Sony PCV-RX680G, PCV-RX650, PCV-RX690G, PCV-RX600E, PCV-RX600N Service Manual

PCV-RX6

__

Series

SERVICE MANUAL

For American Area

US Model

Ver. 4-2002F

Canadian Model

Revision History

Lineup: PCV-RX640 PCV-RX671

PCV-RX650 PCV-RX672 PCV-RX660 PCV-RX681 PCV-RX670 PCV-RX682 PCV-RX680G PCV-RX651 PCV-RX690G PCV-RX641 PCV-RX600E PCV-RX600N

Specifications

Model-name PCV-RX690G PCV-RX680G PCV-RX670 PCV-RX660 PCV-RX650 PCV-RX681 PCV-RX682 CPU

M/B (EE) (AN) (AN) (AN) (AN) (AN) (AN) Memory std/max 512MB/1024MB 512MB/1024MB 512MB/1024MB 512MB/1024MB 512MB/1024MB 1024MB/1024MB 1024MB/1024MB

HDD Bay 1 120GB 120GB 80GB 80GB 80GB 120GB 120GB

Opt.Device Upper DVD-RW DVD-RW DVD-RW DVD-ROM DVD-ROM DVD-RW DVD-RW

Expansion Card (Top) Slot4 (AGP) VGA Card VGA Card VGA Card VGA Card VGA Card VGA Card VGA Card Slot3 (PCI) ---- Slot2 (PCI) MPEG ( ENX-17 ) MPEG ( ENX-17 ) - - (Bottom) Slot1 (PCI) Modem Modem Modem Modem Modem Modem Modem MemoryStick aaaaaaa OS Win XP Home Win XP Home Win XP Home Win XP Home Win XP Home Win XP Home Win XP Home

Slot 1 512MB 512MB 512MB 256MB/512MB 256MB / 512MB 512MB 512MB Slot 2 (256MB CTO) None None 256MB/None 256MB / None 512MB 512MB

Bay 2 -----

Lower DVD-ROM CD-ROM CD-ROM CD-RW CD-RW CD-ROM DVD-ROM

P4 2.2GHz

P4 2.0AGHz

P4 1.8GHz P4 1.8GHz P4 1.6GHz P4 2.2GHz P4 2.2GHz

-

S400

Model-name PCV-RX671 PCV-RX672 PCV-RX640 PCV-RX600E PCV-RX600N PCV-RX651 CPU P4 2.0AGHz P4 2.0AGHz M/B (AN) (AN) (BI) (EE) (AN) (AN)

Memory std/max 512MB/1024MB 512MB/1024MB 256MB/512MB 1024MB max 1024MB max

HDD Bay 1 120GB 120GB 60GB 60GB / 80GB / 120GB 60GB / 80GB / 120GB 80GB

Opt.Device Upper DVD-RW DVD-RW DVD-ROM DVD-RW / DVD-ROM DVD-RW / DVD-ROM DVD-ROM

Expansion Card (Top) Slot4 (AGP) VGA Card VGA Card VGA Card VGA Card VGA Card VGA Card Slot3 (PCI) - - Slot2 (PCI) (Bottom) Slot1 (PCI) Modem Modem Modem Modem Modem Modem MemoryStick aa✕ aaa OS Win XP Home Win XP Home Win XP Home Win XP Home

Slot 1 512MB 512MB 256MB 256MB / 512MB 256MB / 512MB 256MB 256MB Slot 2 - -

Bay 2 - None / 120GB None / 120GB -

Lower CD-ROM DVD-ROM CD-RW DVD-ROM / CD-RW DVD-ROM / CD-RW CD-RW

--

-

- None / MPEG ( ENX-17 ) None / MPEG ( ENX-17 )

-

Cel 1.3GHz

- None / 256MB / 512MB None / 256MB / 512MB -

P4 1.6GHz / 1.8GHz / 2GHz /

2.2GHz(NW)

CTO Model CTO Model

P4 1.6GHz / 1.8GHz / 2GHz /

2.2GHz(NW)

Win XP Home / Win XP Professional

P4 1.7GHz

256MB/1024MB

-

Win XP Home

PCV-RX641

Cel 1.3GHz

(BI)

256MB/512MB

-

40GB

-

CD-RW

-

VGA Card

-

Modem

×

Win XP Home

PERSONAL COMPUTER VAIO

9-874-333-04

Information in this document is subject to change without notice.

CAUTION

Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and combinations thereof , 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation.Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc.

All other names of systems, products and services in this manual are trademarks or registered trademarks of their respective o wners. In this manual, the (TM) or (R) mark are not specified.

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used batteries according

to the manufacturer’s instructions.

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PCV-RX6__Series (AM)

– 2 –

DISASSEMBLY

TOP PANEL

SECTION

P2-2

LEFT PANEL

SECTION

P2-2

DVD-ROM,

DVD-RW,

CD-RW,

CD-ROM

P2-3

SWITCHING

POWER

P2-4

HDD P2-5

PCI SLOT

PANEL

P2-5

PANEL ASS’Y

(UPPER)

(FOR 2 BAY)

P2-7

FDD

P2-10

PANEL ASS’Y

(LOWER) (U)

P2-8

CNX-138

BOARD

P2-9

CNX-137

BOARD

P2-9

CNX-169/

IFX-185 BOARD

P2-11

RIGHT

PANEL

P2-8

SWX-66

BOARD

P2-10

MEMORY

P2-12

CPU

P2-14

MOTHER

BOARD

P2-16

VGA CARD

P2-6

MOUNTED PWB

ENX-15

P2-6

MODEM CARD

P2-7

•Ps-s denotes the page concerned.

• HDD has a low resistance to vibration, requiring careful handling.

2-1

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PCV-RX6__Series (AM)

2-2. TOP PANEL SECTION

2

Remove the top panel section in the direction of arrow

1

two claws

A

.

A

2-3. LEFT PANEL SECTION

1

Pull thelever.

A

2

Remove the left panel section in the direction of arrow

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PCV-RX6__Series (AM)

A

.

2-2

2-4. DVD-ROM, DVD-RW, CD-RW, CD-ROM

2

harness (IDE CD/DVD)

1

power connector

4

harness (IDE CD/DVD)

3

power connector

6

two screws (PWH3

×

5)

5

Remove the CD holder ass’y in the direction of arrow

7

DVD-ROM DVD-RW

A

.

9

Remove the drive adaptor in the direction of arrow

8

Remove the escutcheon in the direction of arrow

C

.

B

.

0

two screws (PWH3

A

qa

CD-RW CD-ROM

qd

Remove the drive adaptor

×

5)

in the direction of arrow

B

E

D

Remove the escutcheon

qs

in the direction of arrow

E

.

D

.

2-3

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PCV-RX6__Series (AM)

2-5. SWITCHING POWER

(1-468-417-72)

2

Push the lever.

3

bracket power supply ass’y

5

three screws (No.6-32UNC)

1

screw (No.6-32UNC)

(1-468-601-14)

5

three screws (No.6-32UNC)

6

switching power

2

Push the lever

3

bracket power supply ass’y

4

Disconnect respective power connectors on the mother board, DVD-ROM,

CD-RW, FDD and HDD.

1

screw (No.6-32UNC)

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PCV-RX6__Series (AM)

6

switching power

2-4

4

Disconnect respective power connectors on the mother board, DVD-ROM,

DVD-RW, CD-RW, CD-ROM,

FDD and HDD.

2-6. HDD

3

Push the lever.

1

harness (IDE/ATA)

5

two screws (SW) (No.6-32UNC)

2

power connector

2-7. PCI SLOT PANEL

1

screw (SW) (No.6-32UNC)

3

screw (SW) (No.6-32UNC)

2

PCI slot panel

6

HDD

4

HDD bracket ass’y

5

two screws (SW) (No.6-32UNC)

4

PCI slot panel

5

screw (SW) (No.6-32UNC)

6

PCI slot panel

2-5

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PCV-RX6__Series (AM)

2-8. VGA CARD

1

screw (SW) (No.6-32UNC)

3

AGP

VGA card

2-9. MOUNTED PWB ENX-15

4

3

screw (SW) (No.6-32UNC)

2

Remove the mounted PWB ENX-15 in the direction of arrow

CN8

A

Push the clip.

PC12

.

A

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PCV-RX6__Series (AM)

2

harness (audio)

CN9

1

harness (audio)

2-6

2-10. MODEM CARD

3

)

1

screw (SW) (No.6-32UNC)

PCI

2

modem card

2-11. PANEL ASS’Y (UPPER) (FOR 2 BAY)

3

two claws

4

panel ass’y (upper) (for 2 bay

2

two claws

2-7

1

Open the door (FDD) ass’y.

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PCV-RX6__Series (AM)

2-12. PANEL ASS’Y (LOWER) (U)

)

A

3

two claws

4

Remove the front panel ass’y (lower) (U in the direction of arrow A.

2

two claws

2-13. RIGHT PANEL

1

two claws

1

two claws

2

Remove the right panel in the direction of arrow

A

.

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PCV-RX6__Series (AM)

2-8

2-14. CNX-138 BOARD

4

two screws (SW) (No.6-32UNC)

2

harness (USB/LU)

1

harness (1394)

A

5

CNX-138 board

2-15. CNX-137 BOARD

5

three screws (SW) (No.6-32UNC)

2

harness (1394)

3

harness (USB/LU)

3

Remove the bracket AV ass’y in the direction of arrow

A

.

1

harness (AUDIO)

6

CNX-137 board

2-9

A

4

Remove the bracket AV ass’y in the direction of arrow

A

.

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PCV-RX6__Series (AM)

2-16. SWX-66 BOARD

)

4

LED shield

3

SWX-66 board

1

harness (SW/LED)

2

screws (SW) (No.6-32UNC

2-17. FDD

3

1

harness (FDD)

Push the lever.

4

Remove the FDD bracket ass’y in the direction of arrow

2

harness

A

.

A

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PCV-RX6__Series (AM)

5

two screws (PWH3

×

5)

6

FDD

2-10

2-18. CNX-169/IFX-185 BOARD

3

CNX-169/ IFX-185 board

1

two screws (SW) (No.6-32UNC)

2

claw

2-11

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PCV-RX6__Series (AM)

2-19. MEMORY (DIMM)

2

memory (DIMM) × 2

Note 1: In opening the clips,

hold lightly the top of the memories with your fingers to prevent a drop.

Note 2: In removing the memories,

always start from the one having largest bank number.

1

Open two clips.

1

Open two clips.

(RIMM, CRIMM)

4

memory (RIMM) × 2

Note 1: In opening the clips,

hold lightly the top of the memories with your fingers to prevent a drop.

Note 2: In removing the memories,

always start from the one having largest bank number.

2

RIMM × 2 or CRIMM × 2

1

3

Open two clips.

3

Open two clips.

1

Open two clips.

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PCV-RX6__Series (AM)

2-12

(DDR)

2

memory (DDR) × 2

Note 1: In opening the clips,

hold lightly the top of the memories with your fingers to prevent a drop.

Note 2: In removing the memories,

always start from the one having largest bank number.

1

Open two clips.

1

Open two clips.

2-13

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PCV-RX6__Series (AM)

2-20. CPU

2

4

Elect the lever in the direction of arrow

clip

5

A

.

CPU

1

harness

AA

2

3

DC fan (with heat sink)

clip

3

DC fan (with heat sink)

5

CPU

1

harness

A

2

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PCV-RX6__Series (AM)

clip

4

Elect the lever in the direction of arrow

2-14

A

.

• CPU INSTALLATION

Note : When heat sink is removed from CPU,

Thermal diffusion grease : silicon compound (G-765) 90G Amount to apply : 0.1 g (as the same size as the tip of a match) (Celeron)

install new ones after thermal diffusion grease is wiped off and silicon compound is applied to the place shown in the figure.

0.5 g (as the same size as the tip of a match) (Pentium 4)

(Celeron) (Pentium 4)

grease (in the surface at the splatter)

Take care not to apply the grease

*

to any other places because it has high conductivity.

grease (in the surface at the splatter)

2-15

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PCV-RX6__Series (AM)

2-21. MOTHER BOARD

7

1

harness (MS, SIO)

2

harness (IDE CD/DVD)

harness (1394)

3

harness (IDE/ATA)

5

harness (USB/LU)

4

harness (FDD)

6

harness (SW/LED)

Confidential

PCV-RX6__Series (AM)

9

Remove the mother board to direction of arrow

8

eight screws (SW) (No.6-32UNC)

A

.

A

2-16

(END)

SECTION 3

PROGRAM FOR SERVICE

3-1. General

The Diagnostic Programs for Service are available with the following three kinds.

1. PC-Doctor

This can test the Mother Board, CPU, Memory, FDD, HDD, and Optical drive.

2. intel815E-B Video Diag

This can test the VGA (intel815E-B Chipset built in).

3. nVIDIA Video Diag

There are two types of diagnostic programs, one for the memory Geforce2Ti (64M) and TNT2M64 (32M).

3-2. PC-Doctor Starting Method

As the Diag. disc is a bootable CD, set the CD in the Optical drive and turn the system power on. The menu will be displayed, then select the menu.

1. PC-Doctor After the system started, set a DOS formatted 1.44M floppy disk without the write protection in the FDD, and the CD-ROM Disc in the Optical drive, select the model to be tested following the menu. All tests are carried out automatically. Do not remove the Diag. disc during the test.

DISKETTE TEST

FDD is tested. As the read/write operation is performed to the floppy disk, set the DOS formatted 1.44M disk without the write protection before the PC-Doctor is started. Also, if the PC-Doctor is booted from the CD, the boot image of CD is treated as the floppy 0 (drive A), and accordingly the FDD is treated as the floppy 1 (drive B). In this case, the floppy 0 cannot be tested and N/A is displayed as the test result, but this is not a fault.

MISCELLANEOUS TEST

Other devices are tested. CD/DVD-ROM read check, CPU type check, and configuration check of PCI device, etc. are executed.

3-2-2. Test Result

After the test finished, “PASSED” or “FAILED” is displayed. In case of “FAILED” display, press the F1 key to display the log and then, check the faulty item. Certain items cannot be tested and N/A is displayed, but this is not a fault.

Example of log file PC-DOCTOR 2.0 SYSTEM TEST LOG =================================

Inventory........................

CPU MHz is too low (700 vs 750) Inventory FAILED

3-2-1. Test Items

CPU/COPROCESSOR TEST

The CPU/Coprocessor are tested.

MEMORY TEST

The memory is tested. The bus throughput of the extended memory cannot be tested, and therefore N/A is displayed as the test result, but this is not a fault.

SYSTEM BOARD TEST

The Mother Board is tested. Also, the keyboard and mouse are tested, thus requiring the keyboard and mouse to be connected to the set in advance.

SERIAL PORT TEST

The COM port is tested.

PARALLEL PORT TEST

The printer port is tested.

VIDEO ADAPTER TEST

The video card is tested. Only the DOS legacy mode is tested.

FIXED DISK TEST

HDD is tested.

3-3. intel815E-B Video Diag Starting Method

As the Diag. disc is a bootable CD, set the CD in the Optical drive and turn the system power on. The menu will be displayed, then select the following:

2. intel815E-BVideo Diag After the system started, the file is automatically expanded on the RAM disk and the test starts.

3-3-1. Test Result

After the test finished, “PASS” or “FAIL” is displayed. The contents of RAM disk are cleared when the power is turned off.

3-4. nVIDIA Geforce Video Diag Starting Method

As the Diag. disc is a bootable CD, set the CD in the Optical drive and turn the system power on. The menu will be displayed, then select the menu. After the system started, the file is automatically expanded on the RAM disk and the test starts.

3-4-1. Test Result

After the test finished, “PASS” or “FAIL” is displayed. The contents of RAM disk are cleared when the power is turned off.

3-1

(END)

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PCV-RX6__Series (AM)

SECTION 4

SERVICE INFORMATION

4-1. JUMPER SETTING ON HARD DISK DRIVE

The hard disk drive of service parts can be used without changing factory jumper setting, when it was replaced for service.

Part No. Maker Code

Capacity

(formatted)

A-8110-897-A Seagate ST340810A 40 GB A-8025-545-A Seagate ST360020A 60 GB A-8058-425-A Seagete ST380020A 80 GB

17

28

Configuration Jumper Setting

Limit capacity >32 Gbytes = 32 Gbytes

<32 Gbytes = 2.1 Gbytes Master or single drive

Drive is a slave Master with a non-ATA

compatible slave Enable cable select

Memo

Part No. Maker Code

Capacity

(formatted)

A-8059-699-A Maxtor 4G120J6 120 GB

Master/Slave selection Jumper setting

J42 Factory Reserved J44 Factory Reserved J46 Cylinder Limitation J48 Cable Select J50 Master/Slave

Configuration Jumper Settings

Only drive in single drive system Master drive in dual drive system Slave drive in dual drive system

Memo

4-1

(END)

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PCV-RX6__Series (AM)

5-1. CONNECTOR LIST

FDD

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name Pin Signal Name 1Ground 2 HDsel 3Ground 4 N.C. 5Ground 6 DRIVE_SELECT_#3 7Ground 8 INDEX 9Ground 10 DRIVE_SELECT_#0 11 Ground 12 DRIVE_SELECT_#1 13 Ground 14 DRIVE_SELECT_#2 15 Ground 16 N.C. 17 Ground 18 DIRECTION# 19 Ground 20 STEP# 21 Ground 22 WRITE_DATA# 23 Ground 24 WRITE_GATE# 25 Ground 26 TRACK_00# 27 Ground 28 WRITE_PROTECT# 29 N.C. 30 READ_DATA# 31 Ground 32 SIDE_1_SELECT# 33 N.C. 34 DSKCHG#

--NOTE-'HDsel' signal is sent form drive. It indicate 2HD(when High) or 2DD(when Low) media. 'MODE_SELECT#' is control signal of disk rotation speed. When this signal is High, Media rotates 300RPM (2MB). When Low, media rotates 360RPM(1.6MB).

168pin DIMM socket x2

2 slot DIMM connector, 3.3V Unbuffered SDRAM

Connector location on MB See the frame harness daigram

PGA370 socket

Coppermine-128k, Coppermine-256K , Tualatin-128K, Tualatin-256K supported

Connector location on MB See the frame harness daigram

AGP Slot

Single Edge Contact AGP slot. Universal AGP connector with AGP card lock system.

Connector location on MB See the frame harness daigram

CPU FAN

Supports CPU cooling fan of 500mA or less. Voltage = 12V

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1 Ground 2FAN_CTRL (+12 V) 3FAN_SEN

Fan control circuit is same as Eeth MB and Anakin MB. Chassis FAN ( Option )

Supports Chassis cooling fan of 500mA or less. Voltage = 12V

Connector lo cation on MB See

the frame h arness diagram

Pin assignments:

Pin Signal

Name 1Ground 2 FAN_CTRL (+12 V) 3 FAN_SEN

Fan control circuit is same as Eeth MB and Anakin MB.

1. MOTHER BOARD (BI)

1-1 Internal connector

Power supply

20pin ATX type connector.

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1 +3.3 V 2 +3.3 V 3Ground 4 +5 V 5Ground 6 +5 V 7Ground 8PWRGD (Power Good) 9 +5 VSB 10 +12 V 11 +3.3 V 12 -12 V 13 Ground 14 PS-ON# (power supply remote on/off control) 15 Ground 16 Ground 17 Ground 18 No Connection 19 +5 V 20 +5 V

PS FAN

Support FAN control of power supply.

Connector location on MB See the mechanical drawing sheet

Pin assignments:

Pin Signal Name 1Ground 2FAN_CTRL (0V(S3) , 2V(S1), 12 V(S0)) 3FAN_SEN

The FAN_CTRL line is controlled by the BIOS and this line is voltage control line Fan control circuit is same as Eeth MB and Anakin MB.

IDE Primary / Secondary

For 3.5'' Hard Drive, 40 pin Header (2.54mm standard type)

Connector location on MB See the frame harness daigram

Host side detect Cable Type Using GPIOs

SECTION 5

FRAME HARNESS

PCI Slot x3

Single Edge Contact PCI slot.

Connector location on MB See the mechanical drawing sheet

-12V B1 A1 TRST# AD[17] B32 A32 AD[16] TCK B2 A2 +12V C/BE[2]# B33 A33 +3.3V

Ground B3 A3 TMS Ground B34 A34 FRAME#

TDO B4 A4 TDI IRDY# B35 A35 Ground

+5V B5 A5 +5V +3.3V B36 A36 TRDY#

+5V B6 A6 INTA# DEVSEL# B37 A37 Ground INTB# B7 A7 INTC# Ground B38 A38 STOP# INTD# B8 A8 +5V LOCK# B39 A39 +3.3V

PRSNT1# B9 A9 Reserved PERR# B40 A40 Reserved

Reserved B10 A10 +5V +3.3V B41 A41 Reserved

PRSNT2# B11 A11 *Reserved SERR# B42 A42 Ground

Ground B12 A12 Ground +3.3V B43 A43 PAR Ground B13 A13 Ground C/BE[1]# B44 A44 AD[15]

Reserved B14 A14 Reserved AD[14] B45 A45 +3.3V

Ground B15 A15 RST# Ground B46 A46 AD[13]

CLK B16 A16 +5V AD[12] B47 A47 AD[11]

Ground B17 A17 GNT# AD[10] B48 A48 Ground

REQ# B18 A18 Ground Ground B49 A49 AD[09]

+5V B19 A19 Reserved Key B50 A50 Key

AD[31] B20 A20 AD[30] Key B51 A51 Key AD[29] B21 A21 +3.3V AD[08] B52 A52 C/BE[0]#

Ground B22 A22 AD[28] AD[07] B53 A53 +3.3V

AD[27] B23 A23 AD[26] +3.3V B54 A54 AD[06] AD[25] B24 A24 Ground AD[05] B55 A55 AD[04]

+3.3V B25 A25 AD[24] AD[03] B56 A56 Ground

C/BE[3]# B26 A26 IDSEL Ground B57 A57 AD[02]

AD[23] B27 A27 +3.3V AD[01] B58 A58 AD[00]

Ground B28 A28 AD[22] +5V B59 A59 +5V

AD[21] B29 A29 AD[20] ACK64# B60 A60 REQ64# AD[19] B30 A30 Ground +5V B61 A61 +5V

+3.3V B31 A31 AD[18] +5V B62 A62 +5V

PCI #3 slot has special connection at A11 pin. The serial IRQ signal connects to the A11 pin on the PCI #3.

5-1

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PCV-RX6__Series (AM)

CD audio

4 pin standard 2mm single line header for CD Audio signal input

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1Left Line In 2 Ground 3 Ground 4 Right Line In

AUX Audio (not installed*)

4 pin standard 2mm single line header for AUX Audio signal input

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1Left Line In 2Ground 3Ground 4Right Line In

Video Audio (not installed*)

4 pin standard 2mm single line header for Video Audio signal input

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1Video_L 2Ground 3Ground 4Video_R

I/O header

20 pin standard 2.5mm dual line header f or LED/Switch unit

Connector location on MB See the frame harness daigram

Pin assignments:

PinSignal Name Pin Signal Name 1PWR_BTN 11 MSG_LED+ 2PWR_BTN_G 12 MSG_LED3IDELED- 13 KEYLOCK 4IDELED+ 14 KEYLO CK_G 5KEY 15 SMI 6PWR_LEDL+ 16 SMI_G 7PWR_LED- 17 +5V 8PWR_LEDB+ 18 HD_LED29RESET 19 Ground 10 RESET G (GND) 20 SPKR

Battery Holder & Battery

Holder location on MB See the frame harness daigram

Thermal measurement header

This header is used for thermal measurem ent at evaluation stage. This connector does not need at produc tion board. This signal also routed to Super I/O for thermal monitoring. 3pin standard 2mm single line header for CPU thermal measurement

Connector location on MB See the frame harness daigram

Pin assignments:

PinSignal Name 1THERMDP ( CPU B14 ) 2THERMDN ( CPU B15 ) 3Ground

SPDIF OUT (Option)

3 pin standard 2mm single line header for SPDIFoutput

Connector location on MB See the frame harness daigram

Pin assignments:

Pin Signal Name 1 VCC 2AU_DATA(GPIO[2]) 3Ground

IEEE1394 access header x2

8 pin standard 2.5 mm single line header f or IEEE1394 Front connector.

Connector location on MB See the frame harness daigram

Pin assignments:

PinSignal Name 1Shell Ground 2Ground 3TPA 4TPA* 5TPB 6TPB* 7Ground 8VP ( Power )

VP line need over current protector. Raychem SMD150/ 33-2 or equivalent is used for that.

USB Front access header

16 pin standard 2.5mm Dual line Box header for Front USB connector.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name Pin Signal Name

1USB VCC1 2 USB VCC3 3P1-4P35P1+6P3+ 7GND8GND

9KEY10GND 11 CP2- 12 P213 CP2+ 14 P2+ 15 NC 16 USB VCC3

USBVCC2 and USBVCC3 line needs the over current protector. Raychem miniSMDC110-2 or equivalent is used for that.

1-2 External connector

Parallel

Connector location on MB Rear side, see the frame harness daigram

Pin assignments:

PinSignal Name Pin Signal Name 1Strobe# 14 Auto Feed# 2Data bit 0 15 Fault# 3Data bit 1 16 INIT# 4Data bit 2 17 SLCT IN# 5Data bit 3 18 Ground 6Data bit 4 19 Ground 7Data bit 5 20 Ground 8Data bit 6 21 Ground 9Data bit 7 22 Ground 10 ACK# 23 Ground 11 Busy 24 Ground 12 Error 25 Ground 13 Select

VGA

Connector location on MB Rear side, see the frame harness daigram

Pin assignments:

PinSignal Name 1RED 2GREEN 3BLUE 4NC 5GND 6GND 7GND 8GND 9Reserved 10 GND 11 NC 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK

Confidential

Connectors mentioned (not installed) are not

*

used even they are mounted on MB.

5-2PCV-RX6__Series (AM)

IEEE1394 Rear connector

6 pin standard IEEE1394 Rear co nnector.

Connector location on MB See the frame harness daigram

Pin assignments:

PinSignal Name 1 VP (Power ) 2Ground 3TPB* 4TPB 5TPA* 6TPA

Line In pin assignments:

PinSignal Name Sleeve Ground Tip Audio Left In Ring Audio Right In

Microphone In pin assignments:

PinSignal Name Sleeve Ground TipMicrophone mono In Ring Electret Bias Voltage

VP line need over current protector. Raychem SMD150/33-2 or equivalent is used for that.

PS2 Keyboard /Mouse

Connector location on MB Rear side, see the frame harness daigram

Pin assignments:

PinSignal Name 1Keyboard Data 2Mouse Data 3Ground 4PS2VCC 5Keyboard Clock 6Mouse Clock 7Mouse Data 8N.C. 9Ground 10 PS2VCC 11 N.C. 12 Mouse Clock

PS2VCC line needs the over current protector. Raychem miniSMDC110-2 or equivalent is u sed for that.

USB/LAN

Two USB connector for external USB devices. (Support the stacked connector) One 10/100Base-T connector

Connector location on MB See the frame harness daigram

Pin assignments:

PinSignal Name 1USBVCC1 2USBP0# 3USBP0 4Ground 5USBVCC2 6USBP1# 7USBP1 8Ground 9 10 11 12 13 14 15 16

USBVCC1/USBVCC2 lines need the over current protector. Raychem miniSMDC110-2 or equival ent is used for that.

1-3 Jumper Header

CPU Clock select

Jumper Header manual conf ig uration i s us ed onl y for debug. Production should be auto-sense configuration. PCB should be able to suppor t automatic and manual configuration by minimal mount options. Select CPU's External frequency (BUS frequency) and BUS Frequency Multipl ier and Memory Frequency. (Acceptable for BIOS setting instead of Jumper H eader)

CMOS Clear/Reboot En

Clear the RTC data

Connector location on MB See the frame harness daigram

Jumper header

1 2 3

Combination of jumper caps:

CMOSCLR RBT_EN 1-2 Normal Reboot Disabled 2-3 Clear Normal

Reboot Enable:

If set to 1-2, disables reboot function

This header is for factory testing purpose only DO NOT CHANGE

1-4 USB Routing Layout

Same routing as Eeth MB and Adi MB.

Lower Side of USB CON

USB CON

Upper Side of

USB CON

Port1

ICH

CUSL-LV Rev 1.0x

Port3 Port2

COM/Line Out/Line In/Microphone Jack

Connector location on MB Rear side, see the frame harness daigram

COM1 pin assignments:

PinSignal Name 1 DCD 2Serial In # 3Serial Out # 4DTR# 5Ground 6DSR 7RTS 8CTS 9RI1#

Line Out pin assignments:

COM1, COM2 RI# output conn ected to ICH input for Wakeup event

PinSignal Name Sleeve Ground Tip Audio Left Out Ring Audio Right Out

5-3

Default setting of Port3 is disable by NP3 (High)

Confidential

PCV-RX6__Series (AM)

2. MOTHER BOARD (AN)

CD audio

4 pin standard 2mm single line header for CD Audio signal input

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Left Line In

2Ground

3Ground

4Right Line In

2-1 Internal connector

Power supply

20 pin ATX type connector.

Connector location on MB See the frame harness diagram

4 pin ATX12V type connector.

Connector location on MB See the frame harness diagram

PS FAN

Support FAN control of power supply.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Ground 2FAN_CTRL (0V(S3) , 2V(S1), 12 V(S0)) 3FAN_SEN

The FAN_CTRL line is controlled by the BIOS and this line is voltage control line

IDE Primary / Secondary

For 3.5'' Hard Drive, 40 pin Header (2.54mm standard type)

Connector location on MB See the frame harness diagram

Host side detect Cable Type Using GPIOs

FDD

Connector location on MB See the frame harness diagram

168pin DIMM socket x 2

2 slot DIMM connector, 3.3V un-buffered SDRAM

Connector location on MB See the frame harness diagram

mPGA478socket

Intel Pentium4 supported

Connector location on MB See the frame harnes s diagram

PCI Slot x3

Single Edge Contact PCI slot

Connector location on MB See the frame harnes s diagram

PCI #3 slot has special connection at A11 pin. The serial IRQ signal connects to the A 11 pin on the PCI #3.

AGP Slot

Single Edge Contact AGP slot. 1.5V AGP connector with retention mechanism

Connector location on MB See the frame harness diagram

CPU FAN

Supports CPU cooling fan of 500mA or less. Voltage = 12V

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Ground

2FAN_CTRL (+12 V)

3FAN_SEN

Wake On LAN (not installed*)

Support Wake On LAN function

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1+5Vsb

2Ground

3WOL signal

Confidential

AUX A udio

4 pin standard 2mm single line header for AUX Audio signal input

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Left Line In

2Ground

3Ground

4Right Line In

Video Audio (not installed*)

4 pin standard 2mm single line header for AUX Audio signal input

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Left Line In

2Ground

3Ground

4Right Line In

IEEE1394 access header x2

8 pin standard 2.5mm single line header for IEEE1394 Front connector.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Shell Ground

2Ground

3TPA

4TPA*

5TPB

6TPB*

7Ground

8VP (Power)

VP line need over current protector. Raychem SMD150/33-2 or equivalent is used for that.

USB Front access header

16 pin standard 2.5mm Dual line Box header for Front USB connector.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name Pin Signal Name

1USB VCC1 2 USB VCC3 3P1-4P35P1+6P3+ 7GND8GND

9KEY10GND 11 CP2- 12 P213 CP2+ 14 P2+ 15 NC 16 USB VCC3

USBVCC2 and USBVCC3 line nee ds t he ov er current protector. Raychem miniSMDC110-2 or equival ent is used for that.

Connectors mentioned (not installed) are not

*

used even they are mounted on MB.

5-4PCV-RX6__Series (AM)

I/O header

2

3

20 pin standard 2.5mm dual line header for LED/Switch unit

Connector location on MB See the frame harness diagram Pin assignments:

PinSignal Name Pin Signal Name 1PWR_BTN 11 MSG_LED+ 2PWR_BTN_G 12 MSG_LED3IDELED- 13 KEYLOCK 4IDELED+ 14 KEYLOCK_G 5KEY 15 SMI 6PWR_LEDL+ 16 SMI_G 7PWR_LED- 17 +5V 8PWR_LEDB+ 18 HD_LED29RESET 19 Ground 10 RESET G (GND) 20 SPKR

Battery Holder

Holder location on MB See the frame harness diagram

USB/LAN

One USB connectors for external USB devices (Support the stacked connector)

One 10/100Base-T connector

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name Pin Signal Name

1ACTLEDP 11 LANP8

2ACTLEDN 12 LANP8

3LILEDP 13 USBVCC1

4LILEDN 14 USBP1-

5TXPCON 15 UCBP1+

6TXNCON 16 GND

7RXPCON 17 NC

8LANP5 18 NC

9LANP5 19 NC

10 RXNCON 20 NC

USBVCC1 lines need the over current protector.

Raychem miniSMDC110-2 or equivalent is used for that.

CPU thermal measurement header

header is used for CPU thermal measurement.

This This signal also routed to Super I/O for thermal monitoring. 2pin standard 2mm single line header for CPU thermal measurement

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name 1 CPUTMPIN 2GND

Memory Stick interface header

8pin standard 2mm dual line header for Memory Stick interface.

Pin assignments:

Pin Signal Name 1 MS_LED 2 MSPIN2 3 SONYMSP 4 MSPIN4 5 MS_INS 6 GND 7 MSPIN7 8 GND

2-2 External connector

Parallel

Connector location on MB Rear side, See the frame harness diagram

IEEE1394 Rear connector

6 pin standard IEEE1394 Rear connector.

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name 1 VP (Power) 2Ground 3 TPB* 4 TPB 5 TPA* 6 TPA

VP line need over current protector. Raychem SMD150/33-2 or equivalent is used for that.

COM1 Port/Line Out/Line In/Microphone Jack

Connector location on MB Rear side, See the frame harness diagram

2-3 Jumper Header

CMOS Clear

Clear the RTC data

Connector location on MB ---

Jumper header

1

Combination of jumper caps:

1-2 Clear 2-3 Normal

CMOSCLR

PS2 Keyboard /Mouse

Connector location on MB Rear side, See the frame harness diagram

PS2VCC line needs the over current protector. Raychem miniSMDC110-2 or equivalent is used for that.

Confidential

5-5

PCV-RX6__Series (AM)

3. MOTHER BOARD (EE)

See the frame harness diagram

3-1 Internal connector

Power supply

20 pin ATX type connector.

Connector location on MB See the frame harness diagram

4 pin ATX12V type connector.

Connector location on MB See the frame harness diagram

PS FAN

Support FAN control of power supply.

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name

1Ground 2FAN_CTRL (0V(S3) , 2V(S1), 12 V(S0)) 3FAN_SEN

The FAN_CTRL line is controlled by the BIOS and this line is voltage control line

IDE Primary / Secondary

For 3.5'' Hard Drive, 40 pin Header (2.54mm standard type)

Connector location on MB See the frame harness diagram

Host side detect Cable Type Using GPIOs

FDD

Connector location on MB See the frame harness diagram

184pin RIMM socket x 4

4 slot RIMM connector, PC600/800 Rambus RIMM module

Connector location on MB See the frame harness diagram

mPGA478 socket

Intel Pentium4 supported

Connector location on MB See the frame harness diagram

PCI Slot x3

Single Edge Contact PCI slot

Connector location on MB See the frame harness diagram

PCI #3 slot has special connection at A11 pin. The serial IRQ signal connects to the A11 pin on the PCI #3.

IEEE1394 access header x2

8 pin standard 2.5mm single line header for IEEE1394 Front connector.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name

1Shell Ground 2Ground 3TPA 4TPA* 5TPB 6TPB* 7Ground 8VP (Power)

VP line need over current protector. Raychem SMD150/33-2 or equivalent is used for that.

USB Front access header

16 pin standard 2.5mm Dual line Box header for Front USB connector.

Connector location on MB See the frame harness diagram

Pin assignments:

PinSignal Name Pin Signal Name

1USB VCC1 2 USB VCC3 3P1-4P35P1+6P3+ 7GND8GND

9KEY10GND 11 CP2- 12 P213 CP2+ 14 P2+ 15 NC 16 USB VCC3

USBVCC2 and USBVCC3 line needs t he ov er current protector. Raychem miniSMDC110-2 or equivalent is used for that.

I/O header

20 pin standard 2.5mm dual line header for LED/Switch unit

Connector location on MB See the frame harness diagram Pin assignments: PinSignal Name Pin Signal Name

1PWR_BTN 11 MSG_LED+ 2PWR_BTN_G 12 MSG_LED3IDELED- 13 KEYLOCK 4IDELED+ 14 KEYLOCK_G 5KEY 15 SMI 6PWR_LEDL+ 16 SMI_G 7PWR_LED- 17 +5V 8PWR_LEDB+ 18 HD_LED29RESET19Ground 10 RESET G (GND) 20 SPKR

Battery Holder

Holder location on MB See the frame harness diagram

AGP Slot

Single Edge Contact AGP slot. 1.5V AGP connector with retention mechanism

Connector location on MB

CPU FAN

Supports CPU cooling fan of 500mA or less. Voltage = 12V

Connector location on MB

Pin assignments:

Pin Signal Name

1Ground 2FAN_CTRL (+12 V) 3FAN_SEN

Wake On LAN (not installed*)

Support Wake On LAN function

Connector location on MB

Pin assignments:

Pin Signal Name

1 +5Vsb 2Ground 3WOL signal

CD audio

4 pin standard 2mm single line header for CD Audio signal input

Connector location on MB

Pin assignments:

Pin Signal Name

1 Left Line In 2Ground 3Ground 4Right Line In

AUX Audio

4 pin standard 2mm single line header for AUX Audio signal input

Connector location on MB

Pin assignments:

Pin Signal Name 1 Left Line In 2Ground 3Ground 4Right Line In

CPU thermal measurement header

This header is used for CPU thermal measurement. This signal also routed to Super I/O for thermal monitoring. 2pin standard 2mm single line header for CPU thermal measurement

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name 1 CPUTMPIN 2 GND

3-2 External connector

Parallel

Connector location on MB Rear side, see the frame harness diagram

IEEE1394 Rear connector

6 pin standard IEEE1394 Rear connector.

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name 1 VP (Power) 2Ground 3 TPB* 4 TPB 5TPA* 6TPA

VP line need over current protector. Raychem SMD150/33-2 or equivalent is used for that.

PS2 Keyboard /Mouse

Connector location on MB Rear side, see the frame harness diagram

PS2VCC line needs the over current protector. Raychem miniSMDC110-2 or equivalent is used for that.

Connectors mentioned (not installed) are not

*

used even they are mounted on MB.

Confidential

5-6PCV-RX6__Series (AM)

USB/LAN

One USB connectors for external USB devices (Support the stacked connector) One 10/100Base-T connector

Connector location on MB See the frame harness diagram

Pin assignments:

Pin Signal Name Pin Signal Name 1ACTLEDP 11 LANP8 2ACTLEDN 12 LANP8 3LILEDP 13 USBVCC1 4LILEDN 14 USBP15 TXPCON 15 UCBP1+ 6 TXNCON 16 GND 7 RXPCON 17 NC 8 LANP5 18 NC 9 LANP5 19 NC 10 RXNCON 20 NC

USBVCC1 lines need the over current protector. Raychem miniSMDC110-2 or equivalent is used for that.

COM1 Port/Line Out/Line In/Microphone Jack

Connector location on MB Rear side, see the frame harness diagram

3-3 Jumper Header

CMOS Clear

Clear the RTC data Connector location on MB --Jumper header

123

Combination of jumper caps:

CMOSCLR 1-2 Clear 2-3 Normal

5-7

Confidential

PCV-RX6__Series (AM)

MEMO

Confidential

5-8PCV-RX6__Series (AM)

5-2. FRAME HARNESS DIAGRAM AND JUMPER SETTING OF MOTHER BOARD

i.LINK

CNX-138 BOARD

(Front Connector)

CN3 CN1

S400 4 pin

CN4

USB

CN2

Harness (1394)

1394HEAD3

1394HEAD2

(Not Installed*)

SOCKET

462

MOTHER BOARD (BI) TUSL-LV

CPU FAN

CPU

HEATSINK WITH FAN

KEYBOARD

USB

VGA

i. LINK

S400 6 pin

Rear Panel

MOUSE

ACT NETWORK LINK

PRINTER

Rear

MOTHER BOARD (BI) TUSL-LV

LINE

TELEPHONE

MODEM CARD (PCI)

JP2

JP1

PCI3

PCI Connector

PCI

PANEL

111

5

10 20

16

Harness (SW/LED)

CMOS CLR

1-2 Normal 2-3 CMOS

Harness (USB/LU)

USB-HP

16

8

SWX-66 BOARD

Power

Switch

POWER

LED

CN1

DVD-ROM/

CD-RW

LED

HDD

LED

DIMM Socket (×2)

DIMM1

DIMM2

1 3

9 1

2 SECONDARY IDE

139

2 PRIMARY IDE

139

2

1

DIMM2

FLOPPY

5

40

34

33

MEMORY BOARD

PS FAN

1

11

ATXPWR

Harness (FDD)

Harness (IDE CD/DVD)

Harness (IDE/ATA)

P2

10

20

IDE

EXTENSION

IDE

HEADPHONES

LINE IN

MIC

P1

FDD IF

FDD

AUDIO

POWER

(Upper side)

5inch Bay1

OPTICAL DRIVE

IDE

POWER

5inch Bay2

OPTICAL DRIVE

IDE POWER

(Lower side)

HDD Bay1

HDD

POWER

HDD Bay2

POWER

(Lower side)

P3

P4

(Upper side)

SERIAL

AC INPUT

120V 3A

60Hz

POWER SUPPLY

P7

P5

P6

From board to connector (direct connection) Harness (with connectors on both ends) Harness (soldering on either end)

The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

0CAUTION

Do not change the jumper with the power turned on. Before changing the jumper , turn off the power and disconnect the power cord from the set.

5-9 5-10

Confidential

PCV-RX6__Series (AM)

CNX-138 BOARD

(Front Connector)

i.LINK

S400 4 pin

CN4

USB

CN2

Harness (1394)

1394HEAD3

AGP

VGA CARD

MONITOR

Rear

Rear Panel

VIDEO 2 INPUT

CN3

CN13

S

CN5

VIDEO

LR

Harness (AUDIO)

CN4 CN6

S VIDEO

CNX-137 BOARD

(Front Connector)

ENX-15 BOARD

CN1 CN2 CN3

VIDEO OUTPUT VIDEO 1 INPUT

AUDIO

S VIDEO/

VIDEO

AUDIO

S VIDEO/

VIDEO

MODEM CARD (PCI)

LINE

PHONE

MEMORY STICK

CONNECTOR

The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

JP2 JP1

CN2

CN3

Harness (MS, SIO)

0CAUTION

Do not change the jumper with the power turned on. Before changing the jumper , turn off the power and disconnect the power cord from the set.

Confidential

PCV-RX6__Series (AM)

LINE

CN7

VHF/UHF

PCI3

PCI Connector

CNX-169

BOARD

CN3

i.LINK

S400

USB

4 pin

CN6

CN11

CN4 CN1

CN9

CN8

PCI

PCI2

PCI

PANEL

11

1

5

16

10

20

Harness (SW/LED)

5-11 5-12

CN1

Harness (AUDIO)

AUX_CON

MS_CON

16

8

Harness (USB/LU)

9

1

USB23

CN1

4

1

1 3

1-2: CLR CMOS 2-3: NORMAL

Power

Switch

POWER

LED

DVD-ROM/

CD-RW

LED

HDD

LED

CMOS CLR

SWX-66 BOARD

DIMM1

DIMM2

2

1

5

2

SECONDARY IDE

1 2

1

SOCKET

478

MOTHER BOARD (AN) P4B-LM

HEATSINK WITH FAN

PS FAN

ATXPWR

Harness (FDD)

Harness (IDE CD/DVD)

40

39

Harness

40

(IDE/ATA66)

39

ATX12V

FLOPPY

PRIMARY IDE

CPU FAN

DIMM Socket (×2)

DIMM1

DIMM2

34

33

CPU

HEADPHONES

MEMORY BOARD

P2

P1

P3

FDD IF

AUDIO

IDE

IDE POWER

IDE

EXTENSION

HDD

IDE

KEYBOARD

USB X2

i. LINK

S400 6 pin

LINE IN

MIC

FDD

OPTICAL DRIVE

(Rear side)

HDD Bay1

HDD

POWER

HDD Bay2

POWER

MOUSE

ACT NETWORK LINK

PRINTER

SERIAL

AC INPUT

100V – 240V

POWER SUPPLY

POWER

(Upper side)

5inch Bay1

POWER

5inch Bay2

(Lower side)

P4

P5

(Front side)

P8

P7

P6

MOTHER BOARD (AN) P4B-LM

4.2A

50/60Hz

From board to connector (direct connection)

Harness (with connectors on both ends)

Harness (soldering on either end)

CNX-137 BOARD

(Front Connector)

VIDEO 2 INPUT

S VIDEO

VIDEO

S

CN3

CN5

i.LINK

LR

LINE

CN7

S400 4 pin

CN6

CN4 CN1

USB

CN11

Harness (1394)

1394HEAD3

SOCKET

478

AGP

VGA CARD

CPU

MONITOR

KEYBOARD

USB X2

Rear Panel

MOUSE

ACT NETWORK LINK

Rear

MOTHER BOARD (EE) P4T-LE

Harness (AUDIO)

ENX-15 BOARD

CN1 CN2 CN3

CN13

VIDEO OUTPUT VIDEO 1 INPUT

AUDIO

MEMORY STICK

CONNECTOR

CN3

S VIDEO/

VIDEO

CN2

AUDIO

IFX-185 BOARD

CN4 CN6

VHF/UHF

S VIDEO/

VIDEO

CN9

CN8

PCI

PCI2

WOL_CON

(Not Installed*)

PCI3

PCI Connector

MODEM

PCI

CARD

LINE

PHONE

JP2 JP1

FRONT

PANEL I/O

111

5

10 20

Harness (USB/LUKE)

16

Harness (SW/LED)

CN1

The Mother board of service parts can be used without changing factory jumper setting, when it was replaced for service.

Harness

AUX_CON

(AUDIO)

8

Harness (USB/LUKE)

1

Power

Switch

POWER

LED

DVD-RW

LED

HDD

LED

4

1

CMOS CLR

13

1-2 Clear 2-3 Normal

16

USB

FRONT

9

SWX-66 BOARD

RIMM3

RIMM4

MOTHER BOARD (EE) P4T-LE

CPU FAN

RIMM Socket (×4)

RIMM1 RIMM2 RIMM3

RIMM1

RIMM2

2

1

2

1

2

1

RIMM4

ATX12V

FLOPPY

5

SECONDARY IDE

PRIMARY IDE

34

33

40

39 40

39

HEATSINK WITH FAN

MEMORY BOARD

CRIMM

MEMORY BOARD

PS FAN

ATXPWR

Harness (FDD)

Harness (IDE CD/DVD)

Harness (IDE/ATA 66)

OPTICAL

OUT

i. LINK

S400

×2

HEADPHONES

6 pin

LINE IN

×2

MIC

×2

P2

P1

P3

FDD IF

AUDIO

FDD

OPTICAL DRIVE

IDE

OPTICAL DRIVE

IDE POWER

(Rear side)

HDD Bay1

HDD

IDE

EXTENSION

HDD

IDE

POWER

HDD Bay2

POWER

POWER SUPPLY

POWER

(Upper side)

5inch Bay1

POWER

5inch Bay2

(Lower side)

P4

P5

(Front side)

PRINTER

SERIAL

P8

P7

P6

AC INPUT

100V – 240V

4.2A

50/60Hz

From board to connector (direct connection)

Harness (with connectors on both ends)

Harness (soldering on either end)

0CAUTION

Do not change the jumper with the power turned on. Before changing the jumper , turn off the power and disconnect the power cord from the set.

5-13 5-14

(END)

Confidential

PCV-RX6__Series (AM)

SECTION 6

REPAIR PARTS LIST

NOTE:

• The parts listed here are f or service, and therefore they ma y be diff erent from the parts shown in circuit diagrams or used in the set.

• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

6-1. EXPLODED VIEWS AND PARTS LIST

(MOTHER BOARD (BI) ASSY)

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifiés par une marque 0 sont critiquens pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

19

39

18

11

21

59

94

58

8

17

11

102

6

12

5

13

B

14

11

105

16

15

48

25

20

24

26

23

22

93

49

5

2

4

3

A

47

B

50

A

11

74

24

46

11

53

51

ONE DRIVE MODEL TWO DRIVES MODEL

52

54

31

86

28

11

43

67

11

32

34

1

37

11

41

42

38

60

33

Confidential

6-1 6-2

PCV-RX6__Series (AM)

6-2. EXPLODED VIEWS AND PARTS LIST

(MOTHER BOARD (AN) ASSY)

19

39

18

104

B

21

59

94

58

8

11

17

20

11

23

22

102

10

13

24

25

105

12

14

5

6

11

15

16

48

49

26

93

5

11

103

28

50

2

4

92

47

3

11

A

55

A

B

53

51

24

74

46

52

54

31

11

45

11

1

42

CNX-138

37

11

37

67

34

11

32

40

43

41

11

CNX-137

38

60

33

Confidential

PCV-RX6__Series (AM)

6-3 6-4

6-3. EXPLODED VIEWS AND PARTS LIST

(MOTHER BOARD (EE) ASSY)

17

19

18

95

39

8

10

13

102

5

6

5

2

4

11

12

14

3

11

104

11

A

15

16

B

78

47

92

11

20

24

25

105

48

49

103

11

50

A

B

53

51

21

26

59

94

58

23

22

93

28

24

55

74

43

1

45

42

46

11

41

11

52

40

11

38

37

67

34

11

54

31

32

60

33

Confidential

6-5 6-6

PCV-RX6__Series (AM)

MEMO

6-4. ACCESSORIES AND PARTS LIST

201

POWER CORD (1)

202

ANTENNA CABLE (1)

203

VIDEO CABLE (1)

204

KEYBOARD (1)

208

CONVERSION CONNECTOR (VIDEO CONNECTING) (2)

209

i. LINK CABLE (1)

210

REMOTE COMMANDER (1)

214

205

MOUSE (1)

206

AUDIO CABLE (1)

213

212

RAY-CATCHER UNIT (1)

215

SPEAKER UNIT (1)

211

216

AC ADAPTOR (1)

Confidential

PCV-RX6__Series (AM)

207

MODEM CABLE (1)

6-7 6-8

111 2

Ref.No. Part No. Description RX690G RX682 RX681 RX680G RX672 RX671 RX670 RX660 RX651 RX650 RX641 RX640 RX600E RX600N

14-648-912-02 PANEL, LEFT 14-648-912-41 PANEL, LEFT

* 2X-4624-140-1 LEFT CHASSIS ASSY

0 0

* 4X-4624-060-1 BRACKET PS (280W) ASSY * 4X-4624-061-1 BRACKET PS (150W) ASSY

* 20 4-648-889-11 UPPER CHASSIS * 21 X-4624-055-1 CD HOLDER ASSY

* 25 X-4624-139-2 MAIN CHASSIS ASSY

* 38 X-4624-059-1 BRACKET AV ASSY

* 41 X-4624-057-1 BRACKET ASSY, HDD

31-468-417-72 POWER, SWITCHING 31-468-601-14 POWER UNIT

54-635-795-01 SCREW (NO.6-32UNC) 61-763-794-11 FAN, DC (WITH HEAT SINK) 61-763-795-11 FAN, DC (WITH HEAT SINK) 8A-8058-777-A CPU (P4/1.6G/5VH) ASSY (S) 8A-8058-779-A CPU (P4/1.7G/5TK) ASSY (S) 8A-8058-856-A CPU (P4/1.8G/5VJ) ASSY (S) 8A-8059-701-A CPU (P4/2.2G/5YS) ASSY (S) 8A-8059-702-A CPU (P4/2.0G/5YR) ASSY (S)

8A-8059-706-A CPU (CEL/1.3G/5VR) ASSY (S) 10 1-960-620-11 HARNESS (YUZU AUDIO) 11 4-645-944-01 SCREW (SW) (NO.6-32UNC) 12 1-959-912-31 HARNESS (IDE CD/DVD) 13 1-960-364-51 HARNESS (IDE/ATA66) 14 1-959-946-41 HARNESS (FDD) 15 1-960-947-41 HARNESS (USB/LUKE) 15 1-960-947-61 HARNESS (USB/LUKE) 16 1-959-913-31 HARNESS (SW/LED) 17 6-600-050-01 DIMM 256MB (IC V436532S04VATG-75) 17 6-600-058-01 RIMM 128MB (IC MC-4R128FKE6D-845) 17 6-600-078-01 RIMM 256MB (IC MC-4R256FKE6D-845) 17 6-600-081-01 DDR 256MB (IC HYMD132645A8-H) 17 6-600-083-01 DDR 512MB (IC MT16VDDT6464AG-265B1) 18 A-8058-418-A MOTHER BOARD(EE)ASSY(S) 18 A-8058-431-A MOTHER BOARD(BI)ASSY(S) 18 A-8059-707-A MOTHER BOARD(AN)ASSY(S) 19 4-648-911-22 PANEL, TOP 19 4-648-911-41 PANEL, TOP

22 4-654-723-11 ESCUTCHEON (ASUS) (for CD-ROM) 22 4-657-324-21 ESCUTCHEON (for CD-RW) 22 4-657-324-71 ESCUTCHEON (for DVD-ROM) 23 1-796-181-13 CD-ROM/ASR (40X) 23 1-796-293-12 DVD-ROM/P-G7 23 A-8058-433-A CD-RW DRIVE (175E-T3) ASSY (S) 24 7-682-903-01 SCREW +PWH 3X5

26 4-648-910-02 PANEL, LIGHT 26 4-648-910-41 PANEL, LIGHT 28 A-8025-909-A PANEL ASSY(UPPER)(FOR 2BAY)(U) 28 A-8058-968-A PANEL ASSY (UPPER) (2BAY) (MS) 28 A-8025-101-B PANEL ASSY (UPPER) (1BAY) 31 A-8025-105-A PANEL ASSY (LOWER) (U) (GP) 31 A-8025-106-A PANEL ASSY (LOWER) (U) 31 A-8025-918-A PANEL ASSY (LOWER) (U) 32 X-4623-843-1 DOOR (AUDIO) ASSY (U) (GP) 32 X-4623-844-1 DOOR (AUDIO) ASSY (U) 32 X-4624-152-1 DOOR (AUDIO) ASSY (U) 33 4-045-250-21 DAMPER 34 1-761-387-11 BOARD, SWX-66 37 1-681-234-11 BOARD, CNX-137 37 1-681-235-11 BOARD, CNX-138

39 1-959-197-21 HARNESS (1394) 40 1-959-225-41 HARNESS (AUDIO)

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6-9 6-10

Confidential

PCV-RX6__Series (AM)

1 111 2

Ref.No. Part No. Description RX690G RX682 RX681 RX680G RX672 RX671 RX670 RX660 RX651 RX650 RX641 RX640 RX600E RX600N

42 A-8110-897-A HDD (S-U6/40GB) ASSY (S) 42 A-8025-545-A HDD (S-U6/60GB) ASSY (S) 42 A-8058-425-A HDD (S-U6/80GB) ASSY (S) 42 A-8059-699-A HDD (M-NP/120GB) ASSY (S) 43 1-761-444-11 CARD, MODEM 43 1-761-487-13 CARD, MODEM (LOW PROFILE) 45 A-8067-188-A MOUNTED PWB ENX-15 46 A-8048-751-A FDD (920-E/EK3) ASSY (S)

* 47 X-4624-138-1 FDD BRACKET ASSY * 48 X-4624-104-2 BRACKET ATX (WITH VGA) ASSY * 48 X-4624-107-2 BRACKET ATX (OPTICAL)(MS) ASSY * 48 X-4624-069-2 BRACKET ATX (W/O VGA) ASSY * 49 4-657-558-01 I/O LABEL * 49 4-657-559-01 I/O LABEL * 49 4-658-207-01 LABEL, I/O * 50 4-654-817-01 LABEL, SLOT * 50 4-658-009-01 LABEL, SLOT * 50 4-658-010-01 LABEL, SLOT * 51 4-650-918-11 SPACER, MB

52 4-643-547-01 FOOT

* 53 4-640-554-01 CABLE CLAMP * 54 4-640-554-11 CABLE CLAMP

55 1-761-483-21 CARD, VGA 55 1-761-546-32 VGA CARD (GEFORCE2 TI) 58 4-652-509-11 ESCUTCHEON (P-DVDRW) (for DVD-ROM) 58 4-657-324-71 ESCUTCHEON (for DVD-ROM) 58 4-657-324-21 ESCUTCHEON (for CD-RW) 59 1-796-293-12 DVD-ROM/P-G7 59 1-796-388-11 DVD-RW/P-104R 59 A-8058-433-A CD-RW DRIVE (175E-T3) ASSY (S)

* 60 4-661-010-01 LABEL, ID * 60 4-661-011-01 LABEL, ID * 60 4-661-012-01 LABEL, ID * 60 4-661-013-01 LABEL, ID * 60 4-661-014-01 LABEL, ID * 60 4-661-015-01 LABEL, ID * 60 4-662-861-01 LABEL, ID * 60 4-662-862-01 LABEL, ID * 60 4-662-863-01 LABEL, ID * 60 4-662-962-01 LABEL, ID * 60 4-662-963-01 LABEL, ID * 60 4-662-965-01 LABEL, ID * 60 4-664-126-01 LABEL, ID * 60 4-666-087-01 LABEL, ID * 67 4-651-252-01 SHIELD, LED * 74 4-650-779-11 PANEL, PCI SLOT

78 1-761-410-11 CRIMM (YODA) 86 4-648-884-11 PANEL, BLANK 92 A-8067-057-A IFX-185 MOUNTED PWB 92 A-8067-157-A CNX-169 MOUNTED PWB 93 4-657-321-21 ADAPTOR (SONY), DRIVE 93 4-657-322-21 ADAPTOR (PIONEER), DRIVE 94 4-657-322-21 ADAPTOR (PIONEER), DRIVE 94 4-657-321-21 ADAPTOR (SONY), DRIVE 95 4-659-169-01 GASKET, CONNECTOR

* 102 7-300-000-40 SILICON COMPOUND (G-765) 90G

* Used on replacing CPU, heat sink.

(Refer to page 2-14) 103 4-659-636-01 GASKET (85) 104 1-961-655-11 HARNESS (MS,SIO) 105 4-662-655-01 GASKET (I.LINK)

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Confidential

PCV-RX6__Series (AM)

aaaa : for CTO Option

6-11 6-12

ACCESSORIES & PACEKING MATEIRALS

******************************************************

Ref.No. Part No. Description RX690G RX682 RX681 RX680G RX672 RX671 RX670 RX660 RX651 RX650 RX641 RX640 RX600E RX600N

4-662-040-11 USER GUIDE

4-662-043-11 GETTING STARTED GUIDE (RX)

0

201 1-777-786-11 CORD, AC 202 1-777-801-21 CORD, CONNECTION (F TYPE RF) 203 1-777-802-21 CORD, CONNECTION (VIDEO) 204 1-772-704-71 KEYBOARD (US) 205 1-796-183-21 MOUSE (PS/2) 206 1-765-263-21 CORD, CONNECTION (RK-G129) 207 1-782-207-11 CABLE, MODEM 208 1-790-009-21 CABLE, CONNECTOR (WITH VIDEO) 209 1-757-167-21 CORD, CONNECTION 210 1-476-795-11 REMOTE COMMANDER (US) 211 9-885-003-36 LID, BATTERY 212 1-418-887-31 RAY-CATCHER UNIT 213 9-885-008-07 REST, PALM 214 9-885-000-89 PLATE (PLAIN), TOP 215 1-544-899-11 SPEAKER UNIT 216 1-476-386-21 ADAPTOR, AC

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1

6-13 6-14

(END)

Confidential

PCV-RX6__Series (AM)

List of PCV-RX Series

Model

PCV-RX260DS PCV-RX270DS 9-928-379-11 PCV-RX280DS

PCV-RX360DS PCV-RX370DS 9-928-395-11 PCV-RX380DS

PCV-RX450 PCV-RX460 PCV-RX470DS 9-874-306-12 PCV-RX480DS PCV-RX490TV

PCV-RX462DS 9-874-316-11 PCV-RX463DS

PCV-RX465DS PCV-RX550

PCV-RX560 PCV-RX540 PCV-RX570 PCV-RX580 PCV-RX590G PCV-RX551 9-874-322-04 PCV-RX552 PCV-RX571 PCV-RX581 PCV-RX553 PCV-RX554 PCV-RX572

PCV-RX54M PCV-RX55M

PCV-RX640 PCV-RX641 PCV-RX650 PCV-RX651 PCV-RX660 PCV-RX670 PCV-RX671 9-874-333-04 PCV-RX672 PCV-RX681 PCV-RX682 PCV-RX680G PCV-RX690G PCV-RX600E PCV-RX600N

*

Service Manual

Parts No.

9-874-315-11

9-874-331-01

*

9-874-333-04

* : Additional Model

Sony Corporation

– 50 –

?

This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.

English

2002F0500-1

Published by Sony EMCS VAIO-GSC [SOCC]

Revision History

Suffix Ver. Date Contents QM No.

-01 Ver. 1 2002.01.17 First Edition –––

-02 Ver. 2 2002.02.18

-03 Ver. 3 2002.03.08

-04 Ver. 4 2002.06.11

1

2

3

(Model Lineup) FIT-D2002_001

(Model Lineup) FIT-D2002_003

(Model Lineup) FIT-D2002_024

[Confidential]

PCV-RX6__Series (AM)

Sony PCV-RX680G, PCV-RX650, PCV-RX690G, PCV-RX600E, PCV-RX600N Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

DISASSEMBLY

PROGRAM FOR SERVICE

SERVICE INFORMATION

FRAME HARNESS

REPAIR PARTS LIST

Revision History