Sony SRS-Z500, SPP-Z500PC Service Manual

SRS-Z500/Z500PC

SERVICE MANUAL

Ver. 1.0 1998.9

Photo : SRS-Z500PC

SPECIFICATIONS

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

SRS-Z500/Z500PC

Tourist Model

SRS-Z500

MICROFILM

STEREO ACTIVE SPEAKER SYSTEM

SECTION 1

GENERAL

This section is extracted
from instruction manual.

— 2 —

SRS-Z500/Z500PC

2-1. SCHEMA TIC DIAGRAM

SECTION 2

DIAGRAMS

204GD

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.

• All resistors are in Ω and 1/
specified.

• % : indicates tolerance.

• C : panel designation.

• U : B+ Line.

4

W or less unless otherwise

• Power voltage is dc 9 V and fed with regulated dc power supply
from external power voltage jack.

• Voltages and waveforms are dc with respect to ground under no­signal (detuned) conditions.

• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production toler­ances.

• Signal path.
F : AUDIO

— 3 — — 4 —

2-2. PRINTED WIRING BOARD

SRS-Z500/Z500PC

A

B

C

D

E

12

AMPLIFIER BOARD

RV1

VOLUME

R8

-1

R19

D3

11

(11)

LED BOARD

RED BLKYEL

ON

OFF

POWER

1-670-677-

-2

S1

(POWER)

34567

R2

C4

R6

C26

R14
D2
D1
C25
R13
R11
C23

C21 C19 C22

C2

C17

C15

C13

WHT

BLK YEL

R7

85

1

R12

RED

C3

C32

IC1

R1

R5

C1

C7

RED

R15

9

C9

16 12

C24

R16

C27

C14 C16

R17

C18

Q2Q1

C5

R3

C8

C33

85

9

IC2

1

16 12

R18

R4

C6

C12C11

R10R9

C10

C28

C31
C30

C20

C29

1-670-676-

(11)

JK2

R OUT

JK3

INPUT

JK1

DC IN 9V

11

•Semiconductor

Location

Ref. No. Location

D1 C-3
D2 C-3
D3 E-2

IC1 C-3
IC2 C-5

Q1 B-4
Q2 B-5

Note on Printed Wiring Board:

• X : parts extracted from the component side.

• b : Pattern from the side which enables seeing.

SP1

— 5 —

NOTE:

• -XX, -X mean standardized parts, so they may
have some differences from the original one.

• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.

SECTION 3

EXOPLODED VIEW

• The mechanical parts with no reference number
in the exploded views are not supplied.

• Hardware (# mark) list and accessories and
packing materials are given in the last of this
parts list.

When indicating parts by reference number,
please include the board name.

4

#2

3

SP1

#1

2

1

#1

3

3

8

Supplied with RV1

9

10

6

7

#3

#3

#1

5

12

11

3

#1

#2

13

SP2

14

1

15

9

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks

1 X-4950-285-1 GRILLE ASSY (Z500)
1 X-4950-436-1 GRILLE ASSY (Z500PC)
2 4-211-620-01 CABINET (L), FRONT (Z500)
2 4-211-620-11 CABINET (L), FRONT (Z500PC)
3 3-831-441-99 CUSHION

4 4-211-621-01 CABINET (L), REAR (Z500)
4 4-211-621-11 CABINET (L), REAR (Z500PC)

* 5 A-4542-548-A AMPLIFIER BOARD,COMPLETE
* 6 1-670-677-11 LED BOARD

7 4-213-000-01 CUSHION (LEDM’T)

8 4-211-625-01 BUTTON (POWER)(Z500)
8 4-211-625-11 BUTTON (POWER)(Z500PC)
9 3-740-607-01 CUSHION

10 4-211-627-01 KNOB (VOLUME) (Z500)
10 4-211-627-11 KNOB (VOLUME) (Z500PC)
11 4-212-999-01 CUSHION, VOLUME
12 4-211-624-01 HOLDER, VOLUME
13 1-769-080-11 CORD (WITH PLUG) (Z500)

13 1-769-080-31 CORD (WITH PLUG) (Z500PC)
14 4-211-629-01 CABINET (R), REAR (Z500)
14 4-211-629-11 CABINET (R), REAR (Z500PC)
15 4-211-628-01 CABINET (R), FRONT (Z500)
15 4-211-628-11 CABINET (R), FRONT (Z500PC)

SP1 1-529-138-11 SPEAKER (057F016)
SP2 1-529-138-11 SPEAKER (057F016)

— 6 —

SECTION 4

AMPLIFIER

NOTE:

• Due to standardization, replacements in the
parts list may be different from the parts
specified in the diagrams or the components
used on the set.

• -XX, -X mean standardized parts, so they may
have some difference from the original one.

• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.

• CAPACIT ORS:
uF: µF

Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
* A-4542-548-A AMPLIFIER BOARD, COMPLETE

C1 1-124-903-11 ELECT 1uF 20% 50V
C2 1-124-903-11 ELECT 1uF 20% 50V
C3 1-130-469-00 MYLAR 680PF 5% 50V
C4 1-130-469-00 MYLAR 680PF 5% 50V
C5 1-126-957-11 ELECT 0.22uF 20% 50V

LED

*************************

< CAPACITOR >

ELECTRICAL P ARTS LIST

• RESISTORS

• COILS

• SEMICONDUCTORS

All resistors are in ohms.
METAL: metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F: nonflammable

uH: µH

In each case, u: µ, for example:
uA...: µA... , uPA... , µPA... ,
uPB... , µPB... , uPC... , µPC... ,
uPD..., µPD...

JK1 1-569-966-11 JACKE, DC (DC IN)
JK2 1-565-376-31 JACK (R OUT)
JK3 1-565-376-31 JACK (INPUT)

Q1 8-729-205-83 TRANSISTOR 2SC2458L-GR
Q2 8-729-205-83 TRANSISTOR 2SC2458L-GR

When indicating parts by reference number,
please include the board name.

The components identified by mark ! or
dotted line with mark ! are critical for safety.
Replace only with part number specified.

Les composants identifiés par une marque
! sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

• Abbreviation
CND : Canadian AUS : Australian
SP : Singapore JE : Tourist

< JACK >

< TRANSISTOR >

C6 1-126-957-11 ELECT 0.22uF 20% 50V
C7 1-124-903-11 ELECT 1uF 20% 50V
C8 1-124-903-11 ELECT 1uF 20% 50V
C9 1-126-933-11 ELECT 100uF 20% 16V
C10 1-126-933-11 ELECT 100uF 20% 16V

C11 1-124-443-00 ELECT 100uF 20% 10V
C12 1-124-443-00 ELECT 100uF 20% 10V
C13 1-126-933-11 ELECT 100uF 20% 16V
C14 1-126-933-11 ELECT 100uF 20% 16V
C15 1-124-443-00 ELECT 100uF 20% 10V

C16 1-124-443-00 ELECT 100uF 20% 10V
C17 1-124-443-00 ELECT 100uF 20% 10V
C18 1-124-443-00 ELECT 100uF 20% 10V
C19 1-130-497-00 MYLAR 0.15uF 5% 50V
C20 1-130-497-00 MYLAR 0.15uF 5% 50V

C21 1-130-497-00 MYLAR 0.15uF 5% 50V
C22 1-130-497-00 MYLAR 0.15uF 5% 50V
C23 1-124-907-11 ELECT 10uF 20% 50V
C24 1-124-907-11 ELECT 10uF 20% 50V
C25 1-126-966-11 ELECT 33uF 20% 16V

C26 1-124-907-11 ELECT 10uF 20% 50V
C27 1-162-306-11 CERAMIC 0.01uF 30% 16V
C28 1-126-935-11 ELECT 470uF 20% 16V
C29 1-126-926-11 ELECT 1000uF 20% 10V
C30 1-162-294-31 CERAMIC 0.001uF 10% 50V

C31 1-162-294-31 CERAMIC 0.001uF 10% 50V
C32 1-162-294-31 CERAMIC 0.001uF 10% 50V
C33 1-162-294-31 CERAMIC 0.001uF 10% 50V

< RESISTOR >

R1 1-249-421-11 CARBON 2.2K 5% 1/4W F
R2 1-249-421-11 CARBON 2.2K 5% 1/4W F
R3 1-247-843-11 CARBON 3.3K 5% 1/4W
R4 1-247-843-11 CARBON 3.3K 5% 1/4W
R5 1-249-432-11 CARBON 18K 5% 1/4W

R6 1-249-432-11 CARBON 18K 5% 1/4W
R7 1-249-427-11 CARBON 6.8K 5% 1/4W F
R8 1-249-427-11 CARBON 6.8K 5% 1/4W F
R9 1-247-806-11 CARBON 91 5% 1/4W
R10 1-247-806-11 CARBON 91 5% 1/4W

R11 1-249-417-11 CARBON 1K 5% 1/4W F
R12 1-249-417-11 CARBON 1K 5% 1/4W F
R13 1-249-416-11 CARBON 820 5% 1/4W F
R14 1-249-429-11 CARBON 10K 5% 1/4W
R15 1-249-429-11 CARBON 10K 5% 1/4W

R16 1-249-429-11 CARBON 10K 5% 1/4W
R17 1-249-407-11 CARBON 150 5% 1/4W F
R18 1-249-407-11 CARBON 150 5% 1/4W F

< VARIABLE RESISTOR >

RV1 1-225-673-11 RES, VAR, CARBON 5K/5K (VOLUME)

************************************************************

* 1-670-677-11 LED BOARD

*********

< LED >

< DIODE >

D1 8-719-911-19 DIODE 1SS119
D2 8-719-911-19 DIODE 1SS119

< IC >

IC1 8-759-512-88 IC TEA2025B
IC2 8-759-512-88 IC TEA2025B

D3 8-719-073-27 LED 204GD (POWER)

< RESISTOR >

R19 1-249-417-11 CARBON 1K 5% 1/4W F

< SWITCH >

S1 1-771-496-11 SWITCH, PUSH (POWER)

************************************************************

— 7 —

SRS-Z500/Z500PC

Ref. No. Part No. Description Remarks

MISCELLANEOUS

13 1-769-080-11 CORD (WITH PLUG) (Z500)
13 1-769-080-31 CORD (WITH PLUG) (Z500PC)
SP1 1-529-138-11 SPEAKER (057F016) Z500,Z500PC
SP2 1-529-138-11 SPEAKER (057F016) Z500,Z500PC

************************************************************

#1 7-685-646-79 SCREW +BVTP 3 × 8 TYPE2 N-S
#2 7-685-648-79 SCREW +P 3 × 12 TYPE2 NON-SLIT
#3 7-685-135-19 SCREW +P 2.6 × 10 TYPE2 SLIT

************************************************************

! 1-467-817-11 ADAPTOR, AC (AC-S911) (US,CND,E)
! 1-467-852-11 ADAPTOR, AC (AUS)
! 1-473-581-11 ADAPTOR, AC (AC-S911) (AEP,SP)
! 1-473-582-11 ADAPTOR, AC (AC-S911) (UK)
! 1-569-008-21 ADAPTOR, CONVERSION 2P (JE)
! 1-693-007-21 ADAPTOR, AC (AC-S195) (JE)

**************

**************

HARDWARE LIST

**************

ACCESSORIES & PACKING MATERIALS

*******************************

3-864-922-21 MANUAL, INSTRUCTION (ENGLISH,GERMAN)

3-864-922-31 MANUAL, INSTRUCTION

(ENGLISH,FRENCH,GERMAN,SPANISH)

(CND,AEP,UK,E,SP,AUS,JE)

3-864-922-41 MANUAL, INSTRUCTION

(DUTCH,SWEDISH,ITALIAN,POTUGAL,DANISH)

The components identified by
mark ! or dotted line with mark
! are critical for safety.
Replace only with part number
specified.

Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.

(US)

(AEP)

9-924-971-11

Sony Corporation

Personal A&V Products Company

— 8 —

Printed in Japan ©1998.9

98I1684-1

Published by Quality Engineering Dept.

(Shibaura)