Sony PCG-FXA32, PCG-FXA33, PCG-FXA35, PCG-FXA35D, PCG-FXA36 Service Manual

PCG-FXA32/FXA33/FXA35/D/FXA36
SERVICE MANUAL
Ver 4-2002D
Revision History
Lineup : PCG-FXA32
PCG-FXA33
PCG-FXA35/D
PCG-FXA36
Illust : PCG-FXA36
US Model
Canadian Model
S400
Confidential
9-874-453-04
NOTEBOOK COMPUTER
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
logo are registered trademarks of Intel Corporation. Pentium MMX
is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
the Windows 95 and Windows 98 logo are trademarks of Microsoft
Corporation.
All other trademarks are trademarks or registered trademarks of
their respective owners. Other trademarks and trade names may be
used in this document to refer to the entitles claiming the marks and
names or their produces. Sony Corporation disclaims any proprietary
interest in trademarks and trade names other than its own.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
— 2 —

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Assy Hood Keyboard, Keyboard Unit ............................. 1-2
2. Lithium Battery, Combination Drive,
DVD-ROM Drive............................................................. 1-2
3. Combination Drive, DVD-ROM Drive............................ 1-3
1. FXA33/FXA35
2. FXA32 Model .............................................................. 1-3
4. HDD, Door Battery.......................................................... 1-4
5. Assy Palmrest, Pad Touch, CNX-129 Board,
Plate Palmrest, Bracket Pad ............................................. 1-4
6. Display Assy, Cover Hinge .............................................. 1-5
7. Cooling Unit-2 ................................................................. 1-6
8. PWS-14 Board, Latch Detector ...................................... 1-6
9. PC Card Connector, Card Modem, MBX-61 Board,
Bracket I/O....................................................................... 1-7
10. Speaker Unit, SWX-74 Board ......................................... 1-8
11. SO-DIMM........................................................................ 1-8
12. Card Modem (Removing from the bottom) ..................... 1-9
13. LCD Section – Made by HI – ....................................... 1-10
1. Assy Housing Bezel, LCD unit (15 inch) .................. 1-10
2. Inverter Unit, Harness LCD, FPC,
Assy Housing Display ............................................... 1-11
1-4. Replacing the CPU ........................................................ 1-12
1. Removing the CPU ........................................................ 1-12
2. Installing the CPU.......................................................... 1-12
1-5. Replacing Various Connectors on the MBX-61 Board.. 1-13
1. Removing the Bracket I/O ............................................. 1-13
2. Removing the Various Connectors ................................. 1-13
1-6. DIP Switch Setting of the MBX-61 Board .................... 1-14
/D/FXA36 Model ................................ 1-3
(to 1-14)
Section Title Page
CHAPTER 2. SELF DIAGNOSTICS ...................... 2-1
(to 2-1)
CHAPTER 3. BLOCK DIAGRAM............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST............................................ 5-1
5-1. Main Section .................................................................... 5-2
5-1-A FDD Section ............................................................. 5-4(a)
5-2. LCD Section (FXA32/FXA33/FXA36 Model)
– Made by HI – ................................................................ 5-5
5-2-A. LCD Section (FXA35/D Model) – Made by HI – .. 5-6 (a)
5-3. Connector Section............................................................ 5-7
(to 5-8)
History of the changes is shown as the “Revision History” at the end of this data.
— 3 —
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

1-1. Flowchart

CHAPTER 1.
REMOVAL
BRACKET
CARD
MODEM
ASSY
HOUSING
BEZEL
P 1-10 P 1-10 P 1-11 P 1-11
POWER
OFF
ASSY
HOOD
KEYBOARD
SO-DIMM
BATTERY
PAC K
FDD
CARD
MODEM
P 1-9
KEYBOARD
UNIT
P 1-2P 1-2
SPEAKER
UNIT
P 1-8P 1-8
SWX-74 BOARD
P 1-8
HDD
P 1-4
DOOR
BATTERY
P 1-4
ASSY
PALMREST
P 1-4
PLATE
PARMREST
P 1-4
LATCH
DETECTOR
P 1-6
PC CARD
CONNECTOR
P 1-7
COMBINATION
DVD-ROM
DRIVE
P 1-2 P 1-3
BRACKET
PA D
P 1-4
PWS-14 BOARD
P 1-6
LITHIUM
BATTERY
P 1-2
DISPLAY
ASSY
P 1-5
CNX-129
BOARD
P 1-4
PA D
TOUCH
P 1-4
COOLING
UNIT-2
P 1-6
COVER
HINGE
P 1-5
P XX means pages that appears in this manual.
Remember that hard disk drives are easily damaged by vibration. Always handle with care.
I/O
P 1-7
P 1-7
LCD
UNIT
MBX-61 BOARD
P 1-7
HARNESS
INVERTER
LCD
P 1-11
FPC
P 1-11
UNIT
ASSY
HOUSING
DISPLAY

1-2. Main Electrical Parts Location Diagram

LCD Unit
Speaker Unit
Cooling Unit-2
HDD
MBX-61 Board
CNX-129 Board
PWS-14 Board
FD Drive
Pad Touch
1-1
Combination Drive (CD-RW/DVD-ROM)
DVD-ROM Drive
Card Modem
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
Inverter Unit
SWX-74 Board
Speaker Unit
Confidential

1-3.Removal

1. Assy Hood Keyboard, Keyboard Unit

3Screw M2X4 Special Head (Black)
8Screw M2X4 Special Head (Black)
q;Keyboard Unit
Four Claws
9
MBX-61 Board CON15
4Pull it up sliding it to the right.
6Assy Hood Keyboard
7
5
1
2
MBX-61 Board CON21

2. Lithium Battery, Combination Drive, DVD-ROM Drive

Shield (AV)
5Lithium Battery
2Screw (M2) Special Head (Gold)
1
3
Lithium Battery
Four Claws
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
4Combination Drive
DVD-ROM Drive
1-2

3. Combination Drive, DVD-ROM Drive

1. FXA33/FXA35/D/FXA36 Model
6Bracket CD-ROM R
4+B M2 (X2) (Gold)
0COMBO Drive
5+B M2 (X2) (Gold)
7Spring Drive (PA-R)
8Screw (M1.7X3.5) (X3) (Black)
Claw
1+B M2 (X2) (Gold)
2. FXA32 Model
8DVD-ROM Drive
9Assy Door DVD-RW (PA)
3Spring Drive (PA)
2Bracket (CD-ROM L)
5Bracket CD-ROM R
3+B M2 (X2) (Silver)
4+B M2 (X2)
(Silver)
6Tapping screw (B1.7) (Black)
Two claws
2Bracket (CD-ROM L)
1+B M2 (X2) (Silver)
1-3
7Assy Door DVD-ROM (Q)
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

4. HDD, Door Battery

1Screw M2X6 Special Head (X6) (Gold)
3
2FPC 50Pin
(for HDD)
MBX-61 Board CON9
1Screw M3X4 (X2) (Gold)
3Bracket HDD
6Spacer
(Keyboard)
5HDD
2Screw M3X4 (X2) (Gold)
4Door Battery
4FPC 50Pin
(for HDD)

5. Assy Palmrest, Pad Touch, CNX-129 Board, Plate Palmrest, Bracket Pad

3Pull it to the front slightly and raise to remove it.
1Screw M2X4
Special Head (Black)
7CNX-129
Board
Assy Palmrest
9Pad Touch
8FPC (TP-CNX)
6FPC (SWX-PWS)
5Bracket Pad
4
PWS-14 Board BCN2
4Remove by pressing
to rear.
3Plate Palmrest
2Move down the front
portion slightly downward and then pull it out.
1Screw M2X4
Special Head (x4) (Black)
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
2Screw (M2), 0 Number P3 Kind (X4) (Black)
1-4

6. Display Assy, Cover Hinge

3+B M2 (X2) (Gold)
1Stand the LCD upright
to the MBX-61 board.
7Screw M2.6
Cross (Hole) Bind (Black)
Six Claws
9Screw M2X6 Special Head (X2) (Gold)
q;Screw +B 2X12 (Silver)
2
4Plate ground
(SH)
qaScrew M2X6
Special Head (Gold)
qs
5Screw M2.6
Cross (Hole) Bind (Black)
qdClose simultaneously both left and right hinges approximately 90° in the direction of the arrow.
Four Claws
Note : To remove the cover hinge, bend
slightly the center of the display base facilitates the removal work.
MBX-61 Board CON4
8Screw (M2), 0 Number P3 Kind (Black)
qfCover Hinge
Display Assy
1-5
6Screw M2.6 Cross
(Hole) Bind (X2) (Black)
qhDisplay Base
qg
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

7. Cooling Unit-2

1Rotate the three screws that are built together
with the Cooling Unit-2.
Shield Sheet (Fan)
Shield Tape (Fan) 2
4Cooling Unit-2
2
3
MBX-61 Board CON14

8. PWS-14 Board, Latch Detector

2M2X4 Special Head (X2) (Black)
5Latch Detector
1
4Two Claws
6PWS-14 Board
3
MBX-61 Board CON22
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
1-6

9. PC Card Connector, Card Modem, MBX-61 Board, Bracket I/O

3Screw M2X4 Special Head (X3) (Black)
qaPC Card Connector
w;MBX-61 Board
5Screw (MBX)
(Silver)
q;+B 2X14 (X2)
(Silver)
6Screw M2X4 Special
Head (X2) (Black)
7Bracket Bay Connector
1Screw M2X6 Special Head (Gold)
2Bracket wire 2
qlBracket I/O
4+B 2X4 (Silver)
1
*
CPU
9
qjShield Tape (USB) 2J
qkScrew (HEX) (X6) (Silevr)
qgNUT M2
CON4
qd
qhSpacer
(MBX) (X2)
qfCard Modem
qsGrip M2 (X2) (Black)
TYPE2 (X2)
2
*
8Screw (M2) 0 Number
P3 Kind (X2) (Black)
1 When removing the CPU, refer to 1-4. Replacing the CPU ”.
2 Card Modem can be removed from the bottom.
Refer to the subsequent paragraph 10. Card Modem for more details.
1-7
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

10. Speaker Unit, SWX-74 Board

Note : When removing the speaker
unit, be sure not to damage the hood keyboard.
7Speaker Unit
5SWX-74 Board
SWX-74 Board JP1
Note : To re-install it, align the notch
of the speaker unit with the projection of the hood keyboard.
Speaker Unit
Notch
6Screw M2X4 (X2) (Black)
4Screw M2X4 (X5) (Black)
SWX-74 Board
3
JP2
SWX-74 Board JP3
8Screw M2X4 (X2) (Black)
1
2
9Speaker Unit
Projection

11. SO-DIMM

Removal of SO-DIMM
a b
Notch
Hood Keyboard
Projection Hood Keyboard
1Screw M2X4 Special Head (Black)
2Door DIMM
a
b
a
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
1-8

12. Card Modem (Removing from the bottom)

1Screw M2X4 Special Head (Black)
2Door Modem
3Grip M2 (X2) (Black)
4Card Modem
5
1-9
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

13. LCD Section – Made by HI –

1. Assy Housing Bezel, LCD unit (15 inch)
1Cover Screw Side (15) (X3)
3Cover Screw
4+P 2.6X6
Shaft Lock Precision Type3 (Black)
c
b
2Screw M2X3 Special Head (X3) (Gold)
Assy Housing Bezel 15H-Z
a
7
3Cover Screw
Shaft
: claw part
2Screw M2X3 Special Head
(X3) (Gold)
1Cover Screw Side (15) (X3)
b
How to release the claw a
4+P 2.6X6 Lock Precision Type3
(Black)
0
Assy Housing Bezel 15H-Z
a
LCD unit
8
6Screw M2X4 Special
Head (Black)
5Cover Screw Lower
9
Assy Housing Display 15H-Z
Pull the Assy Housing Bezel 15H-Z as shown to release the claw a.
Order of releasing the claws c b a Order of locking the claws a b c
Assy Housing Display 15H-Z
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
1-10
2. Inverter Unit, Harness LCD, FPC, Assy Housing Display
3Shield Tape (SK)
1Screw M2X4
Special Head (Black)
2
2
6
7FPC
8HARNESS LCD
4
5Inverter Unit
9Assy Housing Display 15H-Z
1-11
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

1-4.Replacing the CPU

1. Removing the CPU

1
in the direction of the arrow. NOTE: Do not use screwdrivers having a large tip than the
width of the groove. Otherwise, it may cause the groove to be damaged.
2
2 The CPU can be removed upward.1 Insert a screwdriver tip into the groove as shown and slant it
The base under the CPU moves slightly in the direction of
the arrow and the lock is released.

2. Installing the CPU

Attach the CPU while
aligning the cut-out with
this position.
1
1 Insert all pins of the replacement CPU into
the holes of the base and push the CPU in the
direction of the arrow.
2
2 Insert a screwdriver tip into the groove as shown
and slant it in the direction of the arrow.
The base under the CPU moves slightly in the
direction of the arrow and the CPU is locked.
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
1-12

1-5. Replacing Various Connectors on the MBX-61 Board

Replace the connectors of 5-3. Connector Section as follows.

1. Removing the Bracket I/O

When removing the connectors of reference numbers 901, 902 and 903 (refer to page 5-7), remove the bracket I/O first.
Shield Tape (USB) 2J
+B 2X4 (X2) (Silver)
MBX-61 Board
Bracket I/O
Screw (HEX) (X6) (Silver)

2. Removing the Various Connectors

The connectors of reference numbers 901, 902 and 903 (Refer to page 5-7, 5-8) are connected by soldering, remove the
soldering first then remove the connectors.
1-13
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

1-6. DIP Switch Setting of the MBX-61 Board

Set the DIP switch on the MBX-61 board (main board) to match with the LCD that is used in this computer.
Part No. of LCD
1-476-186-12
A-8025-245-A
DIP switch setting
ON
1234
The upper position where ON indication is shown is the ON position . The lower position is the OFF position.
No.
ON/OFF
1234 0100
0 : ON 1: OFF
ON
1234
The upper position where ON indication is shown is the ON position . The lower position is the OFF position.
No.
ON/OFF
1234 1010
0 : ON 1: OFF
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
1-14
(END)
CHAPTER 2.
SELF DIAGNOSTICS
ATTENTION
Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software.
2-1
(END)
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
CHAPTER 3.
BLOCK DIAGRAM
Main Memory
PC100 SO-DIMM
128MB X 1/128MB X 2
(Max.512MB)
SO-DIMM
Slot A
CLK GEN
ICS9248BF-168
USB 0
HDD
15/20GB
Optical Devices
BATTERY 0
BATTERY 1
SO-DIMM
Slot B
CPU CLOCK
PCI CLOCK
USB CLOCK
14M CLOCK
CN
Primary IDE Bus
CN
Secondary IDE Bus
KBD
BIOS
Flash
4M bit
D RAM
SIG NAL
CPU
AMD Mobile Duron/Athlon
900/1000MHz
(Cache:128KB L1 64/256KB L2)
(FSB 200 MHz)
462 PIN PGA SOCKET A
SIGNAL
CTRL
DATA
North Bridge
VIA KT133A
VT8363A
ADDRESS
AGP
Graphic
ATI 3D RAGE
Mobility-M1
LCD Sig
TV Sig
RGB
LCD Panel
15"
TFT
XGA
NTSC/PAL
TV out
VGA
3
PC Card
Socket 2
CARD BUS
TI PCI1420
Card bus
Signal
PC Card
Socket 1
POWER CIRCUIT
MAXIM 1711
MAXIM 1632A
12
V IN
CPU-VCC
CORE
5V/5 VSUS
3V/3 VSUS
PCG-FX Series
BLOCK DIAGRAM Rev.A
w/ Port Replicator (PCGA-PRFX1) 2001/08/27
Port Replicator
CNX-126
VA
1
2
DC-IN
RJ-45
Main System Board MBX-61
PCI BUS
10
CN
30-pin
11
AC LINK
DAA
AC97
AD1881A
Ext. MIC
Amp
TPA0132
USB P0
USB P1
7
USB P2
8
USB P3
9
SOUTH BRIDGE
VIA VT82C686-B
SIGNAL
ISA
AC LINK
COM
LPT
TI
TSB12LV26
FDD
10
MAX3243
Parallel
D SUB-25
5
i.LINK
PHY
TI
TSB41LV01
i.LINK
4-pin
4
RTL8139CL
LAN
RJ-45
LAN
Realtec
Mini PCI MDC
2
MODEM
3
4
108-pin Port Replicator CONNECTOR
Headphone
5
108-pin Port Replicator CONNECTOR
6
7
PCU
VA
1
CN
60
-pin
LID
DC/DC BOARD
PWS-14
VIN
12
NS KBC
PC 87570
Touch
Pad
T/P BOARD
CNX-129
PS/2
6
47
CN
18
-pin
USB 1
Serial
D SUB-9
I/O SUB BOARD CNX-150
11
CN
2
-pin
RJ-11
SP_L
CN
CN
10
-pin
POW
POWER SWITCH
BOARD SWX-74
CN
8
9
SP_R
VGA
Serial
DSUB-9
Parallel
DSUB-25
PS/2
MDIN-6
USB 1
USB 2
USB 3
3-23-1
(END)
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
CHAPTER 4.
KEY BOARD
DC FAN
CPU
VIDEO OUT
EXTERNAL MICROPHONE
HEADPHONE
IEEE 1394 i.LINK
PCN1
CON13
CON4
CON5
CON18
CON17
CON8
CPU1
CON1
1
250
49
Side
PC CARD
CONNECTOR
RAM RAM
PC100 SO-DIMM
BATTERY PACK
PWS-14 Board (Side-B)
CNX-129 Board (Side-A)
TOUCH PAD
COMBINATION DVD-ROM DRIVE
FLOPPY DISK DRIVE
2nd BATTERY PACK (OPTION)
SWX-74 (Side-A)
CARD MODEM
MBX-61 Board (Side-A)
J1
Speaker L Speaker R
CNX-150 Board (Side-A)
Rear Panel
PHONEPRINTER SERIAL USB
NETWORK
MONITORDC-IN USB
LCD
INVERTER
HARD DISK
FFC LED
1
321
143
144
1
2
60
59
1
1
1
6
6
1
2
2
1
60
59
2
1
143
144
CON14
CON2
CON22
BCN1
CON7
1
75
150
76
FPC
FPC
CON10
CON3
BCN4
BCN3
49
50
50
BCN2
1
1
1
12
8
8
PL1
CON6
CON11
CON21
CON15
CON19
CON9
CON23
CON20
18
1
1
1
1
50
25
26
10
2
2
1
50 49
4
99
100
1
CON12
1
2
29
30
1
1
1
110
2
2
2
29 30
JP2
JP1
JP3
JP1
2
18
1
CON2
CON1
CON3
CON4
1
1
20
PC100 SO-DIMM (FXA35
/
D/FXA36 Model)
128MB (FXA32/FXA33 Model) OPTION
From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
FRAME HARNESS DIAGRAM
4-24-1
(END)
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
EXPLODED VIEWS AND PARTS LIST
NOTE:
The mechanical parts with no reference number in the exploded views are not supplied.
Items marked * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
When two or more parts are shown in parallel, use the part described first as the main part.
The indication [CH] is used for identification of part type.
Regarding the boards of this model, the discrete parts
on the boards cannot be replaced. However, Some connectors can be replaced.
CHAPTER 5.
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
5-1
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

5-1. Main Section

Ref.No. Part No. Description Ref.No. Part No. Description
1 X-4623-848-1 [CH]...ASSY BOTTOM (Q)
3 4-640-837-22 DOOR BATTERY * 8 4-651-706-01 HEATSINK BOTTOM * 11 4-656-752-01 [CH]...INSULATOR HEATSINK BOTTOM
15 4-643-832-21 DUMMY CARD
149 1-756-148-11 SECONDARY BATTERY, LITHIUM 154 4-651-989-01 SPACER (MBX) 155 4-651-701-01 DOOR MODEM 157 4-654-701-01 CUSHION (HD-M2) 161 4-654-019-01 GASKET (AV)
18 A-8049-276-A COMPLETE PWB SWX-74
19 X-4623-389-1 ASSY HOOD KEYBOARD Z (P)
20 1-529-287-11 SPEAKER UNIT
22 1-790-639-22 FPC 50PIN (FOR HDD)
24 1-796-230-11 (FXA35/D/FXA36)...
HDD (DK23CA-20, 20G, BALL)
24 1-796-173-11 (FXA32/FXA33)...HDD (DK23CA-15-15G)
25 1-476-647-12 KEY BOARD UNIT (US)
26 X-4623-849-1 [CH]...ASSY PALMREST (Q)
27 1-772-529-72 PAD, TOUCH
28 A-8049-275-A COMPLETE PWB CNX-129 * 29 4-651-699-01 BRACKET PAD
* 30 4-651-708-12 BRACKET (HDD)
31 4-640-861-04 BRACKET CD-ROM R
32 1-796-072-21 (FXA33/FXA35/D/FXA36)...
COMBO DRIVE (UJDA710)
32 1-796-171-21 (FXA32)...DVD-ROM (SDR-081,8X)
33 X-4623-436-2 (FXA33/FXA35/D/FXA36)...
ASSY DOOR DVD-RW (PA)
33 X-4623-747-1 (FXA32)...ASSY DOOR DVD-ROM (Q) * 34 4-640-860-03 BRACKET (CD-ROM L)
38 4-656-727-01 [CH]...DOOR I/O
39 4-656-735-01 [CH]...FOOT REAR
40 4-651-714-01 DOOR DOCKING CONNECTOR
41 4-656-736-01 [CH]...FOOT FRONT
46 A-8049-270-A COMPLETE PWB PWS-14
48 1-761-380-23 CARD, MODEM
52 1-790-640-11 FPC 50PIN (FOR CD-ROM)
55 4-640-845-11 BUTTON BAY
56 4-644-349-01 LATCH BAY * 57 4-640-854-01 SPRING BAY * 58 4-651-850-01 BRACKET BOTTOM * 59 4-640-857-01 DOOR BATTERY SPRING
60 4-651-698-01 DISPLAY BASE
63 4-651-928-02 COVER BATTERY CONNECTOR
67 4-656-756-01 [CH]...LABEL I/O * 71 4-641-851-02 SPRING (FDD), PLATE
72 4-657-283-01 [CH]...BRACKET IO
162 4-654-047-01 SHIELD (AV) 163 4-653-936-01 GASKET (HB/M) 164 A-8049-300-A COOLING UNIT-2 165 4-644-667-01 COVER RJ-11 166 4-654-631-01 GUARD SPK
168 A-8025-674-A FDD UNIT ASSY (TN-CH) 180 4-658-086-01 (FXA32/FXA33)...TAPE CPU (D7)
180 4-656-486-01 (FXA35/D/FXA36)...TAPE CPU (A6) * 181 4-654-398-01 PLATE GROUND (SH) * 182 4-657-164-03 BRACKET WIRE 2
183 4-655-511-01 GASCKET (DRIVE)
184 4-654-776-01 INSULATOR (SCREW)
185 4-654-783-01 SHIELD TAPE (HDD)
186 4-655-042-01 SHIELD SHEET (FAN)
187 4-658-711-01 SHIELD TAPE (FAN)2
188 4-658-542-01 SPACER (KEY BOARD)
190 4-657-629-01 (FXA33/FXA35/D/FXA36)...
191 4-657-049-01 (FXA33/FXA35/D/FXA36)...
192 4-658-470-01 [CH]...GASKET (DOCK)
193 4-659-640-01 TAPE (DOCK) J
194 4-659-641-01 SHIELD TAPE (USB) 2J
B1 4-641-726-41 SCREW (M2), SPECIAL HEAD
B3 4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND
B4 4-639-112-01 SCREW M2X4
B7 4-644-402-12 SCREW (MBX)
B8 4-641-726-11 SCREW (M2), SPECIAL HEAD
B10 4-652-498-01 +B M2 (NOJI)
B12 4-645-177-01 SCREW (M1.7X3.5)
B14 4-645-497-01 SCREW (M2.6), CROSS (HOLE) BIND
B15 4-635-301-01 SCREW M3X4
B17 7-622-205-05 NUT M2 TYPE2
B31 4-645-214-11 GRIP, M2
B32 7-621-772-68 SCREW +B 2X12
B33 4-642-852-21 +B M2
B37 4-650-481-01 SCREW (B1.7), TAPPING
SPRING DRIVE (PA) SPRING DRIVE (PA-R)
74 4-651-702-01 DOOR DIMM * 76 4-644-361-01 BRACKET SPK * 78 4-644-362-11 PLATE PALMREST
81 8-749-019-00 IC HYM71V16M655AT6-P
(PC-100 SO-DIMM (128MB CL2))
84 1-960-827-21 HARNESS (2 PIN)
88 A-8025-405-A MAIN BOARD ASSY
105 4-641-630-11 COVER BAY HOLE
123 1-790-711-21 FFC (PPK)
124 1-757-767-11 FFC (TP-CNX)
125 1-790-710-11 FFC (SWX-PWS) * 134 4-645-433-01 BRACKET BAY CONNECTOR
136 4-644-357-01 CUSHION SPK
147 6-701-605-01 (FXA32/FXA33)...
IC DHM0900AQS1B (Duron 900MHz)
147 6-701-607-01 (FXA35/D/FXA36)...
IC AHM1000AVS3B (Athlon4 1.0GHz)
148 X-4623-561-2 ASSY LATCH DETECTOR
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
3
[CHG]
800 Refer to section “5-1-A.FDD Section”.
5-2
B33
N
B33
181
186
187
B15
B1
B1
185
30
J
B1
22
B1
K
B15
188
B32
19
A
60
M
B1
N
B1
B8
I
J
25
B8
148
B8
F
15
63
H
46
A
15
B7
L
B
B8
157
164
81
134
88
11
E
B8
B8
L
M
24
52
(FXA35/D/FXA36
147
I
193
192
Model only)
B17
72
154
165
B31
59
3
180
Supplied with 88
K
48
81
B8
B3
149
D
84
182
B1
Supplied with 88
194
162 B8
Supplied with 19
136
20
166
C
161
F
76
B4
E
B
2
161
[COR]
57
56
184
123
B4
B8
18
71
B14
76
162
184
38
183
136
58
67
D
B4
163
C
20
B14
28
B14
124
29
27
H
125
B8
78
26
34
B10
(FXA32 Model)
B1
B10
31
32
B10
B10
32
190
34
(FXA33/FXA35/D/FXA36 Model)
168
33
B1
31
B12
B10
B37
B10
B12
191
33
1
8
B3
B3
105
155
74
B8
41
55
40
39
701 (Refer to Page 5-6)
B8
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)5-3 5-4

5-1-A. FDD Section

How to use properly the FDD repair parts.
Types of service to be provided are different depending on the serial No. of the FDD in use.
Label FD
X-XXX-XXX-XX
Serial No.
The service types are shown below depending on the serial No. that is printed in the bottom right of the FD label.
MEMO
[Serial No. : 4-656-805-0*] [Serial No. : 4-641-763-3*]
800
Ref.No. Part No. Description
800 A-8025-674-A FDD UNIT ASSY (TN-CH)
800
806
807
804
801
805
802
B1
803
B1
Ref.No. Part No. Description
800 A-8025-669-A ASSY BAY FD (TN) 801 4-640-828-01 PLATE FDD 802 1-796-231-11 FDD (FD-07-7760) 803 X-4623-835-1 ASSY BOTTOM FDD Z (TCY3) 804 1-790-641-11 FPC 50PIN (FOR FDD) 805 4-641-629-01 INSULATOR FDD
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
806 4-641-763-31 LABEL FD 807 4-644-053-01 SPACER FDD
B1 4-646-807-01 0 PLATE M2.5 (FDD)
5-4(a) 5-4(b)
5-2. LCD Section (FXA32/FXA33/FXA36 Model)
– Made by HI –
426
424
B22
B30
434
435
407
403
434
B22
406
424
408
Ref.No. Part No. Description
Ref.No. Part No. Description
401 1-476-318-21 INVERTER UNIT 402 X-4623-380-1 HINGE LEFT 15 403 X-4623-419-2 ASSY HOU,BEZEL 15H-Z 406 4-637-902-31 LATCH 407 1-476-186-12 LCD-UNIT (HI 15 TFT XGA)
0 702 1-476-342-22 ADAPTOR, AC
408 4-637-903-01 SPRING LATCH 412 X-4623-416-1 ASSY HOU, DISPLAY 15H-Z 413 4-642-762-31 COVER HINGE (15)
0 1-757-562-21 CORD, POWER
414 4-658-354-11 (FXA36)...LABEL ID (U) 414 4-658-354-21 (FXA33)...LABEL ID (U)
414 4-658-354-31 (FXA32)...LABEL ID (U) 419 1-757-604-11 PWB, FLEXIBLE PRINT (SINGLE)
* 420 4-647-506-01 BRACKET LCD (L) 15SX * 421 4-647-508-01 BRACKET LCD (LR) SX
* 422 4-647-507-01 BRACKET LCD (R) 15SX
423 1-961-018-61 HARNESS, LCD (XGA-F-N) 424 4-646-217-11 COVER SCREW SIDE (15) 425 4-635-277-22 COVER SCREW LOWER 426 4-643-549-12 COVER SCREW SHAFT 428 X-4623-381-1 HINGE RIGHT 15
429 4-643-366-11 EDGE GUARD HINGE (15) 434 4-635-276-22 COVER SCREW UPPER 435 4-642-760-12 CUSHION CENTER 437 4-643-837-01 SHIELD (LCD) 438 4-650-831-01 SHIELD TAPE (SK)
B22 4-641-726-81 SCREW (M2), SPECIAL HEAD B23 4-644-165-01 SCREW (M2.6X4), 0 PLATE P1 MAIN B30 4-643-550-01 +P 2.6X6 LOCK PRECISION TYPE3 B34 4-641-726-11 SCREW (M2), SPECIAL HEAD
ACCESSORIES ************
701 A-8048-965-A ASSY WEIGHT SAVER (Z)
(Refer to Page 5-4.)
703 1-756-167-12 BATTERY PACK, LITHIUM ION 704 1-575-875-51 CORD, CONNECTION
4-658-809-11 QUICK START, TAURUS
701
Weight saver (1)
702
AC adaptor (1)
703
Battery pack (1)
704
Video cable (1)
413
402
401
B23
421
B34
425
414
420
437
B34
413
438
419
412
422
423
B23
429
428
B23
421
NOTE :
Set the DIP switch on the MBX-61 board (Main board) to match with the LCD (1-476-186-12) that is used in this computer.
ON
1234
The upper position where ON indication is shown is the ON position . The lower position is the OFF position.
No.
ON/OFF
1234 0100
0 : ON 1: OFF
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
5-5 5-6

5-2-A. LCD Section (FXA35/D Model) – Made by HI –

303
304
B8
325
305
B8
Ref.No. Part No. Description
301 1-476-318-21 INVERTER UNIT 302 X-4623-378-1 HINGE LEFT MV 303 X-4623-409-3 ASSY HOU, BEZEL 14SA-Z 304 4-635-277-22 COVER SCREW LOWER 305 4-635-276-22 COVER SCREW UPPER
306 4-637-902-31 LATCH 307 A-8025-245-A ASSY LCD 14XGA (HT) (S) 308 4-637-903-01 SPRING LATCH 309 X-4623-379-1 HINGE RIGHT MV 312 X-4623-458-1 ASSY HOU, DISPLAY 14FV-Z
313 4-642-762-31 COVER HINGE (15) 314 4-658-354-41 LABEL ID (U) 317 1-757-605-11 PWB, FLEXIBLE PRINT (SINGLE) 319 4-654-966-01 SHEET (BEZEL), ADHESIVE
* 322 4-644-163-11 BRACKET LCD LEFT 14 (SA)
B20
326
302
B8
B8
327
B8
B22
B8
319
322
301
307
B20
B8
314
B8
B22
306
308
323
* 323 4-644-164-11 BRACKET LCD RIGHT 14 (SA)
325 4-642-760-12 CUSHION CENTER 326 1-961-018-81 HARNESS, LCD (XGA-F-N) 327 4-650-831-01 SHIELD TAPE (SK)
B8 4-641-726-11 SCREW (M2), SPECIAL HEAD B20 7-628-254-00 SCREW +PS 2.6X5 B22 4-658-316-01 ACE (M2), +B LOCK
NOTE :
Set the DIP switch on the MBX-61 board (Main board) to match with the LCD (A-8025-245-A) that is used in this computer.
ON
1234
The upper position where ON indication is shown is the ON position . The lower position is the OFF position.
313
317
313
309
312
5-6 (a) 5-6 (b)
No.
ON/OFF
1234 1010
0 : ON 1: OFF
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)

5-3. Connector Section

Bracket I/O
Ref.No. Fig. Part No. Description
901 1-779-745-21 JACK, DC
DC IN connector
902 9-885-018-97 CONNECTOR (1.2MM), USB
USB connector
901
902
903 9-885-018-98 CONNECTOR (1.6MM), USB
USB connector
Among the parts that are used on the boards of this model, only the connectors that
are show in the list can be replaced. (The parts other that the specified connectors cannot be replaced.)
903
Before replacing the connector of
reference number 901, 902 and
903, remove the bracket I/O.
For the disassembling procedure,
refer to page 1-13.
903
902
901
903
901
902
Confidential
PCG-FXA32/FXA33/FXA35/D/FXA36 (AM) 5-7 5-8
(END)
Revision Histor
y
Suffix Ver. Date Contents QM No.
-01 Ver. 1 2001.10.03
-02 Ver.2 2002.01.07 M2002_001K
-03 Ver.3 2002.03.20
-04 Ver.4 2002.03.26
First
Edition
Front Page (Model Line Up), Page 1-3, Page 1-14, Page 4-1, Page 5-2, Page 5-3
Page 5-4, Page 5-6(a), Page 5-6(b), Back Cover
Page 5-3
Page 5-2, Page 5-4(a) Page 5-4(b)
N2002_020K
N2002_040K
< Remarks >
2001.12.08 Change of Service Manual P/N [ 9-872-253-01 k 9-874-453-01]
[Confidential]
PCG-FXA32/FXA33/FXA36(AM)
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