CHIP6.8K5%1/16W
R2051-216-821-11 METAL CHIP1K5%1/16W
R2061-216-839-11 METAL CHIP33K5%1/16W
R2071-216-829-11 METAL CHIP4.7K5%1/16W
R2081-216-833-91 RES,CHIP10K5%1/16W
R2091-216-829-11 METAL CHIP4.7K5%1/16W
R2101-216-825-11 METAL CHIP2.2K5%1/16W
R2111-216-839-11 METAL CHIP33K5%1/16W
R2121-216-839-11 METAL CHIP33K5%1/16W
R2131-216-835-11 METAL CHIP15K5%1/16W
R2141-216-813-11 METAL CHIP2205%1/16W
R2151-216-841-11 METAL CHIP47K5%1/16W
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