Sony PFV-L10 User Manual

INTERFACE UNIT

PFV-L10

BACKUP POWER SUPPLY UNIT

BKPF-LPS10

MAINTENANCE MANUAL 1st Edition (Revised 2) Serial No. 10001 and Higher (PFV-L10) Serial No. 17001 and Higher (PFV-L10) Serial No. 10001 and Higher (BKPF-LPS10)

! WARNING

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle War tungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

PFV-L10

Manual Structure

This manual is a maintenance manual of Interface Unit PFV-L10 and Backup Power Supply Unit BKPF-LPS10. This manual is intended for system and service engineers, and describes the information of maintenance and detailed service.

n

The functions and specifications of BKPF-LPS10 and PFV-L10’s power supply unit are equal. This manual uses “Power Supply Unit” for BKPF-LPS10 and PFV-L10’s power supply unit.

This manual is organized by following sections.

Section 1 Service Overview

This section explains the removing cabinet, removing optional board, removing the main parts, and how to use the extension board.

Related manuals

Section 2 Spare Parts

This section describes the spare parts.

Section 3 Semiconductor Pin Assignments

This section describes the pin assignments of semiconductors used in PFV-L10.

Section 4 Schematic Diagrams

This section describes the schematic diagrams of the boards.

Section 5 Board Layouts

This section describes the board layouts and locations of components.

The following manuals are prepared for the PFV-L10.

• Operation Manual (Supplied with PFV-L10)

This manual describes the notes on operating, the locations and functions of parts, and controls of the PFV-L10.

• Installation Manual (Supplied with PFV-L10)

This manual describes the information on installing the PFV-L10.

PFV-L10

3 (E)

Section 1

Service Overview

1-1. Notes on Repair Parts

1. Safety Related Components Warning

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Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.

2. Standardization of Parts

Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts.

3. Stock of Parts

Parts marked with “o” at SP (Supply code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.

4. Units Representation

The following represented units are changed or omitted in writing.

1-2. Removing the Cabinet

Top plate

Remove the 28 screws, then remove the top plate.

Front panel

Loosen the two screws fully, then remove the front panel.

PTTWH 3x6

B 2.6x6

Top plate

B 2.6x6

PSW 3x35

B 2.6x4

Units Representation

Capacitance uFuF Inductance uHuH Resistance Z Abbreviation

Screws

Front panel

PFV-L10

1-1 (E)

1-3. Main Parts Locations

PFV-L10

Cooling fan

Power supply unit A

Power supply unit B

Power Supply Unit

Switching regulator

DUS-213 board

MB-862 board

1-2 (E)

PS-571 board

PFV-L10

1-4. Status Indications

The status indicators A and B on the front panel indicate the present condition of the PFV-L10.

Status indicator A Status indicator B

1-4. Status Indications

Power supply unit A

Power Supply Unit Indicator Condition

Indicator A Indicator B

One unit Lights in green _ Normal operation

Blinks in red _.The cooling fan has stopped rotating.

Two units Lights in green Lights in green Normal operation

Blinks in red Lights in green Power supply unit A

Lights in green Blinks in red Power supply unit A: Normal operation

Blinks in red Blinks in red . The cooling fan has stopped rotating.

Power supply unit B

. The total current for the plug-in boards has

exceeded 13 A.

. The temperature inside the power supply unit A

has risen over a specified level.

. The power switch is set to OFF. . The AC cable has come off. .+5 V voltage is not output. . The temperature inside the power supply unit has

risen over a specified level.

Power supply unit B: Normal operation

Power supply unit B

. The power switch is set to OFF. . The AC cable has come off. .+5 V voltage is not output. . The temperature inside the power supply unit has

risen over a specified level.

. The total current for the plug-in boards has

exceeded 13 A.

. The temperature in the power supply block (power

supply units A and B) has risen over a specified level.

PFV-L10

1-3 (E)

1-5. Disconnecting/Connecting the Flexible Card Wire

1-5. Disconnecting/Connecting the

Flexible Card Wire

A flexible card wire is used to connect between the MB-862 board and DUS-213 board. To fold the flexible card wire shortens its life. Pay careful attention when handling it.

Disconnecting procedure

n

Do not pull the flexible card wire before unlocking the connector.

1. Release the lock by pulling two-portion A of the connector in the direction of the arrow 1. Then remove the flexible card wire (arrow 2).

MB-862 board

Connecting procedure

m . Make sure that the connector is unlocked. . The flexible card wire has a conductive portion (in

white) and insulation portion (in blue belt). Make sure that the direction of the flexible card wire, before connecting it.

1. While holding portions A with one hand so that the connector wouldn’t lock, insert the flexible card wire with the blue surface up as far as it will go.

2. Push portions A of the connector to lock the connector.

MB-862 board

Portion A

Flexible card wire

1

2

Portion A

1

Blue belt

2

1

Portion A

Portion

A

2

1-4 (E)

PFV-L10

1-6. Replacing the Power Supply Unit

Coating lead pin

DUS-213 board

Fan

Fan guard

CN2

Coating lead pin

PSW 3x35

1-7. Replacing the Cooling Fan

1-6. Replacing the Power Supply Unit

c

Turn off the power of the power supply unit required replacement and unplug the power plug from the outlet before starting the replacement.

1. Remove the front panel. (Refer to Section 1-2.)

2. Remove one screw fixing the power supply unit.

3. Pull out the power supply unit from the PFV-L10 with its front handle.

4. Set the power switch of a new power supply unit to the “O” (OFF) position.

Power supply unit

Status indicator

Handle

1-7. Replacing the Cooling Fan

c

Turn off the power of both power supply units and unplug the power plugs from the outlets before starting the replacement.

Replacement

1. Remove the four screws fixing the fan and fan guard.

2. Release the tied harness from the coating lead pin on the DUS-213 board.

3. Disconnect the harness from the connector CN2 on the DUS-213 board, then remove the fan.

PSW 3x6

5. Install the new power supply unit in the reverse order of steps 1 to 3.

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Make sure that the status indicator on the front panel lights in green when the power is turned on.

4. Tie the harness of a new fan with a new clamper. (Cut off the unrequired portion of the clamper.)

50 mm

Clamper

5. Connect the harness of the fan to the connector CN2.

6. Clamp the harness with the coating lead pin.

7. Secure the fan guard and fan with the four screws.

PFV-L10

1-5 (E)

1-8. Replacing the Boards

c

Turn off the power of both power supply units and unplug the power plugs from the outlets before starting the replacement.

1-8-1. The Plug-in Board

1. Remove the front panel. (Refer to Section 1-2.)

2. Remove the two screws, then remove the board retainer.

Board retainer

4. Turn the board lever of a new board in the direction of the arrow 2, insert the board along the board guide rails, then push it until it is securely connected to the connector on the MB-862 board.

MB-862 board

2

Component side

Board lever

Board guide rails

5. Reattach the board retainer and front panel.

PSW 3x6

3. Turn the board lever in the direction of the arrow 1, then pull out the board toward you.

1

Board lever

1-8-2. The Connector Board

1. Remove the two screws, then remove the connector panel.

B 2.6x4

2. Secure a new connector panel to the PFV-L10 with the two screws.

Connector panel

1-6 (E)

PFV-L10

1-8. Replacing the Boards

1-8-3. DUS-213 Board

1. Remove the five screws and then carefully pull out the rear panel.

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The rear panel cannot be removed because it is connected inside the PFV-L10 using the harnesses.

2. Remove the two screws fixing the D-sub connector (on the DUS-213 board).

Rear panel

PSW 3x35

B 2.6x6

Screws (D-sub)

1-8-4. PS-571 Board

1. Remove the front panel. (Refer to Section 1-2.)

2. Remove the power supply unit that contains the PS-571 board to be replaced. (Refer to Section 1-6.)

3. Remove the switching regulator. (Refer to Section 1-9-1.)

4. Remove the four screws.

5. Open the insulated plate and remove the PS-571 board.

PSW 3x6

PS-571 board

PSW 3x6

3. Release the harness (FAN) from the coating lead pin and then disconnect it from connector CN2.

4. Disconnect the flexible card wire from the DUS-213 board. (Refer to Section 1-5.)

Flexible card wire

DUS-213 board

CN2

Coating lead pin

Harness (FAN)

5. Install a new DUS-213 board in the reverse order of steps 1 to 4.

Insulated plate

6. Attach a new PS-571 board in the reverse order of steps 4 and 5.

7. Reattach the switching regulator.

8. Reinstall the power supply unit.

9. Reattach the front panel.

PFV-L10

1-7 (E)

1-9. Replacing and Adjusting the Switching Regulator

1-9. Replacing and Adjusting the

Switching Regulator

After replacing the switching regulator, be sure to adjust the power supply voltage. To adjust the power supply voltage, require the power supply tool.

1-9-1. Replacing the Switching Regulator

c

Turn off the power of the power supply unit requiring the switching regulator replacement and unplug the power plug from the outlet before starting the replacement.

1. Remove the front panel. (Refer to Section 1-2.)

2. Remove the power supply unit that contains the switching regulator to be replaced. (Refer to Section 1-6.)

3. Remove the six screws.

4. Release the two harnesses (AC and DC) from the two wire clampers, then disconnect them from the switching regulator.

5. Disconnect the harness GND from the switching regulator.

6. Open the insulated plate and then remove the switching regulator.

7. Install a new switching regulator in the reverse order of steps 3 to 6.

8. Adjust the power supply voltage. (Refer to Section 1-9-2.)

9. Reinstall the adjusted power supply unit in the PFV-L10 and then reattach the front panel.

Switching regulator

Insulated plate

Harness GND

Harness AC

Wire clamper

PSW 3x6

B 3x6

PSW 3x6

Harness DC

PSW 3x6

Wire clamper

1-8 (E)

PFV-L10

1-9. Replacing and Adjusting the Switching Regulator

1-10. Extension Board

1-9-2. Adjusting the Power Supply Voltage

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Adjust the power supply voltage before reinstalling the power supply unit in the PFV-L10.

Required equipment

. Power supply tool (A-8323-642-A) . Power cord (Cord used in the PFV-L10 or the equivalent) . Digital voltmeter . Adjustment driver

Preparation

1. Confirm that the power plug of the power supply tool is unplugged from the outlet.

2. Attach the power supply tool to the power supply unit.

3. Connect the power plug to the outlet, then set the power switch of the power supply unit to the ON (“I”) position.

E3

[GND]

TP4 +5V

Switching regulator

VR1

1-10. Extension Board

The following extension board is ready for PFV-L10 as an optional accessory.

Extension Board SONY Parts No. Apply to

EX-731 A-8322-598-A BKPF-Lxxx series

This section describes how to install and remove the EX731 board in and from the PFV-L10.

Installation

1. Remove the board to be extended. (Refer to Section 1-8-1.)

2. Insert the EX-731 board along the board guide rails.

3. Insert the EX-731 board into the slot as far as it will go and securely connect it to the connector on the MB862 board.

4. Insert the board to be extended along the guide on the EX-731 board.

5. Push the board to be extended and securely connect it to the EX-731 board.

MB-862 board

PS-571 board

Power supply tool

Power supply unit

Adjustment

1. Connect the _ probe (Common) of the digital voltmeter to E3 [GND].

2. Connect the + probe to T P 4 [+5|V].

3. Adjust the voltage on the digital voltmeter. Adjustment part: 1VR1/Switching regulator Specification: +5.45

+0 _0.01

V

After adjustment is completed

1. Set the power switch of the power supply unit to the OFF (“O”) position.

2. Disconnect the power plug from the outlet.

3. Remove the power supply tool.

Board guide rails

EX-731 board

Guide

Board to be extended

Removal

1. Pull out the extended board from the EX-731 board.

2. Pull out the EX-731 board from the slot.

3. Reinstall the extended board in the slot.

PFV-L10

1-9 (E)

1-11. Function of STATUS OUT Connector 1-12. Unleaded Solder

1-11. Function of STATUS OUT Connector

The PFV-L10 output the following status with the STATUS OUT connector.

8

15

Pin No. Signal Location Status

1 DIAG 1 SLOT 1 Normal operation or No board Board: Error 2 DIAG 2 SLOT 2 Normal operation or No board Board: Error 3 DIAG 3 SLOT 3 Normal operation or No board Board: Error 4 DIAG 4 SLOT 4 Normal operation or No board Board: Error 5 DIAG 5 SLOT 5 Normal operation or No board Board: Error 6 DIAG 6 SLOT 6 Normal operation or No board Board: Error 7 DIAG 7 SLOT 7 Normal operation or No board Board: Error 8 DIAG 8 SLOT 8 Normal operation or No board Board: Error 9 DIAG 9 SLOT 9 Normal operation or No board Board: Error 10 DIAG PS B POWER B Normal operation Power : OFF or

11 DIAG PS A POWER A Normal operation Power : OFF or

12 FAN STOP FAN Normal operation Stop 13 OVER LOAD POWER A, B Normal operation Load current: 13 A or more

14 DIAG 10 SLOT 10 Normal operation or No board Board: Error 15 GND __ _

1

9

LH

Temperature : Too high

(Load current: less than 13 A)

1-12. Unleaded Solder

Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

1-10 (E)

m . Be sure to use the unleaded solder for the printed circuit

board printed with the lead free mark.

. The unleaded solder melts at a temperature about 40 dC

higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature regulator.

. The ordinary soldering iron can be used but the iron tip

has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.

PFV-L10

Section 2

Spare Parts

Index

Title Page

2-1. Exploded Views 2-2

Front Panel & Power Supply Unit 2-2 Rear Panel 2-4

2-2. Electrical Parts List 2-5

DUS-213 Board 2-5 MB-862 Board 2-5 PS-571 Board 2-6

Frame 2-7 2-3. Power Cords List 2-7 2-4. Optional Fixtures List 2-7

PFV-L10

2-1

Front Panel & Power Supply Unit

2-1. Exploded Views

103

102

B 3x6

PSW 3x6

104

PSW 3x6

101

116

PSW 3x6

116

106

116

113

116

B 2.6x6

Equivalant to BKPF-LPS10

115

114

119

107

118

117

B 4x8

110

109

108

PSW 3x6

A

PSW 3x6

S/N 10001-17000 ONLY

B 2.6x6

A

PSW 3x35

B 2.6x4

2-2

105

112

119

115

114

118

117

111

B 4x8

110

PFV-L10

Front Panel & Power Supply Unit

No. Part No. SP Description 101 A-8322-739-A o MOUNTED CIRCUIT BOARD, PS-571

102 ! 1-468-428-11 s REGULATOR, SWITCHING 103 ! 1-468-433-11 s REGULATOR, SWITCHING (POWER SUPPLY UNIT) 104 ! 1-956-493-11 o HARNESS (GND) 105 3-189-023-02 o COVER, SW

106 3-189-579-01 o LABEL, REDUNDANT CAUTION 107 3-193-264-01 o ACRYLIC, PW 108 3-194-914-21 o FOAM (2), SHIELD 109 3-200-188-01 o FRAME, OUTER 110 3-202-583-01 o BRACKET, RACK MOUNT

111 3-202-586-02 o RETAINER, PC BOARD 112 3-202-591-01 o PANEL, FRONT 113 3-202-596-03 o PLATE, TOP 114 3-657-842-01 s COLLAR (DIA 3X4) 115 3-703-224-00 s WASHER (3 DIA.), ORNAMENTAL

116 4-886-821-11 s SCREW M 3X6, CASE (SILVER) 117 7-623-923-11 s WASHER, PLASTIC (2.6X0.3) 118 7-623-924-01 s WASHER, PLASTIC (3X0.5) 119 7-682-249-04 s SCREW +K 3X10 (EP-FE/CU,NI,CR)

Screws

7-621-773-86 s SCREW +B 2.6X4 (EP-FE/CU,NI,CR) 7-621-773-95 s SCREW +B 2.6X6 (EP-FE/ZNBK/CM2) 7-682-547-04 s SCREW +B 3X6 (EP-FE/CU,NI,CR) 7-682-561-04 s SCREW +B 4X8 (EP-FE/ZN/CM2) 7-682-947-01 s SCREW +PSW 3X6 (EP-FE/ZN/CM2)

7-682-956-09 s SCREW +PSW 3X35 (EP-FE/ZNBK/CM2)

PFV-L10

2-3

Rear Panel

212

208

201

212

202

211

PS 4x6

W4

205

B 2.6x4

207

209

203

204

B 2.6x6

210

207

206

PSW 3x35

211

No. Part No. SP Description 201 A-8322-736-A o MOUNTED CIRCUIT BOARD, MB-862

202 A-8322-737-A o MOUNTED CIRCUIT BOARD, DUS-213

B 2.6x4

No. Part No. SP Description 211 3-194-621-01 o PANEL, CN BLANK

212 4-886-821-11 s SCREW M 3X6, CASE (SILVER) 203 X-2068-004-0 s TERMINAL ASSY 204 ! 1-526-954-11 s INLET, AC 205 ! 1-537-568-11 o TERMINAL, GROUND

206 1-698-654-11 s FAN, DC BRUSHLESS MOTOR 207 1-750-889-11 s CONNECTOR, D-SUB(ANGLE TYPE) 15P 208 1-790-950-11 o WIRE, FLAT TYPE (20 CORE) 209 2-068-008-00 s WASHER 210 2-990-449-01 o GUARD, FAN

Screws/Washer

7-621-773-86 s SCREW +B 2.6X4 (EP-FE/CU,NI,CR)

7-621-773-95 s SCREW +B 2.6X6 (EP-FE/ZNBK/CM2)

7-682-660-09 s SCREW +PS 4X6 (EP-FE/ZNBK/CM2)

7-682-956-09 s SCREW +PSW 3X35 (EP-FE/ZNBK/CM2)

7-688-004-11 s WASHER W4, MIDDLE

2-4

PFV-L10

2-2. Electrical Parts List

------------DUS-213 BOARD

-------------

-----------MB-862 BOARD

----------- Ref. No.

*1:[Board No. suffix -11]

or Q'ty Part No. SP Description

*2:[Board No. suffix -12]

1pc A-8322-736-A o MOUNTED CIRCUIT BOARD, MB-862 Ref. No. or Q'ty Part No. SP Description

C1 1-107-877-11 s ELECT 1000uF 20% 10V

C2 1-107-877-11 s ELECT 1000uF 20% 10V 1pc A-8322-737-A o MOUNTED CIRCUIT BOARD, DUS-213

C3 1-107-877-11 s ELECT 1000uF 20% 10V

C10 1-107-877-11 s ELECT 1000uF 20% 10V C1 1-115-566-11 s CERAMIC, CHIP 4.7uF 10% 10V (3216)

C11 1-107-877-11 s ELECT 1000uF 20% 10V C2 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012) C3 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012) C4 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012)

C12 1-107-877-11 s ELECT 1000uF 20% 10V

C13 1-107-877-11 s ELECT 1000uF 20% 10V

C14 1-107-877-11 s ELECT 1000uF 20% 10V CN1 1-573-853-31 s CONNECTOR, FPC/FFC 20P CN2 1-560-357-11 o CONNECTOR, IL-G 3P, MALE

C15 1-107-877-11 s ELECT 1000uF 20% 10V

C16 1-107-877-11 s ELECT 1000uF 20% 10V CN3 1-750-889-11 s CONNECTOR, D-SUB 15P, FEMALE

C17 1-107-877-11 s ELECT 1000uF 20% 10V D1 8-719-800-76 s DIODE 1SS226

C18 1-107-877-11 s ELECT 1000uF 20% 10V

C19 1-107-877-11 s ELECT 1000uF 20% 10V IC1 8-759-988-13 s IC LM393PS IC2 8-759-242-76 s IC TC7W08F

Q1 8-729-920-56 s TRANSISTOR FMG1 Q2 8-729-920-56 s TRANSISTOR FMG1 Q3 8-729-920-56 s TRANSISTOR FMG1

C21 1-107-877-11 s ELECT 1000uF 20% 10V

C23 1-107-877-11 s ELECT 1000uF 20% 10V

C25 1-107-877-11 s ELECT 1000uF 20% 10V

C27 1-107-877-11 s ELECT 1000uF 20% 10V

C29 1-107-877-11 s ELECT 1000uF 20% 10V Q4 8-729-920-56 s TRANSISTOR FMG1 Q5 8-729-920-56 s TRANSISTOR FMG1

CN11 ! 1-691-960-11 o CONNECTOR, VH, 3P, MALE

CN12 ! 1-691-960-11 o CONNECTOR, VH, 3P, MALE Q6 8-729-920-56 s TRANSISTOR FMG1

CN15 1-764-162-11 o CONNECTOR, FPC/FFC 20P Q7 8-729-920-56 s TRANSISTOR FMG1 Q8 8-729-920-56 s TRANSISTOR FMG1

Q1 8-729-209-60 s TRANSISTOR 2SB1375 R1 *2 1-208-776-11 s RESISTOR,CHIP 560 1/10W (2012)

*1 1-216-645-11 s METAL, CHIP 560 0.5% 1/10W (2012) R3 *2 1-208-776-11 s RESISTOR,CHIP 560 1/10W (2012) *1 1-216-645-11 s METAL, CHIP 560 0.5% 1/10W (2012)

R1 1-215-397-00 s METAL 100 1% 1/4W

R2 1-215-397-00 s METAL 100 1% 1/4W

R3 1-247-843-11 s CARBON 3.3K 5% 1/4W

R4 1-249-413-11 s CARBON 470 5% 1/4W R4 *2 1-208-758-11 s RESISTOR,CHIP 100 1/10W (2012) *1 1-216-627-11 s METAL, CHIP 100 0.5% 1/10W (2012)

R5 *2 1-208-818-11 s RESISTOR,CHIP 33K 1/10W (2012) *1 1-216-687-11 s METAL, CHIP 33K 0.5% 1/10W (2012) R6 1-216-675-11 s RESISTOR,CHIP 10K 1/10W(2012) R7 1-216-675-11 s RESISTOR,CHIP 10K 1/10W(2012)

R8 *2 1-208-790-11 s RESISTOR,CHIP 2.2K 1/10W(2012) *1 1-216-057-00 s METAL, CHIP 2.2K 5% 1/10W (2012) R9 *2 1-218-760-11 s RESISTOR,CHIP 220K 1/10W(2012) *1 1-216-105-11 s METAL, CHIP 220K 5% 1/10W (2012) R10 *2 1-208-854-11 s RESISTOR,CHIP 1M 1/10W (2125) *1 1-218-776-11 s METAL, CHIP 1.0M 0.5% 1/10W (2012)

R11 *2 1-218-760-11 s RESISTOR,CHIP 220K 1/10W(2012) *1 1-216-105-11 s METAL, CHIP 220K 5% 1/10W (2012) R20 *2 1-208-778-11 s RESISTOR,CHIP 680 1/10W (2012) *1 1-216-647-11 s METAL, CHIP 680 0.5% 1/10W (2012) R21 *2 1-208-802-11 s RESISTOR,CHIP 6.8K 1/10W(2012) *1 1-216-671-11 s METAL, CHIP 6.8K 0.5% 1/10W (2012)

RB1 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216) RB2 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216) RB3 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216) RB4 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216) RB5 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216)

RB6 1-236-908-11 s RES, NETWORK, CHIP 10Kx4 (3216) RB8 1-239-430-11 s RES, NETWORK, CHIP 4.7Kx4 (3216)

PFV-L10

2-5

-----------PS-571 BOARD

----------- Ref. No. or Q'ty Part No. SP Description

(PS-571 BOARD) Ref. No.

or Q'ty Part No. SP Description

1pc A-8322-739-A o MOUNTED CIRCUIT BOARD, PS-571 (with Harness, DC) 2pcs 3-192-065-01 o SHEET, RADIATION (for D2 and D3) 1pc 7-682-953-09 s SCREW +PSW 3x20

R25 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R26 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012) R27 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012) R28 1-216-667-11 s METAL, CHIP 4.7K 0.5% 1/10W (2012)

R50 1-216-661-11 s METAL, CHIP 2.7K 0.5% 1/10W (2012) 1pc 7-684-023-04 s NUT M3, TYPE 2 2pcs 7-685-547-14 s SCREW +BTP 3x10 1pc 3-202-597-01 o HEAT SINK

R51 1-216-663-11 s METAL, CHIP 3.3K 0.5% 1/10W (2012)

R52 1-216-663-11 s METAL, CHIP 3.3K 0.5% 1/10W (2012)

R53 1-216-695-11 s METAL, CHIP 68K 0.5% 1/10W (2012) C1 1-115-566-11 s CERAMIC, CHIP 4.7uF 10% 10V (3216) C2 1-163-239-11 s CERAMIC, CHIP 33pF 5% 50V (2012)

R54 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012)

R55 1-216-643-11 s METAL, CHIP 470 0.5% 1/10W (2012) C4 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012) C6 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012)

R56 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) C7 ! 1-137-525-11 s FILM 0.1uF 20% 250V

S1 ! 1-771-744-11 s SWITCH, AC POWER SEESAW C20 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012) C21 1-164-004-11 s CERAMIC, CHIP 0.1uF 10% 25V (2012)

TH2 1-810-827-11 s THERMISTOR 103AT-2 C22 ! 1-115-163-11 s FILM 0.022uF 20% 275V C23 ! 1-113-907-51 s CERAMIC 2200pF 20% 250V C24 ! 1-113-907-51 s CERAMIC 2200pF 20% 250V

TP1 1-535-881-21 o TERMINAL, TP

TP2 1-535-881-21 o TERMINAL, TP

TP3 1-535-881-21 o TERMINAL, TP CN1 ! 1-506-746-11 s CONNECTOR, DIN 48P, MALE

TP4 1-535-881-21 o TERMINAL, TP CN2 ! 1-691-960-11 o CONNECTOR, VH, 3P, MALE CN5 1-560-357-11 o CONNECTOR, IL-G 3P, MALE

D1 8-719-074-85 s LED 550-3505, RED/GEN D2 8-719-062-46 s DIODE PA886C02 D3 8-719-062-46 s DIODE PA886C02

E1 1-535-881-21 o TERMINAL, TP E2 1-535-881-21 o TERMINAL, TP E3 1-535-881-21 o TERMINAL, TP

FB1 1-469-324-21 s FERRITE, CHIP EMI FB2 1-469-324-21 s FERRITE, CHIP EMI

IC1 8-759-925-72 s IC SN74HC02ANS IC2 8-759-387-75 s IC TC7W00F IC3 8-759-988-13 s IC LM393PS

L1 ! 1-419-224-11 s COIL, COMMON MODE CHOKE Q1 8-729-027-31 s TRANSISTOR DTA124EKA

Q2 8-729-027-31 s TRANSISTOR DTA124EKA Q3 8-729-901-00 s TRANSISTOR DTC124EK Q4 8-729-901-00 s TRANSISTOR DTC124EK

R1 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R2 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R3 1-216-673-11 s METAL, CHIP 8.2K 0.5% 1/10W (2012) R4 1-216-667-11 s METAL, CHIP 4.7K 0.5% 1/10W (2012) R5 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012)

R6 1-218-756-11 s METAL, CHIP 150K 0.5% 1/10W (2012) R13 1-216-699-11 s METAL, CHIP 100K 0.5% 1/10W (2012) R14 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R15 1-216-631-11 s METAL, CHIP 150 0.5% 1/10W (2012) R16 1-216-631-11 s METAL, CHIP 150 0.5% 1/10W (2012)

R17 ! 1-214-937-00 s METAL 1.0M 1% 1/2W R18 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012) R19 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R20 1-216-675-11 s METAL, CHIP 10K 0.5% 1/10W (2012) R21 1-216-025-00 s METAL, CHIP 100 5% 1/10W (2012)

2-6

PFV-L10

2-3. Power Cords List

----FRAME

---- Ref. No. or Q'ty Part No. SP Description

1pc ! 1-468-428-11 s SWITCHING REGULATOR 2pcs ! 1-526-954-11 s INLET, AC 3P, MALE 1pc 1-698-654-11 s MOTOR, DC, BRUSHLESS FAN (with Harness) 1pc 1-750-889-11 s CONNECTOR, D-SUB, 15P, FEMALE "STATUS OUT" (on DUS-213 board) 1pc ! 1-771-744-11 s SWITCH, AC POWER SEESAW "POWER Switch" (on PS-571 board) 1pc 8-719-074-85 s LED 550-3505, RED/GEN "POWER Indicator"(on PS-571 board)

HN101 - - - HARNESS (FAN) 3pcs 1-560-372-00 s CONTACT, IL-G, FEMALE, AWG22-28 1pc 1-561-515-00 o HOUSING, IL-G 3P

HN102 1-790-950-11 o WIRE, FLEXIBLE CARD 20P HN103 - - - HARNESS (AC IN-A)

1pc ! 1-537-568-11 o TERMINAL, GROUND 2pcs ! 1-562-210-11 s CONTACT, VH, FEMALE, AWG18-22 1pc ! 1-562-211-11 o HOUSING, VH 3P

HN104 - - - HARNESS (AC IN-B) 1pc ! 1-537-568-11 o TERMINAL, GROUND 2pcs ! 1-562-210-11 s CONTACT, VH, FEMALE, AWG18-22 1pc ! 1-562-211-11 o HOUSING, VH 3P

Q'ty Part No. SP Description <For costomers in the Japan> 1pc ! 1-575-181-11 s CORD SET, AC POWER

1pc ! 1-793-461-11 s CONNECTOR, CONVERTION

<For costomers in the U.S.A. and Canada> 1pc ! 1-557-377-11 s CORD, AC POWER

<For costomers in the United Kingdom> 1pc ! 1-590-910-11 s CORD, AC POWER

2-4. Optional Fixtures List

Part No. SP Description A-8322-598-A o EXTENSION BOARD, EX-731

A-8323-642-A o POWER SUPPLY TOOL 1-794-829-11 s PLUG, CONNECTOR 15P (for BKPF-L753A/L754) 1-794-830-11 s PLUG, CONNECTOR 3P (for BKPF-L751/L752/L753A/L754) 1-815-269-11 s PLUG, CONNECTOR 6P (for BKPF-L751/L752)

HN105 - - - HARNESS (DC) 6pcs 1-562-210-11 o CONTACT, VH, FEMALE, AWG18-22 1pc 1-562-287-11 o HOUSING, VH 6P 6pcs 1-793-492-11 o TERMINAL, SOLDERLESS, MALE

HN106 ! 1-956-493-11 o HARNESS (GND) HN107 - - - HARNESS (AC)

4pcs ! 1-562-210-11 s CONTACT, VH, FEMALE, AWG18-22 1pc ! 1-562-211-11 o HOUSING, VH 3P 1pc ! 1-562-286-11 o HOUSING, VH 5P

PFV-L10

2-7

Section 3

Semiconductor Pin Assignments

Semiconductors of which functions are equivalent are described here. For parts replacement, refer to the section of Spare Parts in this manual. The circuit diagram of each IC is obtained from the IC data book published by the manufacturer.

IC

Index

DIODE Page LED Page

550-3505 .......................... 3-21SS123-T1 ....................... 3-2

1SS226 ............................ 3-2

PA886C02 ........................ 3-2

TRANSISTOR Page IC Page

2SA1444-L ....................... 3-2

2SB1375 .......................... 3-2

DTA124EKA-T146............ 3-2

DTC124EKA-T146 ........... 3-2

FMG1 ............................... 3-2

FMG1T148 ....................... 3-2

LM393PS ......................... 3-3

LM393PS-E20.................. 3-3

SN74HC02ANS ............... 3-3

SN74HC02ANSR ............. 3-3

TC7W00F......................... 3-3

TC7W00F(TE12R) ........... 3-3

TC7W08F......................... 3-3

TC7W08F(TE12R) ........... 3-3

PFV-L10

3-1

IC

Diode, LED, Transistor

DIODE

—TOP VIEW—

1SS123-T1 1SS226

PA886C02

LED TRANSISTOR

—BOTTOM VIEW—

RED

GREEN

550-3505

—TOP VIEW—

2SA1444-L 2SB1375

DTA124EKA-T146 (R1=22k,R2=22k)

R1

R2

DTC124EKA-T146 (R1=22k,R2=22k)

R1

R2

3-2

—TOP VIEW—

5

4

3

R1

5

R2

4

R2

3

R1

FMG1

1

(R1=22k,R2=22k) FMG1T148

2

1

2

PFV-L10

IC

GND

V

CC

1

23

4

5678

+ _

_ +

DUAL VOLTAGE COMPARATORS

—TOP VIEW—

LM393PS (TI) LM393PS-E20

SN74HC02ANS (TI) SN74HC02ANSR

C-MOS QUAD 2-INPUT NOR GATES

—TOP VIEW—

12 11 10 9 8

14 13

DD

V

GND

7654321

Y = A + B = A • A

B

Y

0

1

0

1

0

1

0

0 : LOW LEVEL

1

0

1 : HIGH LEVEL

IC

A

= YY

B

A B

TC7W00F (TOSHIBA) TC7W00F(TE12R)

C-MOS DUAL 2-INPUT NAND GATE

—TOP VIEW—

1 2 3

GND 4

8 V 7 6 5

DD

1

A

2

B

5 6

Y = A • B = A +

A

B

0

1

0

1

TC7W08F (TOSHIBA) TC7W08F(TE12R)

C-MOS 2-INPUT AND GATE

—TOP VIEW—

1 2 3

GND 4

8 V 7 6 5

1

DD

A

7

2

B

5

3

6

Y = A • B =

A

Y

B

0

1

0

1

A

7

Y =

B

3

B

Y 1 1 1

01: LOW LEVEL

0

: HIGH LEVEL

A

Y =

B

+

B

0 : LOW LEVEL 1 : HIGH LEVEL

Y

PFV-L10

3-3

Section 4

Schematic Diagrams

Index

Board Name Function Page

FRAME _ 4-2 DUS-213 Board Status Buffer Board 4-3 MB-862 Board Motherboard 4-4 PS-571 Board AC Noise Filter and DIAG (Diagnostics) Board 4-6

PFV-L10

4-1

FRAMEFRAME

PS-57

1

2

3

DC FAN

HN101

HARNESS(FAN)

MB-862

CN1 SLOT 1

CN2 SLOT 2

CN3 SLOT 3

CN4 SLOT 4

CN5 SLOT 5

CN6 SLOT 6

CN7 SLOT 7

CN8 SLOT 8

CN9 SLOT 9

CN10 SLOT 10

TEMP

DIAG PS A

+5V

+5V GND

GND

N

L

CN13

1A

1B

1C

2A

2B

2C

3A

3B

3C

4A

4B

4C 5A

5B

5C

6A

6B

6C

7A

7B

7C

8A

8B

8C

9A

9B

9C

10A

10B

10C

11A

11B

11C

12A

12B

12C

13A

13B

13C

14A

14B

14C

15A

15B

15C 16A

16B

16C

CN1

10A

10B

10C

11A

11B

11C

12A

12B

12C

13A

13B

13C

14A

14B

14C

15A

15B

15C 16A

16B

16C

TEMP

1A

DIAG OUT

1B

LED CONTROL INLED CONTROL OUT

1C

+5V

2A

+5V

2B

+5V

2C

+5V

3A

+5V

3B

+5V

3C

4A

+5V

4B

+5V

4C

+5V GND

5A

GND

5B

GND

5C

GND

6A

GND

6B

GND

6C

GND

7A

GND

7B

GND

7C

8A

8B

8C

9A

9B

9C

N

LF1

LINE

FILTER

S1 POWER

F-GND

L

1

HN105

HARNESS(DC)

VCC

GND

W1

W2

2 2 2 0 0 0

HN106

HARNESS(GND)

5/4

6

5

4

3

2

1

SWITCHING REGULATOR (ZWS75PF-5/J)

F-GND

HN107

HARNESS(AC)

5

CN2

3

N

NC

L

2

1

4

3

1

2

1

9

POWER SUPPLY UNIT A

DUS-213

CN3 CN1

1

DIAG1

2

DIAG2

3

1

9

2

10

3

11

4

STATUS

12

5

OUT

13

6

14

7

15

8

4

5

4

5

6

7

8

9

10

11

12

13

14

15

AC INLET

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG9

DIAG PS B

DIAG PS A

FAN STOP

OVER LOAD

DIAG10

GND

5/4

F-GND

5/4

FAN +5V

REF-SYNC

S-BUS

LED CONTROL OUT

DIAG PS A

DIAG PS B

DIAG1

DIAG2

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG9

DIAG10

HN103

HARNESS(AC IN-A)

9

1

HN104

HARNESS(AC IN-B)

9

1

F-GND

SENS

GND

+5V

LOAD

CN2

1

2

3

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2

4

0

HN102

FLEXIBLE

CARD WIRE

3

2

1

3

2

1

CN15

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CN11

3

2

1

CN12

3

2

1

FAN +5V

REF-SYNC

GND

S-BUS

GND

+5V

LED CONTROL IN

LOAD

DIAG PS A

DIAG PS B

DIAG1

DIAG2

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG9

DIAG10

N

NC

L

N

NC

L

TEMP

DIAG PS B

+5V

+5V GND

GND

N

L

CN14

1A

1B

1C

2A

2B

2C

3A

3B

3C

4A

4B

4C 5A

5B

5C

6A

6B

6C

7A

7B

7C

8A

8B

8C

9A

9B

9C

10A

10B

10C

11A

11B

11C

12A

12B

12C

13A

13B

13C

14A

14B

14C

15A

15B

15C 16A

16B

16C

CN1

10A

10B

10C

11A

11B

11C

12A

12B

12C

13A

13B

13C

14A

14B

14C

15A

15B

15C 16A

16B

16C

PS-571

1A

TEMP

1B

DIAG OUT

1C

LED CONTROL INLED CONTROL OUT

2A

+5V

2B

+5V

2C

+5V

3A

+5V

3B

+5V

3C

+5V

4A

+5V

4B

+5V

4C

+5V GND

5A

GND

5B

GND

5C

6A

GND

6B

GND

6C

GND

7A

GND

7B

GND

7C

8A

8B

8C

9A

9B

9C

S1

N

LINE

FILTER

POWER

W1

VCC

GND

W2

CN2

N

3

NC

2

1

L

F-GND

L

HN105

HARNESS(DC)

2 2 2 0 0 0

HN106

HARNESS(GND)

5/4

F-GND

HN107

HARNESS(AC)

3

1

2

1

9

6

5

4

3

2

1

SWITCHING REGULATOR (ZWS75PF-5/J)

5

4

3

2

1

POWER SUPPLY UNIT B

FRAME

LOT NO. 902-

4-2

PFV-L10

ABCDEFGH

DUS-213DUS-213

CN1

11

CN1

12

CN1

13

CN1

14

CN1

15

CN1

16

CN1

17

CN1

18

CN1

19

CN1

10

CN1

20

CN1

9

2

4

6

7

1

8

3

5

DIAG1

DIAG2

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG9

DIAG_PS_B

DIAG10

DIAG_PS_A

REF-SYNC

S-BUS

+5V

LED_CONTROL_OUT

FAN_+5V

LOAD

GND

RB5

10kx4

RB6

10kx4

+5V

1

8

4

(3/3)

CN3

10DIAG PS B

11DIAG PS A

12FAN STOP

13OVER LOAD

14DIAG 10

15GND

1DIAG 1

2DIAG 2

3DIAG 3

4DIAG 4

5DIAG 5

6DIAG 6

7DIAG 7

8DIAG 8

9DIAG 9

2

3

4

5

RB4 10kx4

12

34

56

78

Q3

FMG1T148

5

2

5

2

Q4

FMG1T148

Q6

+5V

78

FMG1T148

2

5

12

34

56

FMG1T148

2

5

1

3

4

Q5

1

3

4

RB2

10kx4

78

4

3

1

4

3

1

GND

RB3

10kx4

GND

Q1

FMG1T148

5

2

5

2

Q2

FMG1T148

12

34

56

12

34

56

78

4

3

1

4

3

1

GND

RB1

10kx4

12

34

56

R8

2.2k

D1

1SS123-T1

1

3

C1

4.7uF

+5V

R6

10k

1

7

2

IC2(1/3)

4

3

1

FMG1T148

R7

5

2

Q7

R4

100

GND

R3

560 R2 NM

R20 680

1

2 3

R1

560

C2

0.1uF

2

R9

220k

R10 1M

RB8

4.7kx4

C3

0.1uF

3

IN+

2

IN-

IC1 (1/2)

LM393PS-E05

GND

R21

6.8k

123456

IC1

LM393PS-E05

8

4

R5

33k

78

R11

220k

(2/2)

5

IN+

6

IN-

1

TC7W08F(TE12R)

7

CN2

1FAN +5V

2SENS

3GND

10k

Q8

FMG1T148

2

5

12

34

56

78

1

2

3

4

5

6

7

8

9

10

11

12

13

14 15

+5V

1

C4

3

0.1uF

4

GND

6

3

5

IC2(2/3)

TC7W08F(TE12R)

VCC

GND

IC2

TC7W08F(TE12R)

DUS-213

BOARD NO. 1-674-367-11, 12 LOT NO. 902-

PFV-L10

A BCDEFGH

4-3

MB-862MB-862

1

CN11

1

L

3

N

CN13

1

TEMP

2

DIAG_PS_A

3

LED_CONTROL_OUT

4

5

6

7

8

9

2

3

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

+5V

GND

NC

N

L

DIAG_PS_A

CN12

CN14

1

3

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

L

N

TEMP

DIAG_PS_B

LED_CONTROL_OUT

+5V

GND

NC

N

NC

L

DIAG_PS_B

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

SDA2

LOAD

DIAG1

SDA

SCL

GND

D2

GND

D3

SDA2

LOAD

DIAG1

SDA

SCL

CN2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG2

SDA

SCL

GND

D2

GND

D3

LOAD

DIAG2 SDA SCL

CN3

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG3

SDA

SCL

GND

D2

GND

D3

LOAD

DIAG3 SDA

SCL

CN4

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

1

2

3

4

5

6

7

8

9

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG4

SDA

SCL

GND

D2

GND

D3

LOAD

DIAG4

SDA

SCL

u

SDA2

DIAG

LOAD

SDA

SCL

S-BUS(D2)

REF-SYNC(D3)

F

4-4

4

CN15

1

FAN_+5V

2

REF-SYNC

3

4

5

6

7

8

9

10

11

12

13

14

15

5

16

17

18

19

20

GND

S-BUS

GND

+5V

LED_CONTROL_IN

LOAD

DIAG_PS_A

DIAG_PS_B

DIAG1

DIAG2

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG9

DIAG10

DIAG9

GND

LOAD

DIAG_PS_A

DIAG_PS_B

DIAG1

DIAG2

DIAG3

DIAG4

DIAG5

DIAG6

DIAG7

DIAG8

DIAG10

DIAG

S-BUS(D2)

C3 1000 10V

Q1

2SB1375

F

u

R3

3.3k

GND

R4 470

DIAG

LOAD

S-BUS(D2)

REF-SYNC(D3)

C1

F

1000

u

10V

C2 1000 10V

R2

F

u

100

C10 1000 10V

4-4

DIAG

LOAD

SDA SDA

SCL

S-BUS(D2)

REF-SYNC(D3)

C11 1000 10V

F

u

C20 NM

C21 1000 10V

F

u

C12 1000 10V

F

u

DIAG

LOAD

SCL

S-BUS(D2)

REF-SYNC(D3)

C22 NM

C23 1000 10V

F

u

PFV-L10

ABCDEFGH

MB-862MB-862

1

CN5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

CN6

1

2

3

4

5

6

7

8

9

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG5

SDA

SCL

GND

D2

GND

D3

LOAD

SDA

SCL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG6

SDA

SCL

GND

D2

GND

D3

LOAD

DIAG6DIAG5

SDA

SCL

CN7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG7

SDA

SCL

GND

D2

GND

D3

LOAD

SDA

SCL

CN8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG8

SDA

SCL

GND

D2

GND

D3

LOAD

DIAG8DIAG7 SDA

SCL

CN9

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG9

SDA2

SCL

GND

D2

GND

D3

LOAD

SDA2

SCL

CN10

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

1

2

3

4

5

6

7

8

9

NC

GND

A0

A1

A2

+5V

D1

LOAD

DIAG10

SDA2

SCL

GND

D2

GND

D3

LOAD

DIAG10DIAG9 SDA2

SCL

2

3

DIAG

C13 1000 10V

F

u

DIAG

LOAD

SDA

SCL

S-BUS(D2)

REF-SYNC(D3)

C24

NM

C25 1000 10V

DIAG

LOAD

SCL

S-BUS(D2)

REF-SYNC(D3)

C17

F

1000

u

10V

C29 1000 10V

F

u

R1 100

C15 1000 10V

F

u

DIAG

LOAD

SDA

SCL

REF-SYNC(D3)

C27

F

1000

u

10V

DIAG

LOAD

SDA

SCL

S-BUS(D2)

REF-SYNC(D3)

C14

F

u

1000 10V

C26

F

u

NM

C16 1000 10V

DIAG

LOAD

SDA

SCL

S-BUS(D2)S-BUS(D2)

REF-SYNC(D3)

F

u

C28 NM

C18 1000 10V

F

u

SDA2

DIAG

LOAD

SCL

S-BUS(D2)

REF-SYNC(D3)

C19 1000 10V

4

F

u

5

MB-862

BOARD NO. 1-674-366-11, 12 LOT NO. 902-

PFV-L10

A BCDEFGH

4-5

PS-571PS-571

1

TP1

+5V

R27 100

2

TP2

1M

R17

S1

TP3

C7

0.1uF

12

34

GND

L1

123

CN5

1 TH+

2NC

3 TH-

R50

2.7k

R51

3.3k

4

C22

0.022uF

CN1

1

2

3

4

5

6

CN2

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

1

3

2

3

4

TEMP

DIAG_OUT

LED_CONTROL_IN

+5V

GND

NC

N

NC

L

FB1

FB2

R2

10kR110k

SN74HC02ANS-E05

R56 10k

C23

0.0022uF

C24

0.0022uF

R5

10k

8

9

IC1(3/5)

C20

0.1uF

F-GND

IC2

TC7W00F(TE12R)

C2

R6

33pF

150k

10

R21 100

R52

3.3k

(2/3)

6

3

5

C1

4.7uF

11

13

12

IC1

(4/5)

SN74HC02ANS-E05

1

IC1

SN74HC02ANS-E05

TH2

IC3

LM393PS-E05

R18 100

C6

0.1uF

R53 68k

+5V

3

8

IN+

2

IN-

(2/2)

4

GND

+5V +5V

14

VCC

GND

7

GND

R25 10k

R28

4.7k

2

3

(1/5)

R54

10k

1

C4

0.1uF

IC1(5/5)

SN74HC02ANS-E05

5

6

IC1(2/5)

SN74HC02ANS-E05

1

7

2

(1/3)

IC2

TC7W00F(TE12R)

R3

8.2k

4

R19 10k

Q3

DTC124EKA-T146

8

C21

0.1uF

VCC

GND

4

Q1

DTA124EKA-T146

R15 150

3

(R) (G)

D1

R4

4.7k

R20 10k

IC2(3/3)

TC7W00F(TE12R)

R16 150

12

R13

100k

5

IN+

6

IN-

(1/2)

IC3

LM393PS-E05

Q2

7

3

1

D2

PA886C02

2

3

1

D3

PA886C02

R14

10k

DTC124EKA-T146

Q4

R55 470

E1 E2 E3

GND GND GND

R26 100

TP4

Vcc Vcc

Vcc

GND

W1

1.9 0.05

W2

1.9 0.05

5

PS-571

BOARD NO. 1-674-368-11 LOT NO. 902-

4-6

ABCDEFGH

PFV-L10

Section 5

Board Layouts

Index

Board Name Function Page

DUS-213 Status Buffer Board 5-1 MB-862 Motherboard 5-2 PS-571 AC Noise Filter and DIAG (Diagnostics) Board 5-3

DUS-213

DUS-213 -A SIDE-

SUFFIX : -11, 12

DUS-213 -B SIDE-

SUFFIX : -11, 12

PFV-L10

5-1

MB-862MB-862

————————————————————————— MB-862 (1-674-366-11, 12) —————————————————————————

*:B SIDE C1 *B-2

C2 *B-2 C3 *B-2 C10 *B-2 C11 *B-2 C12 *C-2 C13 *C-2 C14 *D-2 C15 *D-2 C16 *E-2 C17 *E-2 C18 *F-2 C19 *F-2 C20 *C-2 C21 *C-2 C22 *C-2 C23 *C-2 C24 *C-2 C25 *C-2 C27 *E-2 C28 *E-2

MB-862 -A SIDE-

SUFFIX : -11, 12

C29 *F-2 CN1 B-1

CN1 *B-1 CN2 B-1 CN2 *B-1 CN3 C-1 CN3 *C-1 CN4 C-1 CN4 *C-1 CN5 D-1 CN5 *D-1 CN6 D-1 CN6 *D-1 CN7 E-1 CN7 *E-1 CN8 E-1 CN8 *E-1 CN9 F-1 CN9 *F-1 CN10 F-1 CN10 *F-1 CN11 A-1 CN12 A-1 CN13 A-1 CN14 A-1 CN15 *A-2

Q1 *B-2 R1 *F-2

R2 *B-2 R3 *B-2 R4 *B-2

5-2

MB-862 -B SIDE-

SUFFIX : -11, 12

PFV-L10

PS-571PS-571

—————————————————————

PS-571 (1-674-368-11)

—————————————————————

*:B SIDE C1 *C-2

C2 *C-2 C4 *C-2 C6 *C-2 C7 A-1 C20 *C-2 C21 *C-2 C22 A-1 C23 A-1 C24 A-1

CN1 A-1 CN2 D-2 CN5 C-2

D1 D-1 D2 A-2 D3 A-2

E1 B-2 E2 C-2 E3 D-1

FB1 *A-1 FB2 *A-1

IC1 *C-2 IC2 *C-2 IC3 *C-2

PS-571 -A SIDE-

SUFFIX : 11

L1 A-1 Q1 *C-2

Q2 *C-2 Q3 *C-2 Q4 *C-2

R1 *C-2 R2 *C-2 R3 *C-2 R4 *C-2 R5 *C-2 R6 *C-2 R13 *C-2 R14 *C-2 R15 *D-1 R16 *D-1 R17 A-1 R18 *C-2 R19 *C-2 R20 *C-2 R21 *C-2 R25 *C-2 R26 *D-1 R27 *C-2 R28 *C-2 R50 *C-2 R51 *C-2 R52 *C-2 R53 *C-2 R54 *C-2 R55 *C-2 R56 *C-2

S1 D-2 TH2 C-2 TP1 C-2

TP2 B-2 TP3 B-2 TP4 D-1

W1 A-2 W2 A-2

PS-571 -B SIDE-

SUFFIX : 11

PFV-L10

5-3

For the U.S.A.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer :

Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.

2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 5.25 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all batter y operated digital multimeters that have a 20 V AC range are suitable. (See Fig. A)

PFV-L10

To Exposed Metal Parts on Set

0.15 µF 1.5 k

Fig A. Using an AC voltmeter to check AC leakage.

Z

Earth Ground

AC voltmeter (5.25V)

PFV-L10 (SY) J, E 9-967-846-03

Printed in Japan

Sony Corporation 2003. 11 22

Sony PFV-L10 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Purpose of this manual

Contents

Manual Structure

Related manuals

1-1. Notes on Repair Parts

1-2. Removing the Cabinet

1-3. Main Parts Locations

1-4. Status Indications

1-5. Disconnecting/Connecting the Flexible Card Wire

1-6. Replacing the Power Supply Unit

1-7. Replacing the Cooling Fan

1-8. Replacing the Boards

1-8-1. The Plug-in Board

1-8-2. The Connector Board

1-8-3. DUS-213 Board

1-8-4. PS-571 Board

1-9. Replacing and Adjusting the Switching Regulator

1-9-1. Replacing the Switching Regulator

1-10. Extension Board

1-9-2. Adjusting the Power Supply Voltage

1-11. Function of STATUS OUT Connector

1-12. Unleaded Solder

2-1. Exploded Views

2-2. Electrical Parts List

2-3. Power Cords List

2-4. Optional Fixtures List

FRAME

DUS-213

MB-862MB-862

PS-571

DUS-213

MB-862MB-862

PS-571PS-571