Sony SSMS-535 Service manual

SA-VE535H/WMS535/
SS-MS535
SERVICE MANUAL
Ver 1.1 2002. 04
The SA-VE535H system consists of one unit of SA-WMS535 and five units of SS­MS535.
For the U.S. model AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION: with 6 ohm loads both channels driven, from 20 – 200 Hz; rated 150 watts per channel minimum RMS power, with no more than 0.8% total harmonic distortion from 250 milliwatts to rated output.
SS-MS535 (front, center, and rear speakers)
Speaker system 2 way, magnetically shielded Speaker units Woofer: 5.7 cm (2 1/4 in.),
cone type Tweeter: 2.5 cm (1 in.),
balance dome type Enclosure type Bass reflex Rated impedance 8 ohms Power handling capacity Maximum input power: 120 watts Sensitivity level 85 dB (1 W, 1 m) Frequency range 120 Hz – 50,000 Hz Dimensions (w/h/d) When attached speaker grille:
Approx. 98 × 168 × 137 mm
(3 7/8 × 6 5/8 × 5 1/2 in.)
When attached supplied
speaker stand:
Approx.168 × 135 × 150 mm
(6 5/8 × 5 3/8 × 6 in.)
(pointed upwards)
Approx.168 × 127 × 150 mm
(6 5/8 × 5 × 6 in.)
(pointed downwards) Mass When attached speaker grille:
Approx. 1.3 kg (2 lb 14 oz)
When attached supplied
speaker stand:
Approx. 1.4 kg (3 lb 2 oz)
SA-WMS535 SS-MS535 SS-MS535
(front and rear) (center)
SPECIFICATIONS
US Model
Canadian Model
AEP Model
UK Model
E Model
SA-WMS535 (subwoofer)
Speaker system Active subwoofer,
magnetically shielded
Speaker unit Woofer: 20 cm (8 in.),
cone type Enclosure type Advanced SAW type Reproduction frequency range
26 Hz – 250 Hz Continuous RMS power output
150 W (6 ohms 20 Hz –
20 kHz, 0.8% THD)
Inputs
LINE IN (input pin jack)
General
Power requirements US, Canadian model: 120 V AC, 60 Hz AEP, UK model: 220 – 230 V AC, 50/60 Hz E model: 110 – 120 V/220 – 240 V AC,
50/60 Hz Power consumptions 70 W
1 W (standby mode) Dimensions (w/h/d) Approx. 230 × 395 × 447 mm
(9 1/8 × 15 5/8 × 17 5/8 in.),
including front grille Mass Approx. 13.3 kg (29 lb 5.14 oz)
Supplied accessories
Foot pads (16) Center speaker stand (1) Screw (for the center speaker stand) (1) Washer (for the center speaker stand) (1) Audio connecting cord (1) Speaker connecting cords, 10 m (32 ft 9 3/4 in.) (2) Speaker connecting cords, 3.5 m (11 ft 6 in.) (3)
Design and specifications are subject to change without notice.
9-873-648-02
2002D0400-1 © 2002. 04
MICRO SATELLITE SYSTEM
Sony Corporation
Home Audio Company Published by Sony Engineering Corporation
1
SA-VE535H/WMS535/SS-MS535
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for A C leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM or battery-operated A C v oltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)

TABLE OF CONTENTS

1. DIAGRAMS
1-1. Circuit Boards Location (SA-WMS535) ............................ 3
1-2. Printed Wiring Boards (SA-WMS535) ...............................5
1-3. Schematic Diagram (SA-WMS535) ................................... 6
2. EXPLODED VIEWS
2-1. Front Panel Section (SA-WMS535).................................... 7
2-2. Rear Panel Section (SA-WMS535)..................................... 8
2-3. Front and Rear, Center Speaker (SS-MS535) ..................... 9
3. ELECTRICAL PARTS LIST ........................................10
To Exposed Metal Parts on Set
0.15µF
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!!
2
SECTION 1
d

DIAGRAMS

1-1. CIRCUIT BOARDS LOCATION (SA-WMS535)
AUTO POWER board
LED board
POWER SWITCH board
SA-VE535H/WMS535/SS-MS535
POWER board
MAIN boar
CONTROL board
3
SA-VE535H/WMS535/SS-MS535
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
2 : nonflammable resistor.
C : panel designation.
Note:
The components identi­fied by mark 0 or dotted line with mark 0 are criti- cal for safety. Replace only with part number specified.
A : B+ Line.
B : B– Line.
•Voltage is dc with respect to ground under no-signal (detuned) condition.
•Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal produc­tion tolerances.
• Signal path. F : AUDIO
• Abbreviation CND : Canadian model. SP : Singapore model. MY : Malaysia model. AR : Argentine model.
Note on Printed Wiring Boards:
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
• Abbreviation CND : Canadian model. SP : Singapore model. MY : Malaysia model. AR : Argentine model.
4
W or less unless otherwise
Note:
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
• Semiconductor Location
Ref. No. Location D201 I-4
D202 H-4 D301 D-3 D302 D-3 D303 F-6 D304 F-4 D501 C-8 D502 E-6 D503 E-6 D504 E-7 D505 E-7 D506 E-5 D507 E-5 D508 C-2 D509 B-4 D510 C-6 D511 B-6 D512 C-5 D513 B-5 D601 I-7 D602 I-7 D603 J-7 D604 I-7 D605 H-7 D606 G-7 (D607) J-9 <D608> G-8 D701 B-3 D702 B-4 D703 A-5 D704 A-5 D801 E-10
IC101 B-2 IC102 C-2 IC201 H-3 IC202 H-1 IC203 H-3 IC204 H-4 IC301 E-2 IC501 C-3 IC701 B-4
Q301 D-3 Q302 D-3 Q303 D-3 Q304 D-2 Q305 D-3 Q306 D-3 Q307 D-4 Q308 E-4 Q309 E-4 Q310 F-4 Q311 E-4 Q401 J-3 Q402 J-3 Q403 J-2 Q404 J-5 Q501 E-5 Q502 E-5 Q503 C-4 Q504 C-4 Q505 C-5 Q506 C-5 Q601 H-7 Q602 G-7 Q701 B-5 Q702 B-6 Q703 B-5 Q704 B-6 Q705 B-6
(): Except Singapore model <>: Singapore model
4
1-2. PRINTED WIRING BOARDS (SA-WMS535) • Refer to page 3 for Circuit Boards Location.
SA-VE535H/WMS535/SS-MS535
A
B
C
D
E
F
1
(CHASSIS)
C102
R108
CN101
1
5
R302
C301
R303
R101
R11O
C107
C313
C513
C514
J101
LINE
IN
C101
R102
R109
415
IC102
R111
JW21
JW22
R301
415
R333
R332
R329
C312
234567891011121314
S701
POWER
JW46
JW47
JW15
JW16
JW17
SAVE
AUTO OFF
R705
R712
R713
Q705
Q704
C518
JW28
JW77
C505C506
JW54
JW29
JW55
C508
JW56
D505
D504
S701
C504
C503
R714
C502
D501
C501
F501 F502
JW5 JW6 JW7 JW8
~~
JW18 JW19 JW20
JW31
JW32
JW30
T501
CN701
1
3
(CHASSIS)
LED BOARD
CN801
1
3
D801
1-685-128-
D801
ON/STANDBY
11
(11)
CN501
13
1-685-124-
11
(11)
C104
C108
IC301
R327
R105
R104
8
R334
R304 R331
MAIN BOARD
JW78
415
IC101
C103
R103
JW1
R507 R51O
R508
R505
R506
D508
JW23
JW41
JW42
C302
R305
JW24
R310
C304
R323
R324
R322
R325
C310
8
R330
CN302
R328
12
BLK-RED
+
SP1
SPEAKER
R515
R309
C311
C303
R319
R321
C106
8
Q304
R308
R326
R107
Q305
R320
R106
R509
JW72
C307
R316
JW25
Q302
JW33
C105
415
IC501
JW9
R312
Q303
JW2
C305
R307
8
JW43
R311
R315
RY301
C701
R701
C309
JW74
R517
JW73
Q306
R306
Q301
R335
R702
D701
R518
R314
R313
D301 D302
R708 R707
R703
415
JW3
R516
R519
R511
R318
Q307
D304
IC701
Q504
C306
JW44
C308
8
R520
Q309
Q311
C314
R710
R512
JW26
R317
CN301
C317
R341
JW4
Q503
JW11
1
6
R339
R340
D509
Q310
D702
JW27
JW34
R338
R709
R711
R521 R513
JW12
JW35
JW75
Q308
JW53
Q701
JW52
R337
Q703
JW13
JW76
Q505
JW49
C512
C511
Q501
D513
R504
C510
R502
D704
D703
Q506
Q502
C509
R514
D510
D512
R503
R501
C316
R704
R522
D511
D507
Q702
JW36
D506
C517
JW38
JW37
R706
JW51 JW50
CN502
C702
JW42
JW14
C516
C515
14
C507
D503
D502
D303
R336
G
H
J
CONTROL BOARD
C206
C207
R206
14
IC202
85
R208
C204
R205
I
C203
R203
MODE
MUSIC
MOVIE
S201
S201
C205
R207 JW62 JW63
R204
Q403
C202
JW61
JW64
JW55
CN201
1
R201
R406
C211 C212
5
JW57
8
IC203
CN401
Q402
R220
5
R210
R211
C214
C201
R202
14
IC201
85
RV201
C213
R221
JW60
14
JW59
C208
R209
LEVEL
61
R404
Q401
R215
D202
C210
R219
14
IC204
85
JW58
R217
R212
R213
D201
R214
1-685-125-
C401
JW56
R218
R216
11
(11)
POWER BOARD
R402
R401
R403
R407
R405
Q404
1-685-126--
11
(11)
Q602
C602
D601
R602
D602
C606
Q601
D605
D604
D603
41
D606
C604
C603
R601
C601
4
JW606
5
6
AUTO POWER BOARD
CN605
C605
T601
SP, MY MODEL
C4
D608
JW609
RY602
CNT2
2
3
1
EXCEPT SP, MY MODEL
C3
JW608
RY601
12 3
S601
VOLTAGE
SELECTOR
JW601
JW602
D607
65 4
JW605
JW600
F601
CN604
3
1
JW604
F602
SP, MY MODEL
C5
CNT1
C2
CN601
1
2
CN602
2
1
1-685-129-
~
AC IN
POWER SWITCH BOARD
BLU
BRN
11
(11)
CN1
1
2
C1
S1
POWER
1-685-127-
11
(11)
55
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