Sony SRSD-4100 Service manual

SRS-D4100/D5100
SERVICE MANUAL
Ver 1.1 2004. 05
Subwoofer
Photo : SRS-D5100

SPECIFICATIONS

Speaker section Satellite speaker
Speaker system Full range, magnetically shielded Speaker units 5.6 cm, cone type Enclosure type Closed type Impedance 6 Cord length 3 m
Subwoofer
Speaker system Woofer Speaker units 16 cm, cone type Enclosure type Bass reflex Impedance 6
Amplifier section
Rated output 12 W (10% T.H.D., 1 kHz, 6 Ω)
(Satellite speaker) 80 W (10% T.H.D., 100 Hz, 6 Ω) (Subwoofer)
Input Stereo mini jack x 3
(INPUT 1 for 5.1 channel signal input) (D5100) Stereo mini jack x 2 (INPUT 1 for 4 channel signal input) (D4100) Stereo mini jack x 1 (INPUT 2 for 2 channel signal input)
Input impedance 4.7 kΩ (at 1 kHz) Output Stereo mini jack x1 (PHONES)
Satellite Speaker
US Model
AEP Model
SRS-D4100/D5100
Canadian Model
UK Model
Korean Model
SRS-D5100
Control Box
General
Dimensions (w/h/d) Approx. 166 x 40 x 83 mm
Mass Approx. 240 g (8 oz.) (Control box)
Cord length 2 m (Control box to subwoofer)
Power consumptions 42 W (D5100)
Power requirements
Where purchased Operating voltage
US, Canadian model 120 V AC, 60 Hz AEP, UK, Korean model 220 – 230 V AC, 50 Hz
Supplied accessories
Connecting Cable (for 5.1 channel signal input) (D5100) Connecting Cable (for 4 channel signal input) (D4100)
5
/8 x 1 5/8 x 3 3/8 in.) (Control box)
(6 Approx. 95 x 135 x 150 mm (3 3/4 x 5 3/8 x 6 in.) (Satellite speaker, on a desk) Approx. 95 x 100 x180 mm
3
(3
/4 x 4 x 7 1/8 in.) (Satellite speaker, attached to a wall) Approx. 285 x 285 x 462 mm (11 1/4 x 11 1/4 x 18 1/4 in.)(Subwoofer)
Approx. 490 g (1 lb. 1 oz.) (Satellite speaker) Approx. 8.7 kg (19 lb. 3 oz.)(Subwoofer) (D5100) Approx. 8.6 kg (18 lb. 15 oz.)(Subwoofer) (D4100)
2 m (Power cord)
41 W (D4100)
9-877-701-02
2004E02-1 © 2004.05
Design and specifications are subject to change without notice.
Sony Corporation
Parsonal Audio Company Published by Sony Engineering Corporation
SRS-D4100/D5100
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester , such as the Simpson 229 or RCA WT -540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter . The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)

TABLE OF CONTENTS

Specifications ............................................................................ 1
1. GENERAL ................................................................... 3
2. DIAGRAMS
2-1. Schematic Diagram – Amp Section–............................... 5
2-2. Printed Wiring Boards– Amp Section (Side A)–.............6
2-3. Printed Wiring Boards– Amp Section (Side B)–.............7
2-4. Printed Wiring Boards – Control Section (D5100)– ....... 8
2-5. Printed Wiring Boards – Control Section (D4100)– ....... 9
2-6. Schematic Diagram – Control Section– .......................... 10
3. EXPLODED VIEWS
3-1. Subwoofer Section .......................................................... 11
3-2. Control Box, Satellite Speaker Section ........................... 12
4. ELECTRICAL PARTS LIST .................................. 13
To Exposed Metal Parts on Set
0.15µF
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIA GRAMS AND IN THE PARTS LIST ARE CRITICAL T O SAFE OPERA TION. REPLA CE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT . NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
2
LOCA TING THE CONTROLS
VOLUME BASS REAR
PHONE
ON
OFF
POWER
ON
OFF
DUAL STEREO
MIN
MAX
POWER
VOLUME
PHONES
DUAL STEREO
Control box
SECTION 1

GENERAL

SRS-D4100/D5100
This section is extracted from instruction manual.
POWER
OFF
ON
OFF
Dual Stereo
DUAL STEREO
POWER
PHONES
ON
MIN
VOLUME
MAX
BASS REAR CENTER
PHONE
Control box
VOLUME
D5100 D4100
3
SRS-D4100/D5100
Ver 1.1
SECTION 2

DIAGRAMS

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this necessary note is printed in each block.)
For schematic diagrams. Note:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/
C : panel designation.
Note:
The components identi­fied by mark 0 or dotted line with mark 0 are criti- cal for safety. Replace only with part number specified.
A : B+ Line.
B : B– Line.
•Voltages are dc with respect to ground under no-signal conditions.
• no mark : Power on
•Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production toler­ances.
• Signal path. F : AUDIO
• Abbreviation CND : Canadian model KR : Korean model
4
W or less unless otherwise specified.
Note:
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
For printed wiring boards. Note:
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
• Abbreviation CND : Canadian model KR : Korean model
4

2-1. SCHEMATIC DIAGRAM – AMP SECTION –

IC501
TDA7481
ER
POW
P
AM
58
Q
59
TC144EUA
UTE
M
S,CND
U
JW
5A/125V
FH901
FH903
*4 F905
T1AL/250V
FH909
US,CN AEP,UK,KR
FH906
FH908
901
F901
*2
1A/125V
F905
*4
Q
DTC144EU
U
M
1SS355TE-17
1SS355TE-17
S,CND
U AEP,U
F902
*2
FH910
D
C963
0.047
C962
0.047
A
TE
R63 10k
C
D51
D52
K,KR
FH902
FH904
US,CN AEP,UK,KR
CNP903
2P
PO
TRANSFO
T901
AEP,UK,KR
S901
POW
AC IN
ER
W
RM
62
R
D
12k
C55
C54
10
4.7
52
Q
DTC144EUA
UTE
M
RIVE
D
CN902
ER
CNP901
2P
901
CN
2P
CN903
2P
P904
CN904
CN
ER
T901
8P
8P
50V
R60
47k
C906
2200p/250V
FH905
FH907
50V
61
R
47k
*3 F903,904
6.3A/125V
T6.3AL/250V
F903
F904
*3
*2 F901,902
T5AL/250V
*3
534
0.68
D907 U15G
D U15G
L501 60
906
SRS-D4100/D5100
Ver 1.1
IC301
A7490L
470p
C356
4.7k
R353
10k
R354
470p
C156
4.7k
R153
10k
R154
68k
R355
68k
R155
24p
C357
24p
C157
470p
C358
50V
0.33
C425
470p
C158
50V
0.33
C225
TD
1000p
C426
R481
4.7k
TD
1000p
C226
C281
0.001
PO
PO
AM
22k
R356
C481
0.001
IC101
A7490L
POW
AM
22k
R156
TD
W
ER
W
P
330p
C359
0.1
C360
ER P
330p
C159
0.1
C160
IC601 A8921TH
ER
C381
0.001
AM
130k
R157
P
130k
R357
R281
4.7k
22k
R358
22k
R158
330p
C361
330p
C161
470p
C363
0.1
C362
470p
C163
0.1
C162
68k
R359
50V
0.33
C325
68k
R159
50V
0.33
C125
R381
4.7k
C181
0.001
C643
470p
C364
1000p
C326
470p
C164
1000p
C126
R
4.7k
1/10W
1/10W
181
R125
330
R
330
51k
R361
4.7k
R360
51k
R161
4.7k
R160
225
C632
0.015
C638
0.015
47p
560p
C127
50V
R126
1/10W
1/10W
C633
0.1
330
R
330
C227 560p
C365
0.033
C366
0.1
100V
R362
6.8
C369
0.1
L301
C327
R127
1/10W
R227
1/10W
0.1
0.1
0.1
C166
100V
R162
C169
330
330
560p
R326
R327
330
330
1/10W
1/10W
R
426
R
330
330
1/10W
1/10W
C427 560p
0.1
6.8
0.1
L101
33
C656
0.1
100V
100V
100V
C658
0.1
100V
R325
330
1/10W
425
R
330
1/10W
C165
0.033
CH
226
C635
0.1
100V
C634
0.1 C637
C657
C639
C641
0.1 100V
C640
0.1
H
µ
33
C328
R633
15
1/10W
C128
0.68
C228
0.68
R631
15
1/10W
632
R
15
1/10W
R630
1/10W
0.68
C428
0.68
C645 560p
15
1/10W
R
15
1/10W
C644 560p
R625
624
5100
D
101
CN
P101
CN
P103
*2 CN
D4100
4P
D5100
6P
CNP1
*2
CNP102
4P
R626 L601 33
15
L602 33
22
µH
1W
0.68
C646
0.22
C648
0.22
C649
0.68
C647
µH
R627
22
1W
9P
9P
C57
100p
CN102
*3
*3 CN102
D4100
8P
5100
D
10P
CN601
C650
0.015
2P
C651
0.015
J110
J109
J108
J107
J106
J105
8P
SATELLITE SPEAKERS
D5100
D5100
427
µH
D5100
C354
C353
0.033
C626 C654
A
C653
0.1
100V
R621
5.6k
C655 100V
0.1
R622
30k
0.1
0.1
R623
5.6k
C621
0.47 50V
C352
470 35V
C351
470 35V
R65
2.2k
0.033
R59 100
Q56
DTC144EUA
UTE
M
C623
0.1
100V
2200p
100V 100V
C628
C631
0.1
100V
C154
C153
C627 330p
0.47
0.1
0.1
C58
C629
C630
C522
1/10W
C964
0.047
R521
470
D 10E2
D910 10E2
0.1
270p
C524
521
C 560p
R523
470
1/10W
C51
0.1
50V
911
C961
0.047
R524
470
1/10W
903
D
U15G
D902
U15G
R 47k
D908 U15G
D905 U
522
R
12k
C523
0.0047
C525
0.33 50V
C581
0.001
51
R52
C52
*
47k
*1 C52
US,CN
0.1/50V 1/50V
AEP,U
904
D
15G
U
D901 U15G
D912 10E2
D909 10E2
C901
C661
6800
15G
35V
C902
C662
6800
35V
µH
D
581
R
Q51
DTC144EUA
AC DETECT
D
K,KR
0.1
0.1
C526
0.001
528
C
0.1
C529
0.1
C532
0.1
IC901
KIA78S09
EG
C533
470 35V
1k
R66
53
R
4.7k
55
Q
DTA144EU
UTE
M
57
R 47k
R55
C56
4.7k 22
R56
16V
64
Q53
DTC144EUA
U
M
R629
100
C652
0.01
4.7k
R54 10k
TE
C53 100 10V
FB102
0UH
Q57
DTC144EUA
TE
U
M
ITCH
.
C910
C909
0.01
C663
470 35V
C664
470 35V
C666
47
35V
C667
47
35V
SW
R 100
47
16V
C642
47
63V
C531
C530
470
0.1
35V
4.7k
C903 6800
35V
FB101
0UH
C904 6800
35V
+9V R
C905 1000
25V
FB601
0UH
FB602
0UH
FB603
0UH
FB604
0UH
35V
470
C151
Q54
DTC144EUA
UTE
M
C622
0.1
C624
0.1
C625 330p
0.1
0.1
35V
470
C152
351
R
51k
R151
51k
C59
2200p
R152
50V 10
C155
30k
55
SRS-D4100/D5100
Ver 1.1

2-2. PRINTED WIRING BOARD – AMP SECTION (SIDE A) –

1
2
3 4 5 6 7
8
9
C661
(SIDE A)
R625
R632
R624
C651
C651
C632
C657
R630
C645
C633
R631
R633
C634
C644
C640
13
24
C638
C637
C639
C656
C635
C643
C641
IC601
C658
C662
12
C630
Q57
1
Q51
C652
C624
C625
R52
C622
R622
C627
C628
R51
D5100
C623
C629
C631
C655
Q52
R53
Q53
R629
C58
C626 C654
R64
C59
R623
C653
R181
R621
C126 C162 R157
R152
C160 C226 C157 R154
R281
R66
C181
C281
C169
C166
R56
R55
C127
C153
R162
C165
R158
R156
C158
R57
C154
R65
R54
Q55
R127
R151
Q56
R126
R160
R161
C161
C159
C156
R153
Q54
R125
C164 C163
R159
R155
R227
R59
R226
R225
C227
R381
C381
C481
R481
C362
R357
R354
C326
C360
C426
C357
C366
• Semiconductor
D5100
R425
R325
R426
R326
R327
C327
C369
R362
R361
C365
C364 C363
R358
R351
C353
R353
C354
R359
C361
C427
R360
R356
C358
R427
C359
C356
R355
C523
C526
C530
C522
C529
R581
R524
R523
R521
C521
C581
C532
R522
C524
C528
R62
Q58
R60
R63
1-861-669-
R61
Q59
11
(11)
21
(21)
US,CND
AEP,UK,KR
Location
Ref. No. Location
D51 G-3 D52 G-3
IC601 B-2
Q51 A-3 Q52 A-3 Q53 A-3 Q54 B-4 Q55 A-4 Q56 A-4 Q57 A-3 Q58 C-8 Q59 C-8
BOARDAMP
A
B
C
D
E
C909
BOARDJACK
(SIDE A)
F
C57
1-861-670-
D52
G
D51
11
(11)
21
(21)
US,CND
AEP,UK,KR
66
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