Sony PCG-F360, PCG-F350, PCG-F340 Service Manual

Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. Pentium MMX is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows, the Windows 95 and Windows 98 logo are trademarks of Microsoft Corporation.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
All other trademarks are trademarks or registered trademarks of their respective owners. Other trademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces. Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the ! mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
•The temperature of the soldering-iron tip should be about 270C.
•Do not apply the tip more than three times to the same pattern.
•Handle patterns with care; never apply force.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
– 2 –PCG-F340/F350/F360 (UC)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ...........................................................................1-2
1. Hinge Cover .....................................................................1-2
2. Keyboard Unit, Palm Rest Housing Assy,
Assy Hood Keyboard....................................................... 1-2
3. Display Assy, CD-ROM Drive......................................... 1-3
4. DC Fan, SWX-28 Board ..................................................1-3
5. HDD Assy, PWS-5 (-2) Board, Latch Detector Unit,
SWX-30 (-2) Board ......................................................... 1-4
6. PC Card Connector, IFX-56 Board, CNX-50 Board,
MPM-12 Board, MBX-15 (-2) Board.............................. 1-4
7. Battery, Lithium............................................................... 1-5
8. Speaker Unit, SWX-29 Board ......................................... 1-5
9. LCD Section (F350/F360 MODEL)
(Made by Samsung) ......................................................... 1-6
1. Bezel Housing Assy, LCD Unit (14 inch),
Display Housing Assy, Inverter Assy ......................... 1-6
2. Hinge Left, Hinge Right, LCD Cable......................... 1-7
10.LCD Section (F350/F360 MODEL)
(Made by Hitachi) ............................................................ 1-8
1. Bezel Housing Assy, LCD Unit (14 inch),
Display Housing Assy, Inverter Assy ......................... 1-8
2. Hinge Left, Hinge Right, LCD Cable......................... 1-9
11.LCD Section (F340 MODEL) ........................................ 1-10
1. Bezel Housing Assy, LCD Unit (13 inch),
Display Housing Assy, Inverter Assy ....................... 1-10
2. Hinge Left, Hinge Right, LCD Cable....................... 1-11
(to 1-11)
Section Title Page
CHAPTER 2. SELF DIAGNOSTICS
2-1. Required Tools and Peripheral Devices ........................... 2-1
2-2. Tools and Peripheral Device Connection......................... 2-3
2-3. How to Start the Diagnostics ........................................... 2-4
2-4. Test Items......................................................................... 2-4
1. Start Menu ....................................................................... 2-4
2. PCG-F3 Series Diagnostics ............................................. 2-4
3. Short Descriptions of the Test Items................................ 2-5
2-5. About the PASSWORD Bypass....................................... 2-8
(to 2-8)
CHAPTER 3. BLOCK DIAGRAM............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST............................................ 5-1
5-1. Main Section ....................................................................5-2
5-2. LCD Section (F350/F360 MODEL) ................................5-5
1. LCD Made by Samsung ................................................... 5-5
2. LCD Made by Hitachi ..................................................... 5-7
5-3. LCD Section (F340 MODEL) ......................................... 5-9
(to 5-10)
• Abbreviations UC : US model / Canadian model
– 3 – PCG-F340/F350/F360 (UC)

1-1. Flowchart

CHAPTER 1.
REMOVAL
POWER
OFF
ASSY HOOD
KEYBOARD
BATTERY
LITHIUM
BATTERY
PACK
FDD
HINGE
COVER
P 1-2
KEYBOARD
UNIT
P 1-2P 1-2
SPEAKER
UNIT
P 1-5P 1-5
SWX-29 BOARD
P 1-5
P ALM RESET
HOUSING
ASSY
P 1-2 P 1-3
PWS-5 (-2)
CONNECTOR
1 through 4
CD-ROM
DRIVE
BOARD
P 1-4
HDD
P 1-4
PC CARD
P 1-4
DISPLAY
ASSY
P 1-3
LA TCH
DETECTOR
P 1-4
BEZEL
HOUSING
ASSY
P 1-6
(P 1-8)
P 1-10 SWX-28
BOARD
P 1-3
SWX-30 (-2)
BOARD
P 1-4
LCD
UNIT
P 1-6
(P 1-8)
P 1-10
DC
FAN
P 1-3
BRACKET
BOTTOM
P 1-4
MPM-12
BOARD
P 1-4
5 through 7 9 through
CNX-50 BOARD
P 1-4
5 through 8 !¡ through !™
IFX-56
BOARD
P 1-4
5 through 7 !™ through
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.

1-2. Main Electrical Parts Location Diagram

INVERTER
ASSY
P 1-6
(P 1-8)
P 1-10
MBX-15 (-2)
BOARD
P 1-4
: F350/F360 MODEL (Samsung) ( ) : F350/F360 MODEL (Hitachi) : F340 MODEL
LCD
CABLE
P 1-7
(P 1-9)
P 1-11
HINGE
LEFT
P 1-7
(P 1-9)
P 1-11
HINGE RIGHT
P 1-7
(P 1-9)
P 1-11
DISPLAY
HOUSING
ASSY
P 1-6 (P 1-8)
P 1-10
MPM-12 Board
MBX-15 (-2) Board
CNX-64 Board
SWX-30 (-2) Board
SWX-28 Board
HDD
DC Fan
Speaker Assy
FD Drive
PWS-5 (-2) Board
RO-27 Board
Track Pad
LCD Unit
CD-ROM Drive (F340 Model) or DVD-ROM Drive
IFX-56 Board
(F350/F360 Model)
Inverter Assy
SWX-29 Board
Speaker Assy
CNX-50 Board
1-1 PCG-F340/F350/F360 (UC)

1-3.Removal

1. Hinge Cover

2Hinge Cover
3
1Door I/O
2Hinge Cover
4

2. Keyboard Unit, Palm Rest Housing Assy, Assy Hood Keyboard

1M2X5 Special Head (X2)
2Pull it up sliding it
to the right.
Keyboard Unit
6M2X4 Special Head (X2)
7Pull it to the front slightly and raise to remove it.
Palm Reset Housing Assy
3M2X4
4
Assy Hood Keyboard
5+P 2X16 (X4)
1-2PCG-F340/F350/F360 (UC)

3. Display Assy, CD-ROM Drive

8
5+PS 2X6
(X2)
6+PS 2X6
1Bolt (M2X2)
Spring (X3)
7+B 2.6X5
3
Display Assy
2M2X4 (X3)
6+PS 2X6
1Bolt (M2X2)
Spring
7+B 2.6X5
4
CD-ROM Drive

4. DC Fan, SWX-28 Board

IrDA Bracket
PW Sheet
1M2X4 (X2)
SWX-28 Board
3+B 2X16 (X3)
DC Fan
4
2
1-3 PCG-F340/F350/F360 (UC)

5. HDD Assy, PWS-5 (-2) Board, Latch Detector Unit, SWX-30 (-2) Board

4PWS-5 (-2) Board
2Latch Detector Unit
2SWX-30 (-2) Board
5M2X4
7HDD Assy
6Flexible Connector
3M2X4
1M2X4

6. PC Card Connector, IFX-56 Board, CNX-50 Board, MPM-12 Board, MBX-15 (-2) Board

!™M2X9 (X2)
1+B M2 (X2)
3+B 2X16 (X2)
4PC Card Connector
MBX-15 (-2) Board
+B 2X10 (X2)
!™Nut M2
(X2)
MPM-12 Board
9
1+B M2
2Bracket HDD
Nut M2 (X2)
5M2X4
!∞
!∞
Screw (HEX)
(X6)
I/O Bracket
6M2X4
CNX-50 Board
IFX-56 Board
8M2X4 Special Head (X2)
7+P 2X2.5 Type3
1-4PCG-F340/F350/F360 (UC)
M2X6.5 (X2)

7. Battery, Lithium

8. Speaker Unit, SWX-29 Board

CR2025
Flash Door
1+P 2X2.5 TYPE3 (X2)
CR2025
Speaker Unit
3M2X4 (X2)
2M2X4 (X5)
1
1
SWX-29 Board
3M2X4 (X2)
1
Speaker Unit
1-5 PCG-F340/F350/F360 (UC)

9. LCD Section (F350/F360 Model) (Made by Samsung)

1. Bezel Housing Assy, LCD Unit (14 inch), Display Housing Assy, Inverter Assy
1Upper Screw Cover
1Lower Screw
Cover
2M2X4
5M2X4 (X5)
6+PS 2.6X5
M2X4
2M2X4
b
c
5M2X4
4M2X4
6+PS 2.6X5
7
9
8
Bezel Housing Assy
a
3
1Lower Screw
Cover
2M2X4
5M2X4 (X5)
5M2X4
: claw part
1Upper Screw Cover
2M2X4
How to release the claw a
b
Bezel Housing Assy
LCD Unit
a
Display Housing Assy
Turn the Bezel Housing Assy as shown to release the claw a.
Order of releasing the claws c b a Order of locking the claws a b c
Inverter Assy
Display Housing Assy
1-6PCG-F340/F350/F360 (UC)
2. Hinge Left, Hinge Right, LCD Cable
1M2X4 Special Head (X4)
Hinge Left
LCD
LCD Cable
2
1M2X4 Special Head (X4)
Hinge Right
1-7 PCG-F340/F350/F360 (UC)

10. LCD Section (F350/F360 Model) (Made by Hitachi)

1. Bezel Housing Assy, LCD Unit (14 inch), Display Housing Assy, Inverter Assy
1Upper Screw Cover
1Lower Screw
Cover
2M2X4
5M2X4 (X4)
6+PS 2.6X5
2M2X4
b
c
4M2X4
6+PS 2.6X5
7
9
Bezel Housing Assy
a
3
1Lower Screw
Cover
2M2X4
5M2X4 (X4)
: claw part
1Upper Screw Cover
2M2X4
How to release the claw a
b
Bezel Housing Assy
LCD Unit
a
Display Housing Assy
Turn the Bezel Housing Assy as shown to release the claw a.
Inverter Assy
8
M2X4
(X2)
Order of releasing the claws c b a Order of locking the claws a b c
Display Housing Assy
1-8PCG-F340/F350/F360 (UC)
2. Hinge Left, Hinge Right, LCD Cable
1M2X4 Special Head (X2)
Hinge Left
LCD
1M2X4 Special Head (X2)
Hinge Right
2
LCD Cable
1-9 PCG-F340/F350/F360 (UC)

11. LCD Section (F340 Model)

1. Bezel Housing Assy, LCD Unit (13 inch), Display Housing Assy, Inverter Assy
1Upper Screw Cover
1Lower Screw
Cover
2M2X4
5M2X4
6+PS 2.6X5
2M2X4
b
c
5M2X4
4M2X4
6+PS 2.6X5
7
Bezel Housing Assy
a
: claw part
3
1Lower Screw
Cover
2M2X4
5M2X4 (X2)
b
LCD Unit
1Upper Screw Cover 2M2X4
How to release the claw a
Bezel Housing Assy
a
Display Housing Assy
Turn the Bezel Housing Assy as shown to release the claw a.
Inverter Assy
9
8
M2X4
(X2)
Order of releasing the claws c b a Order of locking the claws a b c
Display Housing Assy
1-10PCG-F340/F350/F360 (UC)
2. Hinge Left, Hinge Right, LCD Cable
1+PS 2.6X4 (X2)
Hinge Left
LCD
Hinge Right
LCD Cable
2
1+PS 2.6X4 (X2)
1-11 PCG-F340/F350/F360 (UC)
(END)
SELF DIAGNOSTICS

2-1. Required Tools and Peripheral Devices

CHAPTER 2.
Tools and Peripheral Devices
1 Serial Loopback Tool
Loopback tool specified by QA and Factory (Refer to next page.)
2 Parallel Loopback Tool
Loopback Tool specified by QA and Factory
(Refer to next page.) 3 V.34 Modem and Line Simulator 4 VGA Monitor and Connection Cable 5 PC Card Tester
PCCtest 450 Made by Sycard Corp. 6 USB T ester
USB Host Production Tester
Made by Computer Access Technology Corp. 7 PCG-505G series VAIO for IrDA Function Test 8 Port Replicator PCGA-PRF1 for Port Replicator Connector Test 9 FDD Bay supplied 10 Diagnostics FD Media 11 Diagnostics CD-ROM Media 12 Battery supplied 13 AC Adaptor supplied 14 PCG-505G series VAIO for IEEE1394 Test
Test Items
Serial Port (COM) test
Parallel Port (printer) test
Modem test VGA output test
PC Card test
USB device test
IrDA Function test Port Replicator Connector test FDD test (Diagnostics starting software) (Diagnostics software) Battery related tests (Power supply for diagnostics) IEEE1394 T est
2-1 PCG-F340/F350/F360 (UC)
[Reference] On Serial/Parallel Loopback Tool
• The serial loopback tool and the parallel loopback tool are necessary for diagnostics of the serial communication line and the parallel communication line. Fabricate the serial loopback tool and the parallel loopback tool locally referring to the connection diagrams shown below.
Serial Loopback Tool : For diagnostics of serial port
SERIAL LOOPBACK CONNECTOR CONNECTION DIAGRAM
• Connector Types DB9S (Female)
• Interface Standard RS-232C
• Loopback Data & Handshake
DCD RX TX
DTR GND
DSR RTS
CTS RI
Parallel Loopback Tool : For diagnostics of parallel port
PARALLEL LOOPBACK CONNECTOR CONNECTION DIAGRAM
NOTE: The black round mark "r" indicates soldering.
DB9S
1 2 3 4 5 6 7 8 9
• Connector Types DB25P(Male)
• Interface Standard Centronics
• Loopback Status to Commands
-STROBE D0
D1 D2 D3 D4 D5 D6 D7
-ACK BUSY PE SLCT
DB25P
1 2 3 4 5 6 7 8
9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
NOTE: The black round mark "r" indicates soldering.
-AUTO FD
-ERROR
-INT
-SLCT IN GND GND GND GND GND GND GND GND
2-2PCG-F340/F350/F360 (UC)

2-2. Tools and Peripheral Device Connection

System Connection Diagram
4VGA monitor
VGA OUT
2Parallel loopback tool
7,PCG-505G series
port-1394
Parallel output
IrDA send/ receive
1Serial loopback tool
Serial I/F
Serial
output
PPK Button
Modem
Phone
jack
USB connector
3Transmission
line simulator
5PC card tester
CD-ROM
!™Battery
Port Replicator
8Port Replicator PCGA-PRF1
6USB tester
Diagnostics
CD-ROM media
Diagnostics FD media
9FDD bay
AC adaptor
2-3 PCG-F340/F350/F360 (UC)

2-3. How to Start the Diagnostics

Precaution:The supplied floppy disk containing the diagnostics program can be damaged because it will be written the Log
and used as FDD read-write test. Be sure to make a backup of the diagnostics floppy disk and use a backup disk for diagnostics.
Starting up the diagnostics
Specify the FDD as the startup drive so that the system boots up from the diagnostics FD.
Insert the diagnostics CD-ROM media into the CD-ROM bay. Insert the diagnostics FD into the FDD bay. Turn off the main power of the system once and back on to boot up the system from the diagnostics FD.
When the system is booted from the diagnostics floppy disk, the start menu appears. Select a desired item to execute the diagnostics. When PASS is displayed as the result of diagnostics, the test is ended without any errors. When FAIL is displayed as the result of diagnostics, the test is ended with some errors.

2-4. Test Items

The test items are shown below.

2-4-1. Start Menu

1: Diagnostics for PCG-F3 Series
Select the respective test items of the PCG-F3 Series Diagnostics from the menu and perform the selected test.
2: PASSWORD BYPASS
The password which bypasses the PASSWORD is created.
3: Quit START MENU
Exits the diagnostics.

2-4-2. PCG-F3 Series Diagnostics

List of Test Items The test items which are performed one after another or by selecting a specific item, are listed as follo ws. (Short descriptions of the respective test items follow later.)
1. Machine configuration
2. Check system bios revision
3. Check configuration
4. Battery test group
(1) Battery 1 test (2) Battery 2 test (3) Fan test
5. CD ROM test
6. FDD test
7. HDD test
8. Touch pad test
9. LED test
10. Main memory test
11. Main system test
2-4PCG-F340/F350/F360 (UC)
12. Mouse test
13. Parallel loopback test
14. PC Card test
15. Serial loopback test
16. USB test
17. Port Replicator connector test
18. IrDA test
19. Video test
20. IEEE1394 test
21. PPK test
22. Aging (Short time) HDD test
23. Aging (Long time) HDD test
24. Aging (Short time)
25. Aging (Long time)
The following tests are performed using Windows 98.
A. Audio test group
(1) Audio test (MIC test) (2) Audio test (Speaker test)
B. Modem loopback test

2-4-3. Short Descriptions of the Test Items

1. Machine configuration
Selects the type of configuration of the PCG-F3 series computer. Because some diagnostics operate based on the selected configuration, perform this item first of all.
2. Check system bios revision
Indicates the BIOS which is currently used.
3. Check configuration
Tests clocks and CPUID.
4. Battery test group
Performs charging and discharging test of a battery. A used battery with 30% to 80% already charged battery is necessary.
(1) Battery 1 test
This tests the battery 1.
(2) Battery 2 test
This tests the battery 2.
Start up the battery 2 test program only from the FD image from the DOS command line of the CD-ROM/DVD­ROM as described below. Execute the following procedure and insert both the CD-ROM and FDD.
1. Selects “3: Quit MAIN MENU” from the main menu.
2-5 PCG-F340/F350/F360 (UC)
2. The ordinary DOS prompt “A:\>” appears. Input “G:[Enter]”. Then remove the FDD and insert the battery 2 instead of the FDD.
3. The prompt “G:\>PRG” appears and the active drive is changed. Input “CD \FD” to change directory.
4. When the prompt “G:\FD>” appears, input the command “BATT2”.
5. The battery 2 test starts. Execute the battery 2 test by following the instructions that are displayed.
6. Remove the battery 2 from the bay and insert the FDD that is removed in step 2.
7. When the test is complete, the prompt returns to “G:\FD>”. Input “A:” to change the drive.
8. Input “AUTOEXEC” to return to the main menu.
(3) Fan test
This tests the fan.
5. CD ROM test
Tests the CD-ROM.
6. FDD test
Tests the FDD. Note that the diagnostics floppy disk can be damaged when this test ends in fail.
7. HDD test
Tests the HDD.
8. Touch pad test
Tests the touch pad. Start pressing the keyboard surely from an end of a keyboard. The Fn key is disabled. Press “Fn+End” instead.
9. LED test
Check that the LEDs start illuminating from the left of the LEDs.
10. Main memory test
Tests the memory.
11. Main system test
Tests the entire system including CPU, MATH and DMA.
12. Mouse test
Tests the mouse. Move the cursor inside the white square mark ( ) and operate the system in accordance with instruction displayed.
13. Parallel loopback test
Tests the parallel (printer) port. The jig is necessary. Connect the jig to the parallel port.
14. PC Card test
T ests the PC card. The PC card tester jig is necessary . Insert and remov e the PC card tester in accordance with instruction displayed.
2-6PCG-F340/F350/F360 (UC)
15. Serial loopback test
Tests the COM port. The serial loopback jig is necessary. Connect the serial loopback jig to the COM port.
16. USB test
Tests the USB port. To perform this test, the USB jig is necessary. Connect the USB jig to the USB port.
17. Port Replicator connector test
To perform this test, the port replicator and USB tester are necessary.
18. IrDA test
Tests the IrDA communication. To perform this test, the PCG-505G series computer is necessary for communication.
19. Video test
Tests the circuit blocks related to the video display. T ests the various video modes. A part of display is not shown as the video signal is displayed partly outside the screen in some tests of LCD (i.e., 1024 x 768 mode) when using the SVGA (800 x 600) displays. But this is normal.
20. IEEE1394 test
Executes the data transfer test of the IEEE1394.
21. PPK test
Tests the PPK.
22. Aging (Short time) HDD test
Executes the memory and main system tests repeatedly including the HDD test. It takes about four hours. Contents of HDD are destroyed when this test is performed.
23. Aging (Long time) HDD test
Executes the memory and main system tests repeatedly including the HDD test. It takes about ten hours. Contents of HDD are destroyed when this test is performed.
24. Aging (Short time)
Executes the memory and main system tests repeatedly. It takes about fifteen minutes.
25. Aging (Long time)
Executes the memory and main system tests repeatedly. It takes about ten hours.
2-7 PCG-F340/F350/F360 (UC)
A. Audio test group
Tests the audio related items.
(1) Audio test (MIC test)
Tests microphone.
(2) Audio test (Speaker test)
Tests speaker.
B. Modem loopback test
Tests the data send/receive between modem and computer. The jig modem is necessary. Connect the jig modem to the modem port of the PCG-F3 series VAIO.

2-5. About the PASSWORD Bypass

When item “ 3: Return to START MENU ” of the start menu is selected, the following display appears.
Password Bypass Program 1999 Sony Corporation All rights reserved. Input last 7 bytes of Serial number (if serial xxxxxxxx-ooooooo , input serial number ooooooo) input serial number
Enter the lower seven digits of the serial number of your system. Then the following message appears.
Bypassed pass word @@@@@@@
Enter the lower seven digits of the serial number of your system into the @@@@@@@ portion of the password input display.
2-8PCG-F340/F350/F360 (UC)
(END)
CHAPTER 3.
BLOCK DIAGRAM
North Module
MPM-12
DC-DC
CONVERTER
CPU Core/CPU IO
PCI Dev #4
MODEM module
BOARD
for
PCI_AD[31:0]
PCI_CTRL
IFX-56 Board
USB
CONN
DC-IN
CONN
MODEM CHIP
(RH56LD-PCI)
MASTER
HDD
BAT CONN
SECOND
BATTERY
CD-ROM
POWER
SUPPLY
CHARGER
BAT CONN
RJ11
PRIMARY BATTERY
MULTI-PURPOSE BAY
H-PBGA 24 x 26 grid array at 615 leads
MODEM CONN
ATF_INT
PORT 0
Primary IDE
Secondary IDE
&
SW
DEVICE BAY1 CONN
FDD
Drive 0
PenII-256K 333/366/400MHz
Processor Core with 256KB L2 cache
or
Celeron-128K 300/333/366MHz
Processor Core with 128KB L2 cache
443 DX
SYSTEM CONTROLLER
HOST-PCI BRIGE
MEMORY CONTROLLER
PCI Dev #0
ATF_INT
PIIX4E
PCI-ISA BRIDGE
IDE USB RTC
PCI Dev #1
EIO_SA[19:0]
EIO_SD[15:0] EIO_CTRL
FD
MAIN SYSTEM BOARD
MBX-15 BOARD
DCLKRD/WR
NORTH MODULE CONN 280pin
48M
OSC
POWER CONTROL
HOST
PCI_CLKs
48MHz
CLOCK GENERATOR
14M Oscillator
Onboard memory
128Mbit SDRAM x4
(64Mbyte)
14M Oscillator
66 MHz
33 MHz
CS[0,1]#
AB_Gp1
i.Link (4 pin ) CONN
AB_Gp2
MEMORY BUS
CS[2,3]#
8Byte
SODIMM
x1
PCI Dev #5
PCI-1394
CXD19479Q
PHY
TSB21LV03A
KEYBOARD
PSK
RO-27 BOARD
FLASH
512Kx8
KB
IrDA
AB_Gp3 AB_Gp2 AB_Gp1 AB_Gp0
LED
INVERTER
LCD CONN
VIDEO CONTROLLER
NM2200
PCI Dev #2
AGP/PCI
CARD BUS
RICOH
RB5C478MK2
PCI Dev #3
CONN
CONN
COMb
Q-SW MUX
FDC37N958FR
ROM INTERFACE
ACCESS BUS
LCD(Panel)
15"/14"/13.3"/13"
TFT / HPA
XGA 1024x768
LVDS
DRIVER
ULTRA I/O
REV.C
SUPER I/O
KBC w/EC
FAN
14M
PS/2 (0)
CONN
Ext RGB
VGA DB-15 CONN
24M
Oscillator
AC97
PCI_AD[31:0] PCI_CTRL PCI_CLKs
ExtendIO_SA[19:0]
EIO_SD[15:0]
TP
CONN
LT1237
PIIX4E
PCG-F3 Series
BLOCK DIAGRAM Rev. 0.9
[DIXON-256K/Celeron128K]
(66MHz FSB & No AGP)
PCGA-PRF1
Port
Replicator
VGA DB-15
LINE IN
SPKR
AMP
AMP
PCCARD
SLOT A
PCCARD
SLOT B
EIO_CTRL
TRACK
PAD
PS/2
LPT1
COMa
Serial
CONN
PHONE
OUT
MIC IN
Internal
MIC
i.LINK
Printer (Paralell)
CONN
Port Connector 132pin
USB
Ether
Serial DB-9 x1
PS/2 (0,1) x2
Printer (Paralell) x1
DC-IN
CONN
RJ-45
<->
USB x1
3-23-1
(END)
PCG-F340/F350/F360 (UC)
CHAPTER 4.
FRAME HARNESS DIAGRAM
1
CN2
2
CNX-50 Side-A
1
CN5004
2
CN5005 CN5003
IFX-56 Side-A
CN5002
99 100
CN1
12
1
CN5001
18
CNX-64
CN202
FDD BAY
FDD
DRIVE
CD-ROM BAY (F340 MODEL)
CD-ROM
DRIVE
DVD-ROM BAY (F350/F360 MODEL)
DVD-ROM
DRIVE
RO-27 Side-B
40 39
CN102
1 2
SWX-29
CN101
110
Side-B
CN103
2 1
FPC
FPC
CN1
Side-B
1
PALM REST
Speaker LSpeaker R
CN201
12
18
FPC
FPC
FPC
2 1
99 100
FPC
12
1
2 1
CN604
18
CN601 CN253
CN501
9
10
PWS-5 (-2)
1
CN6002
6
CN6005
CN6003
Side-B
Side-A
12
CN653
50
49
1
CN651
50
40 39
CN131
50 25
12
CN6001
6
1
CN6004
49 50
CN456
49 50
CN452
1
2
49 50
CN853
2 1
SWX-30 (-2)
Side-A
1 2
CN5101
BATTERY
PACK
1 2
MBX-15 (-2)
Side-A
Side-B
2
CN652
1
26
1
CN401
B2 B1 A2 A1
CN300
MPM-12
Side-A
Side-B
17576
CN301
150
B2 B1
A2 A1
CN400
CN1
CN252
2 1
CN852
B140 B139 A140 A139
CN152
B140 B139
A140 A139
1
CN402
CN154
CN151
CN153
2
2 1
CN51
80 79
2 1
CN 300 DIMM
DC FAN
RAM
(Option)
144
143
MIC
1
CN301
2
SWX-28 Side-A
i.LINK
HEADPHONE
EXTERNAL MICROPHONE
PC CARD
CONNECTOR
PC CARD B
PC CARD A
PHONE
MOUSE/
KEYBOARD
FFC LED
FPC
FPC
CN2
CN1
71
INVERTER UNIT
HDD
MONITORPRINTER DC-INUSBSERIAL
KEYBOARD
DRIVE
LCD
4-24-1
PCG-F340/F350/F360 (UC)
(END)
EXPLODED VIEWS AND PARTS LIST
NOTE:
• The mechanical par ts with no reference number in the exploded views are not supplied.
• Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
CHAPTER 5.
The components identified by mark ! or dotted line with mark ! are critical for safety . Replace only with part number specified.
Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
5-1 PCG-F340/F350/F360 (UC)

5-1. Main Section

Ref.No. Part No. Description Ref.No. Part No. Description
1 X-4622-490-1 ASSY BOTTOM (NHA) 3 4-640-837-11 DOOR BATTERY 4 A-8056-427-A RO-27 COMPLETE PWB (K3) 6 1-542-331-11 MICROPHONE UNIT
* 7 4-641-495-02 HOLDER MIC
63 4-643-794-11 COVER BATTERY CONNECTOR (EP)
* 64 4-641-188-01 SPACER MODEM
65 4-644-664-01 INSULATOR MODEM A 66 4-644-665-01 INSULATOR MODEM B
* 67 4-641-366-02 LABEL I/O
* 8 4-640-856-01 HEAT SINK BOTTOM
10 4-639-101-01 SHEET (N), THERMAL 11 4-640-874-11 INSULATOR HEATSINK BOTTOM 12 1-763-330-11 FAN, DC 13 A-8056-025-A COMPLETE PWB SWX-28
14 4-640-819-02 PLATE HEAT T 15 4-643-832-01 DUMMY CARD 16 4-640-821-01 PLATE SPK 17 4-640-822-01 CUSHION SPK 18 A-8056-027-A COMPLETE PWB SWX-29
19 X-4622-492-1 ASSY HOOD KEYBOARD (NHA) 20 1-529-459-11 SPEAKER, (3.2CM) 21 4-640-823-02 PLATE HOOD 22 1-790-639-13 FPC 50PIN (FOR HDD) 23 4-644-641-01 COVER HDD2
24 A-8045-479-A HDD 6.4GB (S) 25 1-418-041-11 KEY BOARD UNIT 26 X-4622-489-1 ASSY PALMREST (NHA) 27 1-759-708-11 PAD, TOUCH 28 A-8056-023-A COMPLETE PWB CNX-64
29 4-640-862-11 BRACKET PAD
* 30 4-640-853-02 BRACKET HDD
31 4-640-861-04 BRACKET CD-ROM R 32 1-772-033-11 (F340)...CD-ROM (X24) 32 1-772-211-11 (F350/F360)...DVD-ROM (4X)
33 X-4622-494-1 (F340)...ASSY DOOR CD-ROM (NHA) 33 X-4622-495-1 (F350/F360)...ASSY DOOR DVD-ROM (NHA) 34 4-640-860-02 BRACKET (CD-ROM L) 35 4-640-828-01 PLATE FDD 36 1-772-034-11 FDD
37 X-4622-493-1 ASSY BOTTOM FDD (NHA) 38 4-640-838-11 DOOR I/O 39 4-640-850-11 FOOT REAR 40 4-640-863-11 DOOR DOCKING CONNECTOR 41 4-640-851-01 FOOT FRONT
42 4-640-839-11 DOOR FLASH 43 A-8056-302-A COMPLETE PWB SWX-30 (-2) 44 4-644-190-01 LATCH DETECTOR BASE (K) 45 4-635-255-01 LATCH DETECTOR 46 A-8056-300-A COMPLETE PWB PWS-5 (-2)
48 A-8056-021-A COMPLETE PWB IFX-56 (U) 49 4-644-666-01 INSULATOR PC CARD 50 1-790-585-11 CABLE (2P) 51 X-4622-085-1 ASSY PANEL CONNECTOR 52 1-790-640-11 FPC 50PIN (FOR CD-ROM)
53 1-790-641-11 FPC 50PIN (FOR FDD) 54 4-640-840-11 BUTTON PW 55 4-640-845-11 BUTTON BAY 56 4-640-846-11 LATCH BAY
* 57 4-640-854-01 SPRING BAY * 58 4-640-855-02 BRACKET BOTTOM
* 59 4-640-857-01 DOOR BATTERY SPRING
60 4-640-865-21 DISPLAY BASE 61 4-640-875-11 INSULATOR HDD
* 62 4-640-877-01 LENS IR
68 4-641-629-01 INSULATOR FDD
69 4-641-763-01 LABEL FD * 70 4-641-850-01 SPRING (CD-ROM), PLATE * 71 4-641-851-01 SPRING (FDD), PLATE
72 4-640-852-02 BRACKET I/O
73 4-640-820-01 PLATE STAND OFF
74 4-641-365-11 INSULATOR A
75 4-640-895-01 STAND OFF (IFX) * 76 4-640-515-31 GASKET * 77 4-641-844-01 GASKET (PS2)
* 78 4-642-094-01 THERMAL SHEET V
79 4-640-515-01 GASKET
80 4-640-515-21 GASKET * 81 4-641-842-01 (F350/F360)...GASKET (CD-ROM)
81 4-645-103-01 (F340)...GASKET (CD-ROM) 2 * 82 4-641-843-01 GASKET (FDD)
* 84 4-641-853-01 TAPE (PLATE), SHIELD * 85 4-642-066-01 SHEET PW * 86 4-641-841-01 GASKET (PALM) * 87 4-641-852-01 TAPE (PAD), SHIELD
88 A-8045-604-A (F340/F350)...1090P2 366/64 (S)
88 A-8045-603-A (F360)...1090P2 400/64 (S)
90 4-640-833-11 BOTTOM WEIGHT SAVER
91 4-640-834-11 BUTTON WEIGHT SAVER * 92 4-640-847-01 LATCH WEIGHT SAVER
93 4-640-968-11 ARM WEIGHT SAVER * 94 4-640-969-01 CLICKER WEIGHT SAVER * 95 4-640-970-11 COVER WEIGHT SAVER * 96 4-641-764-01 LABEL WEIGHT SAVER
97 1-959-405-11 HARNESS 2P * 401 4-643-010-01 BRACKET IRDA
* 402 4-642-180-01 LABEL HOOD
403 A-8046-136-A ASSY WEIGHT SAVER (NHA) * 405 4-641-630-01 COVER BAY HOLE * 406 4-641-860-01 COVER BOTTOM
407 4-641-835-11 INSULATOR CNX-64 * 409 4-642-177-01 SPACER MAIN BOARD * 410 4-642-178-01 INSULATOR HDD 2
411 4-642-413-01 CUSHION FLASH 1060
412 1-785-736-11 CONNECTOR, PC CARD 150P
413 1-790-708-11 FFC (MBX-CNX)
414 4-644-667-01 COVER RJ-11
415 4-641-836-11 INSULATOR FLASH
416 4-643-759-02 SHIELD TAPE (MPM-12)
417 4-642-424-01 CUSHION HDD2
418 4-642-423-01 CUSHION HDD
420 4-641-849-01 GND PLATE
421 4-643-760-11 SHIELD TAPE (FPC)
422 4-645-220-01 SHIELD TAPE (BOTTOM)
423 1-790-711-11 FFC (PPK)
424 1-790-709-11 FFC (SWX-TP)
425 1-790-710-11 FFC (SWX-PWS)
426 4-644-053-01 SPACER FDD
(MBX-15 (-2) BOARD/MPM-12 (P366-64) BOARD) (MBX-15 (-2) BOARD/MPM-12 (P400-64) BOARD)
5-2PCG-F340/F350/F360 (UC)
88
74
13
B29
B14
12
85
73
401
10
B2
10
B10
416
B2
420
15
B29
14
B2
84
410
B29
21
16
17
B17
19
B4
20
423
B4
18
402
20
60
17
16
B30
50
63
B29
24
417
B29
B29
418
23
B30
22
B29
25
B8
B8
421
Ref.No. Part No. Description
B1 7-627-854-08 PRECISION SCREW +P 2X2.5 TYPE3 B2 7-621-772-80 SCREW +B 2X16 B3 7-621-256-00 SCREW +P 2X16 B4 4-639-112-01 SCREW M2X4 B5 4-641-655-02 SCREW (M2X5), + SPECIAL HEAD
B6 4-641-656-02 SCREW (M2.5), 0 PLATE P B7 7-621-775-20 SCREW +B 2.6X5 B8 4-641-726-11 SCREW (M2), SPECIAL HEAD B10 4-640-694-41 BOLT (M2), SPRING B11 7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT
B12 4-642-229-01 TAPPING (B 2X) B13 7-621-772-50 SCREW +B 2X10 B14 3-740-546-21 SCREW (M2) B16 4-642-516-01 SCREW (M2X6.5), 0 PLATE P3 MAIN B17 7-622-205-05 NUT M2 TYPE2
* B18 4-635-966-01 SCREW (HEX)
B24 4-641-726-61 SCREW (M2), SPECIAL HEAD B25 3-181-686-01 NUT (N3)(3X0.35) B26 7-623-208-22 SW 3, TYPE 2
* B27 4-641-834-01 NUT FOR PANEL MOUNT * B28 4-641-833-01 GUIDE SOCKET
B29 4-642-852-21 +B M2 B30 4-635-301-01 SCREW M3X4
B25
78
59
76
52
B16
44
79
3
B29
43
75
B26
72
66
45
B29
B29
B3
B18
80
413
65
48
54
412
6 7
49
409
421
11
8
B17
B13
422
A
407
415
4
64
B4
B29
46
B24
B18
77
97
B5
406
1
411
42
B1
80
414
51
B27
62
55
B28
41
A
57
B7
405
B29
71
56
38
81
82
40
B1
B24
30
B8
61
B10
58
67
39
403
70
86
B10
B7
90
92
424
29
27
28
91
34
425
96
94
B11
B10
32
87
B29
93
95
B12
31
26
B12
68
B10
B6
53
33
69
426
35
36
B6
37
PCG-F340/F350/F360 (UC)5-3 5-4

5-2. LCD Section (F350/F360 Model)

5-2-1. LCD Made by Samsung

103
104
B8
119
B8
B8
105
114
B8
106
Ref.No. Part No. Description
101 1-418-578-11 INVERTER UNIT 102 X-4622-432-1 HINGE LEFT 14 (SA) 103 X-4622-431-1 ASSY HOU, BEZEL 14 (SA) 104 4-635-277-11 COVER SCREW LOWER 105 4-635-276-11 COVER SCREW UPPER
106 4-637-902-41 LATCH 107 A-8045-905-A ASSY LCD XGA 14T SA (UC) 108 4-637-903-01 SPRING LATCH 109 X-4622-433-1 HINGE RIGHT 14 (SA) 110 4-635-274-01 BRACKET INVERTER
111 4-643-767-11 INSULATOR INVERTER (TR) 112 X-4622-430-1 ASSY HOU, DISPLAY 14 (SA) 113 4-642-762-11 COVER HINGE (15) 114 4-644-711-21 (F350)...LABEL ID 114 4-644-711-11 (F360)...LABEL ID
115 4-641-768-01 TAPE (LCD), GND 117 1-791-750-11 FPC CABLE (14.1" TFT XGA)
* 119 3-909-058-01 SHEET (D), ADHESIVE
121 4-642-040-01 CUSHION LCD 3S
* 122 4-644-163-01 BRACKET LCD LEFT 14 (SA)
Ref.No. Part No. Description
B8 4-641-726-11 SCREW (M2), SPECIAL HEAD B19 7-628-254-00 SCREW +PS 2.6X5 B20 7-628-253-20 SCREW +PS 2X6
B20
B20
115
B19
B8
102
117
B8
122
B8
110
101
B20
107
B19
109
111
B8
B8
121
B8
108
123
* 123 4-644-164-01 BRACKET LCD RIGHT 14 (SA)
[COR] 1-418-716-11
1
112
113
PCG-F340/F350/F360 (UC) 5-5 5-6

5-2-2. LCD Made by Hitachi

504
B8
B8
B19
B20
B8
519
503
507
505
514
B8
506
508
Ref.No. Part No. Description Ref.No. Part No. Description
501 1-418-297-22 INVERTER UNIT 502 X-4622-263-1 HINGE LEFT 14T (B) 503 X-4622-396-2 ASSY HOU, BEZEL 14 (NH)
B8 4-641-726-11 SCREW (M2), SPECIAL HEAD B19 7-628-254-00 SCREW +PS 2.6X5
B20 7-628-253-20 SCREW +PS 2X6 504 4-635-277-11 COVER SCREW LOWER 505 4-635-276-11 COVER SCREW UPPER
506 4-637-902-31 LATCH 507 A-8045-723-A ASSY LCD XGA 14T (S) 508 4-635-272-01 SPRING,COMPRESSION 509 X-4622-264-1 HINGE RIGHT 14T (B) 510 4-635-274-01 BRACKET INVERTER
511 4-640-892-11 INSULATOR INVERTER 512 X-4622-394-1 ASSY HOU, DISPLAY 14 (NH) 513 4-642-762-11 COVER HINGE (15) 514 4-644-711-41 LABEL ID 515 4-641-768-01 TAPE (LCD), GND
* 516 4-642-228-02 SHEET, RADIATION
517 1-790-531-12 CABLE, FPC (14.1" TFT XGA) 518 3-907-769-01 SHEET (B), ADHESIVE
* 519 3-909-058-01 SHEET (D), ADHESIVE
521 4-642-040-01 CUSHION LCD 3S 522 4-644-661-01 GASKET (13.3)
523 4-645-102-01 SHIELD TAPE (LED)
B20
515
B8
502
523
517
501
518
522
510
B8
516
B20
B19
509
511
B8
B8
521
513
512
PCG-F340/F350/F360 (UC)5-7 5-8

5-3. LCD Section (F340 Model)

204
B8
203
205
B8
Ref.No. Part No. Description Ref.No. Part No. Description
201 1-418-297-12 INVERTER UNIT 202 X-4622-261-1 HINGE LEFT 13H
ACCESSORIES
************ 203 X-4622-395-2 ASSY HOU, BEZEL 13H (NH) 204 4-635-277-11 COVER SCREW LOWER 205 4-635-276-11 COVER SCREW UPPER
! 303 1-782-614-11 CORD, POWER * A-8046-144-A WEIGHT SAVER ASSY
304 A-8046-136-A ASSY WEIGHT SAVER (NHA) 206 4-637-902-31 LATCH 207 1-803-345-11 LCD UNIT (13.0" DSTN XGA)
3-868-301-11 USER GUIDE
3-868-302-11 READ ME FIRST 208 4-635-272-01 SPRING, COMPRESSION 209 X-4622-262-1 HINGE RIGHT 13H (B) 210 4-635-274-01 BRACKET INVERTER
B20
221
B20
202
B19
B8
B8
220
B21
218
219
217
B20
217
B19
207
B8
214
B21
206
208
211 4-640-892-11 INSULATOR INVERTER 212 X-4622-393-1 ASSY HOU, DISPLAY 13 (NH) 213 4-642-762-11 COVER HINGE (15) 214 4-644-711-31 LABEL ID 215 4-641-768-01 TAPE (LCD), GND
* 216 4-642-228-02 SHEET, RADIATION
217 4-641-765-01 GASKET (LA) 218 4-641-766-01 GASKET (LB) 219 1-790-532-12 CABLE, FPC (13.0" DSTN-XGA)
* 220 3-909-058-01 SHEET (D), ADHESIVE
221 4-643-760-11 SHIELD TAPE (FPC) B8 4-641-726-11 SCREW (M2), SPECIAL HEAD
B19 7-628-254-00 SCREW +PS 2.6X5 B20 7-628-253-20 SCREW +PS 2X6 B21 7-628-253-90 SCREW +PS 2.6X4
303
Power cord (1)
304
Weight saver (1)
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque ! sont cr itiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
215
213
201
B8
210
216
209
211
212
PCG-F340/F350/F360 (UC) 5-9 5-10
(END)
QUICK MEMO
The object of information
! Technical " Parts ! Other information
The relation document to the plan of
! T/N " Service manual ! Others ! No publication

No. FIT- M2001_043K

! J " UC ! E ! I
Date : 2001.6.29 From : MNC IT Planning & Control Dept.
[SNT]
Tel : +81 3 5795 6931
[Model/Series]
PCG-F Series
VAIO Notebook Computer SERVICE MANUAL
[Subject]
CORRECTION
[Contents]
Correction (of part)
Incorrect Correct
Model (Page) Ref.No. Part No. Desc ription Part No. Description
(1/1)
F350/F360 (5-6)
UC
107 A-8045-905-A
ASSY LCD XGA 14T SA (UC)
1-418-716-11
ASSY LCD XGA 14T SA (UC)
Please make these changes on the list of repair parts as well until revised version published.
[Applicable Manuals]
UC : PCG-F340/F350/F360 (9-872-001-11)
< For Japanese staff > Please look at information in Japanese by visiting at our web site.

Service Manual Update List

ADD : ADDITION COR : CORRECTION DEL : DELETION
Date of the Lastest Update 2001.06.29
Update Contents Medium SM
No. Classification Page Section Details Type No. Date Ver.
1
2001.06.29M2001_043KQuick MemoCOR 5-6 Main Section Ref.107 A-8045-905-A 1-418-716-11 Ver. 2
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