Sony SR16 Service manual

SA VA-500/SS-CN16/SR16
SERVICE MANUAL
Photo: SS-SR16
The SAVA-500 composed of the following table.
Front Speaker Main Unit Center Speaker SS-CN16 Rear Speaker SS-SR16
Photo: SS-CN16 Photo: Main Unit
US Model
Canadian Model
AEP Model
UK Model
E Model
(L-ch) (R-ch)
MICROFILM
– Continued on next page –
HOME THEATER ACTIVE SPEAKER SYSTEM
TABLE OF CONTENTS
1. SERVICING NOTES ............................................... 3
2. GENERAL ................................................................... 4
3. DISASSEMBLY ......................................................... 5
4. TEST MODE.............................................................. 8
5. DIAGRAMS
5-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 11
5-2. Printed Wiring Board – MAIN Board – ........................ 12
5-3. Schematic Diagram – MAIN Board (1/3) – ................... 13
5-4. Schematic Diagram – MAIN Board (2/3) – ................... 14
5-5. Schematic Diagram – MAIN Board (3/3) – ................... 15
5-6. Printed Wiring Boards – FILTER/REG/T2/T1/
STANDBY/AC-SW Boards – ......................................... 16
5-7. Schematic Diagram – FILTER/REG/T2/T1/
STANDBY/AC-SW Boards – ......................................... 17
5-8. Printed Wiring Board – AMP (POW-SR/POW-SW/
POW-CN/POW-LR/CONNECTOR) Board – ............... 18
5-9. Schematic Diagram – AMP (POW-SR/POW-SW/
POW-CN/POW-LR/CONNECTOR) Board – ............... 19
5-10. Printed Wiring Boards
– DISPLAY/LED/KEY Boards – ................................... 20
5-11. Schematic Diagram
– DISPLAY/LED/KEY Boards – ................................... 21
5-12. IC Pin Function Description ........................................... 24
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMA TIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
6. EXPLODED VIEWS ................................................ 26
7. ELECTRICAL PARTS LIST ............................... 31
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
2
SECTION 1

SERVICING NOTES

MODEL IDENTIFICATION
– Rear view –
PART No.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The A C leaka ge from an y e xposed metal part to earth g round and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester , such as the Simpson 229 or RCA WT -540A. Follo w the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75 V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63T rd are e x­amples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suit­able. (See Fig. A)
To Exposed Metal Parts on Set
MODEL PART No.
US model 4-217-252-3
Canadian model 4-217-252-4
EXCEPT US, Canadian models 4-217-252-5
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Earth Ground
AC voltmeter (0.75 V)
3
• LOCATION OF CONTROLS
Main Unit (L-ch) – Front View –
3
2
1
5
6
7
SECTION 2

GENERAL

4
1 INPUT button 2 SURROUND button 3 CENTER MODE button 4 S. WOOFER button 5 MASTER VOL +/– buttons 6 STANDBY, ON, READY indicators 7 U button
– Rear View –
1 2 3
4
5 6
7 8
9
1 TV IN jack 2 VIDEO IN jack 3 AUX IN jack 4 5.1CH INPUT (FRONT, REAR, WOOFER, CENTER) jack 5 CONTROL S, TV IN jac k (US, Canadian models) 6 WIRELESS REAR SPEAKER jack 7 CENTER SPEAKER terminal 8 REAR SPEAKERS terminal 9 R-ch SPEAKER OUTPUT connector
4
SECTION 3
r

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
AMPLIFIER SECTION
5
2
grille frame (A) ass’y
3
screw (BVTT4
4
×
25)
washer (BF)
washer (S)
L-ch speaker section
7
flat wire (CN503)
1
grille frame (B) ass’y
6
screw (BVTT4
×
25)
9
eleven screws (4 × 20)
Remove the amplifier section in arrow direction.
B
8
connecto (CN907)
five screws (BVTP3 × 8)
Remove the panel (L/B) in arrow A direction.
A
B
!™
connector
5
SERVICE POSITION
)
1
Remove the amplifier section. (Refer to page 5)
2
two screws (transistor)
5
heatsink and AMP board
7
bracket
6
two screws (BVTP3 × 8)
9
cord bushing
3
two screws (BVTP3 × 8)
eleven screws (BVTP3 × 8)
8
connector (CN371)
6
two screws (BVTP3
screw (BVTP3 × 8)
×
8)
A
4
two connectors (CN601, 603)
connector
Erect the MAIN boad
in arrow
A
direction.
!™
back panel (L/A)
two screws (BVTP3
×
8
four screws (BVTP3
×
8)
6
bracket
MAIN board
!∞
Insert an insulation sheet between chassis and MAIN board.
!•
Connect the fan motor lead wire to MAIN board connector (CN371).
heatsink
Insert two connectors (CN601, 603) into the connectors (CN301, 911) on the MAIN board.
Attach the bracket to the heatsink with two screws.
chassis
Connect the power SW lead wire to STANDBY board connector (CN907).
Connect the MAIN board and chassis with two clip wires.
Connect the flat wire to DISPLAY board connector (CN503).
@™
Push the power SW.
7
SECTION 4

TEST MODE

This set provides four test modes as follows.
1. INPUT CHECK MODE
2. KEY CHECK MODE
3. AMP CHECK MODE
4. DEMONSTRATION MODE The following describes each test mode in detail.
4-1. INPUT CHECK MODE
Procedure:
1. While pressing the both [S.WOOFER] and [MASTERVOL+] buttons, turn the power ON.
2. Fluorescent indicator tube display “SAVA-500”, after the all lights up, and enter the input check mode.
3. Pressing the [INPUT] button varies the display as follows.
SAVA-500
*********
S.WOOFER *1 S.WOOFER check mode (5.1CH INPUT check mode)
AUX AUX input (SURROUND OFF) check mode
VIDEO VIDEO input (SURROUND OFF) check mode
TV TV input (SURROUND OFF) check mode
AUTO POWER AUTO POWER ON/OFF check mode
*1 Pressing the
maximum, or
Note: In each mode, the volume is muted except for the channels that can be checked.
4. To release the test mode, push back [] button.
[SURROUND] button makes the S.WOOFER lev el minimum, or the [S.WOOFER] b utton makes the S.W OOFER le v el
[CENTERMODE] button returns default.
U
4-2. KEY CHECK MODE
Procedure:
1. Push back [] button to turn the power OFF.
2. Connect the lead wire to TP3 and TP4 on the KEY board.
3. Push [] button to power ON.
4. Let the lead wire short TP3 and TP4.
5. Fluorescent indicator tube display “KEY CHK 500”, and enter the key check mode.
6. Pressing any buttons, the number of button will be displayed on the fluorescent indicator tube.
7. Pressing the f irst b utton turns on the [READY] LED (red), and the second button turns on the [ON] LED (green). Thus, two LEDs light up alternately each time the buttons are pressed.
INPUT SURROUND CENTER MODE WOOFER MASTER VOL – MASTER VOL +
8. After all b uttons are pressed, it will be in the ST ANDBY mode.
Note: If a check failed, the set does not go in ST ANDBY state, and you cannot e xit from the test mode. In this case, quit the test mode by pushing back []
button.
U
U
Button
Button Number
1 2 3 4 5 6
U
8
4-3. AMP CHECK MODE
Procedure:
1. Push back [] button to turn the power OFF.
2. Connect the lead wire to TP1 and TP2 on the KEY board.
3. Push [] button to power ON.
4. Let the lead wire connected TP1 and TP2.
5. Fluorescent indicator tube display “AMP CHK 500”, and enter the amp check mode.
6. The check step advances in order as TP1 and TP2 are shorted.
STEP
0 1 2 3 4 5 6 7 8
9 10 11 12
*
*1 The step 12 is the AUTO POWER ON/OFF check. *2 The step 12 is automatically turned the power OFF in one second, ON when a signal is entered to TV input, and OFF when a signal
input stops.
*3 After the step 12 finished, return the parameters to default values, then turn the power OFF.
7. To release the test mode, push back [] button.
U
U
AMP CHK 500 AMP CHK 1 AMP CHK 2 AMP CHK 3 AMP CHK 4 AMP CHK 5 AMP CHK 6 AMP CHK 7 AMP CHK 8 AMP CHK 9 AMP CHK 10 AMP CHK 11 AMP CHK 12
INPUT
VIDEO VIDEO VIDEO VIDEO VIDEO VIDEO
AUX AUX
5.1
5.1
5.1
5.1 TV
U
VOL
MIN MAX MAX MAX MAX MAX
MIN MAX MAX
MIN MAX MAX MAX
SW MODE
1 OFF OFF OFF
1
2
1
1
1
1
1
1
1
SUR MODE
PRO LOGIC
OFF
PRO LOGIC
GAME
OFF
OFF PRO LOGIC PRO LOGIC
– – – –
PRO LOGIC
BASS
0 0 0 0 0 0 0 0 0
0 –5 +5
0
TREBLE
0 0 0 0 0 0 0 0 0
0 –5 +5
0
• Checking Location – KEY Board (Conductor Side) –
S505 S506 S502
S504 S503 S501
TP3 TP2
TP4TP1
9
4-4. DEMONSTRATION MODE
1. Entering the demonstration mode
• Press the [INPUT] and [MASTERVOL+] buttons simultaneously to start demonstration mode.
• When the set goes in demonstration mode, the [ON] LED (green) blinks, and the [STANDBY] and [READY] LEDs (red) light up.
• The sequence during the demonstration mode is following as bellow.
Note:
1. In the demonstration mode, only the [INPUT], [MASTERVOL], and [S.WOOFER] buttons are active.
2. The operation with remote commander is disabled.
Demonstration mode sequence:
@@@@@@@@@
@ H E L L O @
WELCOME TO SAVA *1
SOUND SYSTEM
I AM SA VA-500 *1
MY FEATURES ARE 4
INPUTS AND 5 *1
SURROUND MODE
LISTEN TO *1
MY SOUND
5.1 INPUT
5.1 CH IN OTHER INPUT
PRO LOGIC *2
C.STUDIO *2
HALL *2
STUDIUM *2
GAME *2
THANK YOU *2
*1 First seven characters are dis-
played, then eighth and subse­quent characters are displayed. (Characters run on the display)
*2 Displayed for 5 seconds.
Note: 1 The demonstration mode operates with the input, and volume
position selected last.
2 The input and volume are variable even during demonstration
mode.
2. Releasing the demonstration mode
• To release the demonstration mode, push back [] button.
U
10
SECTION 5

DIAGRAMS

5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Printed Wiring Board:
X : parts extracted from the component side.
Y : parts extracted from the conductor side.
p : parts mounted on the conductor side.
b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Indication of transistor.
Q
B
CE
These are omitted.
Q
B
CE
These are omitted.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
¢
2 : nonflammable resistor.
5 : fusible resistor.
C : panel designation.
Note:
The components identi­fied by mark ! or dotted line with mark ! are criti­cal for safety. Replace only with part number specified.
U : B+ Line.
V : B– Line.
• Voltages and waveforms are dc with respect to ground
• V oltages are taken with a VOM (Input impedance 10 M).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: internal component.
under no-signal conditions. no mark : AUDIO
Voltage var iations may be noted due to normal produc­tion tolerances.
Voltage var iations may be noted due to normal produc­tion tolerances.
F : AUDIO CND : Canadian model
4
W or less unless otherwise
Note:
Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
• Circuit Boards Location
REG board
DISPLAY board
KEY board
STANDBY board
LED board
FILTER board
MAIN board
AC-SW board
POW-CN board
POW-LR board
POW-SW board
AMP board
POW-SR board
CONNECTOR board
– L-ch speaker section –
1111
SAV A-500/SS-CN16/SR16
5-2. PRINTED WIRING BOARD – MAIN Board – See page 11 for Circuit Boards Location.
• Semiconductor Location
Ref. No. Location
D101 D-13 D102 D-13 D353 C-8 D401 E-12 D701 C-2 D703 G-5 D704 G-5 D705 G-5 D706 G-5 D707 H-6 D708 H-6 D751 E-6 D801 H-8 D802 H-8 D803 H-8 D804 G-8 D805 G-8 D901 B-1 D902 C-4 D903 E-4 D904 E-4 D905 E-4 D906 E-4 D907 D-4 D908 D-4 D909 D-5 D910 D-5 D911 D-7
(Page 16)
(Page 16)
(Page 16)
(Page 20)
(Page 18)
(Page 16)
IC101 H-12 IC102 F-13 IC103 H-13 IC201 B-12 IC202 B-9 IC203 D-11 IC400 E-11 IC401 G-11 IC701 C-2 IC901 G-7 IC902 F-7 IC903 E-7 IC904 D-7
Q301 A-13 Q302 B-13 Q351 B-8 Q352 B-8 Q353 C-8 Q354 C-8 Q371 B-7 Q372 C-7 Q747 F-7 Q748 G-7 Q801 H-8 Q802 G-8 Q902 D-5
(Page 16)
(Page 18)
(Page 16)
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