Sony SSCT-1000-D, SSCT-999-D, SSGN-1000-D, SSGN-1000-S, SSGN-999-D Service manual

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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/
GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
SERVICE MANUAL
E Model
Ver. 1.0 2006. 05
Photo : SS-RSX999D Photo : SS-GN999D Photo : SS-RSX1000D Photo : SS-WGV999D Photo : SS-WGV1000D
COMPONENT MODEL NAME
System name Destination EXCEPT E2, E51, MX FRONT SP EAKERS SURROUND SPEAKERS SS-RSX999D CENTER SPEAKER SS-CT999D SUB WOOFER DVD PLAYER DECK RECEIVER
MHC-GN999D
E2, E51, MX SS-GN999D
SS-WGV999D HCD-GN999D
MHC-GN999DS
SS-GN999S
Destination FRONT SP EAKERS SURROUND SPEAKERS CENTER SPEAKER SUB WOOFER
DVD PLAYER DECK RECEIVER SYSTEM
•Abbreviation E2 : 120 V AC Area in E model E51 : Chilean and Peruvian model MX : Mexican model
MHC-GN1000DSystem name
E2
SS-GN1000DP SS-GN1000SP
HCR-GN1000D
SS-GN1000D SS-GN1000S SS-RSX1000D SS-RSX1000D
SS-CT1000D
SS-WGV1000D HCD-GN1000D
JIG When disassembling the set, use the following jig (for speaker removal). Part No.: J-2501-238-A JIG FOR SPEAKER REMOVAL
EXCEPT E2
CENTER SPEAKER/FRONT SPEAKERS/ SURROUND SPEAKERS/SUB WOOFER
9-887-255-01
2006E02-1 © 2006.05
Sony Corporation
Home Audio Division Published by Sony Techno Create Corporation
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
SPECIFICATIONS
For MHC-GN999D/MHC-GN999DS
• Front speaker (SS-GN999D/SS-GN999S)
Speaker system 2-way, 2-unit, bass-reflex type,
magnetically shielded Speaker units Woofer: 20 cm, cone type Tweeter: 2.5 cm, horn type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 281 x 417 x 310.5 mm Mass Approx. 7.2 kg net per speaker
• Surround speaker (SS-RSX999D)
Speaker system Full range, 2-unit, bass-reflex
type Speaker units Full range: 8 cm, cone type x 2 Nominal impedance 16 ohms Dimensions (w/h/d) Approx. 268 x 107 x 117 mm Mass Approx. 1.4 kg net per speaker
• Center speaker (SS-CT999D)
Speaker system Full range, 2-unit, bass-reflex
type, magnetically shielded Speaker units Full range: 8 cm, cone type x 2 Nominal impedance 16 ohms Dimensions (w/h/d) Approx. 268 x 107 x 117 mm Mass Approx. 1.6 kg
• Sub woofer (SS-WGV999D)
Speaker system 1-way, 1-unit, bass-reflex type,
magnetically shielded Speaker units Woofer: 20 cm, cone type Nominal Impedance 6 ohms Dimensions (w/h/d) Approx. 262 x 327 x 370 mm Mass Approx. 6.6 kg
For MHC-GN1000D
• Front speaker (SS-GN1000D (Latin American models only)/ SS-GN1000S (Other models))
Speaker system 2-way, 2-unit, bass-reflex type,
magnetically shielded Speaker units Woofer: 20 cm, cone type Tweeter: 2.5 cm, horn type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 281 x 417 x 310.5 mm Mass Approx. 7.2 kg net per speaker
• Surround speaker (SS-RSX1000D)
Speaker system 2-way, 2-units, bass-reflex type Speaker units Woofer: 10 cm, cone type Tweeter: 5 cm, horn type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 176 x 362 x 215 mm Mass Approx. 2.9 kg net per speaker
• Center Speaker (SS-CT1000D)
Speaker system Full range, 2-unit,
bass-reflex type,
magnetically shielded Speaker units Full range: 8 cm, cone type x 2 Nominal Impedance 6 ohms Dimensions (w/h/d) Approx. 268 x 107 x 117 mm Mass Approx. 1.6 kg
• Subwoofer (SS-WGV1000D)
Subwoofer system 1-way, 1-unit, bass-reflex type,
magnetically shielded Speaker units Subwoofer: 20 cm, cone type Nominal impedance 8 ohms Dimensions (w/h/d) Approx. 281 × 362 × 338.5 mm Mass Approx. 6.8 kg
Design and specifications are subject to change without notice.
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
B
These are omitted.
CE
Q
SECTION 1
DIAGRAMS
1-1. PRINTED WIRING BOARD (SS-WGV1000D)
1
HCD-GN1000D
A
BOARDSWPANEL
CN1400
Q1400
JR1400
E
1
R1406
D1400
S1400
2
4
R1405
SUBWOOFER
ON/OFF
B
C1401
JR1402
: Uses unleaded solder.
3
C1400
C
D
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
• Strong viscosity
• Usable with ordinary solder
R1401 R1402 R1403 R1404
SW1400
SUBWOOFER
LEVEL
1-868-600-
: LEAD FREE MARK
ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
11
(11)
Note on Printed Wiring Boards:
X : parts extracted from the component side.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
• Indication of transistor.
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
1-2. SCHEMATIC DIAGRAM (SS-WGV1000D)
D1400
SELU5420E
GREEN
SUBWOOFER
HCD-GN1000D
CN1400
4P
R1406
R1405
1k
SUBWOOFER
ON/OFF
1k
S1400
ON/OFF
JR1402
0
Q1400
2SC2712
LED DRIVE
C1401
1
50V
SW1400
SUBWOOFER
LEVEL
R1401
2.2k
R1404
68k
R1402
6.8k
R1403
22k
C1400
10
50V
JR1400
0
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/4 W or less unless otherwise specified.
C : panel designation.
4
A : B+ Line.
•Voltages are dc with respect to ground in service mode. no mark : POWER ON
•Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production toler­ances.
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
SECTION 2
EXPLODED VIEWS
NOTE:
• -XX, -X mean standardized parts, so they may have some differences from the original one.
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
2-1. SS-GN999D/GN999S/GN1000D/GN1000S
6
2
3
4
5
1
4
Ref. No. Part No. Description Remarks
1 A-1153-020-A FRONT PANEL ASSY (GN1000D) 1 A-1168-337-A FRONT PANEL ASSY (GN999S) 1 A-1168-353-A FRONT PANEL ASSY (GN999D) 1 A-1173-168-A FRONT PANEL ASSY (GN1000S) 21-826-110-11 LOUDSPEAKER (2.5cm)
34-874-614-71 SCREW 44-874-614-02 SCREW (1) (3.5X14), TAPPING 51-826-135-21 LOUDSPEAKER (20cm)
Ref. No. Part No. Description Remarks
6 A-1168-335-A SPEAKER CABINET (R) ASSY
(GN999D/GN999S)
6 A-1168-336-A SPEAKER CABINET (L) ASSY
(GN999D/GN999S)
6 A-1173-166-A SPEAKER CABINET (L) ASSY
(GN1000D/GN1000S)
6 A-1173-167-A SPEAKER CABINET (R) ASSY
(GN1000D/GN1000S)
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
2-2. SS-CT999D/CT1000D/RSX999D
52
53
not supplied
53
54
CT999D/CT1000D
RSX999D
55
54
Ref. No. Part No. Description Remarks
51 A-1168-327-A OVERALL ASSY (CT999D) 51 A-1168-338-A OVERALL ASSY (RSX999D) 51 A-1183-131-A OVERALL ASSY (CT1000D) 52 A-1168-329-A FRONT PANEL ASSY (CT999D/RSX999D)
51
Ref. No. Part No. Description Remarks
52 A-1183-132-A FRONT PANEL ASSY (CT1000D)
53 1-826-113-31 LOUDSPEAKER (8cm) (CT1000D) 54 4-874-614-21 SCREW (1) (3.5X14), TAPPING 55 1-694-516-11 TERMINAL, SPEAKER (RSX999D)
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
2-3. SS-RSX1000D
not supplied
102
104
103
101
104
104
Ref. No. Part No. Description Remarks
101 A-1153-170-A FRONT PANEL ASSY 102 1-826-426-11 LOUDSPEAKER (5cm)
Ref. No. Part No. Description Remarks
103 1-826-377-11 LOUDSPEAKER (10cm) 104 4-874-614-02 SCREW (1) (3.5X14), TAPPING
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
2-4. SS-WGV999D
not supplied
153
151
153
152
Ref. No. Part No. Description Remarks
151 A-1161-665-A PANEL ASSY, FRONT 152 1-826-339-11 LOUDSPEAKER (20cm)
8
Ref. No. Part No. Description Remarks
153 4-229-966-12 SCREW (4X16), +BV TAPPING
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
201
204
202
209
203
205
206
206
206
206
208
not supplied
not supplied
not supplied
#1
207
2-5. SS-WGV1000D
Ref. No. Part No. Description Remarks
201 2-660-207-21 SUB PANEL 202 2-660-212-01 KNOB LEVEL 203 2-660-211-01 BUTTON POWER 204 2-660-219-01 GRILLE 205 2-660-206-01 FRONT PANEL
Ref. No. Part No. Description Remarks
206 4-874-614-02 SCREW (1) (3.5X14), TAPPING (SILVER) 207 1-826-378-11 LOUDSPEAKER (20cm) 208 4-874-614-12 SCREW (1) (3.5X14), TAPPING (BLACK) 209 A-1173-623-A SWPANEL BOARD, COMPLETE #1 7-685-648-19 SCREW +BVTP 3X12 TYPE2 N-S
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
SECTION 3
SWPANEL
ELECTRICAL PARTS LIST
NOTE:
• Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set.
• -XX, -X mean standardized parts, so they may have some difference from the original one.
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
• CAPACITORS: uF: µF
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
A-1173-623-A SWPANEL BOARD, COMPLETE (WGV1000D)
*************************
< CAPACITOR >
C1400 1-124-261-00 ELECT 10uF 20% 50V C1401 1-126-160-11 ELECT 1uF 20% 50V
< CONNECTOR >
• RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable
• COILS uH: µH
•SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD...
207 1-826-378-11 LOUDSPEAKER (20cm)
When indicating parts by reference number, please include the board.
MISCELLANEOUS (WGV1000D)
**************
* CN1400 1-566-779-11 PIN, CONNECTOR (PC BOARD) 4P
< DIODE >
D1400 6-501-228-01 DIODE SELU5420E-STP15
(SUBWOOFER ON/OFF)
< JUMPER RESISTOR >
JR1400 1-216-296-11 SHORT CHIP 0 JR1402 1-216-864-11 SHORT CHIP 0
< TRANSISTOR >
Q1400 8-729-230-49 TRANSISTOR 2SC2712-YG
< RESISTOR >
R1401 1-216-825-11 METAL CHIP 2.2K 5% 1/10W R1402 1-216-831-11 METAL CHIP 6.8K 5% 1/10W R1403 1-216-837-11 METAL CHIP 22K 5% 1/10W R1404 1-216-843-11 METAL CHIP 68K 5% 1/10W R1405 1-216-821-11 METAL CHIP 1K 5% 1/10W
R1406 1-216-821-11 METAL CHIP 1K 5% 1/10W
< SWITCH >
S1400 1-771-410-21 SWITCH, TACTILE (SUBWOOFER ON/OFF)
< SWITCH >
SW1400 1-762-684-11 SWITCH, ROTARY (SUBWOOFER LEVEL)
************************************************************
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
MEMO
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SS-CT999D/CT1000D/GN999D/GN999S/GN1000D/GN1000S/RSX999D/RSX1000D/WGV999D/WGV1000D
REVISION HISTORY
Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.
Ver. Date Description of Revision
1.0 2006.05 New
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