Sony TCM-40-DV Service manual

TCM-40DV

SERVICE MANUAL

Ver 1.0 1999. 04

SPECIFICA TIONS

US Model

Canadian Model

AEP Model

E Model

Model Name Using Similar Mechanism TCM-36
T ape Transport Mechanism Type MT-40-118

MICROFILM

CASSETTE-CORDER

SECTION 1

SERVICING NOTES

TABLE OF CONTENTS

1. SERVICING NOTES............................................... 2

2. GENERAL ................................................................... 3

3. DISASSEMBLY ......................................................... 4

4. MECHANICAL ADJUSTMENTS....................... 6

5. ELECTRICAL ADJUSTMENTS......................... 7

6. DIAGRAMS

6-1. Block Diagram ................................................................ 8

6-2. Printed Wiring Boards .................................................... 10

6-3. Schematic Diagram ......................................................... 13

7. EXPLODED VIEWS................................................ 19

8. ELECTRICAL PARTS LIST ............................... 22

In this set, the S102 (POWER) detects REC/PLAYBACK on.
It is mounted on the MAIN board, and therefore the REC/PLAY­BACK on cannot be detected with the MAIN board removed.
When making an operation check and voltage check of mechani­cal deck with the MAIN board removed, fix the S102 at turn on.

– MAIN BOARD (Conductor Side) –

S102

on

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.

• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering
or unsoldering.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.

– 2 –

• Location of Controls

r

p

SPEED CONTROL

0

9

REW/REVIEW

)

FF/CUE

PAUSE

REC

STOP

PLAY

c

VOL

EAR

MIC

SECTION 2

GENERAL

TAPE COUNTER

Flat mic
Micropohone plat

REC TIME

VOR

BATT/REC/

i

This section is extracted from
instruction manual.

DC IN 3 V

– 3 –

• This set can be disassembled in the order shown below.

SECTION 3

DISASSEMBLY

Set Cabinet (Rear), Cassette Lid MAIN Board, Mechanism Deck

Note: Follow the disassembly procedure in the numerical order given.

(MT-40-118)

CABINET (REAR), CASSETTE LID

8

cassette lid

7

boss

3

claw

Belt

9

6

flexible board
(CN102)

cassette spring

2

screw

3

two claws

7

boss

5

4

cabinet (rear)

strap

3

claw

1

three screws (B1.7 × 10)

– 4 –

MAIN BOARD, MECHANISM DECK (MT-40-118)

REC lever

screw
(1.7)

S101

screw
(M1.4)

MAIN board

Note: On installation MAIN

board adjust the S105
and button (pause).

6

three screws
(IB lock)

button (pause)

S105

7

claw

8

mechanism deck
(MT-40-118)

1

Remove four solders

of motor leads (M901).

NOTE FOR INSTALLATION

• MAIN BOARD

On installation MAIN board
adjust the S101 and REC lever.

5

MAIN board

2

Remove the two solders
of the head lead (HRP901).

4

screw
(M1.4)

3

screw
(1.7)

– 5 –

SECTION 4

MECHANICAL ADJUSTMENTS

BELT

1

capstan belt

2

FR belt

3

counter belt

1. Clean the following parts with a denatured-alcohol-moistened
swab:

record/playback head pinch roller
erase head rubber belt
capstan

2. Demagnetize the record/playback head with a head demagne­tizer. (Do not bring the head demagnetizer close to the erase
head.)

3. Do not use a magnetized screwdriver for the adjustments.

4. After the adjustments, apply suitable locking compound to the
parts adjusted.

5. The adjustments should be performed with the rated power
supply voltage (2.5 V) unless otherwise noted.

Torque Measurement

Mode Torque Meter Meter Reading

FWD

Forward Back 1.0 – 4.5 g•cm
Tension (0.014 – 0.063 oz•inch)

FF, REW CQ-201B

CQ-102C

22 – 48 g•cm

(0.31 – 0.67 oz•inch)

more than 50 g•cm

(more than 0.69 oz•inch)

Tape T ension Measurement

Mode Tension Meter Meter Reading

FWD CQ-403A

more than 50 g

(more than 1.76 oz)

capstan belt

motor DC

FR belt

flywheel assy

pulley (FR) assy

pulley counter

counter tape

counter belt

– 6 –

SECTION 5

r

ELECTRICAL ADJUSTMENTS

TCM-40DV

SECTION 6

DIAGRAMS

Setting:

• Supplied voltage: 2.5 V

• Switch and control position
VOL contorl (RV401) : mechanical center
PAUSE switch (S105) : OFF
SPEED CONTROL (RV605): center click
VOR switch (S104) : OFF

Test T ape

Type Signal Used for

P-4-A063 6.3 kHz, –10 dB head azimuth adjustment

WS-48A 3 kHz, 0 dB tape speed adjustment

0 dB=0.775 V

Record/Playback Head Azimuth Adjustment

Mode: playback

test tape
P-4-A063
(6.3 kHz, –10 dB)

set

32

level mete

Ω

+
–

EAR jack (J101)

Procedure:

1. Turn the adjustment screw to obtain the maximum reading on

level meter.

Note: Several peaks may appear, but take the maximum.

2. After the adjustment, lock the adjustment screw with suitable

locking compound.

Adjustment Location:

adjustment screw

Press the
button.

( 

Tape Speed Adjustment

Mode: playback

test tape
WS-48A
(3 kHz, 0 dB)

32

set

EAR jack (J101)

frequency
counter

Ω

+
–

Procedure:

1. Set [RECTIME] switch (S601) to NORMAL (4.8 cm/s) posi-
tion, and playback the tape (WS-48A) .

2. Adjust R V604 so that frequenc y counter reading becomes 3,040
Hz.

Specification values: 3,030 to 3,050 Hz

3. Set [RECTIME] switch (S601) to DOUBLE (2.4 cm/s) posi­tion.

4. Playback the tape from the beginning for two minutes, then
adjust R V606 so that frequency counter reading becomes 1,540
Hz.

Specification values: 1,535 to 1,545 Hz

Confirm that deflection of the frequency counter reading between
the beginning and the end of tape is within 0.5% (NORMAL:
approx. 15.2 Hz, DOUBLE: approx. 7.6 Hz) .

Adjustment Location:

– MAIN BOARD (Conductor Side) –

J101

Tape Speed Adjustment

RV604

Tape Speed Adjustment

(Normal Speed)

RV606

(Double Speed)

6-1. BLOCK DIAGRAM

MIC101

(MIC)

J102

MIC

(PLUG IN POWER)

S101

(REC/PB)

PB

REC

HRP901

(REC/PB)

HE901

(ERASE)

S101 (1/6)

M901

(CAPSTAN/REEL)

WV

Q101

AGC

CONTROL

S101 (4/6)

VREF

U

MOTOR BRAKE

SWITCH

Q603, 604

MOTOR BRAKE

CONTROL SWITCH

Q601, 602

D602

15

20

1
2

MIC IN

28

EQ IN

29

ALC
CONT

5

REC OUT

4

COMPARATOR

OUT

UOUT
VOUT
WOUT

MIC AMP, REC/PB EQ AMP

IC101 (1/2)

MIC

AMP

EQ

AMP

ALC

REC

AMP

IN+

13

+

VSP

–

14

SPEED

CONTROL

MOTOR

DRIVE

CIRCUIT

SWITCH &

LOGIC

CIRCUIT

REC IN

RV605
SPEED

CONTROL

RV605

PRE
OUT

PRE

NF

CIRCUIT

2

1

3

S101 (6/6)

(REC/PB)

REC

TH602

S101 (6/6)

OSC

OSC

7

Q104

PB EQ

SWITCH

NF

REC EQ

SWITCH

PB

VREF

REFERENCE

VOLTAGE

CAPSTAN/REEL

MOTOR DRIVE

IC601

Q103

BIAS

12

VREF

+

REC B+

THP606

RV604

S/S

VCC

REC B+

RV606

11

18

VOR LOW

SWITCH

Q402

S601

REC TIME

DOUBLE

NORMAL

RV604, 606

TAPE SPEED

BATTERY B+

RV101

VOL

REC B+

BUFFER

Q102

VOR ON
SWITCH

Q403

S401

VOR

HL

MOTOR CONTROL

SWITCH

Q605

REC B+

OFF

REC B+

PB B+

VREF

REFERENCE VOLTAGE

S101 (2/6)

(REC/PB)

PB

REC

VOR OFF
SWITCH

REC B+

POWER ON B+

S101 (5/6)

(REC/PB)

MUTE SWITCH

Q107, 108

Q401

PB

REC

POWER AMP, VOR CONTROL,

REGULATOR, CAPSTAN/REEL MOTOR DRIVE

POW IN

11

VOR
DELAY

7

R/P
SW

23

GVN OUT

16

GVN VREF

19

GVN CONT

20

MIC
VCC

26

VREF

27

REC/PB

REGULATOR

REFERENCE

VOLTAGE

GENERATOR

VOX

IC101 (2/2)

POWER

AMP

MOTOR
DRIVER

POW OUT 1
POW OUT 2

PAUSE

MUTE

RIPPLE

FILTER

VOLTAGE DETECT

IC501

LED

DRIVE

PAUSE

MUTE

12
14

24

22

21

VCC

VOICE

MIRROR

Q503

D603

15

Q404

SWITCHING

Q502

MUTE SWITCH

PB B+

PB B+

MUTE

SWITCH

Q109, 110

POWER ON B+

S101 (3/6)

(REC/PB)

PB

REC

D503

BATT • •

S105

PAUSE c

OFF

ON

POWER ON B+

D502

BATT • /REC

REC B+

PB B+

S102

(POWER)

BATTERY B+

• SIGNAL PATH

Q106

REC/PB

MONITOR LEVEL

SWITCHING

: PLAY
: RECORD

SP901

(SPEAKER)

J101

EAR

PB B+

DRY BATTERY

(IEC DESIGNATION R6)

–

SIZE “AA”

2PCS. 3V

CN101

DC IN 3V

+

VCC

D501

05

i

LED DRIVE

Q501

OUT

BOOSTER

4

CIRCUIT

COMPARATOR

7

VS

6

– 7 –

– 8 –

– 9 –

6-3. SCHEMATIC DIAGRAM • See page 17 for IC Block Diagrams.

TCM-40DV

– 13 –

– 14 –

– 15 –

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.

• All resistors are in Ω and 1/
specified.

• C : panel designation.

• U : B+ Line.

• H : adjustment for repair.

• Total current is measured with no cassette installed.

• Power voltage is dc 3 V and fed with regulated dc power
supply from external power voltage jack.

• Voltages and waveforms are dc with respect to ground
under no-signal conditions.
no mark : PLAY
< > :RECORD

• Voltages are taken with a V OM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc­tion tolerances.

• Signal path.

E : PLAY
a : RECORD

4

W or less unless otherwise

– 16 –

SECTION 7

EXPLODED VIEWS

• IC Block Diagrams
IC101 LA4168ML-TE-L

PRE GND

EQ IN

MIC IN

2.2k

+

–

EQ

300k

1

PRE NF

2

PRE OUT

+

–

MIC

3

REC IN

30k

+

4

Vref OUT

2k

–

20k

REC

REC OUT

MIC VCC

5

ALC CONT

R, F OUT

ALC

6

VOX CONT

LED DRIVER/P SW

VOX

SPEED

VOX

7

VOX DELAY

PAUSE

MIC
VCC

+

–

Vref

8

GNV SPEED UP

PAUSE

21222324252627282930

9

10

AUT STOP CONT

P/R MUTE

11

AUT STOP IN

GVN CONT

PWR IN

GVN Vref

1

12

PWR OUT1

181920

R/P

R, F

POWER

13

Vs

PWR GND

GVN GND

17

GVN

2

14

PWR OUT2

16

15

GVN OUT

Vcc

IC601 LB1877V-TLM

VOUT

1
2

WOUT

3

PGND

WB

4

VB

5
6

UB

OSC

COM

GND

7

8

9

R1

10

OSC

CIRCUIT

STARTING

DETECT

PRE DRIVER

SOFT SWITCH

COMMUNICATION

STARTING LOGIC

WAVEFORM DETECT

SPEED

CONTROL

CURRENT
CONTROL

DIRECTION

CONTROL

OUTPUT

BIAS

SPEED CONTROL

REFERENCE VOLTAGE

REFERENCE

VOLTAGE

–
+

COMPARATOR

POWER
SUPPLY

BIAS

NOTE:

• -XX and -X mean standardized parts, so they
may have some difference from the original

20

UOUT

19

DR
VCC

18
17

LB

16

FC

one.

• Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)

↑↑

Parts Color Cabinet's Color

15

OUT

VSP

14

IN+

13

(1) CABINET SECTION

• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering
these items.

• The mechanical parts with no reference num­ber in the exploded views are not supplied.

• Accessories and packing materials are given
in the last of the electrical parts list.

(2) MECHANISM DECK SECTION-1

(MT-40-118)

62

61

63

HRP901

59

74

65

24

VREF

12

9

(including MIC101)

60

64

66

10

S/S

11

8

11

23

12

27

13

58

67

57

68

72

69

75

26

7

23

6

SP901

15

56

78

14

1

71

55

MT-40-118

5

25

17

16

54

53

M901

70

IC501 MM1251BFBE

NC

VCC

VS

678 5

–
+

+
–

21 3 4

CT

NC

GND

HYS

BOOSTER

CIRCUIT

OUT

4

3

23

23

Ref. No. Part No. Description Remark

1 3-318-382-31 SCREW (1.7), TAPPING
2 3-345-648-51 SCREW (M1.4), TOOTHED LOCK

* 3 A-3021-227-A MAIN BOARD, COMPLETE

4 3-008-612-01 TERMINAL, PLUS
5 3-924-750-01 TERMINAL, MINUS

6 3-924-744-01 SPRING (CLAW DETECTION), TENSION
7 3-018-311-01 CLAW, ERASING PREVENTION
8 3-018-310-11 BUTTON (PAUSE)
9 4-969-980-21 SCREW (IB LOCK)
10 3-578-101-41 PLATE, ORNAMENTAL

11 3-018-307-62 CABINET (FRONT)
12 A-3021-225-A LED BOARD, COMPLETE
13 3-936-424-01 SPRING, CASSETTE
14 4-017-441-01 CUSHION (B)

2

1

23

22

21

20

18

19

Ref. No. Part No. Description Remark
* 15 3-924-757-01 BRACKET (SPEAKER)

16 3-924-761-01 STRAP
17 3-018-309-11 LID, BATTERY CASE
18 3-018-308-51 CABINET (REAR)
19 3-018-312-01 FOOT (A)

20 3-334-565-11 SCREW (B1.7X10), TAPPING
21 3-023-856-01 FOOT (B)
22 3-907-531-01 SCREW
23 3-831-441-99 SPACER, KNOB
24 X-3377-425-1 LID SUB ASSY, CASSETTE (including MIC101)

25 3-026-183-01 CUSHION (BATTEY CASE LID)
26 3-318-382-04 SCREW (1.7), TAPPING
27 1-672-147-11 CONNECTION FLEXIBLE BOARD
SP901 1-505-838-11 SPEAKER (3.6cm)

51

52

73

77

Ref. No. Part No. Description Remark

51 X-3370-386-1 PINCH ROLLER ASSY
52 3-925-146-01 BUTTON (FF) ())
53 3-925-147-01 BUTTON (REW) (0)
54 3-925-148-01 BUTTON (PLAY) (()
55 3-925-145-11 BUTTON (REC) (r)

56 3-936-409-01 BUTTON (STOP) (p)
57 1-548-582-11 COUNTER, TAPE (SMALL TYPE)
58 3-924-625-01 LEVER (HEAD)
59 3-924-645-01 BRACKET (HEAD)
60 3-924-685-01 SPRING (AZIMUTH), COMPRESSION

61 3-704-197-31 SCREW (IB LOCK)
62 3-375-135-01 SCREW (1.4), SPECIAL
63 3-376-177-01 SCREW (M1.4X3.8)
64 3-925-107-01 SPRING (IDLER), COMPRESSION
65 3-924-637-01 GEAR (FF)

66 3-924-673-01 GEAR (S REEL)

76

81

Ref. No. Part No. Description Remark

67 3-924-674-01 SPRING (B. T), COMPRESSION
68 3-924-641-01 GEAR (T REEL)
69 3-936-582-03 SPRING (GROUND), TORSION
70 3-924-681-01 BELT (CAPSTAN)
71 1-649-600-11 MOTOR FLEXIBLE BOARD

72 3-376-407-01 SCREW (M1.4) (MOTOR)
73 3-034-903-01 SPRING (POWER TENSION), TENSION
74 3-348-160-11 SCREW (M1.4X1.6), PRECISION PAN
75 3-018-522-01 COUNTER, BRACKET
76 3-924-675-01 PULLEY (COUNTER)

77 3-924-683-01 BELT (COUNTER)
78 3-376-407-01 SCREW (M1.4)
80 3-561-685-01 SHEET (C), INSULATING
81 4-969-980-21 SCREW (IB LOCK)
HRP901 1-500-073-51 HEAD, MAGNETIC (RECORD/PLAYBACK)

M901 1-698-875-11 MOTOR, DC (CAPSTAN/REEL) (WITH PULLEY)

– 17 –

– 18 –

– 19 –

– 20 –

(3) MECHANISM DECK SECTION-2

(MT-40-118)

109

107

108

113

112

111110

101

116

114

127

117

not
supplied

132

119

121

115

106

105

104

103

102

102

130

101

129

131

Ref. No. Part No. Description Remark

101 3-321-483-11 RING, RETAINING (0.25)
102 3-701-437-51 WASHER
103 X-3372-171-1 FLYWHEEL ASSY
104 3-924-623-01 LEVER (PLAY)
105 3-924-621-01 LEVER (REW)

118

120

123

122

124

133

not
supplied

HE901

126

128

125

Ref. No. Part No. Description Remark

118 3-035-368-01 SPRING (PR2), TORSION
119 3-924-684-01 SPRING (LOCK PLATE), TENSION
120 3-924-619-01 LEVER (SW)
121 3-924-639-01 LEVER (CR)
122 3-924-618-01 LEVER (LOCK)

106 3-924-620-01 LEVER (FF)
107 X-3370-388-1 TABLE ASSY, FELT
108 3-924-642-01 SPRING (FR), TORSION
109 3-924-629-01 LEVER (DETECTION)
110 3-925-207-01 SPRING (SHUT. OFF), TENSION

111 3-924-630-01 LEVER (S. OFF)
112 X-3370-387-1 LEVER ASSY, IDLER
113 3-924-682-01 BELT (FR)
114 X-3370-385-1 PULLEY (FR) ASSY
115 3-924-628-01 LEVER (FR)

116 3-924-633-01 SPRING (STOP), TENSION
117 3-924-622-01 LEVER (STOP)

123 3-925-208-01 SPRING (REC), TENSION
124 3-924-624-01 LEVER (REC)
125 X-3377-249-3 CHASSIS SUB ASSY
126 3-924-613-01 GEAR (FR)
127 3-024-378-21 SPRING (FR LEVER), TORSION

128 3-703-925-21 SCREW (M1.4)
129 3-936-405-01 LEVER (RELEASE)
130 3-578-242-11 WASHER
131 3-014-082-01 SPACER
132 3-321-483-31 RING, RETAINING

133 3-704-197-91 SCREW (IB LOCK)
HE901 1-500-515-11 HEAD, MAGNETIC (ERASE)

– 21 –

LED MAIN

SECTION 8

ELECTRICAL PARTS LIST

NOTE:

• Due to standardization, replacements in the
parts list may be different from the parts speci­fied in the diagrams or the components used
on the set.

• -XX and -X mean standardized parts, so they
may have some difference from the original
one.

• RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark

A-3021-225-A LED BOARD, COMPLETE

********************

1-672-147-11 CONNECTION FLEXIBLE BOARD

< DIODE >

D501 8-719-057-99 LED SML-211YT-T86 (i)
D502 8-719-059-96 LED SML-210LT-T86 (BATT r, REC)
D503 8-719-059-96 LED SML-210LT-T86 (BATT rr)

< SWITCH >

S401 1-692-605-31 SWITCH, SLIDE (VOR)
S601 1-571-277-51 SWITCH, SLIDE (REC TIME)

**************************************************************

* A-3021-227-A MAIN BOARD, COMPLETE

*********************

• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when order­ing these items.

• SEMICONDUCTORS
In each case, u: µ, for example:
uA. . : µA. . uPA. . : µPA. .
uPB. . : µPB. . uPC. . : µPC. .
uPD. . : µPD. .

• CAPACITORS
uF: µF

• COILS
uH: µH

C127 1-124-434-00 ELECT 220uF 20% 4V

C128 1-124-433-00 ELECT 100uF 20% 4V
C129 1-126-153-11 ELECT 22uF 20% 6.3V
C130 1-163-035-00 CERAMIC CHIP 0.047uF 50V
C132 1-164-346-11 CERAMIC CHIP 1uF 16V
C134 1-164-182-11 CERAMIC CHIP 0.0033uF 10% 50V

C136 1-164-346-11 CERAMIC CHIP 1uF 16V
C137 1-164-346-11 CERAMIC CHIP 1uF 16V
C138 1-164-346-11 CERAMIC CHIP 1uF 16V
C140 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C141 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V

C142 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C145 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C146 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C401 1-126-153-11 ELECT 22uF 20% 6.3V
C402 1-124-257-00 ELECT 2.2uF 20% 50V

When indicating parts by reference
number, please include the board.

3-008-612-01 TERMINAL, PLUS

< CAPACITOR >

C101 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C102 1-164-161-11 CERAMIC CHIP 0.0022uF 10% 100V
C103 1-107-682-11 CERAMIC CHIP 1uF 10% 16V
C104 1-135-151-21 TANTALUM CHIP 4.7uF 20% 4V
C105 1-135-151-21 TANTALUM CHIP 4.7uF 20% 4V

C106 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C107 1-163-077-00 CERAMIC CHIP 0.1uF 10% 25V
C108 1-163-017-00 CERAMIC CHIP 0.0047uF 5% 50V
C109 1-163-001-11 CERAMIC CHIP 220PF 10% 50V
C110 1-109-982-11 CERAMIC CHIP 1uF 10% 10V

C111 1-135-151-21 TANTALUM CHIP 4.7uF 20% 4V
C112 1-164-182-11 CERAMIC CHIP 0.0033uF 10% 50V
C113 1-164-005-11 CERAMIC CHIP 0.47uF 25V
C114 1-164-346-11 CERAMIC CHIP 1uF 16V
C115 1-164-161-11 CERAMIC CHIP 0.0022uF 10% 100V

C116 1-164-346-11 CERAMIC CHIP 1uF 16V
C117 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V
C118 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C119 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C120 1-126-153-11 ELECT 22uF 20% 6.3V

C121 1-163-205-00 CERAMIC CHIP 0.001uF 5% 50V
C124 1-124-259-11 ELECT 4.7uF 20% 16V
C125 1-124-434-00 ELECT 220uF 20% 4V
C126 1-164-346-11 CERAMIC CHIP 1uF 16V

C403 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C404 1-135-151-21 TANTALUM CHIP 4.7uF 20% 4V
C501 1-164-004-11 CERAMIC CHIP 0.1uF 10% 25V
C502 1-135-201-11 TANTALUM CHIP 10uF 20% 4V
C503 1-164-346-11 CERAMIC CHIP 1uF 16V

C504 1-164-161-11 CERAMIC CHIP 0.0022uF 10% 100V
C505 1-124-233-11 ELECT 10uF 20% 16V
C601 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C602 1-164-344-11 CERAMIC CHIP 0.068uF 10% 25V
C603 1-164-344-11 CERAMIC CHIP 0.068uF 10% 25V

C604 1-164-344-11 CERAMIC CHIP 0.068uF 10% 25V
C605 1-163-809-11 CERAMIC CHIP 0.047uF 10% 25V
C606 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C607 1-164-505-11 CERAMIC CHIP 2.2uF 16V
C608 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16V

C609 1-163-017-00 CERAMIC CHIP 0.0047uF 5% 50V
C610 1-104-847-11 TANTALUM CHIP 22uF 20% 4V
C611 1-164-505-11 CERAMIC CHIP 2.2uF 16V

< JACK/CONNECTOR >

CN101 1-750-061-11 JACK, DC (POLARITY UNIFIED TYPE)

(DC IN 3V)

CN102 1-691-380-21 CONNECTOR, FFC/FPC 16P

< DIODE >

D601 8-719-404-50 DIODE MA111-TX
D602 8-719-404-50 DIODE MA111-TX

– 22 –

MAIN

Ref. No. Part No. Description Remark

D603 8-719-404-50 DIODE MA111-TX

< FERRITE BEAD >

FB101 1-414-235-22 FERRITE 0uH
FB102 1-414-235-22 FERRITE 0uH

< IC >

IC101 8-759-492-49 IC LA4168ML-TE-L
IC501 8-759-399-49 IC MM1251BFBE
IC601 8-759-566-10 IC LB1877V-TLM

< JACK >

J101 1-766-847-11 JACK (EAR)
J102 1-766-847-11 JACK (MIC (PLUG IN POWER))

< SHORT >

JC601 1-216-295-00 SHORT 0
JC602 1-216-295-00 SHORT 0

< COIL >

L501 1-412-032-11 INDUCTOR CHIP 100uH

< TRANSISTOR >

Q101 8-729-800-37 TRANSISTOR 2SD1048-X7
Q102 8-729-402-84 TRANSISTOR XN4601
Q103 8-729-420-50 TRANSISTOR UN5215
Q104 8-729-230-72 TRANSISTOR 2SA1362YG
Q106 8-729-800-37 TRANSISTOR 2SD1048-X7

Q107 8-729-420-53 TRANSISTOR UN5115
Q108 8-729-402-93 TRANSISTOR UN5214-TX
Q109 8-729-402-96 TRANSISTOR UN5114
Q110 8-729-420-50 TRANSISTOR UN5215
Q401 8-729-402-93 TRANSISTOR UN5214-TX

Q402 8-729-402-93 TRANSISTOR UN5214-TX
Q403 8-729-230-63 TRANSISTOR 2SC4116-YG
Q404 8-729-420-50 TRANSISTOR UN5215
Q501 8-729-402-93 TRANSISTOR UN5214-TX
Q502 8-729-420-50 TRANSISTOR UN5215

Q503 8-729-230-63 TRANSISTOR 2SC4116-YG
Q601 8-729-402-96 TRANSISTOR UN5114
Q602 8-729-030-46 TRANSISTOR XP4314-TX
Q603 8-729-823-86 TRANSISTOR 2SA1745
Q604 8-729-823-86 TRANSISTOR 2SA1745

Q605 8-729-420-24 TRANSISTOR 2SB1218A-QRS

< RESISTOR >

R101 1-216-065-00 RES, CHIP 4.7K 5% 1/10W
R102 1-216-049-11 RES, CHIP 1K 5% 1/10W
R103 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
R104 1-216-073-00 METAL CHIP 10K 5% 1/10W
R105 1-216-061-00 METAL CHIP 3.3K 5% 1/10W

R106 1-216-061-00 METAL CHIP 3.3K 5% 1/10W
R108 1-216-085-00 METAL CHIP 33K 5% 1/10W
R109 1-216-037-00 METAL CHIP 330 5% 1/10W
R110 1-216-037-00 METAL CHIP 330 5% 1/10W
R111 1-216-075-00 METAL CHIP 12K 5% 1/10W

Ref. No. Part No. Description Remark

R112 1-216-071-00 METAL CHIP 8.2K 5% 1/10W
R113 1-216-081-00 METAL CHIP 22K 5% 1/10W
R114 1-216-065-00 RES, CHIP 4.7K 5% 1/10W
R116 1-216-089-00 RES, CHIP 47K 5% 1/10W
R117 1-216-065-00 RES, CHIP 4.7K 5% 1/10W

R118 1-216-009-91 RES, CHIP 22 5% 1/10W
R119 1-216-121-00 RES, CHIP 1M 5% 1/10W
R122 1-216-081-00 METAL CHIP 22K 5% 1/10W
R123 1-216-061-00 METAL CHIP 3.3K 5% 1/10W
R130 1-216-097-91 RES, CHIP 100K 5% 1/10W

R131 1-216-059-00 METAL CHIP 2.7K 5% 1/10W
R132 1-216-061-00 METAL CHIP 3.3K 5% 1/10W
R133 1-216-045-00 METAL CHIP 680 5% 1/10W
R134 1-216-061-00 METAL CHIP 3.3K 5% 1/10W
R136 1-216-097-91 RES, CHIP 100K 5% 1/10W

R137 1-216-073-00 METAL CHIP 10K 5% 1/10W
R141 1-216-073-00 METAL CHIP 10K 5% 1/10W
R142 1-216-025-00 RES, CHIP 100 5% 1/10W
R143 1-216-057-00 METAL CHIP 2.2K 5% 1/10W
R401 1-216-065-00 RES, CHIP 4.7K 5% 1/10W

R402 1-216-105-00 RES, CHIP 220K 5% 1/10W
R403 1-216-097-91 RES, CHIP 100K 5% 1/10W
R404 1-216-105-00 RES, CHIP 220K 5% 1/10W
R501 1-216-107-00 METAL CHIP 270K 5% 1/10W
R502 1-216-103-00 METAL CHIP 180K 5% 1/10W

R503 1-216-081-00 METAL CHIP 22K 5% 1/10W
R504 1-216-083-00 METAL CHIP 27K 5% 1/10W
R505 1-216-033-00 METAL CHIP 220 5% 1/10W
R506 1-216-037-00 METAL CHIP 330 5% 1/10W
R507 1-216-051-00 METAL CHIP 1.2K 5% 1/10W

R508 1-216-037-00 METAL CHIP 330 5% 1/10W
R509 1-216-045-00 METAL CHIP 680 5% 1/10W
R510 1-216-041-00 METAL CHIP 470 5% 1/10W
R511 1-216-075-00 METAL CHIP 12K 5% 1/10W
R512 1-216-081-00 METAL CHIP 22K 5% 1/10W

R513 1-216-009-91 RES, CHIP 22 5% 1/10W
R514 1-216-021-00 METAL CHIP 68 5% 1/10W
R611 1-216-061-00 METAL CHIP 3.3K 5% 1/10W
R612 1-216-121-00 RES, CHIP 1M 5% 1/10W
R613 1-216-121-00 RES, CHIP 1M 5% 1/10W

R614 1-216-121-00 RES, CHIP 1M 5% 1/10W
R615 1-216-085-00 METAL CHIP 33K 5% 1/10W
R616 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
R617 1-216-085-00 METAL CHIP 33K 5% 1/10W
R618 1-216-085-00 METAL CHIP 33K 5% 1/10W

R619 1-216-065-00 RES, CHIP 4.7K 5% 1/10W
R620 1-216-025-00 RES, CHIP 100 5% 1/10W
R621 1-216-025-00 RES, CHIP 100 5% 1/10W
R622 1-216-065-00 RES, CHIP 4.7K 5% 1/10W
R623 1-216-081-00 METAL CHIP 22K 5% 1/10W

R624 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
R625 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
R628 1-216-061-00 METAL CHIP 3.3K 5% 1/10W

< VARIABLE RESISTOR >

RV101 1-225-597-11 RES, VAR, CARBON 10K (VOL)
RV604 1-238-663-11 RES, ADJ, CARBON 4.7K
RV605 1-225-293-11 RES, VAR, CARBON 10K (SPEED CONTROL)

– 23 –

TCM-40DV

MAIN

Ref. No. Part No. Description Remark

RV606 1-238-663-11 RES, ADJ, CARBON 4.7K

< SWITCH >

S101 1-771-321-11 SWITCH, SLIDE (REC/PB)
S102 1-771-092-21 SWITCH, PUSH (1 KEY) (POWER)
S105 1-572-922-11 SWITCH, SLIDE (PAUSE c)

< THERMISTOR >

TH602 1-809-350-21 THERMISTOR, NTC (2125)
THP606 1-810-794-11 THERMISTOR, POSITIVE

************************************************************

MISCELLANEOUS

**************

57 1-548-582-11 COUNTER, TAPE (SMALL TYPE)
71 1-649-600-11 MOTOR FLEXIBLE BOARD
HE901 1-500-515-11 HEAD, MAGNETIC (ERASE)
HRP901 1-500-073-51 HEAD, MAGNETIC (RECORD/PLAYBACK)
M901 1-698-875-11 MOTOR, DC (CAPSTAN/REEL) (WITH PULLEY)

SP901 1-505-838-11 SPEAKER (3.6cm)

************************************************************

ACCESSORIES & PACKING MATERIALS

*******************************

Ref. No. Part No. Description Remark

3-864-568-11 MANUAL, INSTRUCTION

3-864-568-21 MANUAL, INSTRUCTION

(ENGLISH, SPANISH, PORTUGUESE) (AEP, E)

3-864-568-31 MANUAL, INSTRUCTION

3-864-568-41 MANUAL, INSTRUCTION

3-864-568-51 MANUAL, INSTRUCTION

3-864-568-61 MANUAL, INSTRUCTION (CHINESE) (E)
3-864-568-71 MANUAL, INSTRUCTION (SPANISH) (US)

(ENGLISH, FRENCH) (US, Canadian)

(FRENCH, GERMAN, DUTCH) (AEP)

(SWEDISH, ITALIAN, FINNISH) (AEP)

(CHINESE, ENGLISH) (Chinese)

9-926-970-11

Sony Corporation

Personal A&V Products Company

– 24 –

Printed in Japan © 1999. 4

99D0584-1

Published by Quality Engineering Dept.

(Shinagawa)