Sony PCG-TR3, PCG-TR3E, PCG-TR3A, PCG-TR3AP, PCG-TR3F Service Manual

...
SERVICE MANUAL
Revision History
Area Model Lineup
PCG-TR3/B PCG-TR3/P PCG-TR3/S PCG-TR3/SP PCG-TR3E/B PCG-TR3A PCG-TR3AP
Confidential
: CTO model
American
European
Asian/Oceania/
South Africa
Japanese Japanese
US Canadian Latin PCG-TR3F
AEP/UK PCG-TR2MP International PCG-TR3
Chinese PCG-TR3CN
Thai PCG-TR3S Taiwan PCG-TR3T
PCG-TR3/TR3E
PCG-TR3A/TR3AP/TR3F
PCG-TR2MP
PCG-TR3/TR3CN/TR3S/TR3T
[MA]
1
[MA]
1
[MA]
1
[MA]
3
[MA]
2
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3
[MA]
4
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3
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3
Design and specifications are subject to change without notice.
S400
9-876-364-05
本機の仕様および外観は、改良のため予告なく変更
することがあります が 、ご了承ください。
NOTEBOOK COMPUTER
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or regis­tered trademarks of Sony. Microsoft,Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries.The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and combinations there of, 3DNow!, are trademarks of Adv anced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe Proces­sor, the Crusoe logo and combinations there of are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are resistered trade­marks, and the Hotsync logo and Palm are trade­marks of Palm,Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and servicesin this manual are trademarks or regis­tered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not speci­fied.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operat­ing and the service instructions.
CAUTION: Danger of explosion if battery is in­correctly replaced. Replace only with the same or equivalent type recommended by the manu­facturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100ºC (212ºF) or incinerate. Dispose of used bat­tery promptly. Keep away from children.
CAUTION: Changing the back up battery.
•Overcharging, short circuiting, reverse charg­ing, multilati on or incineration of the cells must be avoided to prevent one or more of the fol­lowing occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be re­placed immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify are as requiring special pre­cautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that re­placement parts possess the same safety charac­teristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particu­larly important safety functions; be extra sure to use only the designated components.
3. Always follow the original designwhen mounting parts and routing wires
The original layout includes various safety fea­tures, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure toduplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been re­turned to their original condition. Also check the area around the repair location to ensure that re­pair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip
should be about 270ºC.
• Do not apply the tip more than three times to
the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives areeasily damaged by vibration. Always handlewith care.
ATTENTION AU COMPOSANT AYANT
RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANSCE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
– 2 –
Confidential
PCG-TR3/TR3E (J)
PCG-TR3A/TR3AP/TR3F (AM)
PCG-TR2MP (EU)
PCG-TR3/TR3CN/TR3S/TR3T (AO)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. SPECIFICATIONS
1-1. Specifications.......................................................................................................................... 1-1
1-2. CTO Information .................................................................................................................... 1-2
(to 1-2)
CHAPTER 2. BLOCK DIAGRAM...................................................................................... 2-1
(to 2-1)
CHAPTER 3. FRAME HARNESS DIAGRAM............................................................... 3-1
(to 3-1)
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ........................................................................................................................................... 4-2
Main Board
M-1 ......................................................................................................................................... 4-3
Bottom
B-1 .......................................................................................................................................... 4-4
HDD
H-1 .......................................................................................................................................... 4-5
LCD
L-1........................................................................................................................................... 4-6
Accessories
A-1 .......................................................................................................................................... 4-7
(to 4-7)
Section Title Page
CHAPTER 5. OTHERS
5-1. The Barcode Label.................................................................................................................. 5-1
(to 5-1)
History of the changes is shown as the “Revision History” at the end of this data.
変更履歴は,“RevisionHistory”として,本データ末に記 載してあります。
– 3 –
Confidential
PCG-TR3/TR3E (J)
PCG-TR3A/TR3AP/TR3F (AM)
PCG-TR2MP (EU)
PCG-TR3/TR3CN/TR3S/TR3T (AO)
Confidential
PCG-TR3/TR3E (J)
PCG-TR3A/TR3AP/TR3F (AM
)
PCG-TR2M
P (EU)
PCG-TR3
/TR3CN
/TR3S/TR3T (AO)
CHAPTER 1.
SPECIFICATIONS

1-1.Specifications

J AM
PCG-TR3/B PCG-TR3E/B PCG-TR3/P PCG-TR3/SP, TR3/S PCG-TR3AP PCG-TR3A PCG-TR3F
CPU ULV P-M 1GHz M-Cel 800MHz ULV P-M 1GHz Graphic Intel 855GM Intel 855GM Intel 855GM Intel 855GM Intel 855GM Intel 855GM Intel 855GM
LCD 10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA HDD 40GB 40GB 40GB 40GB 40GB 40GB 40GB
OPT-DRIVE CD-RW/DVD-ROM CD-RW/DVD-ROM CD-RW/DVD-ROM
MEMORY1
512MB × 1 256MB × 1 512MB × 1
QUANTITY
[MAX] 1024MB 1024MB 1024MB AC adaptor PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 Battery PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T
internal W-LAN OS XP Home XP Home XP Pro XP Pro, XP Home XP Pro XP Home XP Home
[MA]
1
ULV P-M 1GHz
or M-Cel 800MHz
CD-RW/DVD-ROM
or DVD-RW
256MB × 1 or 512MB × 1
or 512MB × 2
1024MB
ULV P-M 1GHz ULV P-M 1GHz ULV P-M 1GHz
CD-RW/DVD-ROM
or DVD-RW
512MB × 1
or 512MB × 2
CD-RW/DVD-ROM CD-RW/DVD-ROM
512MB × 1 512MB × 1
1024MB 1024MB 1024MB
aaa aaa a
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1
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1
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3
CPU Graphic
LCD HDD
OPT-DRIVE
MEMORY1
AC adaptor Battery
internal W-LAN OS
• The trademarks of registered trademarks of above table, refer to page 2.
• The model that is accompanied by asterisk () is the CTO model.
本表中の商標・登録商標については,2ページをご参照ください。
機種名に()がつくものはCTOモデルです。
組み合わせについてはCTOInformationをご確認ください。
QUANTITY
[MAX]
EU
AO
PCG-TR2MP PCG-TR3 PCG-TR3S PCG-TR3T PCG-TR3CN
ULV P-M 1GHz
ULV P-M 1GHz ULV P-M 1GHz ULV P-M 1GHz ULV P-M 1GHz
Intel 855GM Intel 855GM Intel 855GM Intel 855GM Intel 855GM
10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA 10.6 WXGA 40GB 40GB 40GB 40GB 40GB
CD-RW/DVD-ROM CD-RW/DVD-ROM CD-RW/DVD-ROM CD-RW/DVD-ROM CD-RW/DVD-ROM
512MB × 1 512MB × 1 + 256MB × 1 512MB × 1 + 256MB × 1 512MB × 1 + 256MB × 1 512MB × 1 + 256MB × 1
1024MB 1024MB 1024MB 1024MB 1024MB
PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6
PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T PCGA-BP2T
×aaaa
XP Pro XP Home XP Home XP Home XP Home
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1-1
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1-2. CTO Information

Products name : PCG-TR3/S(For Japaese Area) Model name : PCG-4A1N
OS : XP Home Ver.1.0
CPU:ULV P-M 1GHz CPU:M-Cel 800MHz
M/B A-8068-352-A A-8068-353-A
COMPLETED MBX-81(P1000) COMPLETED MBX-81(C800)(S)
40GB
HDD A-8117-809-A or A-8130-165-A
ASSY HDD 40GB (H,40) (S) or ASSY HDD 40GB (T,40) (S)
10.6" WXGA(Brighter)
LCD A-8068-213-A
LCD (UNIT) (10.6TFT WXGA) (S)
1GB(512MBx2) 512MB(512MBx1) 256MB(256MBx1)
Memory A-8067-932-A A-8067-932-A A-8068-457-A
COMPLETE PWB MM-9 COMPLETE PWB MM-9 COMPLETE PWB MM-11G
DVD-RW COMBO DRIVE
Opt.Drive 1-796-892-11 1-796-822-12
DVDRW (UJ-812, 9.5MM) COMBO DRIVE (UJDA755, 9.5MM)
802.11a/b/g
W-LAN 1-761-864-11
CARD, WIRELESS LAN
Japanese KeyBoard English KeyBoard
KeyBoard 1-478-035-11 1-478-035-21
KEY BOARD UNIT (JP) KEY BOARD UNIT (US)
HeadPhone
HeadPhone 8-954-048-93
2003 Parsonal
HEADPHONE MDR-Q22LP/S2 SET
Office None
Products name : PCG-TR3/SP(For Japaese Area) Model name : PCG-4A1N
OS : WinXP Pro Ver.1.0
CPU:ULV P-M 1GHz CPU:M-Cel 800MHz
M/B A-8068-352-A A-8068-353-A
COMPLETED MBX-81(P1000) COMPLETED MBX-81(C800)(S)
40GB
HDD A-8117-809-A or A-8130-165-A
ASSY HDD 40GB (H,40) (S) or ASSY HDD 40GB (T,40) (S)
10.6" WXGA(Brighter)
LCD A-8068-213-A
LCD (UNIT) (10.6TFT WXGA) (S)
Memory A-8067-932-A A-8067-932-A A-8068-457-A
Opt.Drive 1-796-892-11 1-796-822-12
W-LAN 1-761-864-11
KeyBoard 1-478-035-11 1-478-035-21
HeadPhone 8-954-048-93
1GB(512MBx2) 512MB(512MBx1) 256MB(256MBx1)
COMPLETE PWB MM-9 COMPLETE PWB MM-9 COMPLETE PWB MM-11G
DVD-RW COMBO DRIVE
DVDRW (UJ-812, 9.5MM) COMBO DRIVE (UJDA755, 9.5MM)
802.11a/b/g
CARD, WIRELESS LAN
Japanese KeyBoard English KeyBoard
KEY BOARD UNIT (JP) KEY BOARD UNIT (US)
HeadPhone
HEADPHONE MDR-Q22LP/S2 SET
Office
2003 Parsonal
None
PCG-TR3A Series CTO Component List
(For American Area)
Ver.1.0
Ref ∗1
1002
Configuration Parts
302 401 40GB (Hi) A-8117-809-A 411 40GB (To) A-8130-165-A 608
320
235 202
1= Reference Number of the "PCG-TR3 Series" Service Manual
M/B
HDD
LCD
Memory
Battery
Opt.Drive
Internal W-LAN
Office
OS
1
[MA]
The parts marked "a" are commonly used in all models. For the component of theparts that are not shown here, please refer to the PCG-TR3 Service Manual.
Model Name
MBX-81 (P1000) (CPU:1GHz) A-8068-352-A
10.6TFT WXGA A-8068-213-A
1024MB (512MBx2) A-8067-932-A 512MB (512MBx1) A-8067-932-A BP2T A-8068-793-A COMBO DRIVE 1-796-822-11 DVD-RW 1-796-892-12 Available(bg) 1-761-864-11 Bundle
WinXP Pro WinXP Home
−−
−−
28165030 28165130 28165230 28165330
PCG-TR3A PCG-TR3AP PCG-TR3AP PCG-TR3AP
a a a a
−−
a a a
a a a a
a a a a a
a a a
−−
a a
−−−
a
a
a
a a a a a
a
a a
−− −−
a
a
a
a
1-2
(END)
Confidential
PCG-TR3/TR3E (J)
PCG-TR3A/TR3AP/TR3F (AM)
PCG-TR3/TR3CN/TR3S/TR3T (AO)
PCG-TR2MP (EU)
o
CHAPTER 2.
BLOCK DIAGRAM
USB0
USB1
MS CN
RJ11
RJ45
CN
CN
Camera
IC1
IC1
CPU
CPU
RJ80535UC0011M
RJ80535UC0011M
or
or
RJ80535UC800512M
RJ80535UC800512M
IC401
CLKGEN
ICS
950812
Primary
USB2.0
USB2.0
Camera
Camera
Module
Module
Memory
Memory
Stick
Stick
Module
Module
RJ-11
IC1103
IDE(ATA100)
Internal
HDD
EEPROM
EEPROM
For Rominfo
PSB
SMBUS2
Optical
Drive
Secondary
Port-0
Port-1
Port-3
Port-2
Port-4
Port-5
IC1103
Memory Slot
CN801,CN802
IO Control Hub
FW82801DBM
EEPROM
EEPROM
For
MAC Address
IC1001
IC1001
IO Control Hub
FW82801DBM
LCI
IC1501
IC1501
Ether Control
Ether Control
Intel 82562
Intel 82562
266MHz Memory Bus
(DDR)
HUB I/F
LPC
AC LINK
MDC
(Modem
(Modem
Daughter
Daughter
Card)
Card)
Module
Module
RJ-11
MDC
IC1403
EEPROM
EEPROM
i.LINK0
For i.Link
IC201
IC201
GMCH
GMCH
RG82G5300M
RG82G5300M
PCI BUS(3.3V)
AD1981B
Line-in
Line-Out
AMP, etc.
IC1394
CARDBUS
CARDBUS
i.link
RICOH
RICOH
R5C551
R5C551
IC2100
IC2100
Audio
Audio
AD1981B
(ADI)
(ADI)
MIC
Headphone
IC1394
i.link
Speaker
CardBus/16bitCard
IC2501
FWH
CN701
LCD CONN
PC Card
Connector
IC2501
FWH
KeyBoard
Cable
IC2301
IC2301
H8S/2160B
H8S/2160B
KBC/EC
KBC/EC
SPIC
SPIC
PS/2
TouchPad
SONY
MiniPCI
MiniPCI
SMBUS1
SMBUS0
802.11 a/b/g or
802.11 b/g
r
802.11 b
FAN0 ATF0
i.LINK0
Debug
Debug
CN
Power
VGA
Out
Dsub-15p
i.LINK
CN
DC Jack
IntMic
in
Phone
Out
ExtMicinSpeaker
L&R
Battery
Power
Power
Circuit
Circuit
Confidential
PCG-TR3/TR3E (J)
PCG-TR3A/TR3AP/TR3F (AM)
2-1
(END)
PCG-TR3/TR3CN/TR3S/TR3T (AO)
PCG-TR2MP (EU)
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