Sony STRW-77 Service manual

STR-W77
SERVICE MANUAL
STR-W77 is RECEIVER section in MHC-W77AV.
With 6 ohm loads, both channels driven, fr om 40–20, 000 Hz; rated 100 watts per channel minimum RMS power, with no more than 0.9 % total harmonic distortion from 250 milliwatts to rated output. (US model)
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range EXCEPT Tourist model :
87.5–108.0 MHz Tourist model :
76.0–108.0 MHz Antenna FM lead antenna Antenna terminals 75 ohm, unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range US, Canadian, E2, Argentine, Australian,
Thailand model : AM : 530–1,710kHz (10kHz) 531–1,710kHz (9kHz) E3, Saudi Arabia, Hong Kong, Singapore, Malaysia, Tourist model : MW : 531–1,602kHz (9kHz)
SW : 5.95–17.90MHz (9kHz) Antenna AM loop antenna, External antenna terminals Intermediate frequency 450 kHz
Amplifier section
Continuous RMS power output
US model :
(FRONT) 100 W + 100 W (6 ohms at 40–20,000 Hz, 0.9% THD) 120 W + 120 W (6 ohms at 1 kHz, 5% THD) (CENTER) 30 W (8 ohms at 1 kHz, 5% THD)
US Model
Canadian Model
E Model
Austr alian Model
Tourist Model
(REAR) 15 W + 15 W (8 ohms at 1 kHz, 5% THD)
EXCEPT US model :
(FRONT) 120 W + 120 W (6 ohms at 1 kHz, 5% THD) (CENTER) 30 W (8 ohms at 1 kHz, 5% THD) (REAR) 15 W + 15 W (8 ohms at 1 kHz, 5% THD)
Inputs VIDEO/MD IN (phono jacks) :
voltage 250 mV/450 mV impedance 47 kilohms
MIX MIC (phono jacks) :
sensitivity 1 mV/450 mV impedance 10 kilohms
Outputs VIDEO/MD OUT (phono jacks) :
voltage 250 mV impedance 1 kilohms
PHONES (stereo phono jacks) :
accepts headphones of 8 ohms or more
FRONT SPEAKER :
accepts impedance of 6 to 16 ohms
CENTER SPEAKER :
accepts impedance of 8 to 16 ohms
REAR SPEAKER :
accepts impedance of 8 to 16 ohms
SUPER WOOFER :
voltage 250 mV impedance 1 kilohms
– Continued on page 2 –
FM STEREO/FM-AM RECEIVER
MICROFILM
General
Power requirements US, Canadian model : 120 V AC, 60 Hz
Australian model : 240 V AC, 50/60Hz Thailand model : 220 V AC, 50/60Hz Other models : 110-120 V/220-240 V AC adjustable, 50/60 Hz
Power consumption EXCEPT Canadian model : 260 watts
Canadian model : 350 VA
Dimensions Approx. 280 x 205 x 345 mm (11x
81/16 x 139/16 in.) (w/h/d)
Mass Approx. 6.4 kg (14 lb 2 oz)
TABLE OF CONTENTS
Section Title Page
Specifications ................................................................................. 1
1. GENERAL .............................................................................. 4
2. TEST MODE .......................................................................... 5
3. ELECTRICAL ADJUSTMENTS ......................................... 6
Design and specifications are subject to change without notice.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
MODEL INDENTIFICATION – BACK PANEL –
Parts No. Model
4-980-659-0π US 4-980-659-1π Canadian 4-980-659-2π E, Saudi Arabia, Argentine, Torist 4-980-659-3π Australian 4-980-659-4π Hong Kong 4-980-659-5π Malaysia, Singapore 4-980-659-7π Thailand
4. EXPLANATION OF IC TERMINALS.................................. 8
5. DIAGRAMS
5-1. Printed Wiring Boards – Main Section–......................... 12
5-2. Schematic Diagram – Main Section– ............................. 17
5-3. Schematic Diagram – Panel Section–............................. 23
5-4. Printed Wiring Boards – Panel Section– ........................ 27
5-5. Schematic Diagram – TCB Section–
(US, CND, E2, AR, AUS, TH model) ............................ 29
5-6. Printed Wiring Boards – TCB Section–
(US, CND, E2, AR, AUS, TH model) ............................ 31
5-7. Printed Wiring Boards – TCB Section–
(E3, EA, MY, SP, HK, JE model) ................................... 32
5-8. Schematic Diagram – TCB Section–
(E3, EA, MY, SP, HK, JE model) ................................... 33
6. EXPLODED VIEWS
6-1. Chassis Section ............................................................... 35
6-2. Front Panel Section......................................................... 37
7. ELECTRICAL PARTS LIST .............................................. 38
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMA TIC DIA GRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P AR TS WHOSE P ART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 2 –
SAFETY CHECK-OUT
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
AC Voltmeter (0.75V)
0.15 F
µ
1.5k
To Exposed Metal Parts on Set
After correcting the original service problem, perform the following safety check before releasing the set to the customer : Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a re­turn to chassis, must not exceed 0.5mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated A C voltmeter . The “limit” indication is 0.75V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passi ve V OM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
– 3 –
INDEX TO PARTS AND CONTROLS
SECTION 1

GENERAL

This section is extracted from instruction manual.
– 4 –
SECTION 2

TEST MODE

DISPLAY / KEY TEST MODE
Press the ENTER/NEXT and FUNCTION buttons simultaneously. Then press the MENU 1 button with the following 4 seconds to set the Test Mode.
1. The message “W3 NA (destination) ” appears on the screen and a 32 cycle square wa ve of the subcrystal oscillator is output from Pin 24 (AUB. OUT).
2. Press any key to rotate JOG and all FL indicators light up. When you rotate JOG at this point, the display changes as follows. N all FL indicators on Nn FL pattern 1 Nn FL pattern 2 n The changes and all LED indicators light up.
3. Again press any key to set the key count check. The following display appears.
000 The numbers in order from left to right show ; the number of keys pressed, the JOG count (1 click per 4 counts), and the VOL count. (1 cycle is a count of 96.)
4. Press the Power button to reset to the factory settings.
AMP TEST MODE
Press the ENTER/NEXT and FUNCTION buttons simultaneously. Then press the MENU 2 button with the following 4 seconds to set the Test Mode.
1. The message “AMP TEST” appears on the screen. Press the MENU button to call up the Equalizer Curve for the Amp Test. However when the function is set to the tuner, use the MENU button to call up each tuner preset from 1 through 5.
2. Press the Power button to reset to the factory settings.
MICROCOMPUTER COLD START
Press the ENTER/NEXT and FUNCTION buttons simultaneously. Then press the MENU 3 button with the following 4 seconds to reset the microcomputer to the factory settings.
SUBCRYST AL TEST MODE
Press the ENTER/NEXT and FUNCTION buttons simultaneously. Then press the MENU 4 button with the following 4 seconds. The message “XT AL TEST ” appears on the screen and a 32 cycle square w ave of the subcrystal oscillator is output from Pin 24 (A UB.OUT). In addition, a square wave of the same frequency as the subcrystal oscillator, is output from 4PIN (POWER. ON/OFF). Press the Power button to reset to the factory settings.
– 5 –
SECTION 3

ELECTRICAL ADJUSTMENTS

Precautions in Repairing
Note. 1 : The adjustment should be performed in the publication.
(MW n FM n SW)
Note. 2 : As a front-end (FE1) is difficult to repair if faulty, replace
it with new one.
r
Abbreviation
AUS : Australian AR : Argentine EA : Saudi Arabia HK : Hong Kong SP : Singapore JE : Tourist MY : Malaysia TH : Thailand CND : Canadian E2 : Tuner sections SW BAND do not exist. E3 : Tuner sections SW BAND exist.
MW SECTION
MW Tuned Indication Lighting Level
Setting :
Band : MW
loop antenna A
AM RF signal generator
loop antenna B
set
SW Control Voltage Adjustment (Frequency Coverge Adjustment) (E3, EA, MY, SP, HK, JE model)
Setting :
Band : SW
Procedure :
1. Connect digital Voltmeter to diode D1 center lead and ground.
2. Adjust for a following value reading on digital Voltmeter.
SW
Set frequency
5.95MHz T2 1.2Vdc
17.9MHz CV2 8.5Vdc
Adjustment
part
Reading on digital
voltmeter
SW T racking Adjustment (E3, EA, MY, SP, HK, JE model)
Setting :
Band : SW
AM RF signal generator
Modulation : 400Hz
30% modulation
set
SPEAKER terminal
VTVM
+
Carrier frequency : 999kHz (at 9kHz step)
1,050kHz (at 10kHz step)
Procedure :
1. Set loop antenna A so that the loop antenna B input lev el becomes
55dBµ/m (0.6mV/m)
2. Tune the set to 999kHz or 1,050kHz.
3. Adjust RV41 so that the TUNED indicatior goes on.
FM SECTION
FM Tuned Indication Lighting Level Note : Always make the tuning level adjustment first.
(Since it affects the FM tuning level.)
Setting :
Band : FW
FM RF stereo signal generator
75
Carrier frequency : 98MHz Modulation : OFF Output level : 0.018mV (25dB )
Procedure :
1. Tune the set to 98MHz.
2. Adjust RV42 so that the TUNED indicator goes on.
FM ANTENNA terminal
coaxial
µ
set
AM ANTENNA terminal
Procedure :
Adjust for maximum reading on VTVM.
Set frequency
SW
r
Repeat the procedures is each adjustment several times, and the
7MHz T1
17MHz CV1
Adjustment
part
frequency coverage and tracking adjustment should be finally done by the trimmer capacitors.
Adjustment Location : TCB board
– 6 –
Adjustment Location [TCB BOARD] – Component side
RV41 : MW Tuned indication Lighting Level
CV1 : SW Tracking Adjustment
T1 : SW Tracking Adjustment
CV2 : SW Control Voltage Adjustment
T2 : SW Control Voltage Adjustment
RV42 : FW Tuned indication Lighting Level
D1
FE1
– 7 –
SECTION 4

EXPLANATION OF IC TERMINALS

IC501 ASD0205GF-015-3BA (SYSTEM CONTOROL)
Pin No. Pin name I/O Description
1 VDD Power supply. 2 CLK OUT O Direct output for communications with HCD-W55. 3 RDY IN I/O Direct input / output for communications with HCD-W55. 4 POWER ON / OFF O L : Relay ON 5 MUTE O Mute output to transistor. L : Mute ON 6 PROLOGIC LATCH O Latch output to IC3001 (LA2785). 7 VOL. LATCH O Latch output to IC2002 (TC9210P). 8 427LAT O Latch output to IC105 (M62427FP).
9 LED LAT O Latch output to IC504 (M66313FP-200C). 10 RESET I Reset terminal. 11 X2 Oscillator connection terminal. (5MHz) 12 X1 Oscillator connection terminal. (5MHz) 13 IC Ground connection. 14 XT2 Oscillator connection terminal. (32MHz) 15 XT1 Oscillator connection terminal. (32MHz) 16 VDD Power supply. 17 BACK UP I AC Power supply OFF. 18 COM CLK O Transfer clock output serial data. 19 COM DATA O Serial data output. 20 ST DATA IN I Serial data input from IC 1. 21 ST CE O Chip enable output to IC 1. 22 STEREO I Stereo signal input. 23 TUNED I Tuned signal input. 24 AUB OUT O Audio bus output. 25 AVSS Ground. 26 PROLOGIC. RY O Rear and center speaker relay ON/OFF control. 27 SUFFIX I Input for model select. 28 SPE I Spectrum analyzer signal input. 29 SPE I Spectrum analyzer signal input. 30 SPE I Spectrum analyzer signal input. 31 SPE I Spectrum analyzer signal input. 32 KYE 1 I Key data input (A/D converter). 33 KYE 2 I Key data input (A/D converter). 34 AVDD Power supply for anlog. 35 AV REF Reference voltage for A/D converter.
– 8 –
Pin No. Pin name I/O Description
36 VOL IN A I Volume encoder input. 37 JOG IN A I JOG dial encoder input. 38 RDS CLK I Not uset. 39 AUB IN I Audio bus output. 40 VSS Ground. 41 RDS DATA I Not uset. 42 D 3 I/O System control data signal input / output. 43 D 2 I/O System control data signal input / output. 44 D 1 I/O System control data signal input / output. 45 D 0 I/O System control data signal input / output. 46 VDD Power supply +5V. 47 SIRCS IN I SIRCS signal input. 48 VOL IN B I Volume encoder input. 49 JOG IN B I JOG dial encoder input.
50 ST FM O
BAND select output.
51 ST MUTE O
52 EMG OUT O Urgent signal standby output. “H” : standby 53 EMG IN I Urgent signal start input. “H” n “L” : start
57 – 78 P 32 – P 8 O Segment output to FL501.
79 VG Power supply for fluorescent indicator tube.
80 – 86 P 7 – P 1 O Segment output to FL501.
87 – 100 14 G – 1 G O Grid output for FL501.
pin H L H pin L L H
FM Receiving AM Receiving MUTE
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– 10 –
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