Sony STR-V515 Service Manual

STR-DE525/V515
SERVICE MANUAL
Photo : STR-DE525
Dolby Laboratories Licensing Corporation. “DOLBY” the double-D symbol a “AC-3” and “PRO LOGIC” are trademarks of Dolby Laboratories Licensing Corporation.
SPECIFICATIONS
US Model
Canadian Model
E Model
Australian Model
PX Model
STR-DE525
Chinese Model
MICROFILM
— Continued on next page —
FM STEREO/FM-AM RECEIVER
— 2 —
SAFETY CHECK-OUT
T ABLE OF CONTENTS
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE
The A C leakag e from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. F ollow the manufactur ers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated A C voltmeter . The “limit” indication is 0.75 V, so analog meters must have an accurate low-v oltage scale. The Simpson 250 and Sanwa SH-63Trd are e xamples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
1. GENERAL ······································································ 4
2. TEST MODE····························································6
3. DIAGRAMS
3-1. Circuit Boards Location ····················································· 7 3-2. Block Diagram — Main Section — ··································· 9 3-3. Block Diagram — Power Section — ······························· 11 3-4. Printed Wiring Board — AMP Section — ······················· 13 3-5. Schematic Diagram — AMP Section —··························15 3-6. Printed Wiring Board — Video Section — ······················ 17 3-7. Schematic Diagram — Video Section — ························· 19 3-8. Printed Wiring Board — Input Section — ······················· 21 3-9. Schematic Diagram — Input Section — ·························· 23 3-10. Printed Wiring Board — Display Section — ··················· 25 3-11. Schematic Diagram — Display Section — ······················ 27 3-12. Printed Wiring Board — Power Section — ····················· 29 3-13. Schematic Diagram — Power Section — ························ 31 3-14. IC Block Diagrams ··························································· 35
4. EXPLODED VIEWS
4-1. Front Panel Section ·························································· 38 4-2. Chassis Section································································· 39
5. ELECTRICAL PARTS LIST ··································· 40
To Exposed Metal Parts on Set
AC
0.15
µ
F 1.5k
voltmeter (0.75V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
— 3 —
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
LOCATION AND FUNCTION OF CONTROLS
[FRONT PANEL]
SECTION 1

GENERAL

23
1
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#¡
#º
@§ @¢
@•
@ª
@¶
@∞
1 POWER switch 2 MULTI CURSOR CONTROL 3 DISPLAY REAR LEVEL +, – buttons 4 SURROUND, BASS/TREBLE, INDEX indicators 5 5.1/DVD, TONE, BASS BOOST indicators 6 MASTER VOLUME control 7 BALANCE control 8 MUTING button 9 SOUND FIELD ON/OFF button SOUND FIELD MODE button BASS BOOST button !™ TONE ON/OFF button 5.1/DVD INPUT button SOUND FIELD GENRE button !∞ PHONO FUNCTION button TAPE/MD FUNCTION button TV/LD FUNCTION button
@£
4
@™
@¡
Photo : STR-DE525
!ª
5
!£
!∞
!¶
!§!•@º
!¢
!• TUNER FUNCTION button VIDEO FUNCTION button CD FUNCTION buttons Numeric buttons @™ DIRECT TUNING button SHIFT buttons PRESET TUNING +, – buttons @∞ MEMORY button FM/AM button FM MODE button @• SLEEP button TUNING +, – buttons PHONES jack SPEAKERS A, B switches #™ SET UP button CURSOR MODE button
!™
!¡
!º
9
8
6
7
— 4 —
[REAR PANEL]
3
2
1
!§
1 ANTENNA (FM/AM) 2 y SIGNAL GND 3 TV/DBS 4 VIDEO 5 MONITOR 6 WOOFER 7 SURROUND SPEAKERS (REAR) 8 SURROUND SPEAKERS (CENTER)
4
5 6
!£
!¢!∞
Photo : STR-DE525
7
!™
9 WIRELESS REAR SPEAKER AC power cord AC OUTLET !™ FRONT SPEAKERS (A/B) TAPE/MD CD !∞ PHONO 5.1/DVD INPUT
8
9
!º
!¡
— 5 —
SECTION 2

TEST MODE

SOFTWARE VERSION DISPLAY MODE
* The software version is displayed. * Procedure:
While depressing the TUNER and the BASS BOOST buttons simultaneously, press the po wer [I/ u] b utton to turn on the main power. The software version is displayed.
KEY TEST MODE
* All keys are tested. * Procedure:
While depressing the CD and the BASS BOOST buttons simultaneously, press the po wer [I/ u] b utton to turn on the main power . The message REST40 appears. When the r espective ke ys are pressed one after another, the number decrements in the order of REST39, REST38, and so on.
FLUORESCENT INDICATOR TUBE TEST MODE
* All fluorescent segments are tested. When this test is activated,
all segments turn on at the same time, then each segment turns on one after another.
* Procedure:
While depressing the TV/LD and the BASS BOOST buttons simultaneously, press the po wer [I/ u] b utton to turn on the main power . All se gments turn on at the same time, then each segment turns on one after another.
FACTORY SET MODE
* All preset contents are reset to the default setting. * Procedure:
While depressing the VIDEO and the BASS BOOST buttons simultaneously, press the po wer [I/ u] b utton to turn on the main power . The message F A CTOR Y appears and the present contents are reset to the default values.
ALL CLEAR MODE
* All preset contents are cleared when this mode is activated. Use
this mode before returning the product to clients upon completion of repair.
* Procedure:
While depressing the VIDEO and the TAPE/MD buttons simultaneously, press the po wer [I/u] button to turn on the main power. The message INITIAL appears and initialization is performed.
SOUND FIELD CLEAR MODE
* The preset sound field is cleared when this mode is activated.
Use this mode before returning the product to clients upon completion of repair.
* Procedure:
While depressing the SOUND FIELD ON/OFF button, press the power [I/u] button to turn on the main po wer . The message S. F. CLEAR appears and initialization is performed.
AM CHANNEL STEP 9 kHz/10 kHz SELECTION MODE
* Either the 9 kHz step or 10 kHz step can be selected for the AM
channel step.
* Procedure:
Set the FUNCTION to AM. Turn off the main power. While depressing the TUNING+ button or the PRESET+ button, press the power [I/u] button to turn on the main power. Either the message 9k STEP or 10k STEP appears. Select the desired step.
DEMO MODE
* Continuous demonstration starts when the demo mode is activated. * Procedure:
While depressing the CURSOR MODE button, press the power [I/u] button to turn on the main power. The message MUSIC DEMO appears and demonstration is performed automatically.
— 6 —
SECTION 3

DIAGRAMS

STR-DE525/V515
3-1. CIRCUIT BOARDS LOCATION
DISPLAY board
SP SW board
H.P board
SW board
AMP board
STANDBY board
STANDBY (2) board
BALANCE board
SP board
CONNECTOR board
VOL board
REARAMP board
VIDEO board
SURR board
INPUT board
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this necessary note is printed in each block.)
For schematic diagrams. Note:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
% : indicates tolerance.
¢ : internal component.
2 : nonflammable resistor.
1 : fusible resistor.
C : panel designation.
Note:
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
U : B+ Line.
V : B– Line.
H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. No mark : FM
• Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path. F : FM
• Abbreviation CND : Canadian AUS : Australian CH : Chinese MY : Malaysia SP : Singapore EA : Saudi Arabia
W or less unless otherwise
4
Note:
Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
For printed wiring boards. Note:
X : parts extracted from the component side.
® : Through hole.
¢ : internal component.
b : Pattern from the side which enables seeing.
• Waveform
DISPLAY BOARD
1 IC103 12PIN (X1)
4.19MHz
4.4Vp-p
— 7 — — 8 —
STR-DE525/V515
3-2. BLOCK DIAGRAM –MAIN SECTION–
PHONO
CD
TAPE/MD
INPUT
OUT PUT
5.1 INPUT
FRONT
REAR
WOOFER
75
20k
DEC
2DI3
S CLK
CE4CLK
D LAT
SURROUND
PROCESSOR
ADM
IC400
5k/7k L.P.F
VOL/
MUTE
L OUT
SL OUT
SELECTOR
IC403
22
20
30 29 27 26 24 23
CONTROL
28
MUTE
25
22
Q300
MUTE Q304
L.P.F IC306
3 2
IC304
31
1
RY301
BALANCE
RV402
VOLUME
RV401
LINE AMP
IC307
57
L
C
A
POWER
W
SL
P RY
SECTION
B
POWER
SECTION
CE13CLK
15DI14
S LAT
S CLK
S DATA
MUTE SW
Q411
+5V
Q411Q414
BOOST
Q501,502
LED SW
Q108
DET
MUTE Q305
MUTE Q302
D136
IC305
57
TONE CONTROL
4
LEVEL SHIFT
LED SW
Q143
IC502
BASS
TREBLE
8DI9
S CLK
S DATA
STB10CLK
T LAT
RELAY DRIVE
Q308
3
2
5
6
UP
DOWN
M
9
DOLBY PROLOGIC MATRIX DECODER
IC401
L OUT
S OUT
C OUT
CONTROL
CE45CLK47DATA
46
S CLK
S DATA
D LAT
41
11
39
13
38
L.P.F
S DATA
AUDIO SELECT
3
2
1
10
9
6
IC302
CONTROL
CLK15DI
14
S CLK
S DATA
4
11
8
CE
13
S LAT
FM
AM
L
R
L
R
L
R
L
R
L
R
L
R
C
J201
J202
J203
FM
AM
R CH
R CH
R CH
R CH
R CH
R CH
DO
ASTOP
STEREO
DO
AUTO STOP
STEREO
TMUTE
TMUTE
DATA
S DATA
S CLK
L OUT
R OUT
CLK
CE
S LAT
EQ AMP
IC303
31
R CHR CH
TUNER UNIT
LINE AMP
IC404
31
MONITOR
VIDEO 2
VIDEO 2
TV/DVD
5.1 IN
OUT
OUTOUT
OUT
UP
DOWN
8 7 VOL
MOTOR
IC106
3 51
52
VOL +
51
VOL-
• RCH is omitted
• Signal Path
: FM
: PHONO
: CD (ANALOG)
: VIDEO
V-A
V-B
V-E
V INH
DO
TMUTE
STEREO
AUTO STOP
T LAT
S LAT
D LAT
S CLK
22
TUNER MUTE
19
S DATA
18
S DATA
20
S CLOCK
S LATCH
9
D LATCH
17
T LATCH
SYSTEM CONTROL IC103(1/2)
6
S MUTE
49
BASS BOOST
41
DIRECT PASS
24
21
23
IF DATA
STEREO
AUTO STOP
VIDEO SELECT
13
15
11
1
9
3
5
M OUT
V1 IN
V1 OUT
V2 IN
V2 OUT
TV
LD
IC201
V3 OUT
VCC
VEE
SW1
SW2
SW5
SW3
SW4
7
16
14
10
IC202
-5V
3 2
8
2
4
6
REG
+5V
-15V
2
3
4
27
J201
IN
J202
IN
J203
16
— 9 — — 10 —
3-3. BLOCK DIAGRAM –POWER SECTION–
+B
-B
L
+B
-B
C
W
A
MAIN
SECTION
+B
-B
SL
MUTE
Q691,692
P RY
B
MAIN
SECTION
8
AC MUTE
12
X101
4.19MHz
X1
11
X2
S101
UP
KEY1
33
FUNCTION
KEY
S102-107
S109-111,133
16
S112
DOWN
KEY2
32
FUNCTION
KEY
S114-121 S145-147
S113
DISPLAY
S123 LEFT
S125-131,148
KEY3
31
FUNCTION
KEY
S124
RIGHT
POWER AMP(L)
IC601
13 VCC 14
VCC
+VE
15
VEE
6
IN
NF
1
MUT
-VE
POWER AMP(C/W)
IC001
13 VCC 14 VCC
+VE
15
VEE
IN
8
NF
IN
6
-VE
POWER AMP(SL)
IC701
13 VCC 14
VCC
+VE
15
VEE
6
IN
NF
1
MUT
-VE
KEY4
30
D116
S134
MUTING
2
5
3
12
9
11
2+VE 3-VE
2
5
3
S135-142
FUNCTION
KEY
LIMITER
Q504
LIMITER
Q505
LIMITER
Q604
LIMITER
Q605
LIMITER
Q704
LIMITER
Q705
SYSTEM CONTROL/
MODE CONTROL
IC103(2/2)
S134 S144
SET UP
BOOSTER
Q506
BOOSTER
Q507
BOOSTER
Q606
BOOSTER
Q607
BOOSTER
Q706
BOOSTER
Q707
CUR
MODE
56
S151
POWER
CUR DET
CUR DET
CUR DET
POWER
Q508
Q608
Q708
PROTECTOR
Q547-549
47
PROTECTOR
TONE60SURR61INDEX625.1 INPUT57DIRECT PASS
LED DRIVE
Q103,104
Q103,104
D135,111D115-113
5
PROTECTOR
Q509,510
PROTECTOR
Q609,610
TUNER64VIDEO1
D132,133
7
D134,137,138
Q511
Q611
MD/TAPE
PHONO63TV/DBS
66
67
D139
65
44
FRONT RY
CD
S155
SPEAKERS
RY602 RELAY DRIVE
Q601
A+B
OFF
A
B
50
SP OFF
P1 17
.
71 78
80 88
FL101
FL TIBU
F2 F1
43
G1 12
100 89
STR-DE525/V515
S(L)
S(R)
Q617
L
R
C
1
IC451
+12V REG
+5.6V
J701
PHONS
SURROUND
J501
WOOFER
CNJ701
WIRELESS
REAR
SPEAKER
3
TM501 FRONT
SPEAKER
TM701
SPEAKER
IC702
+18V
3
REG
IC809
IC809
+5V
1
REG
1
3
IC801
+15V REG
IC803
-15V REG
DELAY +B SW
Q902
POWER
CONT IC901
• RCH is omitted
• Signal Path
:FM
:CD (ANALOG)
120V
0V
120V 100V
0V
EXCEPT E, EA, PX MODEL
F901
F904
F903
AUS, MY, SP, CH MODEL
JW925
E, EA, PX MODEL
120V 240V 220V
120V 240V 220V
120V 240V 220V
AUS, MY, SP, CH MODEL
CNJ901
CNJ901
EXCEPT AUS, MY, SP, CH MODEL
CNP901
AC IN
T901
1
3
3
1
3
6
SWITCH
Q747,748
D802-805
+24V
-24V
REG
Q801
-30V
RY901
RELAY DRIVE
Q901
D901-904
58
T902
D801
D806 F2
EXCEPT E, EA, PX MODEL
JW901
JW902
F801
F802
F803
F804
F1
E, EA, PX MODEL
E, EA, PX MODEL
R CH
RY501 RELAY DRIVE
Q546
RY502 RELAY DRIVE
Q596
RY601
RELAY DRIVE
Q645
RY503
RELAY DRIVE
Q544
RY701
RELAY DRIVE
Q749
+B
-B
SWITCH
Q612,615
S501
STOP
SIRCS
RESET
8
4
48
26
RESET
10
Q101
IMPEDANCE
SELECTOR
45
42
SUR RY
MIX SUB RY
CENTER RY
POWER RY
39
Q105
+15V +12V
+5V
R CH
R CH
R CH
SWITCH
Q614,618
IC450
+5V
REG
REMOTO CONTROL RECEIVER
INV SW
3
IC101
SWITCH
Q613,616
1
-5V
Q102
— 11 — — 12 —
STR-DE525/V515
3-4. PRINTED WIRING BOARD — AMP SECTION —
• Semiconductor Location
Ref. No. Location
D501 I-6 D502 I-6 D503 I-6 D504 I-7 D505 F-4 D506 F-4 D543 D-4 D545 F-4 D546 I-3 D547 H-11 D548 H-11 D549 H-11 D551 I-11 D552 I-11 D553 I-11 D554 I-12 D555 G-4 D556 F-4 D601 I-9 D602 I-9 D603 I-9 D604 I-9 D605 C-5 D606 C-6 D607 C-5 D608 F-12 D647 H-4 D648 I-4 D649 C-3 D705 D-3 D706 D-3 D749 B-2 D801 F-8 D802 G-10 D803 G-10 D804 G-10 D805 G-10 D806 F-11 D807 H-8
IC702 C-7 IC809 G-11
Ref. No. Location
Q504 I-6 Q506 J-6 Q507 J-6 Q508 I-8 Q509 F-5 Q510 F-4 Q511 F-4 Q544 C-6 Q546 F-11 Q547 H-12 Q548 H-12 Q549 H-11 Q554 I-11 Q556 J-11 Q557 J-12 Q558 I-12 Q559 G-5 Q560 F-5 Q561 F-5 Q596 F-11 Q601 F-11 Q604 I-9 Q606 J-8 Q607 J-10 Q608 I-10 Q609 C-6 Q610 C-6 Q611 C-6 Q612 I-4 Q613 H-4 Q614 H-34 Q615 I-4 Q616 H-4 Q617 H-4 Q618 H-4 Q645 C-5 Q709 C-3 Q710 C-3 Q745 C-4 Q747 C-6 Q748 C-6 Q801 H-8
A
B
C
D
E
F
G
H
I
12
WOOFER
AUDIO OUT
TM501
FRONT
SPEAKERS
A
L
R
B
J501
D
SURROUND
SPEAKERS
14
REAR AMP
BOARD CNV711
(Page 29)
34567891011121314
REAR
L
B
E
CENTER
CNJ701
WIRELESS
REAR
SPEAKER
E
B
EB
B
E
D607
113
3
INPUT
BOARD
E
CNE209
(Page 21)
EBEBEBE
B B
E B
E
SP BOARD
Q748
E
E
B
B
B
E
B
E
1-669-428-
DISPLAY BOARD
CND101
F
(Page 26)
5
3
1
(11)
REAR AMP BOARD
B
1
11
CNV712
(Page 29)
D801
CNS801
GH
(Page 30) (Page 30)
CNS802
7
16
R587
EB
E
B
EB
1
CND803
J
E
B
J701
PHONES
DISPLAY BOARD
CND103
(Page 26)
H/P BOARD
1-669-443-
132
3 2
1
11
(11)
(Page 29)
REAR AMP
BOARD CNE713
TM701
EBE
B
R
AMP BOARD
R546
C
BB
E
B
EBEBE
B
E
E
B
B
E
E
B
B
5
1
13
10
E
B
E
B
2
1
E
B
E
B
D547
E
E
B
E
E
B
E
B
I
INPUT BOARD CNE203
(Page 22)
11
1-669-429-
(11)
16
J
CONNECTOR BOARD
A
CNP651
(Page 22)
Q506 Q507 Q606 Q607 Q556 Q557
— 13 — — 14 —
3-5. SCHEMATIC DIAGRAM — AMP SECTION —
STR-DE525/V515
— 15 — — 16 —
STR-DE525/V515
3-6. PRINTED WIRING BOARD — VIDEO SECTION —
C
D
E
A
B
12
SURR BOARD
T
INPUT BOARD
CNS201
(Page 21)
34567891011121314
J300
TV/DBS
AUDIO
IN
RL RLRL
3
1
4
1 8
5
11515
10
1630 2025
AUDIO
OUT
J301
VIDEO
AUDIO
IN
VIDEO BOARD
J203
5.1/DVD INPUT
VIDEOINVIDEO
IN
18
VIDEOTV/DBS
VIDEO
OUT
J201
1
916
3
VIDEO
MONITOR
IN
VIDEO OUT
11
1-669-435-
(11)
Q
DISPLAY BOARD
CNS117
(Page 25)
F
G
H
J
51524
10
20
U
INPUT BOARD
CNS202
(Page 21)
2548 45 40 3035
R
INPUT BOARD
CNS206
(Page 21)
16
I
15 15
10
1630 2025
1 5 15 18
10
1-669-436-
1936 30 25
• Semiconductor
Location
Ref. No. Location
D201 C-9
11
(11)
D212 C-9 IC201 C-10
IC202 C-10 IC300 D-4 IC400 H-5 IC401 F-4 IC403 H-3 IC404 C-3 IC407 C-3
— 17 — — 18 —
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