Sony PCG-F360, PCG-F350, PCG-F340 Service Manual

Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. Pentium MMX is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows, the Windows 95 and Windows 98 logo are trademarks of Microsoft Corporation.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
All other trademarks are trademarks or registered trademarks of their respective owners. Other trademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces. Sony Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the ! mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
•The temperature of the soldering-iron tip should be about 270C.
•Do not apply the tip more than three times to the same pattern.
•Handle patterns with care; never apply force.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
– 2 –PCG-F340/F350/F360 (UC)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ...........................................................................1-2
1. Hinge Cover .....................................................................1-2
2. Keyboard Unit, Palm Rest Housing Assy,
Assy Hood Keyboard....................................................... 1-2
3. Display Assy, CD-ROM Drive......................................... 1-3
4. DC Fan, SWX-28 Board ..................................................1-3
5. HDD Assy, PWS-5 (-2) Board, Latch Detector Unit,
SWX-30 (-2) Board ......................................................... 1-4
6. PC Card Connector, IFX-56 Board, CNX-50 Board,
MPM-12 Board, MBX-15 (-2) Board.............................. 1-4
7. Battery, Lithium............................................................... 1-5
8. Speaker Unit, SWX-29 Board ......................................... 1-5
9. LCD Section (F350/F360 MODEL)
(Made by Samsung) ......................................................... 1-6
1. Bezel Housing Assy, LCD Unit (14 inch),
Display Housing Assy, Inverter Assy ......................... 1-6
2. Hinge Left, Hinge Right, LCD Cable......................... 1-7
10.LCD Section (F350/F360 MODEL)
(Made by Hitachi) ............................................................ 1-8
1. Bezel Housing Assy, LCD Unit (14 inch),
Display Housing Assy, Inverter Assy ......................... 1-8
2. Hinge Left, Hinge Right, LCD Cable......................... 1-9
11.LCD Section (F340 MODEL) ........................................ 1-10
1. Bezel Housing Assy, LCD Unit (13 inch),
Display Housing Assy, Inverter Assy ....................... 1-10
2. Hinge Left, Hinge Right, LCD Cable....................... 1-11
(to 1-11)
Section Title Page
CHAPTER 2. SELF DIAGNOSTICS
2-1. Required Tools and Peripheral Devices ........................... 2-1
2-2. Tools and Peripheral Device Connection......................... 2-3
2-3. How to Start the Diagnostics ........................................... 2-4
2-4. Test Items......................................................................... 2-4
1. Start Menu ....................................................................... 2-4
2. PCG-F3 Series Diagnostics ............................................. 2-4
3. Short Descriptions of the Test Items................................ 2-5
2-5. About the PASSWORD Bypass....................................... 2-8
(to 2-8)
CHAPTER 3. BLOCK DIAGRAM............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST............................................ 5-1
5-1. Main Section ....................................................................5-2
5-2. LCD Section (F350/F360 MODEL) ................................5-5
1. LCD Made by Samsung ................................................... 5-5
2. LCD Made by Hitachi ..................................................... 5-7
5-3. LCD Section (F340 MODEL) ......................................... 5-9
(to 5-10)
• Abbreviations UC : US model / Canadian model
– 3 – PCG-F340/F350/F360 (UC)

1-1. Flowchart

CHAPTER 1.
REMOVAL
POWER
OFF
ASSY HOOD
KEYBOARD
BATTERY
LITHIUM
BATTERY
PACK
FDD
HINGE
COVER
P 1-2
KEYBOARD
UNIT
P 1-2P 1-2
SPEAKER
UNIT
P 1-5P 1-5
SWX-29 BOARD
P 1-5
P ALM RESET
HOUSING
ASSY
P 1-2 P 1-3
PWS-5 (-2)
CONNECTOR
1 through 4
CD-ROM
DRIVE
BOARD
P 1-4
HDD
P 1-4
PC CARD
P 1-4
DISPLAY
ASSY
P 1-3
LA TCH
DETECTOR
P 1-4
BEZEL
HOUSING
ASSY
P 1-6
(P 1-8)
P 1-10 SWX-28
BOARD
P 1-3
SWX-30 (-2)
BOARD
P 1-4
LCD
UNIT
P 1-6
(P 1-8)
P 1-10
DC
FAN
P 1-3
BRACKET
BOTTOM
P 1-4
MPM-12
BOARD
P 1-4
5 through 7 9 through
CNX-50 BOARD
P 1-4
5 through 8 !¡ through !™
IFX-56
BOARD
P 1-4
5 through 7 !™ through
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.

1-2. Main Electrical Parts Location Diagram

INVERTER
ASSY
P 1-6
(P 1-8)
P 1-10
MBX-15 (-2)
BOARD
P 1-4
: F350/F360 MODEL (Samsung) ( ) : F350/F360 MODEL (Hitachi) : F340 MODEL
LCD
CABLE
P 1-7
(P 1-9)
P 1-11
HINGE
LEFT
P 1-7
(P 1-9)
P 1-11
HINGE RIGHT
P 1-7
(P 1-9)
P 1-11
DISPLAY
HOUSING
ASSY
P 1-6 (P 1-8)
P 1-10
MPM-12 Board
MBX-15 (-2) Board
CNX-64 Board
SWX-30 (-2) Board
SWX-28 Board
HDD
DC Fan
Speaker Assy
FD Drive
PWS-5 (-2) Board
RO-27 Board
Track Pad
LCD Unit
CD-ROM Drive (F340 Model) or DVD-ROM Drive
IFX-56 Board
(F350/F360 Model)
Inverter Assy
SWX-29 Board
Speaker Assy
CNX-50 Board
1-1 PCG-F340/F350/F360 (UC)

1-3.Removal

1. Hinge Cover

2Hinge Cover
3
1Door I/O
2Hinge Cover
4

2. Keyboard Unit, Palm Rest Housing Assy, Assy Hood Keyboard

1M2X5 Special Head (X2)
2Pull it up sliding it
to the right.
Keyboard Unit
6M2X4 Special Head (X2)
7Pull it to the front slightly and raise to remove it.
Palm Reset Housing Assy
3M2X4
4
Assy Hood Keyboard
5+P 2X16 (X4)
1-2PCG-F340/F350/F360 (UC)

3. Display Assy, CD-ROM Drive

8
5+PS 2X6
(X2)
6+PS 2X6
1Bolt (M2X2)
Spring (X3)
7+B 2.6X5
3
Display Assy
2M2X4 (X3)
6+PS 2X6
1Bolt (M2X2)
Spring
7+B 2.6X5
4
CD-ROM Drive

4. DC Fan, SWX-28 Board

IrDA Bracket
PW Sheet
1M2X4 (X2)
SWX-28 Board
3+B 2X16 (X3)
DC Fan
4
2
1-3 PCG-F340/F350/F360 (UC)

5. HDD Assy, PWS-5 (-2) Board, Latch Detector Unit, SWX-30 (-2) Board

4PWS-5 (-2) Board
2Latch Detector Unit
2SWX-30 (-2) Board
5M2X4
7HDD Assy
6Flexible Connector
3M2X4
1M2X4

6. PC Card Connector, IFX-56 Board, CNX-50 Board, MPM-12 Board, MBX-15 (-2) Board

!™M2X9 (X2)
1+B M2 (X2)
3+B 2X16 (X2)
4PC Card Connector
MBX-15 (-2) Board
+B 2X10 (X2)
!™Nut M2
(X2)
MPM-12 Board
9
1+B M2
2Bracket HDD
Nut M2 (X2)
5M2X4
!∞
!∞
Screw (HEX)
(X6)
I/O Bracket
6M2X4
CNX-50 Board
IFX-56 Board
8M2X4 Special Head (X2)
7+P 2X2.5 Type3
1-4PCG-F340/F350/F360 (UC)
M2X6.5 (X2)

7. Battery, Lithium

8. Speaker Unit, SWX-29 Board

CR2025
Flash Door
1+P 2X2.5 TYPE3 (X2)
CR2025
Speaker Unit
3M2X4 (X2)
2M2X4 (X5)
1
1
SWX-29 Board
3M2X4 (X2)
1
Speaker Unit
1-5 PCG-F340/F350/F360 (UC)

9. LCD Section (F350/F360 Model) (Made by Samsung)

1. Bezel Housing Assy, LCD Unit (14 inch), Display Housing Assy, Inverter Assy
1Upper Screw Cover
1Lower Screw
Cover
2M2X4
5M2X4 (X5)
6+PS 2.6X5
M2X4
2M2X4
b
c
5M2X4
4M2X4
6+PS 2.6X5
7
9
8
Bezel Housing Assy
a
3
1Lower Screw
Cover
2M2X4
5M2X4 (X5)
5M2X4
: claw part
1Upper Screw Cover
2M2X4
How to release the claw a
b
Bezel Housing Assy
LCD Unit
a
Display Housing Assy
Turn the Bezel Housing Assy as shown to release the claw a.
Order of releasing the claws c b a Order of locking the claws a b c
Inverter Assy
Display Housing Assy
1-6PCG-F340/F350/F360 (UC)
2. Hinge Left, Hinge Right, LCD Cable
1M2X4 Special Head (X4)
Hinge Left
LCD
LCD Cable
2
1M2X4 Special Head (X4)
Hinge Right
1-7 PCG-F340/F350/F360 (UC)
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