Sony TCM-323 Service manual

TCM-323
SERVICE MANUAL
Ver 1.2 2004.03
US Model
Canadian Model
AEP Model
E Model
Model Name Using Similar Mechanism NEW Tape Transport Mechanism Type MT-323-118
9-923-304-12 Sony Corporation
2004C05-1 Personal Audio Company © 2004.03 Published by Sony Engineering Corporation
CASSETTE-CORDER
SECTION 1

SERVICING NOTES

TABLE OF CONTENTS

1. SERVICING NOTES ............................................... 2
2. GENERAL .................................................................. 3
3. DISASSEMBLY ......................................................... 4
4. MECHANICAL ADJUSTMENTS....................... 7
5. ELECTRICAL ADJUSTMENTS......................... 8
6. DIAGRAMS
6-1. Block Diagram ................................................................ 9
6-2. Schematic Diagram ......................................................... 11
6-3. Printed Wiring Board ...................................................... 13
7. EXPLODED VIEWS ................................................ 14
8. ELECTRICAL PARTS LIST ............................... 17
In this set, the S102 (power) detects REC/PLAYBACK on. It is mounted on the MAIN board, and therefore the REC/PLAY­BACK on cannot be detected with the MAIN board removed. When making an operation check and voltage check of mechani­cal deck with the MAIN board removed, fix the S102 at turn on.
[MAIN BOARD] (Conductor Side)
IC101
IC102
IC601
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
– 2 –
SECTION 2

GENERAL

This section is extracted from instruction manual.
– 3 –
This set can be disassembled in the order shown below.
SECTION 3

DISASSEMBLY

SET
Note: Follow the disassembly procedure in the numerical order given.

CABINET (REAR), CASSETTE LID

BELT
CABINET (REAR), CASSETTE LID
7
boss
6
Remove the two solders speaker cords.
MAIN BOARD, MECHANISM DECK (MT-323-118)
9
cassette lid
8
cassette spring
3
four claws
2
screw (IB lock)
3
claw
1
three screws (B1.7
7
5
strap
4
cabinet (rear)
×
9)
boss
– 4 –

MAIN BOARD, MECHANISM DECK (MT-323-118)

5
three screws (IB lock)
1
Remove the two solders electret condenser microphone (MIC901).
6
claw
7
mechanism deck (MT-323-118)
1
Remove the two solders
motor (M901).

BELT

4
MAIN board
1
Remove the two solders magnetic head (HRP901).
3
1
belt (capstan)
screw (M1.4)
2
belt (FR)
2
screw (1.7)
– 5 –
INSTALLATION MAIN BOARD
d
On installation MAIN board, adjust to the S101 and the S102.
screw (1.7)
screw (M1.4)
S102 (POWER)
MAIN boar
S101 (REC/PB)
lever (REC)
– 6 –
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