Information in this document is subject to change without
notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel
Inside logo are registered trademarks of Intel Corporation.
Pentium MMX is a trademark of Intel Corporation. Microsoft,
MS-DOS, Windows, the Windows 95 and Windows 98 logo
are trademarks of Microsoft Corporation.
Caution Markings for Lithium/Ion Battery - The following or
similar texts shall be provided on battery pack of equipment or
in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Discard used batteries
according to the manufacturer’s instructions.
All other trademarks are trademarks or registered trademarks
of their respective owners. Other trademarks and trade names
may be used in this document to refer to the entitles claiming
the marks and names or their produces. Sony Corporation
disclaims any proprietary interest in trademarks and trade names
other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and
instructions
Labels and stamps on the cabinet, chassis, and components identify
areas requiring special precautions. Be sure to observe these
precautions, as well as all precautions listed in the operating manual
and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such
as noncombustibility and the ability to tolerate large voltages. Be
sure that replacement parts possess the same safety characteristics as
the originals. Also remember that the ! mark, which appears in
circuit diagrams and parts lists, denotes components that have
particularly important safety functions; be extra sure to use only the
designated components.
CAUTION: The battery pack used in this device may present a
fire or chemical burn hazard if mistreated. Do not disassemble,
heat above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components,
and wiring have been returned to their original condition. Also check
the area around the repair location to ensure that repair work has caused
no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of
tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
•The temperature of the soldering-iron tip should be about 270C.
•Do not apply the tip more than three times to the same pattern.
•Handle patterns with care; never apply force.
3. Always follow the original design when
mounting parts and routing wires
The original layout includes various safety features, such as inclusion
of insulating materials (tubes and tape) and the mounting of parts
above the printer board. In addition, internal wiring has been routed
and clamped so as to keep it away from hot or high-voltage parts.
When mounting parts or routing wires, therefore, be sure to duplicate
the original layout.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE ! SUR LES
DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Turn the Bezel Housing
Assy as shown to release
the claw a.
Inverter Assy
9
8
!¡M2X4
(X2)
Order of releasing the claws c→b→a
Order of locking the clawsa→b→c
Display Housing Assy
1-10PCG-F340/F350/F360 (UC)
2. Hinge Left, Hinge Right, LCD Cable
1+PS 2.6X4 (X2)
Hinge Left
LCD
Hinge Right
LCD Cable
2
1+PS 2.6X4 (X2)
1-11PCG-F340/F350/F360 (UC)
(END)
SELF DIAGNOSTICS
2-1. Required Tools and Peripheral Devices
CHAPTER 2.
Tools and Peripheral Devices
1Serial Loopback Tool
Loopback tool specified by QA and Factory
(Refer to next page.)
2Parallel Loopback Tool
Loopback Tool specified by QA and Factory
(Refer to next page.)
3V.34 Modem and Line Simulator
4VGA Monitor and Connection Cable
5PC Card Tester
PCCtest 450 Made by Sycard Corp.
6USB T ester
USB Host Production Tester
Made by Computer Access Technology Corp.
7PCG-505G series VAIO for IrDA Function Test
8Port Replicator PCGA-PRF1 for Port Replicator Connector Test
9FDD Bay supplied
10Diagnostics FD Media
11Diagnostics CD-ROM Media
12Battery supplied
13AC Adaptor supplied
14PCG-505G series VAIO for IEEE1394 Test
Test Items
Serial Port (COM) test
Parallel Port (printer) test
Modem test
VGA output test
PC Card test
USB device test
IrDA Function test
Port Replicator Connector test
FDD test
(Diagnostics starting software)
(Diagnostics software)
Battery related tests
(Power supply for diagnostics)
IEEE1394 T est
2-1PCG-F340/F350/F360 (UC)
[Reference] On Serial/Parallel Loopback Tool
• The serial loopback tool and the parallel loopback tool are necessary for diagnostics of the serial communication line and
the parallel communication line. Fabricate the serial loopback tool and the parallel loopback tool locally referring to the
connection diagrams shown below.
Serial Loopback Tool : For diagnostics of serial port
SERIAL LOOPBACK CONNECTOR CONNECTION DIAGRAM
• Connector Types DB9S (Female)
• Interface Standard RS-232C
• Loopback Data & Handshake
DCD
RX
TX
DTR
GND
DSR
RTS
CTS
RI
Parallel Loopback Tool : For diagnostics of parallel port
PARALLEL LOOPBACK CONNECTOR CONNECTION DIAGRAM
NOTE: The black round mark "r" indicates soldering.
DB9S
1
2
3
4
5
6
7
8
9
• Connector Types DB25P(Male)
• Interface Standard Centronics
• Loopback Status to Commands
-STROBE
D0
D1
D2
D3
D4
D5
D6
D7
-ACK
BUSY
PE
SLCT
DB25P
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
NOTE: The black round mark "r" indicates soldering.
-AUTO FD
-ERROR
-INT
-SLCT IN
GND
GND
GND
GND
GND
GND
GND
GND
2-2PCG-F340/F350/F360 (UC)
2-2. Tools and Peripheral Device Connection
System Connection Diagram
4VGA
monitor
VGA OUT
2Parallel
loopback tool
7,!¢PCG-505G series
port-1394
Parallel
output
IrDA
send/
receive
1Serial loopback tool
Serial I/F
Serial
output
PPK Button
Modem
Phone
jack
USB
connector
3Transmission
line simulator
5PC card tester
CD-ROM
!™Battery
Port Replicator
8Port Replicator PCGA-PRF1
6USB tester
!¡Diagnostics
CD-ROM media
!ºDiagnostics
FD media
9FDD bay
!£AC adaptor
2-3PCG-F340/F350/F360 (UC)
2-3. How to Start the Diagnostics
Precaution:The supplied floppy disk containing the diagnostics program can be damaged because it will be written the Log
and used as FDD read-write test. Be sure to make a backup of the diagnostics floppy disk and use a backup disk
for diagnostics.
Starting up the diagnostics
•Specify the FDD as the startup drive so that the system boots up from the diagnostics FD.
•Insert the diagnostics CD-ROM media into the CD-ROM bay. Insert the diagnostics FD into the FDD bay. Turn off the
main power of the system once and back on to boot up the system from the diagnostics FD.
•When the system is booted from the diagnostics floppy disk, the start menu appears. Select a desired item to execute the
diagnostics. When PASS is displayed as the result of diagnostics, the test is ended without any errors. When FAIL is
displayed as the result of diagnostics, the test is ended with some errors.
2-4. Test Items
The test items are shown below.
2-4-1. Start Menu
1: Diagnostics for PCG-F3 Series
Select the respective test items of the PCG-F3 Series Diagnostics from the menu and perform the selected test.
2: PASSWORD BYPASS
The password which bypasses the PASSWORD is created.
3: Quit START MENU
Exits the diagnostics.
2-4-2. PCG-F3 Series Diagnostics
List of Test Items
The test items which are performed one after another or by selecting a specific item, are listed as follo ws. (Short descriptions of
the respective test items follow later.)
1. Machine configuration
2. Check system bios revision
3. Check configuration
4. Battery test group
(1) Battery 1 test
(2) Battery 2 test
(3) Fan test
5. CD ROM test
6. FDD test
7. HDD test
8. Touch pad test
9. LED test
10. Main memory test
11. Main system test
2-4PCG-F340/F350/F360 (UC)
12. Mouse test
13. Parallel loopback test
14. PC Card test
15. Serial loopback test
16. USB test
17. Port Replicator connector test
18. IrDA test
19. Video test
20. IEEE1394 test
21. PPK test
22. Aging (Short time) HDD test
23. Aging (Long time) HDD test
24. Aging (Short time)
25. Aging (Long time)
The following tests are performed using Windows 98.
A. Audio test group
(1) Audio test (MIC test)
(2) Audio test (Speaker test)
B.Modem loopback test
2-4-3. Short Descriptions of the Test Items
1. Machine configuration
Selects the type of configuration of the PCG-F3 series computer.
Because some diagnostics operate based on the selected configuration, perform this item first of all.
2. Check system bios revision
Indicates the BIOS which is currently used.
3. Check configuration
Tests clocks and CPUID.
4. Battery test group
Performs charging and discharging test of a battery.
A used battery with 30% to 80% already charged battery is necessary.
(1) Battery 1 test
This tests the battery 1.
(2) Battery 2 test
This tests the battery 2.
Start up the battery 2 test program only from the FD image from the DOS command line of the CD-ROM/DVDROM as described below.
Execute the following procedure and insert both the CD-ROM and FDD.
1. Selects “3: Quit MAIN MENU” from the main menu.
2-5PCG-F340/F350/F360 (UC)
2. The ordinary DOS prompt “A:\>” appears. Input “G:[Enter]”.
Then remove the FDD and insert the battery 2 instead of the FDD.
3. The prompt “G:\>PRG” appears and the active drive is changed. Input “CD \FD” to change directory.
4. When the prompt “G:\FD>” appears, input the command “BATT2”.
5. The battery 2 test starts. Execute the battery 2 test by following the instructions that are displayed.
6. Remove the battery 2 from the bay and insert the FDD that is removed in step 2.
7. When the test is complete, the prompt returns to “G:\FD>”. Input “A:” to change the drive.
8. Input “AUTOEXEC” to return to the main menu.
(3) Fan test
This tests the fan.
5. CD ROM test
Tests the CD-ROM.
6. FDD test
Tests the FDD. Note that the diagnostics floppy disk can be damaged when this test ends in fail.
7. HDD test
Tests the HDD.
8. Touch pad test
Tests the touch pad. Start pressing the keyboard surely from an end of a keyboard.
The Fn key is disabled. Press “Fn+End” instead.
9. LED test
Check that the LEDs start illuminating from the left of the LEDs.
10. Main memory test
Tests the memory.
11. Main system test
Tests the entire system including CPU, MATH and DMA.
12. Mouse test
Tests the mouse. Move the cursor inside the white square mark ( ) and operate the system in accordance with
instruction displayed.
13. Parallel loopback test
Tests the parallel (printer) port. The jig is necessary.
Connect the jig to the parallel port.
14. PC Card test
T ests the PC card. The PC card tester jig is necessary . Insert and remov e the PC card tester in accordance with instruction
displayed.
2-6PCG-F340/F350/F360 (UC)
15. Serial loopback test
Tests the COM port. The serial loopback jig is necessary.
Connect the serial loopback jig to the COM port.
16. USB test
Tests the USB port. To perform this test, the USB jig is necessary.
Connect the USB jig to the USB port.
17. Port Replicator connector test
To perform this test, the port replicator and USB tester are necessary.
18. IrDA test
Tests the IrDA communication.
To perform this test, the PCG-505G series computer is necessary for communication.
19. Video test
Tests the circuit blocks related to the video display.
T ests the various video modes. A part of display is not shown as the video signal is displayed partly outside the screen in
some tests of LCD (i.e., 1024 x 768 mode) when using the SVGA (800 x 600) displays. But this is normal.
20. IEEE1394 test
Executes the data transfer test of the IEEE1394.
21. PPK test
Tests the PPK.
22. Aging (Short time) HDD test
Executes the memory and main system tests repeatedly including the HDD test.
It takes about four hours. Contents of HDD are destroyed when this test is performed.
23. Aging (Long time) HDD test
Executes the memory and main system tests repeatedly including the HDD test.
It takes about ten hours. Contents of HDD are destroyed when this test is performed.
24. Aging (Short time)
Executes the memory and main system tests repeatedly. It takes about fifteen minutes.
25. Aging (Long time)
Executes the memory and main system tests repeatedly. It takes about ten hours.
2-7PCG-F340/F350/F360 (UC)
A. Audio test group
Tests the audio related items.
(1) Audio test (MIC test)
Tests microphone.
(2) Audio test (Speaker test)
Tests speaker.
B. Modem loopback test
Tests the data send/receive between modem and computer. The jig modem is necessary.
Connect the jig modem to the modem port of the PCG-F3 series VAIO.
2-5. About the PASSWORD Bypass
When item “ 3: Return to START MENU ” of the start menu is selected, the following display appears.
Password Bypass Program
1999 Sony Corporation All rights reserved.
Input last 7 bytes of Serial number
(if serial xxxxxxxx-ooooooo , input serial number → ooooooo)
input serial number →
Enter the lower seven digits of the serial number of your system. Then the following message appears.
Bypassed pass word → @@@@@@@
Enter the lower seven digits of the serial number of your system into the @@@@@@@ portion of the password
input display.
2-8PCG-F340/F350/F360 (UC)
(END)
CHAPTER 3.
BLOCK DIAGRAM
North Module
MPM-12
DC-DC
CONVERTER
CPU Core/CPU IO
PCI Dev #4
MODEM module
BOARD
for
PCI_AD[31:0]
PCI_CTRL
IFX-56 Board
USB
CONN
DC-IN
CONN
MODEM CHIP
(RH56LD-PCI)
MASTER
HDD
BAT CONN
SECOND
BATTERY
CD-ROM
POWER
SUPPLY
CHARGER
BAT CONN
RJ11
PRIMARY
BATTERY
MULTI-PURPOSE BAY
H-PBGA 24 x 26 grid array at 615 leads
MODEM CONN
ATF_INT
PORT 0
Primary IDE
Secondary IDE
&
SW
DEVICE BAY1 CONN
FDD
Drive 0
PenII-256K 333/366/400MHz
Processor Core with 256KB L2 cache
or
Celeron-128K 300/333/366MHz
Processor Core with 128KB L2 cache
443 DX
SYSTEM CONTROLLER
HOST-PCI BRIGE
MEMORY CONTROLLER
PCI Dev #0
ATF_INT
PIIX4E
PCI-ISA BRIDGE
IDE
USB
RTC
PCI Dev #1
EIO_SA[19:0]
EIO_SD[15:0]
EIO_CTRL
FD
MAINSYSTEMBOARD
MBX-15BOARD
DCLKRD/WR
NORTH MODULE CONN 280pin
48M
OSC
POWER CONTROL
HOST
PCI_CLKs
48MHz
CLOCK
GENERATOR
14M Oscillator
Onboard memory
128Mbit SDRAM x4
(64Mbyte)
14M Oscillator
66 MHz
33 MHz
CS[0,1]#
AB_Gp1
i.Link (4 pin ) CONN
AB_Gp2
MEMORY BUS
CS[2,3]#
8Byte
SODIMM
x1
PCI Dev #5
PCI-1394
CXD19479Q
PHY
TSB21LV03A
KEYBOARD
PSK
RO-27 BOARD
FLASH
512Kx8
KB
IrDA
AB_Gp3
AB_Gp2
AB_Gp1
AB_Gp0
LED
INVERTER
LCD CONN
VIDEO CONTROLLER
NM2200
PCI Dev #2
AGP/PCI
CARD BUS
RICOH
RB5C478MK2
PCI Dev #3
CONN
CONN
COMb
Q-SW MUX
FDC37N958FR
ROM INTERFACE
ACCESS BUS
LCD(Panel)
15"/14"/13.3"/13"
TFT / HPA
XGA 1024x768
LVDS
DRIVER
ULTRA I/O
REV.C
SUPER I/O
KBC w/EC
FAN
14M
PS/2 (0)
CONN
Ext RGB
VGA
DB-15
CONN
24M
Oscillator
AC97
PCI_AD[31:0]
PCI_CTRL
PCI_CLKs
ExtendIO_SA[19:0]
EIO_SD[15:0]
TP
CONN
LT1237
PIIX4E
PCG-F3 Series
BLOCK DIAGRAM Rev. 0.9
[DIXON-256K/Celeron128K]
(66MHz FSB & No AGP)
PCGA-PRF1
Port
Replicator
VGA DB-15
LINE IN
SPKR
AMP
AMP
PCCARD
SLOT A
PCCARD
SLOT B
EIO_CTRL
TRACK
PAD
PS/2
LPT1
COMa
Serial
CONN
PHONE
OUT
MIC IN
Internal
MIC
i.LINK
Printer (Paralell)
CONN
Port Connector 132pin
USB
Ether
Serial DB-9 x1
PS/2 (0,1) x2
Printer (Paralell) x1
DC-IN
CONN
RJ-45
<->
USB x1
3-23-1
(END)
PCG-F340/F350/F360 (UC)
CHAPTER 4.
FRAME HARNESS DIAGRAM
1
CN2
2
CNX-50 Side-A
1
CN5004
2
CN5005 CN5003
IFX-56
Side-A
CN5002
99 100
CN1
12
1
CN5001
18
CNX-64
CN202
FDD BAY
FDD
DRIVE
CD-ROM BAY (F340 MODEL)
CD-ROM
DRIVE
DVD-ROM BAY (F350/F360 MODEL)
DVD-ROM
DRIVE
RO-27 Side-B
40
39
CN102
1
2
SWX-29
CN101
110
Side-B
CN103
2
1
FPC
FPC
CN1
Side-B
1
PALM
REST
Speaker LSpeaker R
CN201
12
18
FPC
FPC
FPC
2
1
99100
FPC
12
1
2
1
CN604
18
CN601CN253
CN501
9
10
PWS-5 (-2)
1
CN6002
6
CN6005
CN6003
Side-B
Side-A
12
CN653
50
49
1
CN651
50
40
39
CN131
50
25
12
CN6001
6
1
CN6004
49
50
CN456
49
50
CN452
1
2
49
50
CN853
2
1
SWX-30 (-2)
Side-A
1
2
CN5101
BATTERY
PACK
1
2
MBX-15 (-2)
Side-A
Side-B
2
CN652
1
26
1
CN401
B2
B1
A2
A1
CN300
MPM-12
Side-A
Side-B
17576
CN301
150
B2
B1
A2
A1
CN400
CN1
CN252
2
1
CN852
B140
B139
A140
A139
CN152
B140
B139
A140
A139
1
CN402
CN154
CN151
CN153
2
2
1
CN51
80
79
2
1
CN 300 DIMM
DC FAN
RAM
(Option)
144
143
MIC
1
CN301
2
SWX-28 Side-A
i.LINK
HEADPHONE
EXTERNAL MICROPHONE
PC CARD
CONNECTOR
PC CARD B
PC CARD A
PHONE
MOUSE/
KEYBOARD
FFC LED
FPC
FPC
CN2
CN1
71
INVERTER UNIT
HDD
MONITORPRINTERDC-INUSBSERIAL
KEYBOARD
DRIVE
LCD
4-24-1
PCG-F340/F350/F360 (UC)
(END)
EXPLODED VIEWS AND PARTS LIST
NOTE:
• The mechanical par ts with no reference number in the
exploded views are not supplied.
• Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
CHAPTER 5.
The components identified by mark ! or
dotted line with mark ! are critical for safety .
Replace only with part number specified.
Les composants identifiés par une marque
! sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
B17-627-854-08PRECISION SCREW +P 2X2.5 TYPE3
B27-621-772-80SCREW +B 2X16
B37-621-256-00SCREW +P 2X16
B44-639-112-01SCREW M2X4
B54-641-655-02SCREW (M2X5), + SPECIAL HEAD
B64-641-656-02SCREW (M2.5), 0 PLATE P
B77-621-775-20SCREW +B 2.6X5
B84-641-726-11SCREW (M2), SPECIAL HEAD
B104-640-694-41BOLT (M2), SPRING
B117-685-106-19SCREW +P 2X10 TYPE2 NON-SLIT
B244-641-726-61SCREW (M2), SPECIAL HEAD
B253-181-686-01NUT (N3)(3X0.35)
B267-623-208-22SW 3, TYPE 2
* B274-641-834-01NUT FOR PANEL MOUNT
* B284-641-833-01GUIDE SOCKET
B294-642-852-21+B M2
B304-635-301-01SCREW M3X4
B25
78
59
76
52
B16
44
79
3
B29
43
75
B26
72
66
45
B29
B29
B3
B18
80
413
65
48
54
412
6
7
49
409
421
11
8
B17
B13
422
A
407
415
4
64
B4
B29
46
B24
B18
77
97
B5
406
1
411
42
B1
80
414
51
B27
62
55
B28
41
A
57
B7
405
B29
71
56
38
81
82
40
B1
B24
30
B8
61
B10
58
67
39
403
70
86
B10
B7
90
92
424
29
27
28
91
34
425
96
94
B11
B10
32
87
B29
93
95
B12
31
26
B12
68
B10
B6
53
33
69
426
35
36
B6
37
PCG-F340/F350/F360 (UC)5-35-4
5-2. LCD Section (F350/F360 Model)
5-2-1. LCD Made by Samsung
103
104
B8
119
B8
B8
105
114
B8
106
Ref.No.Part No.Description
1011-418-578-11INVERTER UNIT
102X-4622-432-1HINGE LEFT 14 (SA)
103X-4622-431-1ASSY HOU, BEZEL 14 (SA)
1044-635-277-11COVER SCREW LOWER
1054-635-276-11COVER SCREW UPPER
1064-637-902-41LATCH
107A-8045-905-AASSY LCD XGA 14T SA (UC)
1084-637-903-01SPRING LATCH
109X-4622-433-1HINGE RIGHT 14 (SA)
1104-635-274-01BRACKET INVERTER
1114-643-767-11INSULATOR INVERTER (TR)
112X-4622-430-1ASSY HOU, DISPLAY 14 (SA)
1134-642-762-11COVER HINGE (15)
1144-644-711-21(F350)...LABEL ID
1144-644-711-11(F360)...LABEL ID