Sony pgc grz530 schematic

Page 1
PCG-GRZ530
SERVICE MANUAL
Ver 1-2002K
Revision History
For American Area
US Model
CanadianModel
S400
Confidential
• Design and specifications are subject to change without notice.
9-876-035-01
NOTEBOOK COMPUTER
Page 2
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation. Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
— 2 —
Confidential
PCG-GRZ530 (AM)
Page 3

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST............................................ 3-1
3-1. Main Section .................................................................... 3-2
3-2. LCD Section – Made by HI – .......................................... 3-5
3-3. Connector Section (CH Type Only)................................. 3-7
(to 3-8)
CHAPTER 4. OTHERS ................................................... 4-1
4-1. Replacing the CPU .......................................................... 4-1
1. Removing the CPU .......................................................... 4-1
2. Installing the CPU ............................................................ 4-1
(to 4-1)
History of the changes is shown as the “Revision History” at the end of this data.
— 3 —
Confidential
PCG-GRZ530 (AM)
Page 4
CHAPTER 1.
BLOCK DIAGRAM
USB Ri ght
CONN
USB Left
CONN
USB Rear
CONN
MS
CONN
EEPRO M
On DIMM1
RJ 45
For SPD
Pentium 4
Processor
512KB L2
478pins
uFCPGA
USB3
USB2
Memory
Stick
Module
For SPD
EEPROM
On DIMM 2
EEPROM
For Passw ord
RJ-45
Port-0
Port-3
Port-3
Port-2 Port-2
Port-4
SMBUS2
EEPROM
For ClockG
CPU Local Bus
Port-1
Port-5
IDE(ATA100)
EN
Internal
HDD
Port0-5
Primary
Reserved
Reserved
Secondary
Chipset : Intel 845MZ
Memory
CONTROLLER
HUB (MCH)
593 FCBGA
AGP x 4
IO Control Hub
ICH3 -m
FW82801CAM
200MHz Memory Bus
(DDR1600)
DDR(SO-DIMM)
Total max memory size
512MB
Ether
PHY
EEPROM
For LAN
RJ-45
RJ-45
LPC
SMBUS 2
Re fer to Clock Gene rator
Graphics
M7CSP16
Vide o Memory
16MB
CARDBUS
& i.LINK
RICOH R5C5 52
Bus #2 Dev #5
CLKGEN
9870GTD
Block Diagram
AT I
i.LINK 0
IM I
PCI BUS(3.3V)
For i.LINK
EEPR OM
BLOCK DIAGRAM Rev. 0.60
SMBUS2
LCD CONN
TV- Out
CardBus/16b itCard
15inch XGA
SONY
Cable
TV-Out
S-Video-Ou t
PC Card
Connector
2 Slot
TV-Out
LineOut
i.LINK0
Dock -VGA DB-15
VGA DSUB-15
i.LINK
AV Out
Port Repricator
TV-Out
LineOut
S-Video-Out
Out
AV
RJ11
DC Jack
DC in
RJ-11
Multi Purpose Bay
2nd
Battery
BATTERY2
Power
Circuit
1st
Battery
Optical
Drive
BATTERY1
MDC
(Mod em
Daughter
Card)
Module
RJ-11
AC LINK
t
u
O
e
n
i
L
LINE-OUT
Audio
YMF753
(Yamaha)
H
e
a
AMP, etc.
PHONE
OUT
Dock-VGA DB-15
JOG
Controller
JOG
Parallele
SMBUS1
LID
& SM BUS MUX
SMBUS0
I/O Expander
BATTERY1
FAN0 ATF0
Other
Control
BATTERY2
Parallele
RJ-45
Serial
Parallele
PS/2
USB3
USB2
DCin
FWH
8Mb
(Flash BIOS
ROM)
S
M
I
C
MIC
IN
p
e
a
k
e
r
Speak er
L&R
d
p
h
o
n
e
Super I/O
SMsC
LPC47N227
Parallele
Internal Key Board
H8S/2149
KBC/EC
SPIC
Serial
PS/2
TouchPad
Membrane
VGA
DB-15
RJ45
Serial
Parallele
PS/2
USB
CONN
USB
CONN
DC Jack
1/1
Confidential
1-21-1
(END)
PCG-GRX530 (AM)
Page 5
Rear Panel
CHAPTER 2.
FRAME HARNESS DIAGRAM
EXTERNAL MICROPHONE
HEADPHONE
PHONE PRINTER
NETWORK
AV OUT
MONITORDC-INUSB USB USB
IEEE 1394 i.LINK
MEMORY
STICK
SPEAKER
HARNESS (2P)
MODEM CARD
Side
CN6002
CN6001
SWX-118 Board (Side-A)
NICKEL HYDROGEN
30
29
J1
2
1
CN4601
IFX-203 Board (Side-A)
41
111
212
BATTERY
112
7
CN4611
FFC
1
28
CN4602
FFC
KEY BOARD
CN1301
CN1113
CN1703
CN1112
PC CARD
CONNECTOR
RAM
PC133 SO-DIMM
256MB
CN1701
21
1
7
2
8
Combination
DRIVE
CN1111
CN3101
29
1
CN1114
30
78
CN1601
2
CN1202
154
CN1501
1
CN601
20
29
1
77 1
30
CN3001
49
1
CN7501
CN3103
20
2
1
1
2
50
2
1
59
CN7502
CNX-182 Board (Side-A)
PCGA-PRGR2
Port Replicator
99
100
CN2901
MBX-75 Board (Side-A)
2
1
CN2301
29
30
60
59
2
60
HARNESS (10P)
101
CN1
LEX-40 Board (Side-A)
CN101
CN502
CN501
CN3102
1
2
1
2
CN2007
CN1801
11
12
12
CN1901
24
143
144
143
144
1
1
2
12 1
J1
TOUCH PAD
CPU
44
43
CN2201
20
CN2008
1
2
1
FLEXIBLE PWB
10 1
CN3501
CN7001
JOG DIAL
LCD
INVERTER
LCD HARNESS
DC FAN
FFC
HARD DISK
2nd BATTERY PACK (OPTION)
SWX-119 Board (Side-B)
From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
CN9001
20
CN8002
1
J9331
40
2
CN9301
391
CN8521
201
VIF-22 Board (Side-A)
29
30
CN8001
PWS-22 Board (Side-B)
CN8802
CN8402
1
2
BATTERY PACK
2-22-1
(END)
Confidential
PCG-GRX530 (AM)
Page 6
EXPLODED VIEWS AND PARTS LIST
NOTE:
Items marked * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
The mechanical parts with no reference number in the exploded views are not supplied.
When two or more parts are shown in parallel, use the part described first as the main part.
The parts marked $ are the High Value Modules.
The parts marked # are the parts on which
barcode label is attached.
The indication [CH] is used for identification of part type.
Regarding the boards of this model, the discrete parts
on the boards cannot be replaced. However, Some connectors can be replaced.
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
CHAPTER 3.
3-1
Confidential
PCG-GRZ530 (AM)
Page 7

3-1. Main Section

Ref.No. Part No. Description Ref.No. Part No. Description
1 4-667-050-01 ESCUSHION TP 2 1-796-166-21 PAD, TOUCH 3 X-4625-237-1 HOUSING (PALM REST) ASSY 4 4-667-053-01 ESCUSHION JOG
* 5 4-667-062-01 PLATE GND
65 X-4625-233-1 ASSY DOOR HDD 67 X-4625-236-1 HOUSING BOTTOM ASSY 68 4-654-379-12 COVER (PORT) 70 4-668-288-01 CUSHION PALM 71 1-756-038-11 BATTERY NICKEL HYDROGEN
6 9-885-028-59 GT T/P FPC 7 4-653-795-01 [CH]...BUTTON HOLDER
* 8 4-667-061-01 BRACKET JOG
9 4-667-037-01 SPEAKER HOLDER L 10 A-8067-680-A $ GT1 SWX-119 BD ASSY(S)
12 8-458-828-72 $# RW DRIVE CRX810E-VN 13 A-8067-678-A $ GT1 CNX-182 BD ASSY(S) 14 4-667-033-01 CASE BAY 15 A-8067-766-A $# GT+ MBX-75 BD ASSY(S) 16 4-668-304-01 SHEET DRIVE
17 1-815-594-41 CONNECTOR PC CARD (EJECT RIGHT) 18 4-655-960-11 [CH]...SHEET PC CARD
* 19 4-667-068-01 BRACKET PALMREST R
20 1-761-606-11 # CARD, MODEM
* 21 4-667-067-01 BRACKET PALMREST L
22 6-600-116-01 IC M470L3224DT0-CB0
(DDR200 SO-DIMM 256MB)
22 6-600-167-01 IC MT8VDDT3264HDG-265B3
(DDR200 SO-DIMM 256MB) 23 X-4625-305-1 BRACKET KEYBOARD ASSY 24 X-4625-501-1 BLACKET IO ASSY 25 6-703-633-01 IC RK80532PC056512SL6GS
(P4 2.4GHz)
26 4-654-119-01 [CH]...PLATE DC 27 A-8067-682-A $ GT1 VIF-22 BD ASSY(S) 28 X-4625-238-1 ASSY SHIELDING PALMREST 29 A-8112-576-A $ STH HEAT SINK ASSY (∗2) 30 4-671-611-01 GT+ SHEET HEATSINK1
31 4-670-396-01 SHEET COPPER(PLATE HEATSINK) 32 4-653-761-01 [CH]...CAP ETHERNET 33 4-667-060-01 BRACKET ILINK 34 1-824-997-11 FFC (20P) 36 A-8067-767-A $ GT+ PWS-22 BD ASSY(S)
37 X-4625-234-1 ASSY (DOOR MDC) 38 4-667-066-01 BRACKET (PHONE) 39 X-4625-239-1 ASSY LATCH DETECTOR 40 9-885-028-60 HARNESS, 2PIN 41 A-8067-679-A $ GT1 LEX-40 BD ASSY(S)
42 4-668-294-01 FOOT FRONT 45 4-667-052-01 DOOR BATTERY 46 4-668-299-01 DOOR BATTERY SPRING 47 X-4625-307-1 DOOR IO ASSY 49 X-4625-235-1 ASSY DOOR DIMM
50 X-4625-232-1 ASSY HOOD KEYBOARD 51 4-654-606-01 SHEET (MS) 52 A-8067-442-A $ COMPLETE PWB IFX-203(2240) 53 1-529-878-31 SPEAKER (2.8CM) 54 4-667-038-01 SPEAKER HOLDER R
72 4-642-711-11 [CH]...SHEET (BATTERY), ADHESIVE 73 CAPTON TAPE (W19X20) (∗1) 74 4-671-241-01 SHEET THERMAL (STH) 75 4-668-310-01 GASKET (LAN) 76 4-666-521-01 LENS COVER (B)
77 4-668-305-01 SHEET HDD 78 4-668-313-01 ICON SHEET 79 4-654-837-01 SHEET BAY BOARD 81 4-654-380-31 [CH]...CAP BAY 83 X-4625-306-1 PLATE HEATSINK ASSY
84 4-668-300-01 SHEET ATI 87 X-4625-163-1 BEZEL CMB (C) ASSY 89 4-668-306-01 SHEET PORT 90 4-668-307-01 SHEET DIMM 91 4-668-308-01 SHEET MINI PCI
92 4-668-312-01 SHEET DIMM SIDE 93 4-668-297-01 INSULATOR MB SHIELDING 94 4-668-295-01 FAN INLET SPONGE1 95 4-668-296-01 FAN INLET SPONGE2 96 4-669-868-01 FAN INLET SPONGE 3
98 4-671-612-01 GT+ SHEET HEATSINK2 100 4-671-609-01 GT+ MOS PAD R 101 4-671-610-01 GT+ MOS PAD L 104 4-671-208-01 SHEET SPEAKER R 105 4-671-203-01 SHEET SHIELDING PALMREST
106 4-671-204-01 SHEET KB1 107 4-671-205-01 SHEET KB2 108 4-671-206-01 SHEET HOUSING BOTTOM 109 4-671-207-01 BOARD DOCKING 110 4-671-608-01 GT+ GASKET HEATSINK
B1 4-654-387-01 SCREW (MBX) B2 4-641-726-41 SCREW (M2), SPECIAL HEAD B3 4-669-867-01 SCREW(M2X4), SPECIAL HEAD B4 4-639-112-01 SCREW M2X4 B6 4-635-301-01 SCREW M3X4
B7 4-635-966-01 SCREW (HEX) B8 4-656-703-01 SCREW M2 B10 4-654-386-01 SPACER (PWS) B11 4-654-385-01 SPACER (VIF) B12 4-661-107-01 STAND OFF M2X5
B13 4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND B14 4-654-811-01 SCREW M3 B15 7-622-205-05 NUT (M2 TYPE2), HEXAGON B17 4-641-726-81 SCREW (M2), SPECIAL HEAD
1 Use the CAPTON TAPE.
55 1-823-099-11 CABLE, FLEXIBLE FLAT 56 A-8067-684-A $ GT1 SWX-118 BD ASSY(S) 57 1-827-082-11 FFC 12PIN (120) 58 4-668-301-01 SHEET PWS1 59 4-668-302-01 SHEET PWS2
60 1-477-580-21 # KEY BOARD UNIT (US) 61 4-667-074-01 BASE DISPLAY 62 A-8112-366-A $# HDD (MK3018GAS-30GB) (S) 63 4-653-801-11 [CH]...SHEET HDD 64 4-653-799-11 [CH]...BRACKET HDD
3-2
2 When removing STH HEAT SINK ASSY, a JIG is
required. For more information, refer to Dessembly & Assembly Guide”.
Confidential
PCG-GRZ530 (AM)
Page 8
B17
21
B3
60
30
B2
27
71
B17
O
D
R
B11
B3
B2
109
F
I
V
B11
B17
X
W
1
B2
Y
E
W
F
X
70
72
3
Supplied with 3
4
10
A
7
8
28
87
B3
76
A
2
39
B3
B3
B2
B
6
41
J
5
805 (Refer to page 3-6.)
D
B13
23
B3
106
70
B2
19
B2
105
B2
B2
R
B1
B2
B
B17
16
107
G
H
B2
Z
B3
B17
18
59
B13
22
34
N
L
P
B12
B3
J
K
95
92
58
17
Q
20
B3
B3
K
36
B10
Q
B15
37
B10
B15
72
U
L
S
B15
N
33
T
M
98
89
31
83
32
P
77
90
B17
38
24
40
15
B3
84
100
75
25
B13
O
B7
47
B17
68
74
H
Z
26
B7
110
101
29
(*2)
96
B3
52
I
51
55
U
B14
B4
E
B2
B3
T
Y
94
S
V
61
53
73
(*1)
9
104
B4
57
54
B4
B2
M
B2
G
50
78
53
56
B4
62
B6
12
B8
13
79
14
B8
B3
B3
67
81
42
42
42
46
93
108
45
B3
49
63
B6
64
65
B14
Confidential
PCG-GRZ530 (AM)3-3 3-4
Page 9
801
AC Adaptor (1)
802
Battery Pack (1)
803
Power Cord (1)
804
Weight Saver (1)

3-2. LCD Section – Made by HI–

203
201
B19
223
B18
205
202
222
B18
205
Ref.No. Part No. Description
201 4-666-090-01 COVER SCREW LOWER 202 X-4625-183-3 HOUSING (BZEL15) ASSY 203 4-667-073-01 COVER HINGE 205 4-666-091-01 COVER SCREW UPPER 206 4-666-340-01 LATCH HONTAI
208 4-639-623-11 SPRING (LATCH), COIL 209 4-666-253-01 SHIELD DISPLAY
* 210 4-666-430-03 BRACKET LCD 15 (L)
211 A-8067-507-A $# ASSY LCD 15HI AP2(S)
* 212 4-666-429-03 BRACKET LCD 15 (R)
Ref.No. Part No. Description
ACCESSORIES ************
0 801 1-477-206-32 $ ADAPTOR, AC
802 A-8112-427-A $# BP2NX SNT(U)ASSY(S)
0 803 1-757-562-21 CORD, POWER
804 4-653-768-02 WEIGHT SAVER
(Refer to page 3-3.)
4-669-754-01 QUICK (START)
4-669-779-01 SPECIFICATIONS SHEET
213
B
B18
215
B18
H
G
G
B17
211
224(∗1)
H
210
209
A
206
214
208
C
F
D
C
E
212
225
226
B17
223
B18
213 1-961-757-13 LCD HARNESS 214 4-666-339-02 LATCH BUTTON
* 215 X-4625-151-1 HINGE LEFT
216 1-476-316-31 INVERTER UNIT
* 217 X-4625-152-1 HINGE RIGHT
218 X-4625-182-2 HOUSING (DISPLAY15) ASSY 221 FILAMENT TAPE (W19X20) (∗1) 222 4-666-088-01 CUSHION LATCH 223 4-666-955-01 CUSHION BEZEL 224 FILAMENT TAPE (W19X50) (∗1)
225 4-669-751-01 LABEL (ID) (U) 226 4-670-672-01 SPACER BEZEL
B17 4-641-726-81 SCREW (M2), SPECIAL HEAD B18 4-641-726-61 SCREW (M2), SPECIAL HEAD B19 4-664-453-21 SCREW(M2X4), SPECIAL HEAD
1 Use the FILAMENT TAPE.
NOTE :
Set the DIP switch on the MBX-75 board (Main board) to match with the LCD that is used in this computer.
ON
1 2 3 4 5 6 7 8
The upper position where ON indication is shown is the ON position . The lower position is the OFF position.
No.
ON/OFF
12345678 01111111
0 : ON 1: OFF
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
B
216
221(
D
F
A
1)
218
217
E
Confidential
3-5 3-6
PCG-GRZ530 (AM)
Page 10

3-3. Connector Section (CH Type only)

902
901
Ref.No. Fig. Part No. Description
901 1-817-023-11 [CH]...CONNECTOR, USB
USB connector
902 1-779-745-21 [CH]...JACK, DC
DC IN connector
903 X-4625-501-1 [CH]...BRACKET IO ASSY
I/O Bracket
Among the parts that are used on the boards of this model, only the connectors
that are show in the list can be replaced. (The parts other that the specified connectors cannot be replaced.)
901
901
902
902
Confidential
PCG-GRZ530 (AM)3-7 3-8
(END)
Page 11

4-1. Replacing the CPU

1. Removing the CPU

1 Insert a flat-blade screwdriver into the notch as shown in the illustration
and rotate it so that the protrusion comes to the lock release position.
2 Pull the CPU gently upward to lift it out of the CPU socket.
1
Lock position
CHAPTER 4.
OTHERS
1
CPU
2
Lock release position

2. Installing the CPU

1 Align the triangle reference mark of the CPU with that of the CPU socket
and insert all the pins of the CPU to the corresponding holes of the CPU socket.
2 Insert a flat-blade screwdriver into the notch as shown in the illustration
and rotate it so that the protrusion comes to the lock position.
2
Lock release position
Reference
marks
CPU socket
2
CPU
1
Lock position
NOTE:
Rotate a flat-blade screwdriver to the lock position securely. If not, the operation of the CPU may become unstable.
CPU socket
Confidential
4-1
(END)
PCG-GRZ530 (AM)
Page 12
PCG-GRZ530 (AM)
List of PCG-GRZ Series (As of November, 2002)
Model Name
PCG-GRZ530
Service Manual
Part No.
9-876-035-01
9-876-035-01
Sony Corporation
24
This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.
English
2002K1600-1
© 2002 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
Page 13

Revision History

Suffix Ver. Date Contents QM No.
-01 Ver. 1 2002.11.14
First
Edition
< Remarks >
[Confidential]
PCG-GRZ530 (AM)
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