SONY PCG-C1VN Service Manual

Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS, Windows, the Windows 95, Windows 98, Windows 2000 and Windows ME logo are trademarks of Microsoft Corporation.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this de vice may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negati ve side of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
•The temperature of the soldering-iron tip should be about 270C.
•Do not apply the tip more than three times to the same pattern.
•Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
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– 2 –PCG-C1VN (UC)
TABLE OF CONTENTS
Section Title Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ...........................................................................1-2
1. Key Board Unit ................................................................ 1-2
2. Cursor Sensor Module ..................................................... 1-2
3. Parm Rest Sub Assy......................................................... 1-3
4. SWX-62 Board ................................................................ 1-3
5. SWX-63 Board ................................................................ 1-4
6. Speaker (30X15 With Harness) ....................................... 1-4
7. IFX-128 Board ................................................................. 1-5
8. Nickel Hydrogen Battery ................................................. 1-5
9. Assy HDD 12.0 GB ......................................................... 1-6
10. MBX-45 Board ................................................................ 1-6
11. Fan With Heatsink ........................................................... 1-7
12. PC Card Connector (Ejector) ........................................... 1-7
13. LCD Housing Assy .......................................................... 1-8
14. CNX-108 Board ............................................................... 1-8
15. Bezel Assy .......................................................................1-9
16. LCD 1210 Assy................................................................1-9
17. CCD SD22 Assy, Inverter Unit ...................................... 1-10
(to 1-10)
CHAPTER 2. SELF DIAGNOSTICS
2-1. Note.................................................................................. 2-1
2-2. Necessary Equipment ...................................................... 2-1
2-3. Starting the Diagnostics ...................................................2-1
2-4. Diagnosis with Diagnostic Program ................................ 2-1
2-5. Test Items......................................................................... 2-2
2-6. Windows Test................................................................... 2-5
2-7. Other Test not Supported ................................................. 2-5
(to 2-5)
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST
5-1. Main Section ....................................................................5-1
5-2. LCD Section .................................................................... 5-3
5-3. Accessories ...................................................................... 5-5
(to 5-5)
• Abbreviations UC : US model / Canadian model
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PCG-C1VN (UC)
1-1. Flowchart
CHAPTER 1.

REMOVAL

POWER
OFF
KEY BOARD
UNIT P 1-2
PARM REST
SUB ASSY
P 1-3
CURSOR SENSOR MODULE
P 1-2
ASSY HDD
12.0 GB P 1-6
SWX-62 BOARD
P 1-3
SWX-63 BOARD
P 1-4
SPEAKER (30X15 WITH HARNESS)
P 1-4
IFX-128 BOARD
P 1-5
NICKEL
HYDROGEN
BATTERY
P 1-5
LCD
HOUSING
ASSY
P 1-8 P 1-9
MBX-45 BOARD
P 1-6
CNX-108
BOARD
P 1-8
BEZEL
ASSY
FAN WITH HEATSINK
P 1-7
PC CARD
CONNECTOR
(EJECTOR)
P 1-7
LCD 1210
ASSY P 1-9
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
CCD SD22
ASSY
P 1-10
INVERTER
UNIT
P 1-10
1-2. Main Electrical Parts Location Diagram
LCD 1210 Assy
CCD SD22 Assy
Cursor Sensor Module
MBX-45 Board
PC Card Connector (Ejector)
Speaker (30X15 With Harness)
Fan With Heatsink
SWX-63 Board
Nickel Hydrogen Battery
Speaker (30X15 With Harness)
IFX-128 Board
Inverter Unit
SWX-62 Board
Assy HDD 12.0 GB
CNX-108 Board
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1-1 PCG-C1VN (UC)
1-3. Removal
1. Key Board Unit
Key Board Unit
4 Harness
2 Claw
3 Open in the direction of arrow.
1 M2X8
2. Cursor Sensor Module
Cursor Sensor Module
2 Claw
1 Cap Sensor
Confidential
2 M2X3 Grip
3 FFC (MBX-TP1)
1-2PCG-C1VN (UC)
3. Parm Rest Sub Assy
1 Heatsink (Card Slot)
4 M2X6
8 FFC
(MBX-SWX63)
5 M2X6
9 Claw
7 FFC
(MBX45-SWX62)
5 M2X6
Parm Rest Sub Assy
2 Undo three claws and
remove the main cover (L).
3 Undo three claws and
remove the main cover (R).
4. SWX-62 Board
6 M2X8
6 M2X8
SWX-62 Board
2 FFC
(MBX45-SWX62)
1-3 PCG-C1VN (UC)
1 M2X4
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5. SWX-63 Board
SWX-63 Board
3 FFC (MBX-SWX2)
2 Harness
6. Speaker (30X15 With Harness)
Speaker (30X15 With Harness)
3 Speaker
Retainer
1 M2X4
1 M2X4
4 Harness
2 Claw
2 Harness
Speaker (30X15 With Harness)
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4 Harness
3 Speaker
Retainer
2 Claw
1 M2X4
1-4PCG-C1VN (UC)
7. IFX-128 Board
1 Harness
IFX-128 Board
8. Nickel Hydrogen Battery
2 Nickel Hydrogen Battery
1 Harness
Confidential
1-5 PCG-C1VN (UC)
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