Sony SAIP-001-P Service manual

SA-iP001P

SERVICE MANUAL

Ver. 1.0 2006. 12

• SA-iP001P is active subwoofer in CPF-iP001.

SPECIFICATIONS

US Model

Canadian Model

AEP Model

UK Model

Continuous RMS power output (reference):

15 W (100 Hz, 10% THD)

Speaker units: 70 mm (2 7/8 in) dia. Dimensions (w/h/d): Approx. 218 × 74 × 131 mm

(8 5/8 × 3 × 5 1/4 in), incl. projecting parts

Mass: Approx. 1.3 kg (2 lb 14 oz) Operating temperature: 10°C to 35°C (50°F to 95°F) Power requirements: AC 120 V , 18W, 50/60Hz

(US, CND) AC 220 V – 240 V, 18 W, 50/60 Hz (AEP, UK) (DC OUT: 12 V, 1.0 A)

Design and specifications are subject to change without notice.

1. GENERAL ................................................................... 2

2. DIAGRAMS................................................................. 3

2-1. Block Diagram ................................................................ 4

2-2. Printed Wiring Board – POWER Board (Side A) – ....... 5

2-3. Printed Wiring Board – POWER Board (Side B) – ....... 6

2-4. Schematic Diagram – POWER Board (1/2) –................ 7

2-5. Schematic Diagram – POWER Board (2/2) –................ 8

3. EXPLODED VIEWS ................................................. 9

4. ELECTRICAL PARTS LIST .................................. 10

9-887-493-01

CRADLE AUDIO SUBWOOFER

Sony Corporation

Home Audio Division Published by Sony Techno Create Corporation

SA-iP001P

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester , such as the Simpson 229 or RCA WT -540A. Follow the manufacturers’ instructions to use these instruments.

2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter . The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

To Exposed Metal

Parts on Set

0.15 µF

Fig. A. Using an A C v oltmeter to check A C leakage.

1.5 kΩ

Earth Ground

Voltmeter (0.75 V)

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

SECTION 1

GENERAL

SAFETY-RELATED COMPONENT WARNING!!

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

This section is extracted from instruction manual.

SECTION 2

4 67

LATCH CIRCUIT RESET

COMPARATOR

START–UP CIRCUIT

UVLO

COMPARATOR

OCP THRESHOLD

COMPARATOR

UVLO

COMPARATOR

OVP

COMPARATOR

VUL

VCC (START)/

VCC (STOP)

VCC (STARTUP OFF)/

VCC (STARTUP ON)

START–UP

CIRCUIT

SOFT DRIVE

CIRCUIT

VOVP

THERMAL

SHUTDOWN

CIRCUIT

ZERO CURRENT

DETECTION CIRCUIT

TURN–ON

DEAD TIMER

STANDBY

CIRCUIT

VREF

IF/B

ON WIDTH

TIMER

VTH (OCL)

BURST MODE

OCP THRESHOLD

COMPARATOR

RESTART

TIMER

VTH (BURST LIMIT)

–

+ –

GND

+ –

Z/C

F/B

SOURCE/OCL

DRAINVINVCC

DIAGRAMS

SA-iP001P

• Note for Printed Wiring Boards and Schematic Diagrams

Note on Printed Wiring Boards.

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

• a : Through hole.

• f : internal component

• : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)

Caution: Pattern face side: Parts on the pattern face side seen from (Side B) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Side A) the parts face are indicated.

•Waveforms

IC704 qc ( X IN )

1.6 Vp-p

IC806 2 ( A )

0.5 Vp-p

Note on Schematic Diagrams.

• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums.

• All resistors are in Ω and 1/ specified.

W or less unless otherwise

• f : internal tolerance.

• C : panel designation.

Note:

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Note:

Les composants identifiés par une marque 0 sont cri- tiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.

• A : B+ Line.

•Voltages are dc with respect to ground under no-signal conditions.

•Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances.

• Signal path.

F : AUDIO

IC802 CXD9788AR

PWM

(Secondary Clock System)

567

XVSS

VSUBC

VSSR

OUTR2

VDDR

OUTR1

VSSR

XVDD35HPVDDL

XFSOIN

Clock Generator

10 11

VSSL

VDDL

OUTL2

HPVSSL

HPOUTL1

4445

∆ ∑ Converter

VSSL

OUTL1

XOVSS

HPOUTL2

XFSOOUT

HPVDDR30HPOUTR1

424341

Interpolator

DVSS

DVDD

XOVDD

HPVSSR

HPOUTR2

Liner

INIT/MUTE

NSPMUTE

SOFTMUTE

FSOI

38 37

PGMUTE

FSOCKO

Gain

Control

Filter

LOW

CUT

Filter

Serial Control

SCDT

SCSHIFT

Sampling Rate Converter

DF2

Clock Generator

(Primary Clock System)

SFLAG

SCLATCH

OVF FLAGL

OVF FLAGR

LRCK

BCK

S P

DATA

XFSIIN

DVDD TEST

BFVSS BFVDD

DF1

INIT

MCKSEL

• IC Block Diagrams

SA-iP001P

5 MHz

49.152 MHz

0.5 V/DIV, 0.1 µsec/DIV 0.1 V/DIV, 50 µsec/DIV

AES3 RX

DECODER

IC801 CS8416-CZZR

RXP3

RXP2

RXP1

RXP0

RXN

AGND

FILT

RST

RXSEL1

RXSEL0

TXSEL1

TXSEL0

NV/RERR

4:2

MUX

DE–EMPHASIS

FILTER

SERIAL

AUDIO

OUTPUT

IC803 CXD9774M

GVDD B36

GVDD

GND

PWM BP

GND

RESET 4

DREG RTN 5

OLRCK

OSCLK

SDOUT

OMCK

RMCK

DGND

RCBL

96kHz

AUDIO

GVDD

DREG 8

DGND

DVDD

DGND

OTW 15

GND

PWM AP

GND

M3 7

M1 10 M2 11

SD 13

PWM

RECEIVER

DGND

DIGITAL

REGULATOR

PROTECTION

LOGIC

UVP

DVDD DREG

PWM

RECEIVER

DGND

DREG

GVDD

TIMING

CONTROL

PROTECTION

TIMING

CONTROL

PROTECTION

DREG

GVDD

GATE

DRIVE

GATE

DRIVE

GATE

DRIVE

GATE

DRIVE

DREG DREG

DVDD

OCH

OCL

OCH

32 31 30 29

26 25 24 23

22 21 20 19

GVDD B35 GND BST B33

PVDD B PVDD B OUT B OUT B

GND

OUT A OUT A PVDD A PVDD A

BST A GND GVDD A GVDD A

IC901 MR4010-7103

SA-iP001P

2-1. BLOCK DIAGRAM

IC803

POWER DRIVER

IC801

192kHz DIGITAL AUDIO

INTERFACE RECEIVER

NV/RERR

SDOUT

OLRCK

OSCLK

RMCK

RST

X801

49.152MHZ

IC806

OSC

DATA

LRCK

BCK

XFSI_IN

XFSO_IN

DIR_RST

DIR_ERR

INIT

DAMP_INT

FLAG_L_OVF24OVR_FLAGR

OVERFLOW1

IC802

S-MASTER

PROCESSOR

SCLATCH

DAMP_LATCH1

SCSHIFT

100

DAMP_SHIFT

SCDT

DAMP_SCD

SOFTMUTE

DAMP_SOFTMUTE

OUT1

OUT2

DRIVE_RST (EN)

DRIVE_OCP (DIAG)

PWMBP

PWMAP

RESET

Q801

PROTECT

SWITCH

OUTB

OUTA

29 30

25 26

LPF

Q802, 803

OVER LOAD

DETECT

SP1

SUB WOOFER

DC OUT

• Signal Path

: AUDIO

RXP0

X701 5MHz

+B 12V

+B 3.3V

+B 1.8V

13 X-IN

11 X-OUT

IC805

+1.8V REG

IC704

SYSTEM CONTROL

RESET

AC_CUT

IC701

RESET

T901

POWER TRANSFORMER

IC804

+3.3V REG

D907

Q701

RESET

D903

DRAIN

VCC

VIN

S901

D901

F901

AC IN

IC901

POWER

ERROR

AMP

PC901

2 FB

SWITCHING

CONVERTER

SA-iP001P

IC902

SHUNT

REG

SA-iP001P

2-2. PRINTED WIRING BOARD – POWER BOARD (SIDE A) –

POWER BOARD (SIDE A)

3 4 5 6 7

:Uses unleaded solder.

CP2

CN801

SP1

SUB WOOFER

L801

C829

C830

IC704

C810

IC803

IC805

R830

C811

C812

R804

X801

C841

C840

R803

IC806

C818

R816 R815 R813 R812 R811

IC802

R846 R841

R845

C825

R863

9 10

IC801

R808

R822

R819

C802

R801

C803

C801

• Semiconductor Location

Ref. No.

D701 E-7 D903 E-4

Location

D904 D-4

R823 C806

IC701 F-8 IC704 D-7 IC801 B-9 IC802 B-8 IC803 C-7 IC804 D-6 IC805 B-7 IC806 B-8

C809

Q701 E-7

IC804

R829

R716

R721

X701

L902

C712

R708

R706

R712

Q701

R705 R704

R713

R715

R714

D701

R722

C703

R701

R720

C701

C702

IC701

L903

TH902

C920

C922

R921

L901

R904

R903

D904

D903

C813

SA-iP001P

1-869-196-

(12)

+ 9 hidden pages

Sony SAIP-001-P Service manual

SPECIFICATIONS

TABLE OF CONTENTS

SAFETY CHECK-OUT

GENERAL

DIAGRAMS

2-1. BLOCK DIAGRAM

2-2. PRINTED WIRING BOARD – POWER BOARD (SIDE A) –