Sony PCGC1MW User Manual

Information in this document is subject to change without notice.

Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and
combinations thereof , 3DNow!, are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.

All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective o wners.
In this manual, the (TM) or (R) mark are not specified.

Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.

CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.

CAUTION: The battery pack used in this de vice may present a fir e
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.

CAUTION: Changing the back up battery.

•Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
temperature.

• If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.

Service and Inspection Precautions

1. Obey precautionary markings and instructions

Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual and other associated
documents.

2. Use designated parts only

The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.

3. Always follow the original design when
mounting parts and routing wires

The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.

4. Inspect after completing service

After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.

5. When replacing chip components...

Never reuse components. Also remember that the negati ve side of tantalum
capacitors is easily damaged by heat.

6. When handling flexible print boards...

•The temperature of the soldering-iron tip should be about 270°C.

•Do not apply the tip more than three times to the same pattern.

•Handle patterns with care; never apply force.

Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.

– 2 –

Confidential

PCG-C1MW/C1MWP (AM)

TABLE OF CONTENTS

Section Title Page

CHAPTER 1. BLOCK DIAGRAM............................... 1-1

(to 1-2)

CHAPTER 2. FRAME HARNESS DIAGRAM........ 2-1

(to 2-2)

CHAPTER 3. EXPLODED VIEWS AND

PARTS LIST

3-1. Main Section.................................................................... 3-1

3-2. LCD Section .................................................................... 3-3

3-3. Port Assy Section ............................................................. 3-5

3-4. Accessories ...................................................................... 3-6

(to 3-7)

History of the changes is shown as the “Revision
History” at the end of this data.

– 3 –

Confidential

PCG-C1MW/C1MWP (AM)

ModeBitRom

microchip

93LC56BT

DDR SDRAM

256Mb; 4

128MB

CPU

Transmeta

Crusoe(TM)

TM5800 867MHz

(AD11)

CHAPTER 1.

BLOCK DIAGRAM

TDM CN 30P

SDRAM

µDIMM CN

1010 000x

PCI Bus (3. 3V)

PCI Debug CN

AD25

Inverter

CN 6P

CN 6P

BT,HDD,

BATT,PWR

STNDBY LED

BT CN

LCD

1280x 60

0

RTC

bq3285LD

X-Bus (5V)

BIOS ROM

2MB

MBM29F016A

IDE(Primary)

50P CN

Serial/Parallel

for Debug

24P CN

3

2

4

1

JIG CN 50P

Port80

H8Crisis

USB3

USB2

USB1

USB0

South

Bridge

ALi

M1535+ A1-D

South AD18

IDE AD27
USB1 AD31
USB2 AD26

PMU AD28

AUDIO AD17

MODEM AD19

i.LINK

TI

TSB43AB

22PDT

AD20

REQ0, GNT0

SM Bus2

AC LINK

MDC CN 30 P

MDC CN 30 P

MODEM

Ambit

T60M283.00

RJ11 CN

LPC I/ F (3.3V)

PC Card

RICOH

R5C475II

(CSP144)

AD29

REQ2,GNT2

PC Card CNi.LINK CN

Rominfo

AC'97
Yamaha
YMF753

87

Cloc k Gen

IMI

IMIC9716IBTD

MPEG2
Encoder

Fujitsu

MB86393

AD21

REQ5,GNT5

5

6

Graphics

ATI

RAGE-

Mobility

M6(A22)

AD23

REQ3,GNT3

PI2C

RTL8100BL

REQ4,GNT4

VIDEO

Decoder

Philips

SAA7115

0100 001x

CAM

Module

SD23

0110 000x

LAN

Realtek

AD22

4

5

6

7

2

8

3

CN 40P

USB2

CN 40P

MIC CN

Bus

SW

L/ROUT

COMP OUT

USB1

L/RIN

COMP IN

LAN CN

VGA CN

AV out CN

USB CN1

AV IN CN

CNX-147

MS JIG CNHP CN

4MB Flash

MS, NUM, CAPS, SCRL LED

PWR, CAM, BT SW

Sometaro

JOG SW

CXD401

SWX-83

SPKR

CN x 2

TP

TP SW

CAM CN

Keyboard CN

EC/KBC

HITACHI

H8S 2149

ATF

An alog

Devices

ADM1030

0101 110x

I/O Exp

O2micro

OZ998

1001 100x

Bus

SW

SM Bus1

CAM CN

Bus

SW

1 USB CN0

SM Bus0

BAT T CN Battery

MBX-69

1-1 1-2

(END)

SUMIRE2(Built-in MG-D)

TI F741580GGB-TEB

MS CN

USB0

0001 011x

Confidential

PCG-C1MW/C1MWP (AM)

CHAPTER 2.

FRAME HARNESS DIAGRAM

LCD HOUSING ASSY

LCD HARNESS

Side L

CN1700

i.LINK

DC OUT

PC

CARD

CONNECTOR

CN3220

2
1

SPEAKER

Lch

LCD

UNIT

CN1600

PC

CARD

125

CN1202

KEY BOARD

UNIT

CN1205

8

INVERTER UNIT

CN1501CN5300

1126 50

MBX-69 BOARD

SIDE A

CN1206

1

SWX-84 BOARD

5

1

SIDE A

MIC

INVERTER HARNESS

CN2102

30

29

2

1

2
1

M

DC FAN

(WITH HEATSINK)

FLEXIBLE FLAT CABLE

IFX-166 BOARD

MODEM

CARD

NICKEL HYDROGEN

BATTERY

1
2

CN3221

2
1

SPEAKER

Rch

7

CN1204

8

2

1

CN2600

CN2601

1

CN1201
1

216

59 60
CN1203

CN1100

112

221

15

21

5049

(FOR HDD)

FLEXIBLE PRINT PWB

HDD

30GB

LITHIUM ION

BATTERY PACK

FLEXIBLE FLAT CABLE

CN630

2

144

143

EXTENSION

MEMORY MODULE

PCGA-MM128T

CN2602

61

CN2200

MEMORY

STICK

SWX-83 BOARD

1

1

IFX-168 BOARD

10

SIDE A

Front

Rear

SIDE A

16

CN1211

HARNESS (MDC TO CNX)

MBX-69 BOARD

SIDE B

FLEXIBLE PRINT PWB

From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)

POWER

BUTTON

JOG
DIAL

CAMERA

SHUTTER

Side R

MODULAR
HARNESS

HARNESS (DC JACK)

1

2

CN2100

CN1210

1

59

2

60

40
21

20

1

CNX-177 BOARD

SIDE A

1

12

CN1212
1

12

CN1214

MODULAR
JACK

DC IN

CN1213

J3231
MIC IN

J3230
HEADPHONE OUT

PORT

REPLICATOR

PCGA-PRC1

2-1 2-2

(END)

Confidential

PCG-C1MW/C1MWP (AM)

CHAPTER 3.

EXPLODED VIEWS AND PARTS LIST

NOTE:

• The mechanical parts with no reference number in the
exploded views are not supplied.

• Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.

• When the same reference numbers are written down in the
list, please use the one listed in the first place as the main
part.

3-1. Main Section

A

1

B4

306

C

9

6

E

B2

5

C

B

qf

B4

D

3

qs

7

3

2

4

8

65

1

B1

7

63

qf

B10

qg

11

4

21

9

3

1

B1

2

62

5

qa

0

2

B5

6

B1

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

22

23

H

12

10

28

59

19

qa

13

F

14

18
B1

B3

15

24

60

4

B11

G

16

49

26

30

B7

25

H

17

56

27

B6

1

64

8

E

9

29

3

B11

5

A

D

B3

B6
61

B

8

B4

55

F

B6

31

qs

J

qd

K

7

33

B8

Ref.No. Part No. Description

1 4-655-327-01 RETAINER, SPEAKER
2 1-544-951-11 LOUD SPEAKER
3 4-643-073-11 SHEET (SPEAKER), ADHESIVE
4 4-641-838-01 CUSHION (SP)
5 A-8067-402-A MOUNTED PWB SWX-84

6 1-823-467-11 CABLE, FLEXIBLE FLAT 8P
7 4-655-318-01 WINDOW, MS
8 X-4623-996-2 ESCUTCHEON (MS) SUB ASSY
9 X-4623-814-7 SUB ASSY PALMREST (B)
10 4-655-346-01 BUTTON, POWER

11 4-655-314-01 LENS (KEYBOARD), LED
12 1-476-762-61 ENCODER (ROTARY)
13 4-655-460-01 BUTTON, CAPTURE
14 A-8066-887-A COMPLETE PWB IFX-168
15 1-793-100-11 CONNECTOR, USB

B6

32

34

I

37

qh

39

58

K

52

42

33

41

0

35

B3

6

53

46

qh

B9

36

qg

47

G

B10

40

I

43

2

B4

qd

B9

J

44

45

48

38

Ref.No. Part No. Description

16 1-823-465-11 FFC 12P
17 A-8067-126-A SWX-83 NON-BT ASSY (S)
18 1-823-466-11 CABLE, FLEXIBLE FLAT 16P

*19 4-656-219-01 HEAT SINK

21 1-476-912-42 KEYBOARD UNIT (US)
22 X-4623-997-1 ESCUTCHEON (L) SUB ASSY

23 1-763-741-11 FAN, DC (WITH HEAT SINK)
24 4-654-350-01 SHEET (CPU), THERMAL
25 A-8067-483-A MBX-69 2290U ASSY (S)
26 4-655-344-02 SHEET (PC CARD), INSULATING

27 1-793-637-31 CONNECTOR, PC CARD (EJECTOR)
28 6-701-830-01 IC M463S1654CT1-L7A
29 4-658-557-01 SHEET (FAN), INSULATING
30 4-655-345-01 SHEET (BOTTOM), INSULATING
31 4-655-333-02 COVER, BATTERY CONNECTOR

32 1-761-457-11 CARD, MODEM
33 4-655-326-01 OFF, STAND
34 1-961-397-11 HARNESS (MDC TO CNX)
35 1-468-624-11 BATTERY, VANADIUM-LITHIUM
36 1-761-449-11 PWB, FLEXIBLE PRINT

*37 4-655-311-01 BRACKET, HDD

38 1-761-452-11 PWB, FLEXIBLE PRINT (FOR HDD)
39 A-8059-344-A ASSY HDD 30GB (T, 20, F) (S)
40 1-961-370-11 HARNESS (DC POWER)
41 4-643-040-11 COVER (L), MAIN

42 4-643-041-11 COVER (R), MAIN
43 4-658-021-01 SHEET (MODULAR), INSULATING
44 1-961-414-11 HARNESS (MODEM)
45 A-8067-232-A COMPLETE PWB CNX-177
46 1-694-760-21 JACK, SMALL TYPE (HEAD PHONE)

47 1-694-760-31 JACK, SMALL TYPE (MIC)
48 X-4623-882-2 ESCUTCHEON (R) SUB ASSY
49 X-4623-815-2 CABINET SUB ASSY, BOTTOM
52 4-636-934-01 SPACER (SPRING)
53 4-635-956-01 SPRING (B), COMPRESSION COIL

55 4-650-469-01 FOOT
56 4-655-339-01 LID, MEMORY
58 4-659-658-01 CUSHION (HDD)
59 4-659-659-01 GASKET (IFX)
60 4-659-656-02 SHEET (MBX), INSULATING

61 4-659-657-01 CUSHION (MDC)
62 4-659-774-01 CUSHION (FAN)
63 4-659-683-02 SHEET (MS), BLIND
64 4-645-941-11 GASKET (RING)
65 4-661-192-02 GASKET (SPEAKER)

B1 4-639-112-31 SCREW M2X4
B2 4-657-192-01 SCREW, TAPPING, SPECIAL (2X3)
B3 4-645-214-01 GRIP, M2 (2X3)
B4 4-645-214-21 GRIP, M2 (2X5.5)
B5 3-930-461-11 SCREW (DIA. 1.4X3.5),PRECISION

B6 4-656-239-01 M2 SCREW (2X3)
B7 7-628-253-35 SCREW +PS 2X8
B8 4-641-726-61 SCREW (M2), SPECIAL HEAD (2X5)
B9 4-635-301-01 SCREW M3X4
B10 4-659-702-01 SCREW (M2 (EG)), +PS (2X4)

B11 4-644-637-21 GRIP, M2 EG (2X7)

3-1 3-2

Confidential

PCG-C1MW/C1MWP (AM)

3-2. LCD Section

136

1

B12

104

B13

B

2

3

111

107

A

1

137

112

B13

6

C

118

113 (*2)

B14

B6

110

114

B15

115 (*1)

133

116

108

B

C

119

B13

B13

128

127

123

122

3

2

117

129

D

4

126

135

A

109

125

5

6

120

132

D

121

5

B4

123

122

124

Ref.No. Part No. Description

101 X-4623-818-2 COVER SUB ASSY, HINGE
102 X-4623-812-3 BEZEL SUB ASSY (B), LCD
103 4-646-976-11 CUSHION (LATCH)
104 4-643-078-11 RUBBER (UNDER), BLIND
105 A-8067-128-A LCD 8.9WSXGA ASSY (S)

106 1-476-913-11 INVERTER UNIT
107 1-961-294-11 INVERTER HARNESS (6PIN)
108 1-961-422-12 LCD HARNESS
109 4-655-335-01 HINGE (L)
110 4-655-343-01 PLATE (CAMERA), ORNAMENTAL

111 X-4623-813-1 COVER SUB ASSY, CAMERA
112 4-655-341-01 HOLDER, RING
113 4-655-336-01 RING, FOCUS
114 4-656-886-01 SHEET (CAMERA), PROTECTION
115 A-8067-127-A CCD BCX-SD23 ASSY (S)

116 4-655-347-01 NUT PLATE
117 4-655-334-01 HINGE (C)
118 4-655-445-01 BEARING (C)
119 4-655-323-01 CABINET, CAMERA
120 4-655-330-02 DETECTOR

121 4-656-052-01 PLATE (SMALL), GROUND
122 4-655-340-01 LATCH
123 4-656-237-01 SPRING, COMPRESSION
124 4-655-316-13 LENS (HOUSING), LED
125 1-542-472-11 MICROPHONE, ELECTRET CONDENSER

126 X-4623-816-5 HOUSING SUB ASSY (B)
127 A-8067-124-A IFX-166 NON-BT ASSY (S)
128 4-660-539-01 SHEET (CAMERA), ESD
129 4-661-726-02 SHEET (KEL), ADHESIVE
132 4-659-134-01 CUSHION (HOUSING)

133 4-659-655-01 SHEET (EMI), HINGE
135 4-659-652-03 SHEET (IFX-166), INSULATING
136 4-663-885-01 (C1MW)...LABEL (ID)
136 4-663-885-11 (C1MWP)...LABEL (ID)
137 4-667-078-01 SHEET, LCD

B4 4-645-214-21 GRIP, M2 (2X5.5)
B6 4-656-239-01 M2 SCREW (2X3)
B12 4-653-582-21 SCREW M2 (NE) (2X6)
B13 4-653-582-31 SCREW M2 (NE) (2X4)
B14 4-645-497-21 SCREW (M2.6),CROSS (HOLE) BIND

B15 3-318-382-31 SCREW (1.7X3), TAPPING

101

102

103

104

B12

106

4

105

101

3-3 3-4

1 Do not dismantle the CCD BCX-SD23 assy (Ref. 115).

*

For example, removing the connector.

2 When mounting the focus ring (Ref. 113), align markings of

*

camera (side of gear) and groove of focus ring.
If disintegrated, do not turn focus ring (Ref. 113).
Focus adjustment is off.

Confidential

PCG-C1MW/C1MWP (AM)

3-3. Port Assy Section

211

210

Ref.No. Part No. Description

201 4-655-763-01 FOOT, RUBBER
202 4-655-758-02 CABINET (LOWER)

* 203 4-655-760-01 PLATE, CONNECTOR

204 A-8066-914-A COMPLETE PWB CNX-147
205 1-794-548-11 CONNECTOR, USB (A)

* 206 4-656-128-01 BRACKET

207 1-823-344-13 CABLE, I/F
208 4-655-761-01 HOLDER, CONNECTOR
209 4-656-127-02 ESCUTCHEON (CONNECTOR)
210 X-4624-077-2 CABINET (UPPER) SUB ASSY

211 4-655-762-01 LABEL, CONNECTOR
212 4-659-565-01 SHEET (PORT REPLICATOR)
213 4-659-666-01 GASKET
B16 7-685-105-14 TAPPING +P 2X8 NON-SLIT
B17 4-635-966-01 SCREW (HEX)

B18 4-639-112-01 SCREW M2X4

B18

213

206

205

208

209

B18

208

207

212

204

203

B17

B16

201

B16

202

201

B16

Confidential

3-5 PCG-C1MW/C1MWP (AM)

3-4. Accessories

301

Power Cord

303

AV Connecting Cable

312

i Link Connecting Cable

Ref.No. Part No. Description

ACCESSORIES
***********

0 301 1-757-562-31 CORD, POWER

303 1-757-673-12 CORD, CONNECTION
306 4-655-329-01 CAP (IN BAG), SENSOR

0 307 1-476-942-31 ADAPTOR, AC

308 A-8067-449-A BP51A/L (U) ASSY (S)
309 PORT ASSY

312 1-823-439-11 CORD, I LINK CONNECTION
313 4-657-363-01 CLAMP
314 X-4625-087-1 STAND ASSY

4-665-258-01 QUICK START, 2290U

306

Spare Cap
(for Stick)

307

AC Adaptor

308

Battery Pack

313

Clamp

314

Stand

315

CD-RW/DVD-ROM Drive

LOOK AT EXPLODED VIEWS OF THE PART
**********************************

315 PCGA-CRWD2

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.

Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

309

Port Replicator

*Refer to “3-3. Port Assy Section’’

(PCGA-CRWD2)

*The CD-RW/D VD-ROM Drive itself does not have the Part

No. Refer to the PCGA-CRWD2 Service manual (9-874­566-01).
Because only the 312 i Link Connection Card is required
for connection with a computer, the Follo wing parts are not
supplied with the CD-RW/DVD-ROM drive.

1-476-940-21 ADAPTOR, AC
1-757-562-31 CORD, POWER
1-790-763-21 CORD, CONNECTION
4-663-161-11 MANUAL, INSTRUCTION
4-663-751-11 MANUAL, INSTRUCTION (FIRST)

3-6 3-7

(END)

Confidential

PCG-C1MW/C1MWP (AM)

PCG-C1MW/C1MWP (AM)

List of PCG-C1 Series for American Area
(As of June, 2002)

Model

PCG-C1XS 9-872-053-11
PCG-C1VN 9-872-126-11
PCG-C1VP

PCG-C1VPK
PCG-C1MV

PCG-C1MV/M
PCG-C1MVP
PCG-C1MVP/M

PCG-C1MW
PCG-C1MWP

Service Manual

Parts No.

9-874-422-11

9-874-449-01

9-874-577-01

* : Additional Model

American Area : North, Central and South Americas

*

9-874-577-01

Sony Corporation

– 15 –

This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.

English

2002F0500-1

© 2002 Sony Corporation

Published by Sony EMCS VAIO-GSC [SNT]

Revision History

Suffix Ver. Date Contents QM No.

-01 Ver. 1 2002.06.24 First Edition

<Remarks>

[Confidential]

PCG-C1MW/C1MWP (AM)