Sony SAL135F28, STF 2.8(T4.5)/135, 135mm F2.8 [T4.5] STF Service Manuals
(STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
SERVICE MANUAL
SAL135F28
Ver 1.2 2007.01
Revision History
Revision History
How to use
How to use
Acrobat Reader
Acrobat Reader
Link
Link
SPECIFICATIONS
US Model
Canadian Model
AEP Model
Chinese Model
DISASSEMBLY ADJUSTMENTS
SERVICE NOTE
• About the Lens Test Projector and Finished Inspection JIG
REPAIR PARTS LIST
LENS FOR DSLR CAMERA
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
Sony EMCS Co.
2007A0800-1
© 2007.01
Published by Kohda TEC9-852-115-12
SPECIFICATIONS
• Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused
at infinity.
Equivalent 35mm-format focal length *1 (mm)
202.5
*1The value for equivalent 35mm-format focal length is based on Digital Single Lens Reflex Cameras equipped with an APS-C sized image sensor.
Lens groups elements
2
6-8 *
*2Including apodization element (1-2).
Angle of view 1 *
18°
Angle of view 2 *
12°
*3The value of angle of view 1 is based on 35mm-format cameras, and that of angle of view 2 is based on Digital Single Lens Reflex Cameras
equipped with an APS-C sized image sensor.
Minimum focus (m (feet)) *
0.87 (2.85)
*4Minimum focus is the shortest distance from the image sensor to the subject.
Maximum magnification (
0.25
Minimum f-stop
f/31 [T/32]
Filter diameter (mm)
72
Dimensions (maximum diameter
Approx. 80 × 99 (3 1/8 × 3 7/8)
Mass (g (oz.))
Approx. 730 (25 3/4)
Included items
Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Exclusive case (1), Set of printed documentation
3
3
4
××
×)
××
××
× height) (mm (in.))
××
Designs and specifications are subject to change without notice.
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
— 2 —
TABLE OF CONTENTS
Section Title Page
1. SERVICE NOTE
1-1. Chemicals ·······································································1-1
1-2. Exterior Parts ·································································· 1-1
1-3. Unleaded Solder ·····························································1-1
1-4. Safety Check-out ····························································1-2
1-5. Troubleshooting ····························································· 1-3
2. DISASSEMBLY
2-1. Disassembly ··································································· 2-2
3. REPAIR PARTS LIST
3-1. Exploded Views ······························································3-1
3-2. Supplied Accessories ······················································3-6
4. ADJUSTMENTS
4-1. Preparations ···································································· 4-1
4-2. Aperture Diameter Check/Adjustment and
Pattern Check ······························································· 4-13
4-3. Projective Resolving Power Check ······························4-24
4-4. Flange Back (f’F) Check/Adjustment ·························· 4-27
4-5. Lens ROM Check ························································· 4-31
4-6. Focus Brush Position Adjustment and Pattern Check ··4-33
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
— 3 —
1. SERVICE NOTE
1-1. Chemicals
Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your health and environment, and wastes resources.
Manage the chemicals carefully as follows.
• Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.
• Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.
• Keep containers sealed to avoid natural evaporation when chemicals are not in use.
• Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and
use up it.
1-2. Exterior Parts
Be careful to the following points for exterior parts used in this unit.
• Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts. Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, don’t use paint thinner, ketone, nor alcohol.
• Insert the specific screws vertically to the part when installing a exterior part.
Be careful not to tighten screws too much.
1-3. Unleaded Solder
This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.
(
Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
• Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high temperature for a short time.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing
unleaded solder and leaded solder will cause detachment phenomenon.
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
1-1
1-4. SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Danger of explosion if battery is incorrectly replaced.
CAUTION
Replace only with the same or equivalent type.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
1-2
Ver 1.2 2007.01
1-5. TROUBLESHOOTING
1-5-1. Aperture Trouble
Aperture trouble
NG
Replace the
defective part.
Check operation of
the M aperture
operation ring.
Check the iris
operation of M iris
control block.
NG
OK
Function NG
A apertureM aperture
NG NG
Replace the
defective part.
Check operation of
the preset ring.
OK OK
Check the iris
operation of iris
control block.
NG
Perform the aperture
Perform the aperture
diameter adjustment.
(See page 4-17.)
Check operation of the
OK
preset ring, and replace
F No. NG
diameter check.
(See page 4-13.)
the defective part.
Replace the defective part.Replace the defective part.
Perform the aperture
diameter check.
(See page 4-13.)
OK
END
NGNG
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
1-3
1-5-2. Focus Trouble
Function NG Position NG
Focus trouble
Check the distance
scale tube, focus ring,
fixed sleeve, and
2 group move
frame block.
Replace the defective part
or apply the grease.
NG
Check the operation
again.
NG
OK
OK
NG
deformation of terminal
Adjust the position of contact
piece of brush (for focus ring),
or replacethe brush
(for focus ring).
NG
Clean the pattern of the
main flexible unit.
Check the position of
contact piece and
of brush
(for focus ring).
OK
Check pattern
of the main flexible unit.
OK
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
1-4
Replace the
main flexible unit.
Perform the focus
brush position
adjustment and
pattern check.
(See page 4-33.)
OK
END
NG
Ver 1.2 2007.01
NOTE FOR REPAIR
2. DISASSEMBLY
• Make sure that the flat cable and flexible board are not cracked of bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
• When remove a connector, dont’ pull at wire of connector. It is possible that a wire is snapped.
• When installing a connector, dont’ press down at wire of connector.
It is possible that a wire is snapped.
• Do not apply excessive load to the gilded flexible board.
UNIVERSAL WRENCH
In case of the following notches or holes are located in the lens block, etc during disassembling/
assembling the lens, Use the universal wrench.
Notches Holes
How to Use
Universal wrench
J-6082-609-A
Chip-A for
universal wrench:
J-6082-609-1
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
Chip-B for
universal wrench:
J-6082-609-2
Attach the chip-A or chip-B to the universal wrench.
For the notches: chip-A
For the holes: chip-B
Match the universal wrench to the holes or notches of the lens block, etc.
Match the universal wrench
to the width of holes or notches.
Chip
Universal wrench
Chip
Chip-A
Chip-A
Notches
Chip-B
Chip-B
Holes
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
2-1
2-1. DISASSEMBLY
2-1-1. FILTER FRAME AND LENS MOUNT RIVETING BLOCK
Lens Mount Riveting Block
4 Rear Light
Shield Barrel
HELP04
2 Filter Frame
HELP02
3 Screws x2
HELP03
FLANGE BACK
ADJUSTMENT
5 Lens Mount
Riveting Block
HELP04
6 Light
B
Shield Tube
HELP05
1 1 Group
Lens Block
(See Page 2-5.)
HELP01
EXPLODED VIEW
7 2 Group
Lens Block
(See Page 2-5.)
(See Page 2-3.)
B
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
2-2
2-1-2. ORNAMENTAL TUBE, CONNECTION BARREL, MAIN FLEXIBLE UNIT AND INDEX RING
EXPLODED VIEW
(See Page 2-4.)
HELP07
3 Ornamental
Tube
HELP13
HELP14
HELP12
HELP06
!- Index
Ring
!= Distance
Scale Tube
8 Steel Ball
HELP12
9 Click Spring
2 Focus Ring
Cover
!/ Brake Rubber x6
1 Focus Rubber Ring
HELP10
HELP12
HELP09
HELP11
6 Connection
Barrel
7 M Aperture Operation
Ring
5 Brush
(For M Aperture)
HELP08
4 Brush (For
Focus Ring)
Main Flexible Unit
BRUSH POSITION
ADJUSTMENT
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
2-3
2-1-3. FOCUS RING, FIXED BARREL AND 2 GROUP MOVE FRAME BLOCK
2 Group Move Frame Block
0 M Aperture
HELP24
Holder
M Aperture
Operation Plate
1 Focus
Ring
HELP15
G
F
HELP25
9 Iris Fixed Tube Block
Friction
Sheet-B
HELP16
Operation Plate
HELP27
HELP26
HELP20
7 Apearture Holding
Ring Screw
HELP22
2 Fixed Barrel
HELP17
3 2 Group Move
Frame Block
HELP18
4 Front Move
Frame
HELP19
8 2nd Lens
Holder
HELP23
6 Iris Control
Plate Block
HELP22
APERTURE
DIAMETER
ADJUSTMENT
5 M Iris Control
Block
HELP21
M APERTURE
DIAMETER
ADJUSTMENT
EXPLODED VIEW
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
2-4
2-1-4. 1 GROUP LENS BLOCK AND 2 GROUP LENS BLOCK
1 Front
Decoration
Plate
HELP28
2 G1 Stopper
HELP29
3 G2 Stopper
HELP30
1 2 Group Front
Frame Block
3 Hold Ring
2 2 Group Rear
Frame Block
4 Hold Ring
HELP35
HELP32
HELP35
HELP33
Lens G2+G3
HELP31
Front Frame
5 G8 Stopper
HELP34
2nd Rear
Barrel
EXPLODED VIEW
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
2-5
HELP
Note for assembling and grease applying positions are shown.
HELP01
Anti-diffusion agent (A-20): J-6082-611-A
Apply the anti-diffusion agent (A-20) to the instruction portions of the 1 group lens block as shown in the figure.
Apply the anti-diffusion agent
(A-20) (All circumferences)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP02
Attach the filter frame so that the hood fixing claw that the screw hole is at the center of it matches to the distance index on the index ring,
and fix it with the four screws as shown in the figure.
Screw Hole
Hood Fixing Claw
Screws (Four areas)
Hood Fixing Claw
Index Ring
Distance Index
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP03
Adhesive bond (B-40): J-6082-614-A
1. Attach the rear light shield barrel by pushing main spring towards outside of the rear light shield barrel. Apply the adhesive bond (B-
40) to the three screws, and then fix the rear light shield barrel with these screws as shown in the figure.
2. Move the lever of the preset ring block, and check that the preset ring block moves smoothly.
Apply Adhesive Bond (B-40) (Three areas)
Rear Light Shield Barrel
Lever of the Preset Ring Block
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP04
Adhesive bond (LOCTITE 460)
Note: Use the adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
1. Apply adhesive bond (LOCTITE 460) to the tip of the stopper screw, and attach it to the lens mount riveting block.
2. Linking the lever of the preset ring block with the A iris joint plate, align the oblong hole of the lens mount riveting block with the
mount index chip and tighten four screws shown in the figure.
3. Move the lever of the preset ring block, and check that the preset ring block moves smoothly, and the iris opens and closes smoothly.
4. Check that the focus ring rotates smoothly from near distance end to infinity position.
Screws
Lens Mount Riveting Block
Oblong Hole
Lever of the Preset Ring Block
Mount Index Chip
A Iris Joint Plate
Stopper screw
Apply the adhesive bond (LOCTITE 460)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP05
Adhesive bond (B-40): J-6082-614-A
Attach the light shield tube. Apply the adhesive bond (B-40) to the two screws, and then fix the light shield tube with these screws as
shown in the figure.
Apply the Adhesive Bond (B-40) (Two areas)
Light Shield Tube
HELP06
1. Set the focus ring to the infinity stop position.
2. Attach the distance scale tube, and align the center of the infinity mark and the index of the index ring.
3. Affix the focus ring covers, and paste the focus ring cover set tapes to cover seams (two areas).
Index of the
index ring
Index Ring
Distance Scale Tube
Focus Ring Covers
Focus Ring
Focus Ring Cover Setting
Infinity Mark
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP07
Adhesive bond (LOCTITE 460)
Note: Use the adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
Anti-diffusion agent (A-20): J-6082-611-A
1. Apply the adhesive bond (LOCTITE 460) to the back side of the mount index chip, and attach it to the ornamental tube.
2. Apply the anti-diffusion agent (A-20) to the instruction portion of the ornamental tube as shown in the figure.
3. Attach the ornamental tube so that the mount index chip places at the position shown in the figure, and fix it with the four screws.
Screws (Four areas)
Apply the anti-diffusion agent
(A-20) (All circumferences on edge surface)
Mount Index Chip
Apply the adhesive bond (LOCTITE 460)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP08
Adhesive bond (B-10): J-6082-612-A
1. Attach the chip holder with the two screws as shown in the figure.
Screws
Chip Holder
2. Cut off one of six terminals of the brush and makes it to five as shown in the figure.
Brush
Cut off the Bottom Terminal
3. Set the focus ring to the infinity stop position.
4. Tighten the brush with the two screws as shown in the figure.
5. Apply the adhesive bond (B-10) to the two instruction portions as shown in the figure.
6. Loosen the two screws tightened in step 1.
7. Adjust the position of the chip holder so that the five terminals of the brush are surely contact with the main flexible unit, and also
adjust the position to locate the second terminal from the top within the range of infinity, and tighten the two screws loosened in step
6.
8. Perform the “4-6-2. Focus Brush Position Adjustment/Pattern Check”.
9. After adjustment, apply the adhesive bond (B-10) to the two instruction portions as shown in the figure.
Screws
Range of infinity
Main Flexible Unit
Brush
After adjustment, Apply the Adhesive Bond (B-10) (Two areas)
Apply the Adhesive Bond (B-10) (Two areas)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP09
Adhesive bond (B-10): J-6082-612-A
1. Attach the chip holdr to the M aperture connecting plate A with the two screws as shown in the figure.
Screws (Two areas) (After adjustment,
apply the adhesive bond (B-10))
Brush
Apply the adhesive bond
(B-10) (Two areas)
Chip Holder
2. Cut off one of six terminals of the brush and makes it to five as shown in the figure.
Brush
Cut off the Bottom Terminal
3. Tighten the brush with the two screws as shown in the figure.
4. Apply the adhesive bond (B-10) to the two instruction portions as shown in the figure.
5. Loosen the two screws tightened in step 1.
6. Adjust the position of the chip holder so that the terminals of the brush are surely contact with the three patterns of the main flexible
unit, and tighten the two screws loosened in step 5.
Main Flexible Unit
Apply the Adhesive Bond
(B-10) (Two areas)
Apply the Adhesive Bond (B-10) (Two areas)
Screws (Two areas)
Brush
7. Apply the adhesive bond (B-10) to the two instruction portions as shown in the figure.
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP10
Anti-diffusion agent (A-20): J-6082-611-A
Adhesive bond (B-40): J6082-614-A
1. Apply the anti-diffusion agent (A-20) to the insutruction portions of the connection barrel as shown in the figure.
2. Attach the connection barrel, and apply the adhesive bond (B-40) to the three screws and tighten them as shown in the figure.
Apply Adhesive Bond (B-40) (Three areas)
Apply the Anti-Diffusion Agent (A-20)
(All circumference of back side)
Apply the Anti-Diffusion Agent (A-20)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP11
1. Affix the flexible substrate setting tape to the connection barrel, and then open a hole as the instruction portion shows.
2. Affix the main flexible unit to the flexible substrate setting tape so that the instruction portion align.
Main Flexible Unit
Aligns Each
Hole
Flexible Substrate Setting Tape
Main Flexible Unit
Make a hole
Substrate Setting Tape
Hole
3. Fold the main flexible unit inside as shown in figure, and affix the flexible substrate setting tape (two areas).
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP12
Adhesive bond (B-10): J-6082-612-A
Adhesive bond (B-40): J-6082-614-A
Grease (G-85): J-6082-626-A
1. Attach the M aperture connecting plate B to the M aperture connecting plate A, and apply the adhesive bond (B-40) to the two screws
and tighten them as shown in the figure.
Note: Be sure to attach the M aperture connecting plate B so that the rounded edge of it faces toward inside of the tube as shown in
the figure.
2. Attach the M aperture connecting plate A to the M aperture operation ring, and tighten them with the two screws as shown in the
figure.
Screws
M Aperture Connecting Plate A
Apply the Adhesive Bond
(B-40) (Two areas)
Inside of Tube
M Aperture Connecting Plate B
M Aperture Operation Ring
3. Apply the adhesive bond (B-10) to the two areas as shown in the figure.
4. Apply the grease (G-85) to the instruction portion of the M aperture operation ring as shown in the figure.
Apply the Grease (G-85)
(All circumference)
M Aperture Operation Ring
Apply the Adhesive Bond (B-10) (Two areas)
5. Set the click spring and steel ball to the index ring, and assemble the M aperture operation ring to the index ring from the direction
shown in the figure.
M Aperture Operation Ring
Index Ring
Steel Ball
Click Spring
6. After assembling, check that the proper click exists when rotating the M aperture operation ring.
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
HELP13
Anti-diffusion agent (A-20): J-6082-611-A
Adhesive bond (B-40): J-6082-614-A
Grease (G-85): J-6082-626-A
1. Apply the anti-diffusion agent (A-20) and the grease (G-85) to the instruction portions of the index ring as shown in the figure.
2. Attach the index ring. Apply the adhesive bond (B-40) to the three screws, and then fix the index ring with these screws as shown in
the figure.
Apply the adhesive bond (B-40)
(Three areas)
Apply the grease (G-85)
(All circumference)
Apply the anti-diffusion agent (A-20)
(All circumference)
Apply the anti-diffusion agent (A-20)
(All circumference on edge)
HELP14
Anti-diffusion agent (A-20): J-6082-611-A
Apply the anti-diffusion agent (A-20) to the instruction portions of the distance scale tube as shown in the figure.
Distance Scale Tube
Apply the
Anti-Diffusion
Agent (A-20)
(All circumferences)
SAL135F28 (STF 2.8(T4.5)/135) (135mm F2.8 [T4.5] STF)
HELP
Loading...