Sony OA-D32V, OA-D32W Service Manual

MICRO

FLOPPYDISK

DRIVE

OA-D32W

OA-D32V

SONY

SERVICE

MANUAL

Specifications

Capacity Unformatted Per Disk

Unformatted Per Track

Bu~tTRANSFER

AcctItITlme Track

to AverageSettling Head Load Time Average Latency

Functiona' Rotational

Recording Density (inside track)

Track density Cylinders Tracks R/W Heads Encoding Method

Heat Dissipation Operating Mode (Head Load)

Standby mode (Head Unload) Media

Requirements

3.5" x 3.7" (90 mm x

Environmental Consideration. ReliabilitY and Maintainability

Preventive Maintenance Meantime Between Failures (MTBF) Meantime Component Life Media Life Disk Interchange Soft Read Error Hard Read Error Seek Error

Envlronmenta' Limits Temperature (Operating)

Humidity

Vibration (Opel'8ting)

Dimensional Data

DC

Power Requirements

Reading (Operating) +5.0 V ±5 %

Track

Time

Speed

-Average

to

Repair (MTTR)

(Operating)

2.0

Height

4.0 in.

Width

5.1 in.

Depth

1.51bs (S50

Weight

+12.0 V ±5 %

RATE

94

mm)

access time a 1/3 X {Track Nos.l x (Track

(PM)

In.

(51

(102

(130 mm)

OA·D32W

SI

NG

LE

J DOUBLE

DENSITY DENSITY

500

Kbytes

3.125 Kbytes 6.25 Kbytes 250 Kbits/sec

4359 bpi I

40· F to 20 % to

(29°C) and no condensation. The to

specifications, with continuous vibration

from 5

mm)

g)

0.30

A (typical)

0.48

/1.0

500

12 msec.

350

msec.

30

msec.

SO

msec.

50

msec.

SOO

RPM

8717

approx.

135

TPI

80

160

2

FM,

MFM

6.0W

3.9W

SONY OM·D4440

Not required

8000

POH

30

min.

5 years

3.0 x 10" passes/traek 20,000 times 1 per

10' 10"

1 per 1 per 10" seeks

115°F (5°C 80

unit shall perform

Hz

to

% relative humidity, with a wet bulb temperature

to

100

Hz

(along

OA·D32V

SINGLE DENSITY DENSITY

Mbytes

Kbits/sec

bpi

to

(Power On Hourtime)

or

15,000

bits read

45°C)

all

250

3.125 Kbytes 6.25 Kbytes 250

4094

track time) + (Settling Time)

POH

read/write operations (no seek) according

the

x,

y,

z plane).

I DOUBLE

Kbytes

/500

Kbiu/sec

500

12 msec.

350 msec.

30msec. SOmsec. 50

msec.

SOO

RPM

bpi I

8187

approx.135

TPI 80 80

1

FM,

MFM

S.OW

3.9W

SONY OM·D3440

of

less than 0.5 G (±10 %)

Kbytes

Kbits/sec

bpi

of85°F

REVISION

1

RECORD OF REVISIONS

ORIGINAL

ISSUE

-2-

NOTES

November, 1983

TABLE

Description

SECTION 1. INTRODUCTION

SECTION 2. TOOLS AND MEASURING

2-1. GENERAL AND

a. b. c. d. e. SPECIAL TOOLS

2-2.

2-2-1. 2-2-2. Configuration 2-2-3. Disks

SECTION 3. TROUBLESHOOTING

3-1. BEFORE TROUBLESHOOTING 3-2. TYPES

3-2-1. 3-2-2. Write Error 3-2-3. 3-2-4. Interchange Error

3-3. FAULT DIAGNOSIS

3-3-1. Normal 3-3-2. Check Points

3-4. FINAL CHECK .

3-4-1. 3-4-2. 3-4-3. Check the Drive 3-4-4. Error

SECTION 4. PART REPLACEMENT

4-1. FC-9/FC-14 MOUNTED BOARD REPLACEMENT

4-1-1. Removal 4-1-2. Installation and Adjustment FRONT PANEL ASS'Y REPLACEMENT

4-2.

4-2-1. Removal 4-2-2.

4-3. BLIND

4-3-1. Removal 4-3-2.

.••••.••..•

SPECIAL TOOL General Tools Special

Tools. Measuririg Equipment Disks

.•.••.•.•••.•..•....•.....•............•.

Expendable and Chemical Supplies

MFD

Checker

•.••..•................•••.......•..•

..•....•.........••.•..•..•...•.•...

OF

ERROR ON A SYSTEM LEVEL

Soft Error

Seek

Error.

Operation.

~

Setting ofSMC-70 Set the Check

Message

.,

.................•..•.•..•........•

.•..•...•.•..........•......•......

Installation.................................

PANEL REPLACEMENT

•..•..•.............••..•....•••.•.

Installation.................................

OF

CONTENTS

\'

..........•..•..•..•..••..•.

INSTRUMENT.S

..••.•..........••..•...•.•.••..•.

. • • . • • . • . . • . . • • . • . . • . • . • . • . . • . . •

•. ' ..•..•

..•..•.............••.....•..

II

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

of

SMC-70 Drive Test System." . • . . . • • . .

...•.....•.........•.•............

•................•.

• . . . . . . . . . . . • . . • . . • . .

•.............•••.•..••.•....

BY

MFD

. . . • . . • • . . . . . • • . . . . . . . . • • .

to

Abnormal Operation

. • . . . . . . • . . . . • . . . • . • • . . . . . . . • . . .

..•.......•.•.•..•.....

Area.

Unit.

...•...•.........•....•.......

. . . • . . . . . • . . . . . . . . • • . • . . • . . • . . .

. . • . • • • . • . . • • . • . . .

UST

• . • . • • • . . . . . . . • .

" . . . • • • • • . . • . . . . . • .

..•...••.••..••....•

'.....

•.....••...•...•..•.....

....•.•.••....

:

•...•..••• ..

. • . . . . . •

CHECKER

. • . . • . . • . . • . • • . . • . . • . . • . .

. • • . • . . . . . . . . • . . • . . • . • . •

II

...............

•••.•..•..•..•..

..•.•..•.............•

....•..•........•.

.....•.•......••....•..

.......•..•.

.

•.

8

..

8 8

..

8

.•

8

8 9

..

9

..

13 14

IS IS

:

..

IS

•.

IS IS IS

..

IS 20

•.

23

...

23

•.

23

..

25

;.

27

..

29 29

29 29 29 29 29 30 30 30

-3-

Description

4-4. LED MOUNTED BOARD ASS'Y REPLACEMENT. • • . . • . • .

Removal...................................

4-4-1.

Installation.................................

4-4-2.

MAIN

4-5.

_ 4-6.

em

4-7.

4-8.

4-9. CASSETTE·UP ASS'Y REPLACEMENT. • • • . • . . . • . • . . . • . • . 33

4-10.

4-11.

4-12. SENSOR MOUNTED BOARD REPLACEMENT'

4-13. LEAD

4-14. (32V) HEAD

COVER REPLACEMENT 3-5·1. Removal 3-5·2. PAD

ASS'Y REPLACEMENT 4-6-1. 4-6-2. Installation and Adjustment D.AMPER 4-7·1. Removal 4-7·2. Installation HEAD

LOAD 4-8·1. Removal 4-8·2. Installation and Adjustment . . • . • . . . • . . . • • . . • . • •

4-9·1. Removal 4-9·2. Installation and Adjustment . . • • • . . • . . • . . • . . • . • •

WP

ARM

(3-659·609·00) REPLACEMENT

4-1

()'1. 4-1()'2. Installation and Adjustment DC

DISK DRIVE MOTOR (BHC·2101A) REPLACEMENT 4-11·1. Removal 4-11·2. Installation and Adjustment

4-12·1. 4-12·2. Installation and Adjustment

SCREW

COUPUNG ASS'Y I COMPRESSION SPRING

(4-601·083-00» REPLACEMENT 4-13-1. Removal 4-13-2. Installation and Adjustment

(32W) HEAD CARRIAGE ASS'Y REPLACEMENT. . • • • • . • • 4-14-1. 4-14-2. Installation and Adjustment

........•.....•.••.•.••••.••.••.•.•

Installation.................................

Removal...................................

REPLACEMENT. . • . . • . • • • . • . . • . . • . . • . • • . .

•.• ; .••.•..•.••.•••.••....••.•....•

..••.•..•..•..

ASS'Y REPLACEMENT

•••...•••.•..•••••••..•..•....•••..

•••••••••••.•••.•..•..•.•••.•..•.••

I D-DETECTION

Removal...................................

•...•.•.•••.••.•••••...•••.•..••.•.

Removal...................................

ASS'Y (STEPPING

.•••.•••.•••.••.••.•..•..••••.••••.

ARM

ASS'Y REPLACEMENT,

Removal...................................

••••.••.•.•••••••••.••••

•.•••.•.•...•••••.•..••.••

.•.••.••••..••.•..•.••

'

••.••••..•..•..•...

•.•..••.••.•..••.•.

ARM

I COMPRESSION SPRING

•.•...•......•.•.•...

.•••.•.•••...••.••.••.

....•...•.••.••.••.•..

•.•.••..•.•••.••••..•• MOTOR

I LEAD

•••....••..••••.•••.

.••.• : •.••.•..••..••••

.•.••.•.....•••.•.••••

.•••••.••....

SCREW

...••

I

.•

30 30 30

31 31 31 31 31 31

.•

31 31 32 32 32

•.

32

33

••

33

34 34 34 34 34 35 35 35 35

36 36 36

•.

37 37 38

-4-

Description

SECTION

5.

CHECK

AND ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEAD

SCREW

5-1.

ECCENTRICITY 5-1-1. Tools and Measuring Equipment 5-1-2. Measurement 5-1-3. Adjustment

_

5-2.

PAD

PRESSURE. • . • • . . • . • • • • • • • • . . • • . • • . • . . • • • • •

••••..••• ' •..•..•••••••..•..•.•••

••••••.•••••.•..••••••••.••.•••••

5-2-1. Tools and Measuring Equipment

••..•••••••..••...••••••

••••••••••..••.••

.••.••.•.•••••.••••

5-2-2. Measurement. . . • . . • • . • . . . . • • • • • . . • • . • • . • . .

5-2-3. Adjustment

5-3.

HEAD

COMPUANCE

5-3-1.

Tools and Measuring Equipment _ Measurement

5-3-2.

Adjustment.............

5-3-3.

5-4. RADIAL AUGNMENT

5-4-1. Tools and Measuring Equipment

•...•••••••.•.•...•••.•.•..••..••

•••••••••.•••.•..•...•....•.••.

.•..••.••.•

.•••.••••..•....•.•

• . • • . . • • • . • • . . • . . •

AND

TRK 00 SENSOR

•••.••••..•....•••.

5-4-2. Measurement. • • . . • • . • • • • . . . • . • • . • . . . . . . . . •

5-4-3. Adjustment 5-4-4.

Set

.•.••.•••••.•..•.••.••••••....•••

Up Command , • • • • . . • • • • . • . • • • . . • • . . . • • .

5-4-5. Measurement Command. • • • • • • . • . . • . . • . . . . . . • .

5-4-6. Adjustment Command 5-4-7. Error

Message

••.•.•••.•..•...•.......

.•••.•.•••.••.•••.•......•••..

_ 5-5. STEPPING MOTOR LOAD TORQUE . • . . . • • . • • . . . . . • . •

5-5-1. Tools and Measurement Equipment . . • • . . . • • • . . • • . 5-5-2.

Measurement......

5-5-3. Adjustment

5-6. INDEX

PHASE • • • • • • . • • • • • • . • • • • . . • • • • • • • . . • • • . . 5-6-1. Tools and Measuring Equipment 5-6-2. Measurement 5-6-3. Adjustment

5-7. READ

AMPUFIER GAIN

OFF SET

5-7-1.

..••••..•.••.••.••..•.••..•.••.....•.

Tools and Measuring Equipment 5-7-2. Measurement 5-7-3. Adjustment

5-8. DISK DRIVE DC'

MOTOR SPEED . • . • . . • • . . • • • • • • • • • •

• • . • • • • • . . . . . • . . • . . . • . • •

.•..••.•.••.•••••.

•..•.•••••..•....••

•..••.•••••••..•.....••.•...•.•.

..•...••.•..•..•..•..•.••...•

AND

READ AMPUFIER

•....••.••.•..•..•.

•..••••.••.••.•..••.••••........

•..•••••.•..•..•..••.•••••.••.•..

5-8-1. Tools and Measuring Equipment . . . . . . . . . . . . . . . . .

5-8-2.

Measurement...........

5-8-3. Adjustment

•...•.•••••.••.•..••

• • • . • . • . . . • • . • • . . • •

:

•••.••

~

• . • • • . • • • •

.••..

,.

. • . .

: • • . • • . . . . • . .

','

'.

• • • • • . • . . .

..

39 39

" 39

39 39

••

39 39

••

39 40 40 40

••

40

..

41

•.

42 42

••

42 42

.•

42

.•

43

" 44

46

..

46

••

46

.•

46

•.

46

.•

47 47 47

..

47

47 47 47 48

••

48

..

48

•.

48

•.

49

-5-

Description

ED

5·9.

HL

ARM

HEIGHT

•.••••.•••.•..••.••••.•••.••••..•

5.9.1. Tools and Measuring Equipment

5.9·2.

Measurement...

5·9·3.

Adjustment.........................

5·10. HEAD CLEARANCE

5·10-1. Tools and Measuring Equipment 5·10-2.

Measurement................................

5·10-3.

Adjustment.................................

5·11. HEAD CLEANING

5·11·1. Tools and Measuring Equipment

SECTION

ED

6.

7.

5·11·2. Cleaning with Applicator • • . . . • . . . . • • . • . . • . • • • •

5·11·3. Cleaning with Cleaning Disk

PARTS LOCATION

PARTS ASS'Y LOCATION

6·1. 6·2. MECHANICAL 6·3. OVER ALL DIAGRAM

6-3·1. Interconnection Diagram

6-4. CIRCUIT DIAGRAM .

6-4·1. Circuit Diagram 6-4-2. Parts Layout 6-4-3. 6-4-4. Parts Layout

6·5. ELECTRIC

6-5·1. ChipParts 6-5·2.

PARTS LOCATION AND LIST (OA·D32V)

PARTS ASS'Y LOCATION

7·1.

7·2. MECHANICAL

7·3. OVER ALL DIAGRAM

7·3·1. Interconnection Diagram

7·4. CIRCUIT DIAGRAM

7-4-1. Circuit Diagram 7·4-2. Parts Layout 7·4-3. 7-4-4. Parts Layout

AND

PARTS LIST

Disk:

Motor Circuit

PARTS

Electric Parts List

PARTS LIST

Disk:

Motor Circuit Diagram

7·S. ELECTRIC PARTS

7·5·1.

Chip Parts Replacement Procedure

7·5·2. Electric Parts List • • . • . . • . . . . • • • . • • . • . • • • • • . •

SECTION 8. TRANSISTORS I DIODES IICS PIN ARRANGEMENT

• . • . . . . . • . • • • • • . • . . . • • . • • • •

•.•.•.•..•.••••••.•..••

..................................

LIST (OA·D32W)

•.•.•..•••..••..••.••.•••••

.....•.••...•.•••••••••••••.

• • • • . . • . . • . . • • • • • • • . . • • . • . • • • on

FC·9 Mounted Board

on

FC·9 Mounted Board

Diagram.

on

Disk Motor Circuit

...•..•..•

Replacement Procedure. • • • • • . • • • • . • • . •

•.•.....•..••••...•.••••..•..

......•..••••.....••.•..•..

...................

• . • . . • . . • . . • . . • . . • . . • • . • • . • • . • on

FC·14 Mounted Board

on

FC·14 Mounted Board

on

Disk Motor Circuit

•.•.••.•...•.•.•.••••.•.••••••.••

•..••.•..••.••.••.•

...••••.••.••.•••.•

..................

..•••••.•.••.•..••..•

.••.••.•..•••••.•..•

.••..•.•••.•.•••.•..•..••

•.....••••..••.••..••••.

. • • . • • • • • . • • . • • • • • .

Board.

; . . . . • • • • • . • . • • • • • • . •

••••••••.••••••••..•

.• , .••.••.•••••.••••••••.•

...•..•..•..••.••••..•...

.••.••..••

Board.

••••

-6-

• . • • • •

"

.•••.• , 53

•..•••••.•.••

•••..•..••••.••

. . • • • • • • • •

; . • • • • • • . .

.•••••••.•..•

•••..•.••.••.•• . • • • • • • . • .

• . • • • • • . • .

; • . . • . • • • • • •

••

. • • . • • • . •

53 53

••

53

••

53

53 53 53

54 " 54 ..

54

55

, 57

" 59

59 .•

61

65

••

67 .•

69

•.

70

••

70

71

75

77

•.

79

•.

81

85

•.

87

.•

89

90 .•

90

•.

91

.•

94

This manual

(Double sided) and OA·D32V (Single sided).

SECTION 2 describes disks and tools necessary for

maintenance.

SECTION 3 provides fault diagnostic procedures

that

may require spare parts

is

a maintenance guide forOA·D32W

or

some adjustments.

SECTION 1

INTRODUCTION

The overall check after removals and adjustments

will be included in this section.

SECTION 4 and 5 cover parts replacements and

adjustments, respectively.

SECTION 6 and 7 consist

drawin~s,

and parts lists.

Introduction

of

circuit diagrams, ass'y

The cassette dummy (4-603-929-00) should be inserted in the OA·D32W when it

transported. Otherwise, its heads may be damaged.

Perform maintenance in accordance with the procedure specified in this manual

follows: (Example)

e.

Fasten the guide shaft with the two screws (PSW2.6 x 6).

Em

f.

Fasten the head board

to

the screw.

paint

Em

g.

Connect the head board iron. (Refer

_

h.

Connect the head board iron. (Refer to Fig. 4-14

_

i.

Fasten head board and terminal shield plate with a screw (PSW2.6 x 8) on the chassis bottm, and then apply

E!D j. Perform the stepping

k.

Install the cassette·up ass'y in place. (Refer

e,

h, i, and k should be carried

Steps Steps

e,

f,

g,

j and k should be carried

to

Fig. 4-14 (c) )

to

the chassis on the

to

the head harness (by four points) with a soldering

to

the head harness

(d»

nut

lock paint

motor

load torque adjustment. (Refer

out

in sequence for the OA·D32W.

out

in

bottom

surface, and apply

(by

six points) with a soldering

onto

it.

to

4-9)

sequence for the OA·D32V.

5-5)

-7-

nut

is

as

lock

General and Special Tool List

TOOLS AND MEASURING INSTRUMENTS

2-1. GENERAL AND SPECIAL TOOL LIST

The

tools, and measuring instruments for performing

maintenance a. General Tools

b.

on

the

OA-D32W/OA-D32V are listed below.

TOTSU Screw Driver (M2.6)

@ Driver 2

e Driver 2 e Driver 4

Tweezers Round Adj Cutter Soldering

Desoldering Metal Braid

DC Power Supplier (+5 V DC

Tester Special Tools

MFD Checker D

SMC-70 System

Rotatory Lead Screw Eccentricity Inspection

Standard

Geared Driver

Pad Weight Hexagon Wrench Power Cable

Interface Cable

mm

mm mm

Nose Plier

Rod

Iron

(20W)

i5

+12 V DC

i5

%,

1.5 A max.)

SMI-70lll SMC-70

KX-13Gl

'AID Converter

25P/26P Conversion Cable

Radial Alignment

Error

(for

SMI-70llA

System Disk

(OR-DS6VA)

Check.system Disk (OR-D87VA)(8-960-009-75)

Knob (fOt Stepping Motor) (J-609-01l-0A)

Disk

Dummy

Cassette-Up Ass'y Installation)

Torque

%,

I SMI-70121 SMI-70l2A

Driver

SONY Parts No.

(7-721 (7-700-749-01) (7-700-750-01)

(7-700-750-04) (7-700-753-02) (7-700-757-01)

(7-700-733-01)

(7-700-75S-02)

O.S

A max.,

(J-609-IS2-0A)

(J-623-002-OA) (J-623-90l-0A)

(8-960-009-74)

Tool

(J-609-l36-OA)

(J-609-l20-0A) (J-609-0 l7-0A) (J-609-124-0A) (J-609-125-0A) (J-609-l30-0A) (J-609-200-0A)

:-050-62)

SECTION 2

c. Measuring Equipment

Oscilloscope Dual

Universal Counter Resolution 0.1 msec. Tension Gauge (Max. Tension Gauge (Max. 20 g)

d. Disks·

Level Disk

lSI

_ OR-D46WA

Alignment Disk

lSI

_ OR-D47WA

Dynamic Inspection Disk

lSI

_ OR-DSIWA

Dynamic Inspection Disk -

lSI

_ OR-DS2WA

Cleaning Disk

lSI

_ OR-D29WA

e. Expendable

Nut Alcohol SonyOU

Sony Grease Bamboo Applicator

OR-D46VA

OR-D47VA

OR-DSIVA

OR-D52VA

OR-D29VA

and

Lock Paint

Stick

Trace

20

MHz

200

g)

+30

30

Chemical Supplies

(J-604-163-OA) (7-732-050-fO)

(8-960-009-31) (8-960-009-40)

(8-960-009-32) (8-960-009-41)

(8-960-009-35) (8-960-009-44)

(8-960-009-36) (8-960-009-45)

(8-960-009-15) (8-960-009-39)

(7-611-0.18-01) (7-622-001-52)

-8-

Special

Tools

2-2. SPECIAL TOOLS 2-2-1. MFD Checker D

(1)

MFD Checker D configuration Main Checker Board

I/F Cable (26pin and 34pin)

Power Cable (2 pieces) Conversion Board (26pins-to-34pins)

NOTE:

The

Conversion Board and 34pin

the

required for

OA-D33W/OA-D33V.

IIF

Cable are

(2) Micro Floppydisk Drive Connection (Refer

Fig.

2-,1)

(3) MFD Checker n function switches

STEP

IN

STEP OUT

•.......

The head continously moves

Steps the head inwards.

.......

Steps the head outwards.

if

the switch is

kept pressed.

•...

Selects

one

of

SIDE SELECT

0

or

(side

side 1) for a double sided. (This

two heads

switch is invalid for single sided versions.)

...•....•.

WRITE

the OSC SEL switch,

OSC SEL

"2F",

........

"IF",

Records, data specified

onto

one track.

Selects such write data

"WCP" (worst case pattern),

EXT.

to

by

or

WCP W 1M

HD

..•....•

patterns when the WCP.

(Refer

to

LOAD

Fig. 3-3 (c), (d»

•......

Selects upper and lower

OSC SEL switch

This

is

used

to

is

set

set the

to

plunger solenoid active.

M,OTOR

ON

...•..

This is used

to

operate

the

Disk Motor.

SELECf

...

DRIVE

The DRIVE

relates checker

CHGRST

to

Drive

IS101)

1

2

3

4

........

as

Selects the disk drive.

SELECf

the DRIVE

switch on the disk drive SELECf

follows:

1

OFF

ON

OFF

ON

Resets

Checker

the

switch on

2

OFF OFF

ON

DSKCHG

the

signal.

600/300

SELECf

board)

(Located in

..........

switch at

"600"

as

SO/70

board)

switch

SELECf

..•.....••

for the OA-D32W IOA-D32V.

(Located in

to

"SO" for the OA-D32W/OA-D32V.

the

middle

of

the

Set the 600/300 SELECf

the

middle

of

Set the

SO/70

the

SELECf

Fig. 2-1 Drawing

and

MFD

Power Cable

of

Connection Between Disk Drive

Checker

II

-9-

Special

(4)

Tools

INDICATOR OSC

SEL

. . . . . . . . . . • . . .

IfF board)

(Four

position

on

the

signals (Five LEDs

..........

of

TRK

00,

TRK

when

board.

WRTPRT,

respectively.

00,

are lit

low

INDEX, The indicators nals are blinks the

LEDs

'.

They

OSC

They

WRTPRT,

when

(true).

the

INDEX

in

the

left

indicate

SEL

switch.

in

the

indicate

RDY,

ROY,

the

respective

The

INDEX

signal is applied

of

the

selected

middle

at

the

DSKCHG,

and

DSKCHG

indicator

board)

of

states

and

IfF

the

sig-

TRACK

POSITION

cator

in

the

Indicates

(5)

Test

Points

TP-I;

"M;:::O';;:T:AO-;:::R-'O""N~

TP-2;

WRT

TP-3;

RD

TP-5;

INDEX

TP-6;

STEP

TP-7;

;';H-;:::D:-L~O="A-:-D;::'

The

GND

to

terminal:

right

the

GATE

DATA

of

the

current

is

(Seven

board)

track

marked

segment

•.. ~ ....•.••

position.

by

"GND".

LED

indi-

MFD

Checker

II

Block Diagram

-10-"

R3B

4.7K

MFD

Checker

II

Circuit Diagram

MFD

Checker

II

Circuit Diagram

...

----

(SIDE

SEL 'FJeSide/)

(sIDE

4

SE/.)

1:

T"9~/c

!esidt9)

R33

SELECT!

~

(SELECT)

IK

DIP

I

l

R3

IIC

lC4

06

DKC

(CHORST) { RZB

d/gdast

J

II<

(--c:----H-GR-ST--.,~

-11-

EXT

WCP

MFD

IF

ZF

Checker II Circuit

Diagram

I

+5

2

GND

3

GND

4 +IZV

RlWEROIJT

I

+SV

Z

OND

3 aND

+lZV

4

(

R3S

II<

OFF

R31

10K

T.P.G

I

MOTOR

3

DKCHG

S

CHGRST

7

I--

V

r-

-

t--

-I-

CI

CZ

'~

0.021

~~

f---

TP4 GND

-12-

9

/I

13

IS

17

19

21

"23

"2S

GND GND GND GND

RDDATA~:jl

TP9

ON

GND GND GND GND GND GND

TPB TP3

2

SELECT &

4

SELECT I

6

8

10 12 14 16

SIDE SEL 18 10

22

24

26

DIRTN

STEP WRTDATA WRTGATE

HD

LOAD

INDEX

TRK

(HI

WRTPRT RD

DATA

READY

Configuration of

SMC-70

Drive Test System

Disks

2·2·2. Configuration

System

TRK

00 Sencer measurement, adjustment, and error

check with

(b).

Monitor

To

of

SMC·70 Drive Test System

configuration for Radial Alignment and

SMC·70 System

is

shown

in

Fig. 2·2 (a),

fa}

Error

Check

Dynamic Inspection Disk/Level Disk

2·2·3. Disks (a) Level disk

These disks are used amplifier gain and off set, The self-read/write

operation can be checked with disks and

(b) Alignment disk _ OR-D47VA

These disks have prerecorded data such eye pattern and INDEX signal adjust

SIDE

0

SIDE

(c)

DYNAMIC INSPECTION

DYNAMIC INSPECTION DISK

These disks can be used in the final check for a drive with the

NOTE: (+) indicates that data has been recorded in the

_ OR·D46VA

ED

OR-D46WA

to

check and adjust

the

SMC-70 System.

ED

the

off-tracking and index position.

SIGNAL

CAT'S EYE 00, 20, PATTERN

INDEX

I

1m

ED

_ OR-D52VA

ED

SMC-70 System.

inner side oftracks. (-)

indicates that data has been recorded in the

outer side

of

tracks.

both

OR-D47WA

to

OR·D47VA

40,45,50,55,79

not

applicable

D'ISK

+30 OR-D5IVA OR-D5IWA

-30

OR-D52WA

TRACK

the

read

of

these

as

Cat's

check and

25, 30, 35,

40

OR·D47WA

SIGNAL

CAT'S EYE PATTERN

INDEX CAT'S EYE

PATTERN INDEX

(d) CLEANING DISK

This type head.

00,20,25,30,35, 40,45,50,55,79

of

TRACK

40

1m

OR-D29VA

ED

disk

OR-D29WA

can

be used for cleaning the

fb} Radial

AlignmentlTRK

00

Senser

-13-

Fig.

2·2

Contents

SIDE

0

SIDE

I

OR·D51VA

Offset

of

+30

all

formatted tracks

not

applicable

tJ.m

Offset

for

all formatted tracks

not

OR·D52VA

of

-30

applicable

-14-

tJ.m

for Offset

OR·D51WA

of

+30

of +30

tJ.m

all formatted tracks

Offset

all formatted tracks

OR-D52WA

for Offset

all formatted tracks Offset

for

all

formatted tracks

of

-30

tJ.m

for

SECTION 3

TROUBLESHOOTING

SECTION 3 describes the methods shooting. 3-2 refers system level. 3-3 describes normal operations and the

check points for abnormal operations. These descriptions define the Error Spot under operating conditions.

to

several errors specfied

3-1. BEFORE TROUBLE SHOOTING

The following procedures are recommended

if the drive

1)

2)

3)

4) Defective disk. Check that same trouble occurs

5)

6) Influence

7)

is

really faulty

Incorrect operational procedure

program error Poor connection with host system (esp. GND-

related connection, frame GND, etc.)

with other disks.

Environmental conditions (where electrical noise

easily jumps into signal)

of

Wrong supply voltage

or

not:

of

host system

strong magnetic field

3·2. TYPES OF ERROR ON A SYSTEM 3·2·1. Soft Error

Soft error are caused

1)

Dirty head

2)

Electrical noise

3) Tracking error

4)

Poor connection with system

(GND-related connection)

5)

Incorrect motor speed

6) Incorrect head compliance Clean the head first. Check for index pulse interval

and head compliance and then read error spot more than several times. the adjacent track then return this time, check radial alignment. (Refer

If

to

not readable yet, the error

by;

If

not

readable, move the head

in

the

same direction

desired track, and read.

is

not

of

as

If

recoverable.

trouble-

in

to

see

LEVEL

before,

readable

to

5-4)

Before Troubleshooting

a

to

3·2·2. Write Error

To determine whether the disk

failing.

the check that there still exists write error. does error exists with use write error.

disk should be replaced

not

exist any more, remove the old one.

of

any rlisk, drive might cause

or

the drive

by

other disks and

If

3·2·3. Seek Error

Seek error comes from:

1) Head movement

noise jumps

2) Head driving system might be at fault. re-readable after re-calibration, drive might be at fault.

is

incorrect because ellectrical

into

signal.

3·2-4. Interchange Error

If

data written on another drive, error exists.

Interchange errors are caused by;

I) Head

2) Motor speed

3) Optimum head

compliance are not obtained.

4) Chucking mechanism does not work.

3·3.

FAULT

3-3-1 operations procedUres.

3-3-2 describes check points for abnormal tions which come procedures.

on

one drive

is

but

not

is

not

properly positioned.

is

not correct.

output

DIAGNOSIS BY

describes check method for normal

in

accordance with

out

in accordance with the above

readable correctly

by

other drives, interchange

level and offset

MFD

CHECKER II

the

predetermined

3·3·1. Normal Operation

Pre-setting:

1)

Refering

to

Fig.

2-1

(Micro Floppydisk Drive

the

drive

to

on

the

Checker

MFD

disk drive

II

Connection), connect

II.

2)

Set the slide switch

"}".

3) Set

all

switches in the

(SI01)

MFD

write error

If

write

If

it

is

not

and

head

opera-

Checker

to

"OFF".

is

-15-

Normal· Operation

Procedure

1

2

3

4

5

6

7

8

Step

1.

Power

On

Drive

Select Check after checked,

the

disk drive

is

to

selected. D and the slide switch

Operation during CASSETTE IN

(Alignment disk

MOTOR ON switch on

CHGRST switch on

HD

LOAD switch on

Stepping

Track positioning

be kept

is

to be inserted.)

The head there.

2. The disk

1.

The TRK 00, when the DRIVE

follows:

MFD Checker n

1

OFF

ON

OFF

ON ON

C?therwise, these indicators go out.

1.

When the cassette the plunger loaded in sequence. The motor then stops operation.

1.

The motor rotates. (The INDEX indicator on the Checker II blinks.)

2. The TRK light. (The RDY indicator, however, lights in about seconds after the disk

1.

The

DSK

CHG

the

1.

The plunger Solenoid

mJ

2. The plunger Solenoid

IE

down.

3.

The clearance between the HL arm and pad arm

shown in Fig. 5-9.

1.

When the STEP IN switch

tinuously stepped in until it arrives at TRK 79.

When the

continuously stepped

2.

When the head the TRK

1.

Such a Cat's eye pattern signal can be obtained at head accesses TRK 20, TRK 30 loscope Checker II.

Note:

Such a signal head

accesses

Em

2.

SIDE SELECT switch

as

signal on

the disk drive. When the head accesses TRK 40.

3. Set amplitude L in Fig. read amplitude R in Fig. Calculate

Operation

automatically returns

motor

remains stopped.

WP,

SELECT switch on the

2

OFF OFF

ON

is

pulled out.

00, WRTPRT, RDY, and DSKCHG indicators

CHG. indicator goes

RST switch

STEP OUT switch

is

set

00

indicator does not

is

triggered by the signal at

as

shown

TRK

40.

shown Fig.

the

OFF

to

TRK

00

and stops

and DSKCHG indicators light only

(S 1 0 1) on the disk drive are set

Disk drive

IS101)

1

2

3 4

inserted, the motor

The head

is

inserted.)

out

is

pressed.

is

set on, and the pad lifts down. is

set active and

is

pressed, the head

out

until it arrives at TRK 00.

to

any track other than TRK 00,

ligh(

CNI07-1

on

in

Fig.

3-1

(b)

to

side

1.

3-1

(b) can be obtained at

3-1

(a) to 5 divisions, and then

3-1

(a).

TRACK value, refering

MFD

Checker

is

rotating and

is

loaded and un-

MFD

at the moment when

the

head lifts

is

set

is

con-

is

pressed, the head

as

slivwn

in

Fig.

of

obtained

to

3-1

the

when

CN

Table

MFD

107-1

the disk drive when the

or

TRK 50. The oscil-

TP-5

can

be

such a Cat's eye pattern

as

1.5

as

is

(a)

the

3-1

-16-

Normal Operation

Procedure

9

Motor speed

Step

(c) and (d), in accordance with R in Fig. 3·1 (a).

Then, obtain the humidity-compensated

the

value from The compensated

value + 0.2 (50 - H)(39.5 - 0.1875N - 1.5S)/33.5

following expression:

Where;

H:

Relative humidity (%)

N:

Track number

S: Side ID number

Side 0: 0 The compensated

following formula.

-20 ~ Compensated OFF TRACK value ~ +20 For

R = 4.5 in the OA-D32V, the apparent OFF TRACK

[EX]

is

as shown in table 3·1 (d).

value Assuming

= 4.5,

H =

60

%,

N = 40,

pensated OFF TRACK value

This satisfy the formula.

(a)

Fig. 3·1 Cat's Eye Pattern Signal

0.0 0.1 0.2

2:

34.5 32.9 31.3

3:

20.1 S.9 8.0 7.0

4: 5:

0.0

6:

-7.3

7:

-13.4

S:

-IS.6

9:

-23.0 -23.4

0.0

2:

36.9

3:

21.5

9.6

~:

5:

0.0

6:

-7.8

7:

-14.3 -14.9

S:

-19.8

9:

-24.6

17.7

IS.9

-O.S

-1.6

-S.O

-S.6

-14.0

-14.5

-15.1

-19.5

-19.0

35.1

20.2 18.9 17.6 16.4 15.2 14.0 12.9 11.7 10.6

-0.9 -1.7

-S.S

-20.4 -20.8

-25.0

-20.0 -20.4

-23.8 -24.2

0.1

0.2 0.3 0.4

33.4 31.S 30.2 2S.7 27.2 25.7 24.3

S.S

7.5

-9.2 -9.9

-15.5

-16.1

-21.3

-25.9

-25.4

Table 3·1.

1.

The Motor speed can be measured at TRK35, in TP·5 on MFD

Checker

It

should be 100 msec ± 1.5 msec.

II

Operation

OFF TRACK

OFF TRACK value = OFF TRACK

1:

1

Side

...

(1)

OFF TRACK value should meet the

. '

...

(2)

'al1d

S = I,

we

can obtain the com-

as

2.6 from expression (1).

0.3 0.4 0.5 0.6 0.7 0.8

29.S 28.3 26.S 25.4 24.0 22.7 21.4

16.5 15.3

6.1

S.I

-2.3

-3.1

-9.3 -9.9

-15.6

-24.6

(e)

OA·D32W

6.5

5.5

-2.5

-3.3

-10.6

-16.6

-21.S

-26.3

(d)

OA·D32V

Apparent

(b)

14.2

13.1

-4.6

-11.1

-16.6

-25.4 -25.7

0.6 0.7

3.6 2.7

-4.9

-11.9 -12.5

-22.S

-27.1

off

Track

12.0 11.0 9.9

-5.3

-11.7

-17.1

-5.6

-23.2

-27.5

4.2 3.4

-3.S

-10.5

-16.1

-20.9 -21.3 -21.7

-25.0

Q,1

~

-4.1

-11.2

-17.2 -17.7 -18.3

-22.3

-26.7

2.5

1.6 0.8

-6.6

-6.0

-12.3

-12.9

-17.6

-IS.I

-22.2

-22.6

-26.5

-26.1

0.8

1.8

-6.4

-7.1

-13.7

-13.1

-IS.8

-19.3

-24.1

-23.7

-27.9

-2S.3

with an universal counter.

0.9

22.9

0.9

-17-

NormalOperation

Procedure

10

11

12

13

Step

Index position

TRK 00 sensor level

Cassette

out

(When the alignment

disk is ejected.)

Write (When the level disk

is

inserted)

Operation

1.

The following waveform can be obtained on TRK 40.

Index

signal

(TP-5)

Output

signal

(CNt07-1)

1.

I

il

-100

Fig_

3-2

Index

Move

the head until

the head passing TRK

J,lsec_::::;

T::::;

+100

Phase

Specification

it

arrives at TRK 01. (Do not move

01.

If

the head arrives at TRK 00,

through the Cat's eye pattern signal

the head

is

to

and then The

output

signal level

Move

the head until it arrives at TRK 00.

2. The

output

signal level

1.

The DSKCHG indicator lights.

1.

When the WRITE switch

be set on the TRK 01.)

of

CN

I 07-5

of

CNI07-5

is

pressed and

"WCP (MfW)" are written, the corresponding waveform

CN

1 07-1. (Refer

I

(a)2F

can be obtained at

J,lsec.

is

to be rechecked

is

3 V or more.

is

0.7 V

"2F",

to

Fig. 3-3)

(b)

1F

or

less.

"IF",

or

(c)WCP(M)

Fig_

3-3

2F,

IF

and

WCP

Waveforms

Em

2. Set the SIDE SELECT switch to side 1, and "IF",

or

"WCP (M/W)" are written, the corresponding waveform can be obtained at CNI07-1. (Refer Fig. 3-3)

-18-

(d) WCP(W)

"2F",

to

Normal Operation'

Procedure Step

14 Output level

0.2V

-0.5

V

Peak Shift

15

Fig.

3·4

(a)e

Output

Operation

1.

Move

the head until it arrives at TRK 79, and then write "2F". The output signal

(e

0.2 to 0.5 Vp·p).

level

of

CNl07-l

The following read data can be obtained at TP-3 on checker. (Refer to Fig. 3-4 (a) (b) )

Em

2.

Set the SIDE SELECT switch to side Move

the head until it arrives at TRK 79, and then write "2F". The

output

signal level

of

CNl07-l

The following read data can be obtained at

checker. (Refer to Fig. 3-4 (a) )

Output

Signal

RDData

(b)

EE1!I

Signal and

RD

Data Waveforms

1.

Write "WCP(W/M)"

Such waveforms obtained at

The waveform

~1

eNl07-l

ontoTRK

as

shown in Fig.

and TP-3, respectively.

in Fig.

3-5

(a) (b) shows the read data

79.

is

0.4 to 0.8 Vp·p

1.

is 0.2

to

0.5 Vp-p.

TP-3 on the

3-5

(a) (b)

can

the

be

at

.

Less

than

2.43

Less

IlSec.

than

2.43 jlSec. (with OA·D46WA)

(a)

(with OA·D46VA)

Fig.

Em

2. Set

-19-

Output

Signal

(CNtOl·t)

RDData

(Tp·3)

3·5

Waveforms

at

TRK

the

SIDE SELECT switch onto TRK 79.

(W/M)" Such waveforms obtained at

CN The waveform TP-3.

L-J

Less

than 2.43 Ilsec. (with OA·046VA)

Less

than 2.43 jlSec. (with OA·D46WA)

of

Output

79

Signal and

to

as

shown in Fig.

107-1

and TP-3, respectively.

in Fig. 3-5 (a)

(b)

side

3-5

shows

RD

Data

1.

Write "WCP

(a) (b) can be

the

read data

at

Check Points

to

Abnormal Operation

3-3-2. Check Points

Step

Power

On

Drive Select Check after

checked,

selected.

during

inserted.)

ON

on

the

to

be

IN

disk is

disk drive is kept

Operation CASSETTE

(Alignment

to

be

MOTOR switch

to

Abnormal

I.

2.

3.

4.

1.

2.

3.

I.

2.

Operation

Abnormal

for

Each

The

head

~oves

the

center

The

head

is

but

it

is idling

the

outmost

The

head moves

uncertainly.

movement constant.)

The

disk

motor

The

I/F

indicators are

put

out

for combination, are lit for

the

combination.

After

the cassette is

inserted,

the

not

loaded

does

not

rotate.

The

head is loaded,

the

motor

rotate. The

disk

motor

but

the

head is

loaded.

The

disk

motor

rotate.

The

IJF

indicators light.

Operation

Step

tow!ll'd

of

the

Drive.

stepped

around

track.

(The

is

not

rotates.

the

selected

or

they

unselected

head is

and

the

does

not

rotates,

not

does

out,

head

motor

but

do

not

CheckPoint

(defective place)

I.

TRK

00

sensing circuit.

1.

TRK

00

sensing circuit.

2. Check

if

the

TRK

outside.

motor

drive system.

TRK

00

is detected in

drive system.

CNIOI-5, and

from

the

not

motor.

height.

drive system.

indicato!S is

IfF

indicators

00

CPU

motor.

properly

is

Mounted Board is installed a

little

bit

1.

Stepping

NOTE:

If

no several seconds after power is

turned on, the matically stops the stepping motor and thereafter accepts no

instructioh.

1.

Disk

motor

1.

Drive select circuit system.

1.

The

CSTIN signal does

appear

at

not

sent

2.

The

cassette is

placed.

1.

The

disk

1.

Plunger solenoid ·or system.

2.

Plunger stroke.

3. Head Clearance.

4. HL

arm

1.

Disk

motor

1.

If

no

I/F

lit,

the

drive select

conducted.

2.

If

some

the

IfF

signal circuit

defective.

Sensor

its

not

are lit,

is

auto-

not

it

drive

Thcl signal

The

signal

A voltage

of+12 CN I 05-2 during Voltages

at

of

CNI05

10 ± 0.1 msec intervals.

The

signal CNIOI-5

are

Low

level

The

signal

selected

combination

during

normal

signal

ofICIOS-3

unselected Refer

to

is

5-S.

Refer

to

5-S.

The

signal waveforms shown below

appear

of

CNI04-2, During

normal

Refer

to

5-10.

Refer

to

5-9.

The

signal

or

the

disk

+12V_a

+5~-----'\L.-..

CN104.3f

OISK

CN104·2

"""5

It----15-m-s-ec-.

Remarks

of

CN

103-2 is Low

of

CN 103-2 is High

V appears

normal

3 pin

through

are switched

and

ofICIOS-3

combipation.

of

operation.

CNIOI-?

motor

c

,

IN

V

Fig.

for

is High level

is

Low

3.

(Refer

is defective.

_______

3·6

level

at

operation.

6 pin

of

in

CNIOI-?

the

The

level for

to

Fig.

3~6)

is High level,

r--

---f

l

1

-20-

Check Points

to

Abnormal Operation

Step

CHGRST switch

HD

LOAD switch

Stepping

Abnormal Operation

1.

The DSKCHG indicator

on

does

on

1.

The not

1.

The not is functioned.

Each

Step

for

not

go out.

plunger solenoid is

energized.

step operation does

function

at

not

all,

smoothly

Check Point

(defective place)

I.

The

CHGRST signal (CN I 09-3)

is

not

sent to

the

CPU

Remark.

(lCI01-9).

1.

The

HD

LOAD signal

(at

CNI09-14) is

the

CPU

2. IC

III

3.

IC

101

1.

or

Stepping

it

or

stepping

not

(ICIOl-6).

motor

drive system

motor

sent

itself.

Waveforms are;

to

HD LOAD

IC101-33

IC101-34

In ICIOI-40 is High level

of

normal operation

I

Fig. 3-7

normal condition, the signal

for

about

of

I msec after the STEP signal enters.

DC

voltage

During this time, a +12 V is applied

to

the stepping

of

motor.

TRACK,. 0,4,8, 1,5,9, 2,6,10, 3,7,11,

•••

••.

•.•

72,76. 73,77. 74, 78.

75,79.

Po(ICI06-5)

H

L L H

PI

P2(1CI06-11) P3(1CI06-13)

(ICI06-9)

H L H

L L

L H H

L

H

'H

Track positioning

1.

The

ratio right signals does meet

the

2.

No

signal appears.

of

the

left

to

not

specification.

2.

The

harness

(~

e,

the

TRK

00 sensor) is internally attached to

other

mounting parts.

3.

Obstacles are attached

to

the

slide guide shaft.

1.

A voltage

of

+5

V is

not

to

the stepping motor.

(CNI05-I,2)

2. Radial alignment I.

Read amplifier circuit. Signal appeance must be confirmed

applied

is

incomplete. Refer

to

the

with ICI03-16,

5-4.

sequence

ICI03-17,

ofCNI07-1,

ICI03-I,

ICI03-2, ICI04-7, ICI04-8.

2; A seek

error

-21

has occurred_

-

Refer

to

3-2-3.

::heck Points

Step

Motor

speed

Index position

TRK

00 sensor level

Cassette out (When the alignment disk is

ej

ected.)

Write

(When the level disk is

inserted.)

to

Abnormal Operation

Operation

Abnormal

for Each Step (defective

I. The motor speed does not

meet the specification.

I. When the cassette is

inserted twice

positions

is

varied ±40

more.

2. When the cassette is set twice on

each track ±40 Ilsec shifted positions,

however, do not

the specification.

I. The head returned from

inside track does not stop at TRK goes to TRK

re-calibration

carried out.

1.

When the casette ejected, the DSKCHG cassette ejection. Check indicator does not light. properly.

I. The waveform signal

cannot be re-written.

or

on

each track

p.sec

or

more, positions

is

or

less. The

0 I and it 00 where

is

more,

varied

meet·

to

is

1.

2. The pad pressure

1.

or

1.

be

1.

2.

3.

1.

2.

Check Point

The disk motor

The chucking mechanism the disk moter

The INDEX phase

mis-adjusted.

The TRK 00 sensor positioning is

improper.

Signal has not been detecte'd

the D-detected arm moves

Check

I circuit board operates

properly.

Signal appearance must be

confirmed with the sequence ofICI01-3,IC112-I, IC112-3, CNI09-3.

Write circuit

Check whether write data is applied

is

if

the disk motor

or

not.

place)

defective.

is

Remarks

Refer

to

5-8.

Refer

to

5-2.

of

Refer

to

4-11.

Refer

to

5-6.

The signal level

is

3 V

or

more

normal operation. (Refer to 5-4.)

The signal

if

Low level.

iEEChange

In

normal condition

circuit, terminal voltage

-12

is

of

ICIOI-46 is High level, terminal voltage High level and

Em

at

of

CNIOI-S remains

the SIDE SELECT

SWITCH

to conduct the operation specified in item OPERATION.

Low level, terminal voltage

Collector voltage approx. +12·V.

e When SIDE SELECT switch is

set

to

side 0, collector voltage

of

Q 107

is

When it is set

collector voltage approx.+12

of

CNI07-5

TRK

01

during

side I and then

13-1

of

NORMAL

of

write gate

of

CN

oflC

11

5-4

ofQI06

approx. +12

to

side

I,

of

Q 106

V.

I 09

is

V.

is

-22-

Abnormal

Step

Output level

Peak Shift I. The shifted peak value

FINAL CHECK

3-4.

3-4-1. Setting of SMC·70

a.

Place auto start switch located on the left side panel

b.

A conversion cable for IfF (25 pin connected to rear panel Unit).

3-4-2. Set The Check Area

To

display original test condition

1.

The does not meet the specification.

2. Read data does not appear.

does specification.

to

"DISK".

Description

Operation

for Each Step

output

signallevel

not

meet the

to

of

26 pin)

SMI-7012A(Drive"

of

the disk.

Check Point

(defective place)

1.

Read amplifier gain adjustment is

incomplete.

1.

ICI03 (MC3470AP)

I.

When the value in both "WCP W"

and "WCP M" do meet the specification, the head

is

defective.

2.

When difference in value Refer to 5-7.

"WCP

between

"WCP

M" is remarkably

off set adjustment

Co

Connect. the drive under test

cable and set the DRIVE

of

d. Error check system disk

is

~lliJllil!ID

of

e.

After word

drive check program will start.

Keying

ITl[Q

IRETURN!

not

W"

and

Big,

is

incomplete.

the unit to

SMI-7012A and power

"2".

"I\>"

.....

Floppy Disk Analysis v3.0

.....

[Test condition) drive C

Minimum track Maximum track

Sector

Minimum Maximum sector

Sector size

Single

or

Double side?

Read & Write retry Seek & Home retry

Final Check

Remarks

Refer to 5-7.

Refer

to

4-14.

to

the conversion

SELECT switch(SIOI)

is

inserted into drive A

is

turned on.

appears on CRT display,

Display

.....

..

...

0

79

16

256

S

0

1

To change any Type the minimum track

[EX)

In

case

it

is

TRK 00.

of

test conditions.

to

be tested.

#Do

you want

conditions? (Y,

[XJ

IRETURN! +Minimum track

@)

I RETURN! +Maximum track 79

-23-

to

change these test

N)

=

o [track)='*

[track)=q

Final Check

Description

Type the maximum track

[EX]

In

case it is TRK 79.

Type the minimum sector

[EX]

In

case it is 1 sector.

Type the maximum sector to

[EX]

In

case

it

is

16 sector.

Type the number tested.

[EX]

In

case it is 256 bytes.

Type the initial name letter (S-single sided, double sided)

[EX]

In

case it

Type the number

conducted when read error

[EX]

In

case

Type the number conducted when the error occurs.

[EX]

In

case no retry

is

double side.

it

is

once.

of

to

be tested.

to

be tested.

be

tested.

of

byte size per a sector, to be

disk surface

of

is

desired.

to

be tested.

of

how many retry must be

or

write error occurs.

how many seek retry must be

Keying

IlIl2l

IRETURNI +Minimum sector

ill I RETURN I +Maxirnum sector 16 [sector]==>

ill!§]

IRETURNI +Sector size

~~

IRETURNI +Single side

D-

[Q]

IRETURNI +Read & Write retry

256

or

Double side?

ill I RETURN I +Seek + Home retry

•••

Command table

r : = read test w :

= write test

: = show disk condition

= set test condition

s : h :

= help

= finish & exit to

e :

Display

[sector]==>

1

[bytes]:=>

<S,

1

[times]==>

o [times]==>

•••..

CP

1M

D>==>

-24-

Check the Drive Unit

3-4-3. Check

The test item from command table must be chosen.

1.

2.

NOTE: Before writing data pattern on a level disk,

the

Drive Unit

Description Keying

To read dynamic inspection disk or pre-record-

ed data disk.

Type the number

tracks and sectors pre-set in item 3-4-2.

[EX]

In

case

it

Insert the disk to be tested.

Read test starts under the test condition pre-set in item 3-4-2.

te~t

ends.

The

To

write

the

formatting (initialization) can be mode automaticaly. the processing, the error under title

of

is

once.

data

on

a level disk.

If

the some error occurs during

of

"Initialize Test End".

pass-count for reading

will

be displayed

00

\ RETURN \

5YI\RETURNI

Display

•••

Read Test

#Enter

#Test

<<Pass-count =

In-ward +Track Out-ward (trkmax--+trkmin) +Track =

•••

Read Test End

[I]

Total of Seek error:

+Seek +Seek error: 0 times

[2] Total

+10, DATA +10 +DATA +Lost data error: +Byte data verify Err:

[3] Total

+10, +10 +Lost data error: +Write Protect error: +Write Fault error:

...

Write Test

•

••

Write data pattern

Pattern No. I Pattern Pattern Pattern

#Select pattern number:

•••

pass-count = i

disk ready? yes -

(trkmin-

-+

trkmax)

...

hit [Return]

I»

=

•••

o times during 00160 times seek.

eRe

error: 0 times

of

Read error:

o times during 02560 times read.

ADM

eRe

of

ADM

eRe

No.2 No.3 No.4

missing: 0 times

error: 0 times

eRe

error: 0 times

0 times 0 times

Write error:

o times during 00000 times write.

missing: 0 times

error: 0 times

0 times 0 times 0 times

...

•••

...

Random data (all data random)

...

Random data (1st byte-OAAh)

...

Worst pattern (DBh, 6Dh, B6h)

...

User definable

[I,

2, 3, 4] =

To select

the

[EX]

In

case it

is

The test ends.

data pattern.

worst pattern.

~

\ RETURN \

\ RETURN

-25-

I

#Now,

You select pattern No: 3

#Test

disk ready? yes - - hit [Return]

•••

Write Test Start

+Track = End

•

••

Write Test End

•••

...

Check the Drive Unit

Description

[EX)

In case

it

is

random data. (all data random.)

Type any key.

The test ends.

[EX)

In case it

is

random data. (1st byte = OAAh)

Type any key.

The test ends.

[EX)

In

case

it

is

user definable.

to

Type the data

[EX)

In case it

NOTE: Only 2 characters can be assigned for each byte;

the character The Key end

of ters (ten kind assigned.

be written it.

is

"DA".

of

more than two

IRETURNI

each byte. Maximum twenty (20) charac-

of

byte

is

-10th

disregarded.

bytes) can be

must be depressed at the

The test ends.

3. To display the test condition.

-4.

To

change any

3-4-2)

of

test condition. (Refer

to

item llillRETURNI +Minimum track 0 [track) ==>

5. To display the command table.

6.

To

end. the test

or

retest from the first step.

Keying

ill/RETURNl

~

/RETURNI

illlRETURNl

[A]

/RETURN/

[1]

IRETURNI #Now, You select pattern NO: 4

#Now, You select pattern No: 1 #Hit

any key after

#Test

disk ready? yes

...

Write Test Start

+ Track = End

...

Write Test End

#Now,

You select pattern No: 2

#Hit

any key after

#Test

disk ready? yes

...

Write Test Start

+Track = End ...

Write Test End

+Enter hex data [1st Bytes) ==>

Display

few

...

•••

few

...

[QJOO

\RETURNI IRETURNI

IRETURNI

ill]

\ RETURNl

lID

IRETURNl

+Enter hex data [2nd Bytes) ==> #Test

disk

•••

ready?--hit

Write Test Start

...

+Track = End

...

Write Test End

[Test condition)

Minimum track Maximum track

Minimum sector Maximum sector

Sector size Single

or

Double side? S

Read & Write retry Seek & Home retry

...

Command table

...

r : = read test w :

= write test

1 :

= show disk condition

s :

= set test condition

= help

h : e :

= finish & exit

to

CP/M

A>

seconds =

-0+

hit [Return)

seconds

-0+

hit [Return)

[Return)

=>

==>

drive C

256

79

16

0

1

0

-26-

Error Message

3-4-4. Error

Kind

of

ERROR

SEEK

ERROR

READ

WRITE

ERROR

Message

Error

Seek CRC error Stepping motor load torque Seek error

10,

data,

lD, data CRC error

10

ADM

lD

CRC error

Write protect error Condition is set to write protect.

I

Message

ADM

missing. Read circuit

missing

Considerable Cause

high. Stepping motor circuit

Off track, 'chucking trouble, wrong head compliance.

No write function. (write circuit Confirm the waveform is

out

of

order, no formatting)

Off

track wrong head compliance, Confirm the radial alignment and

chucking trouble,

Countermeasure

(Confirmation

is

too Confirm stepping motor load torque.

is

out

of

order. Confirm the function

is

out

of

order. Confirm the read circuit.

or

disk. TRK 00 sensor (Refer to 5-4.), head

5·5.)

(Refer to

motor

circuit.

(at

first check RF out put)

Confirm head compliance, (Refer to 5-3.) chucking mechanism or radial alignment and TRK (Refer

to

5-4).

(CNl07-l)

compliance (Refer to 5-3.), chucking mechanism.

Confirm Media, write protect circuit or

write protect mechanism.

I Adjustment).

of

stepping

00 sensor

of

RF output.

or

-27-

MEMO

-28-

FC-9/FC-14

PART REPLACEMENT

4·1. FC·9/FC·14 MOUNTED BOARD REPLACEMENT 4-1·1. Removal

a.

Remove the three screws (PSW2.6 x 6) which fasten both the FC-9/FC-14 Mounted Board and shield plate to the chassis ass'y. (Refer to Fig.

b.

Remove

all excessive force (Refer

Bosl-t-+_".q,.:::),.

the connectors. Do not apply any

to

the head harness (CNI06). .

Fig~

4·1

(b»

fa}

4·1 (a) )

SECTION 4

b. Insert the harness between the chassis ass'y and

c.

d. Index phase adjustment. (Refer 4·2. FRONT PANEL ASS'Y REPLACEMENT

4·2·1. Removal a.

4-2-2. a.

b. Install the LED into the square opening within the

c. Fasten the chassis ass'y

NOTE

Mounted

7p (To the disk motor) 6p (To the stepping motor) CN105

(V)

5p

(To the head)

(W) 6p (To the head)

3p (To the plunger)

3p (To LED)

3p (To

FC·9/FC·14 Mounted Board and fasten the FC·9j FC·14 Mounted Board and shield plate with the three screws

Read amplifier gain and offset adjustment. (Refer to

5·7)

Remove the two screws (PS2.6 x 10) from the

bottom

of

front panel ass'y. (Refer

Installation

Install the eject button and compression spring

onto

the front panel ass'y.

front panel ass'y, and then press the front panel

to

the chassis ass'y.

ass'y

the

bottom

10). (Refer

1:

Install both the chassis ass'y and front panel ass'y

in place so that these assemblies closely contact.

2:

Do ness), during the installation gap

between these assemblies.

Board Replacemen1

Harness

tp.e

TRK

00

sensor)

(PSW2.6 x 6). (Refer to

the chassis ass'y and then remove the

surface with the two screws (PS2.6 x

to

not pintch the harness, (especially head har·

to

Fig. 4·2)

FC·9/FC·14

Mounted Board

CNIOI

CNI06

. CNI06

CNI04 CNI02 CNI03

Fig.

to

5-6)

to

Fig. 4-2)

the front panel ass'y

le,

the

head harness

PS2.6x10

4-1)

on

fb}

Fig.

4-1

FC·9 / FC·14

4-1·2. Installation and Adjustment

a.

Set the respective connectors to the FC·9/FC·14 Mounted Board.

Mounted

Board

-29-

.

CDmp,"",~

Spring

E"'Butt

..

r-l~.;:

;~r

~

~ i ~

FC.9/FC'14 Mountlld Board

~~~~II

~

Front

pa!,AIS'Y

Fig. 4-2

.

~

Front

~

D'_

GLSPR20

.

Panel Ass'y Replacement

Blind Panel Replacement

4-3. BLIND PANEL REPLACEMENT 4-3·1. Removal

a.

Remove the front panel ass'y. (Refer to 4-2)

b.

Remove the blind panel by twisting it into the arrow while pressing its both edges. (Refer 4-3)

4-3·2. Installation

a.

Press the blind panel toward the cassette-up ass'y and latch the two tabs onto the disk holder.

to

Fig. 4-3)

(Refer

b. Install the front panel ass'y. (Refer-to 4-2)

Fig.

4·3

Blind Panel Replacement

4-4. LED MOUNTED BOARD ASS'V

REPLACEMENT

4-4·1. Removal

a.

Remove both the FC-9/FC-14 Mounted Board and shield plate. Disconnect (Refer to Fig.

4-4 (a) ) b. Remove the front panel ass'y. (Refer c.

Remove the LED Mounted Board ass'y from the chassis ass'y.

CN

102 connector.

to

4-2)

4-4·2. Installation

a.

Peel

off

remover from the cushion and set the

LED Mounted Board

as

shown in Fig. 4-4 (b).

b. Install both the FC-9/FC-14 Mounted Board and

to

Fig.

shield plate. (Refer

c.

Install the front panel ass'y. (Refer

Fig.

4·4

LED Mounted Board

PS2.6x

(aJ

REO

BLK

(bJ

to

LEO

4-1)

10

Mounted

Board

Ass'y

to

4·2)

Ass'y

Replacement

-30-

Main Cover Replacement

4-5. MAIN COVER REPLACEMENT 4-5·1. Removal

a. Remove the screw

main cover from the chassis ass'y, the main cover.

4-5·2. Installation

a.

Install the main cover so is set in accordance with the arrow, and then install the main cover with the screw

(Refer

to

Fig. 4-5 Main Cover Replacement

ED

4-6. PAD ASS'V REPLACEMENT

4.0-1. Removal

a. Remove the main cover. b. Lifting the pad arm tip

not

be applied

may

pad

ass'y

the Fig. 4-6 (a»

4.0-2. Installation and Adjustment

a. Pick

up

pad lightly and insert pad arm ass'y. (Refer

b.

Pull

down is arranged in parallel with Fig. 4-6 (b).

(82.6

x

(Refer

to

Fig. 4-5 )

that

Fig. 4-5)

(Refer

so

that

to

the pad arm ass'y. remove

by

pressing its rear part.

holder

(not

pad itselO

pad

ass'y

to

Fig. 4-6 (a) )

the pad arm ass'y, and check

5)

which fastens the

and

then

remove

the position marked

(82.6

to

4-5)

any

excessive force

(Refer

of

into

the

pad ass'y

the location

if

the

head as shown

x 5).

to

on

pad

in

c. Perform the pad pressure adjustment.

5-2)

d. Perform the head clearance adjustment. (Refer

to

5-10)

e.

Perform

the

HL

5~)

f.

Make the head clean.

g.

Perform the head compliance adjustment. to

5-3)

h. Install the main cover. (Refer

Pad Holder

arm height adjustment.

(Refer

to

Pad

Arm

P~~~

Pad

Ass'y

ra)

Fig. 4-6 Pad

E12I

4-7. DAMPER REPLACEMENT 4·7-1. Removal

a.

Remove

b.

Manually set (Refer

to

c. Remove

damper the damper.

Ass'y

Replacement

the

main cover.

the

Fig. 4-9 (a) )

the

screw (PS2.6 x

to

the head load ass'y. and

(Refer

machine

to

Fig. 4-7)

(Refer

into

6)

(Refer

.

5-11)

4-5)

Ass'y

to

4-5)

the

Disk-In mode.

which fastens

then

(Refer

the

remove

to

-31-

tlead Load Ass'y Replacement

4·7·2. Installation

a.

Insert

the

damper arm tip sette holder and the

head load ass'y. (Refer

b. Install

the

c. Make.the head clean. (Refer

Fig.

4-8.

HEAD

Removal

4-8·1.

a.

Remove

and shield

. b. Remove

c. Manually set

mode. (Refer

Em

d. Remove e. Remove

fasten

that

head arm, and then remove ass'y, (Refer

HL

arm, and set

main cover.

4·7

LOAD

the head load ass'y

an excessive force is

(Refer

Damper Replacement

ASS'V REPLACEMENT

both

the FC-9/FC·14 Mounted Baord

plate: (Refer

the

main cover. (Refer

the

machine

to Fig. 4·9 (a) )

the

damper. (Refer

the

two

screws (PS2.6 x 6) which

to

Fig.

4-8·2. Installation and Adjustment

a.

Manually set the machine into mode. (Refer to Fig.

Em

Pass the harness

b.

the

opening

(a)

(b)

c. Fasten

nal

to

it 6). (Refer

d. Bend one

±l~o.

e. Install

of

the

of

the

)

both

the

(Refer the

chassis. (Refer

the head load ass'y and lug termi-

chassis with

to

Fig. 4-8 (a)

tip

of

the

to

Fig. 4-8

damper

in

into

between

the

Fig. 4·7)

to

4·5)

5·11)

4-1)

into

to

not

(a) (b»

two

(b)

(c»

(Refer

damper

to

4·5)

the

Disk·In

4·7)

the

chassis so

applied

to

the

head load

the

Disk·In

to

Fig. 4·8

screws (PS2.6

)

by

to

4-7)

to

4·8

4·9 (a) )

head load ass'y through

the

lug terminal

place.

cas-

the

90

f.

Install

both

the

FC-9/FC-14 Mounted Board

in

and shield plate

g.

to

0

Perform (Refer

h. Perform

to

5-9)

i. Install

j.

Make

Fig. 4-8 Head

to

the

place. (Refer

the

head clearance adjustment.

5-10)

the

HL

arm height adjustment. (Refer

main cover

head clean.

Load

Ass'y Replacement

in

place.

(Refer

to

4-1)

5·11)

to

4·5)

-32-

4-9. CASSETTE·UP ASS'Y REPLACEMENT

4~·1.

Removal

_ a. Remove both the FC·9 Mounted Board and

shield plate. (Refer to 4-1)

to

b. Remove the front panel ass'y. (Refer

4-2) c. Remove the blind panel. (Refer to 4-3) d. Remove the main cover. (Refer to 4-5) e.

Manually set the machine into the Disk-In mode. (Refer

_

f.

Remove the damper. (Refer

_

g.

Remove the head load ass'y. (Refer

to

Fig. 4-9 (a) )

to

4-7)

to

4-8)

h. Remove the four screws (PSW2.6 x 8) from

the bottom the cassette-up ass'y. (Refer

of

the chassis, and then remove

to

Fig. 4-9

(b»

Cassette-Up AsS'y Replacement

CillIJranCtl

Sidll Platll

(LBftJ-mf--....l...+---I'

(c)

ClllaranCtl

Sidll Platll (RightJ

(aJ

Stllllling

to

Disk-In Modll

(bJ

-33-

(dJ

TDP VIEW

of

Cassstte-UpAss'y

Positioning Pin

Fig_

4-9 Cassette-Up

~-2.

Installation

a.

Place the cassette-up ass'y onto the chassis

(eJ

and

Adjustment

Ass'y

Replacement

ass'y and fasten the bottom ass'y

'lightly with the four screws (PSW2.6 x

to

8). (Refer

Fig. 4-9 (b) )

of

the chassis

WPArm/D-Detection Spring

(3-659-609-00)

Arm/Compression

Replacement

b. Insert the standard disk dummy (OA-120)

into the cassette-up ass'y. Check ard disk dummy positioning hole aligns with the positioning pin clearance shown assured, and then fasten the four screws firmly.

Em

c. Install the head load ass'y. (Refer

Em

d. Install the damper e.

Insert the level disk Check

if

disk positioning while touching the ing holes in the

to

(Refer ing is properly located even while placing each

of

the disk drive downwards.

side

f.

If

any displacement

ing test

.in

defined

in

g.

Press the eject lever and check can smoothly be

Em

h. Install the both FC-9 Mounted Board and

shield plate in place. (Refer

i.

Make

the head clean. (Refer j. Install the main cover in place. (Refer to k. Install blind panel

1.

Install the front panel ass'y in place. (Refer to 4-2)

4-10.

WP

ARMlD"[)ETECTION ARMICOMPRE.S· SION SPRING MENT

4-10-1.

Removal

_

a.

Remove both the FC-9 Mounted Board and

shield plate. (Refer to 4-1)

b. Remove the front panel ass'y. (Refer to 4-2) c. Remove the main cover. (Refer

d. Manually set the machine into the Disk-In

mode. (Refer

IE

e.

Remove the damper. (Refer

_

f.

Remove the head load ass'y. (Refer to 4-8)

g.

Remove the cassette-up ass'y. (Refer

h. Remove the E ring (E2.3), pull out both the

WP

and D-Detection arms, and remove the compression spring chassis ass'y. (Refer

on

the chassis, and if the

in Fig. 4-9 (c) (d) are kept

in

place. (Refer

into

the cassette-up ·ass'y.

is

forefmge.r at the position-

left

Fig. 4-9

4-9-2.

and right

(e»

Check

is

found during position-

item (e), repeat the operations

mifted up and down.

to

in

place. (Refer

(3-65~09~0)

to

Fig. 4-9 (a) )

(3~59~09~0)

to

Fig. 4-10)

if

the stand-

to

4-8)

to

4-7)

properly located

of

the disk.

if

disk position-

if

the level disk

4·1)

to

5-11)

4-5)

to

4-3)

REPLACE-

to

4-5)

to

4-7)

to

4-9)

from the

~E2.3

WPArm

~E2.3

Fig.

4·10

WP

Arm/D·Detection Arm/Compression

Spring Replacement

4·10·2. Installation

a.

Pass the compression spring (3-659-609-00) and 609·00) and D·Detection arm through the shaft in sequence. Then, clamp them with the

E ring (E2.3). (Refer

b. Pressing with the fmgers the portion indicated

by arrow on the check returns to home position by spring force.

IE

c.

Install both the FC·9 Mounted Board and shield plate in place. (Refer to

d. Install the cassette·up ass'y in place. (Refer to

4-9)

IE

e. Install

4-8)

_

f.

Install the damper in place. (Refer to 4-7)

g.

Make h. Install the main cover i.

Install the front panel ass'y in place. (Refer

to 4-2)

4·11.

DC

REPLACEMENT

4·11-1. Removal

a.

Connect the

off b.

Remove both the FC-9/FC-14 Mounted Board and shield plate. (Refer to

c.

Remove the front panel ass'y. (Refer

d. Remove the main cover. (Refer

e.

Manually set the machine into the Disk-In mode. (Refer to Fig. 4-9 (a) )

and

Adjustment

WP

arm

or

the compression spring

to

Fig. 4·10)

WP'

if

the

WP

the

head load ass'y in place. (Refer to

the head clean. (Refer

DISK DRIVE MOTOR (BHC·2101A)

MFD

the power switch. (Refer

or

or D-Detection arm smoothly

in

place. (Refer

Checker II, and then

4-1)

D-Detection

D-Detection arm,

to

4·1)

5-11)

Fig. 2-1)

to

4-5)

Arm

(3~59·

to

4-5)

turn

to

4-2)

-34-

Sensor Mounted Board Replacement

m e. Remove the damper. (Refer to 4-7)

m

f.

Remove the head load ass'y. (Refer

g.

Remove the cassette-up ass'y. (Refer

h.

Remove the

these compression springs. (Refer

i. Remove the two screws (PS2.6 x 8) which

fasten the disk motor, and then remove the disk motor. (Refer

Fig.4-11 Disk Drive DC

4-11-2. Installation and Adjustment

a.

Pass the opening in front

fasten the

(PS2.6 x

b. Install the

these compression springs in 4-10)

c.

Install the cassette-up ass'y in place. (Refer to

4-9)

d. Install the head load ass'y in place. (Refer to

4-8)

e.

Install the damper

f.

Install

and shield plate. (Refer to 4-1)

'g.

Make

h. Perform the radial alignment and TRK

sensor adjustment. (Refer to 5-4)

i Perform the index phase adjustment. (Refer

to

5-6)

j.

Install the

k. Install the front panel ass'y in place. (Refer

to 4-2)

WP

arm, D-Detection arm and

to

Fig. 4-11)

Motor

Replacement

DC

Disk

DC

Disk motor with the two screws

'8).

(Refer

WP

both

the FC-9/FC-14 Mounted Board

the head clean. (Refer to 5-11)

m~in

cover

(BHC-2101A)

motor

harness through the

of

the chassis ass'y, and then

to

Fig. 4-11)

arm, D-Detection arm, and

place_

in

place. (Refer to 4-7)

in

place. (Refer

to

4-10)

(Refer

4-8)

to

4-12.

SENSOR MENT

to

4-9)

to

00

4-5)

4-12·1. Removal

a.

Connect the until it arrives at TRK 79, and then the power switch. (Refer to Fig. 2-1)

b. Remove

and shield plate. (Refer

c.

Remove the front panel ass'y. (Refer

d. Manually set the machine into the Disk-In

mode. (Refer to

Em

e. Remove the damper (Refer

Em

f. Remove the head load ass'y. (Refer

g. Remove the cassette-up ass'y. (Refer to 4-9) h. Remove the screw (PSW2.6 x 6) which fastens

the Sensor Mounted Board and remove the Sensor Mounted Board. (Refer to Fig. 4-12)

Fig. 4-12 Sensor Mounted Board Replacement

4·12-2. Installation and Adjustment

a.

Feed the harness as shown by the arrow, set the Sensor ed Board

tioning pin, and fasten lightly it with the

screw (PSW2.6 x 6). (Refer

NOTE: The

b. Install the cassette-up ass'y in place. (Refer

4-9) ,

MOUNTED BOARD REPLACE·

MFD

Checker II,

both

the FC-9/FCI4 Mounted Board

Fig.

of

onto

the chassis along the posi-

sensor

board should

disk motor

as

far

move

to

4-1)

4-9 (a) )

to

4-7)

Sensor Mounted Board

to

Fig. 4-12)

be

placed near the

as

possible.

the head

tum

off

to

4-2)

to

4-8)

Mount-

to

-35-

Lead

Screw

ED

c. Install the head load ass'y in place. (Refer

4-8)

ED

<I.

Install the damper

e.

Install both the FC-9/FC-14 Mounted Board and shield plate. (Refer

f.

Make

g.

Perform the radial alignment and TRK 00 sensor adjustment. (Refer

h. Install the front panel ass'y in place. (Refer

to

i. Install the main cover in place. (Refer

4-13_

LEAD LEAD PRESSION SPRING REPLACEMENT

4-13.1. Removal

a. Remove

and shield plate. (Refer b. Remove the front panel ass'y. (Refer c.

Remove the main cover. (Refer

d. Attach the rotary knob

the stepping motor with hexagon wrench

torque driver. (Refer

Check

metal and rotary knob is approximately

0.5mm.

e. Manually set the machine into the Disk-In

mode. (Refer

ED

f. Remove

ED

g.

Remove the head load ass'y. (Refer

h. Remove the cassette-up ass'y. (Refer i.

Remove die two screws (PSW2.6 x 6) which

fasten the stepping motor. (Refer

(b»

Coupling Ass'y

Ass'y

in

place. (Refer

the head clean. (Refer

4-2)

SCREW ASS'V (STEPPING

SCREW/COUPLING ASS'V/CaM-

both

the FC-9/FC-14 Mounted Board

if

the gap between the

the

Compression Spring

(a)

to

Fig. 4-9

damper. (Refer

Stt:pping

Replacement

to

4-7)

to

4-1)'

to

5-11)

to

5-4)

to

4-5)

MOTOR/

(4-601-083-GO) )

to

4-1)

to

4-2)

to

4-5)

to

the rear shaft

Fig. 4-13

motor

(a»

to

4-7)

Motor

-

(a»

to

Fig. 4-13

bearing

to

4-8)

to

4-9)

Rotary

@

-

~

of

to

Fig. 4-13 Stepping

j.

Turning the rotary knob, remove the lead

screw tweezers the ball bearing which hold the lead screw, as shown in Fig. 4-13 (b)-I.

4-13-2. Installation and Adjustment

NOTE:

If ass'y,

NOTE: Apply Sony grease (same quantity

whole area

a. Stepping motor, lead screw, coupling ass'y

and thrust bearing must be roughly

b. Pressing the coupling ass'y

fasten the setscrew near the lead screw with a

hexagon wrench torque driver. (Refer

4-13

c. Pressing the coupling ass'y

motor, fasten the setscrew near the stepping motor with a hexagon wrench torque dirver. (Refer

d.

Knob

I

Turning the rotary knob, pass the lead screw through the opening the path indicated by arrow. (Refer 4-13 (b) )

e.

Fasten loosely the stepping

two screws

f.

Loosen the setscrew

so

by

g.

Pulling the rotary knob lightly, fasten the setscrew wrench torque driver.

Motor

Ass'y

ass'y..

the replacement can

steps

(a»

to

that

the lead screw touches the ball bearing

the force

near the stepping

(SNS·1100A), Coupling

and

Compression Spring Replacement'

DUring

removal, hold with the

be

8 up

to

of

lead screw before replacing it.

Fig. 4-13 (a) )

(PSW2.6 x 6).

of

the compression spring.

made with lead screw

II

should be skipped.

to

of

the ball bearing along

ne!U"

the stepping

motor

of

the lead screw,

to

th~

motor

with a hexagon

watch tip) on

assembled'.

to

Fig.

stepping

to

Fig.

with the

motor

-36-

(32V) (32W)

h.

Perform the lead screw eccentricity adjustment. (Refer

E!D

i Perform the stepping

justment. (Refer

j. Install the cassette-up ass'y in place. (Refer

4-9)

EEm

k. Install the head load ass'y in place. (Refer

4-8)

EEm

I.

In$tall the damper in place. (Refer

m.Install

and shield plate. (Refer n. Make o. Remove the rotary knob from the stepping

motor p.

Perform the radial alignment and TRK sensor adjustment. (Refer

q.

Instiill r. Install the front panel ass'y in place. (Refer

to

4-2)

4-14. (32V) HEAD ARM ASS'Y REPLACEMENT

(32W) HEAD CARRIAGE ASS'Y

REPLACEMENT

NOTE:

Do head carriage ass'y because these ass'y have precisely been adjusted

4·14-1.

Removal

a.

Remove

and shield plate. (Refer b. Remove the front panel c.

Remove the main cover. (Refer d. Manually set the machine into the Disk-In

mode. (Refer

EEm

e.

Remove the damper. (Refer

Em

f.

Remove the g.

Remove

_ h. Remove the screw (PSW2.6 x 6) which

fastens the head harness to the chassis on the bottom

Em

i.

Remove the head harness bottom head harness

(Refer

NOTE: The head harness

j. Remove the two screws (PSW2.6 x 6) which

fasten the guide shaft. (Refer

(b»

to

5-1) .

motor

to

5-5)

both

the

FC-9/FCI4

to

the

head clean. (Refer

shaft.

the

main cover

not disassemble

both

the

surface.

the

surface

to

Fig. 4-14 (b) )

via the adhesive tape with its

coated with adhesive agent.

in

place. (Refer

or

adjust the head arm ass'y or

in

factory.

the FC-9/FCI4 Mounted Board

to

ass·y. (Refer

to

Fig. 4-9 (a) )

helJ.d

load ass·y. (Refer

cassette-up ass·y. (Refer

(Refer

to

screw (PSW2.6 x 8) which fastens

to

the shield plate on the

of-

the

chassis. and remove the

that

is adhesive

is

contacted to the chassis

load torque ad-

to

Mounted Board

4-1)

to

5-11)

to

5-4)

4-1)

to

4-5)

to

4-7)

Fig. 4-14 (a) )

to

the

both

to

Fig. 4-14 (a)

4-7)

to

4-5)

to

4-2),

to

4-8)

to

~-9)

chassis.

surface

Head

Arm

Ass'y Replacement

Head Carriage Ass'y Replacement

D k. Smoothly pull

to

00

-37-

with the guide shaft. (Refer

Guide Shaft

PSW2.6X9~

(e) (d)

Fig.

4-14 Head Arm Ass'y Replacement

out

the head arm ass'y together

Carriage

Head

Ass'y

to

Fig. 4-14 (a) )

(b)

Replacement

(32V) (32W)

Head Arm Ass'y Replacement

Head Carriage Ass'y Replacement

Em

1.

Smoothly pull together with the guide shaft. (Refer

4-14

(b»

Em

m.

Disconnect the head board from the head harness (by four points) with a soldering iron.

to

(Refer

Em

n.

Disconnec~

harness (b'y six points) with a soldering iron. (Refer

to

4-14-2. Installation and Adjustment

NOTE:

Apply

Sony

Apply

Sony

ass'y

and

Em

a.

PaSs

the guide shaft through the openmg

the head arm ass'y.

Em

b. Pass the guide shaft through the opening

the head carriage ass'y.

Em

c.

Carefully install the head arm ass'y in place.

(Refer

to

Em

d. Carefully install the head carriage ass'y in

place. (Refer to Fig.

e. Fasten the guide shaft with the two screws

(PSW2.6 x 6).

Em

-

f.

Fasten the head board bottom the screw.

g.

Connect the head board (by

four

to

Fig.'4-14

h. Connect

(by

six points) with a soldering iron. (Refer

to

Fig. 4-14

out

the head carriage ass'y

Fig. 4-14 (c) )

the head board from the head

,Fig.

4-14 (d) )

oil

to

the

guide

oil

to

head

carriage

Fig. 4-14 (a) )

surface, and apply nut lock paint

points)

(c»

the

head board to the head harness

(d»

shaft

the

openings

of both

au'y

using

4-14

(b»

to

the chassis

to

with a soldering iron. (Refer

to

before

installing.

the

head

the

bamboo

on

the head harness

Fig.

ann

stick.

the

ED

i. Fasten head board and terminal shield plate

with a screw

bottom,

NOTE:

Em

j. Perform the stepping motor load torque ad-

justment. (Refer

k. Install the cassette-up ass'y in place. (Refer

4-9)

Em

1.

Install the head load ass'y in place. (Refer

4-8)

Em

of

to

m. Install the damper in place. (Refer n. Install

and shield plate. (Refer Perform the

o.

(Refer

Perform the head clearance adjustment.

p.

(Refer

q'.

Make

r.

Perform the radial alignment and TRK sensor adjustment. (Refer

s.

Perform the read amplifier gain and offset adjustment. (Refer

'Perform the index phase adjustment. (Refer

t.

to

5-6)

u. Install the main cover in place. (Refer

v . .Install the front panel ass'y in place. (Refer

to

4-1)

(PSW2.6 x 8)

and then apply

The

screw

may

produce

head

board.

both

the FC-9/FC-14 Mounted Board

HL

to

5-9)

to

5-10)

the head clean. (Refer

nut

,

to

not

be

electrical

5-5)

to

5-7)

lock paint

tighten

4-1)

to

must

arm height adjustment.

short

to

54)

on

5-11)

the chassis

onto

too

hard.

or'

crack of

to

4-7)

to

4-5)

it.

It

to

00

-38-

CHECK'

After measurement and adjustment in accordance

SECTION 5, please surely clean the head.

with

5-1. LEAD SCREW ECCENTRICITY

Disassemble the following parts and then perform

the measurement and adjustment.

a.

Main Cover (Refer

b.

Front

Panel Ass'y (Refer

Em

c.

Q_amper

(Refer

Em d. Head Load Ass'y (Refer

e.

Cassette-up Ass'y (Refer

5-1·1. Tools and Measuring Equipment

a.

Lead Screw Eccentricity Inspection Tool b. Hexagon Wrench c.

Rotary Knob MFD

Checker

d.

5-1-2. Measurement

a. Connect the

drive. (Refer

head until it arrives at TRK b.

Tum

off

c.

Attach the rotary knob of

the stepping

wrench

torque driver. (Refer

(a»

Check bearing metal and rotary knob mately 0.5 mm.

d. Revolve the rotary knob 3 to 4 turns

counterclockwise

e.

Aligning the positioning hole screw eccentricity tool pin on the chassis ass'y, set the lead screw eccentricity inspection tool in place.

to

(Refer

f. -Tum

the clockwise measures

the lead screw eccentricity inspection tool) or

5-1-3. Adjustment

less.

a. Attach

b. Loosen with a hexagon wrench torque

c.

the

motor

shaft. (Reifer

driver the two screws which- fasten the coupling ass'y.

Pressing the coupling ass'y

screw, fasten the setscrew for the lead

screw with a

torque

(with a

to

4-5)

to

4-7)

to

4-8)

to

4-9)

Torque Driver

II

MFD

Checker n to the disk

to

Fig.

2-.1)

and step in the

79.

the power.

onto

motor

shaft with hexagon

if

the gap between the motor

by

hand.

to

the positioning

Fig. 5-1) rot:lry knob clockwise

by

hand. Check if

50

p.m

(5 scales

on

rotary knob

hex~on

onto

to

Fig. 4-13

wrench torque driver.

of

0.7 kg-cm)

4-2)

the rear shaft

to

Fig. 4-13

is

of

or

the meter

the stepping

(a»

to

the

SECTION 5

AN,D

approxi-

the lead

counterthe

Em

gap

of

lead

-39-

Lead

Screw

ADJUSTMENT

d.

Pulling the stepping motor shaft, fasten the setscrew for the stepping motor. (With a torque orO.7 kg-cm)

e. Measure the lead screw

cordance with 5-1-2. Unless

the measurement should be carried out' again starting with item

Fig.5-' Lead Screw Eccentricity Adiustment

5-2. PAD PRESSURE

Disassemble

the measurment and adjustment.

a. Main Cover (Refer to

5-2-1. Tools and Measuring Equipment

a.

Tension Gauge

5-2-2. Measurement

a. Manually set the machine into

mode. (Refer

b. Install a string

end and tie the other end point. (Refer

c.

Manually put down the set the machine into the Head Load mode.

d. Lift the pad arm with the tension gauge,

and then slowly put down until the gauge reading becomes unchanged.

result meets the specification,

"a".

the

following parts and then perform

to

Fig. 4-9 (a) )

to

the tension gauge at one

to

Fig.

Eccentricity

eccentrifity in ac-

4-5)

the

to

the

(a) )

HL

measuring

arm, and

the

5-2

Disk-ln

then

pad arm

Head Compliance

Identify

as stable reading can be obtained. (Refer to Fig. 5-2 (b) )

"A"

'-........~

(a) Pad Pressure Measuring

(x)

Distance between surfaces

Fig.

5·2

Pad Pressure

the position where the

\

M~8SUring

~

Fan·Shaped Gauge

Method

of

head

and

(b)

(e)

Adjustment

pad.

Point

e.

Put

down the pad arm below point

until

the

point just before the pad arm

touches the head, and then read the rising

peak value at point

(b»

f.

Check if the reading specified for adjustment.

5-2-3. Adjustment

a.

Unless the reading change the spring set-position.

If

the reading is

b.

the position toward less than 9.5 "B".

Do

the string

5-3.

HEAD

COMPLIANCE

Disassemble the following parts and then perform

the measurment and adjustment.

a.

Main

Cover (Refer to 4-5)

5-3-1. Tools and Measuring Equipment

a.

Oscilloscope MFD

Checker II

b.

ED

c.

Level Disk (OR-D46VA)

d. Level Disk (OR-D46WA)

_

e.

Pad weight

ED

f.

e 2 mm Driver

g.

Rotary Knob

h. Hexagon Wrench Torque Driver

5-3-2. Measurement

a. Connect the disk drive

II. (Refer

b. Insert the level disk in place, and move the

onto

head Set the

c.

d. Attach the rotary knob onto the stepping

e.

HD

Checker

II

motor

shaft and fix it with a hexagon

wrench torque driver. (Refer

(a)

)

Write

"2F"

amplifier output waveform at

satisfactory.

"B". (Refer

is

in

excess

"A".

g,

move the position toward

not

change position

is

set. (Refer to Fig. 5-2 (c) )

to

Fig.

2-1)"

TRK 79.

LOAD

to

swhch

"ON".

into the disk and check if the

is

out

to

within

of

12.5

If

the reading

the

MFD

on

to

11

"C"

the

to

CNIO?-I

"A"

Fig. 5-2

±1.S g

± 1.5

g,

move

where

Checker

MFD

Fig. 4-13

g,

is

-40-

Head Compliance

f.

When a pad weight Fig.

5-3

(a), (b);

1) The output signal level at that time should not be greater than

pad weight

2) The output sigriallevel not be 95

no pad weight

(a) Weight Positioning

_ that obtained by item

(b) Weight Positioning

is

loaded.

% or less

is

loaded.

is

loaded as shown

that

obtained when no

at

that time should

of

that obtained when

in

g.

Take the pad weight, and move the head TRK 03.

h. Write

"IF"

into

the disk.

i. Turn the rotary knob clockw\se until it

arrives at the clicking point, move

04, and write

to TRK

Em

j. Fully

turn

the wise, move check if the is

5 %

Em.I

k. Fully

wise,

check if the output signal level at

is

10 %

l.

Write

m.

Turn the rotary knob counterclockwise

until the head the disk.

Em

n.

Turn the rotary knob clockwise until it arrives at the clicking point, move the head back signal level at that time

_ o. Turn the rotary knob clockwise until it

arrives at the clicking point, move the head back signal level at that time that obtained by item

5-3-3. Adjustment

ED

a.

If

the output signal level does item 5-3-2 turning the pad ass'y

(c).

Em.I

b.

If

the output signal level does item 5-3-2 ass'y. (Refer to 4-14)

Em

c.

If

the output signal level doesnot meet item 5-3-2 turning the pad ass'y as shown in Fig.

(c).

NOTE: Check

Em.I

d.

If

the output signal level doesnot meet item 5-3-2 ass'y. (Refer

rotary knob counterclock-

the

head back

output

or

less

of

that obtained by item

turn

the

rotary knob counterclock-

move

the

head back

or

less

of

that 0 btained by item

"IF"

into

the disk.

it

arrives at the clicking point, move

to

TRK 02, and write

to

TRK 03, and check if the output

to

TRK 03, and check

"f",

perform adjustment by

"f",

replace the head carriage

"n",

perform adjustment by

if

the

tory after this adjustment

head compliance

"0",

replace the head carriage

to

4-14)

the

in

to

the disk.

TRK 03, and

that

"EXT"

5 %

or

less

if

the output

10 %

or

less

not

is

satisfac-

head

"h".

time "e".

into

meet

5-3

meet.

5-3

"EXT"

to

signal level at that time

to

is

"I".

is

"1"_

as

shown in Fig.

to

of

ASoS'y

(e) Pad

Fig. 5-3 Head Complience

Rotation

-41-

Radial Alignment and

Trk

00

Sensor

5-4. RADIAL ALIGNMENT AN> TRK

Dissassemble

the measurement and adjustment.

5-4-1. Tools

Em

Em!l

5-4·2. Measurement

5-4-4.

1.

Select the Set Up command.

2.

Asks for the

the

following parts and then perform

a.

Main

Cover (Refer

and

Measuring

a. SMC-70 System b. Radial Alignment System Disk

c.

Alignment Disk (OR·D47VA) d. Alignment Disk (OR·D47WA) e.

Rotary Knob

i.

Geared Driver g.

TOTSU Screw Driver (M2.6)

e 4 mm Driver

h. i. Hexagon Wrench Torque Driver

a.

Insert the Radial Alignment system disk

the

SMI-7012A drive

into b.

Tum

on

mately

15

adjustment ver

c. Connect the disk drive (under test) to the

cable which leads

Set

Up Command

cOll1mand

to

4-5)

Equipment

A.

the power switch. After approxi-

seconds,

"off

set measurement!

1.0"

is

displayed.

to

the

AID

Function

number

at

display center.

00

SENSOR

converter,

insert the alignment disk, and set the DRIVE

SELECT switch 2-2)

d. Execute the

5-4-4)

e. Execute

(Refer

f.

If

adjustment

command

5-4-6)

5-4-3.

Adjustment

a. Perform adjustment in accordance with

5-4-2 (a)

b. Attach the rotary knob

motor wrench torque driver. (Refer

(Sl

01) to 4. (Refer

Set Up command. (Refer

the

Measurement command.

to

5-4-5)

is

necessary, the Adjustment

is

to be executed. (Refer to

up

to

(d).

shaft and fix

(a»

c. Execute

Keying

[]

the

to

NOTE: For resuming the state

Adjustment command. (Refer

5-4-6)

System

to

the Initial state (that apprears

Immediately after power goes on), press

the reset button. '

Display

COMMAND

1.

2. SPECIFICATION 26.0 [micrometer]

3.

4. R/W CORE

5. QUIT

COMMAND

NUMBER?

HUMIDITY 20 - 80

TIME/4DIVISIONS : 100 [ns]

WIDTH

NUMBER?

to

the stepping

it

with a hexagon

to

Fig.

of

SMC-70

%:

50.0

: 120 [micrometer]

to

Fig.

4~13

[%]

to

3. The initial value for the relative humidity 50

%.

set at

[EX]

In case a relative humidity

4. The initial value for the

set at 26

[EX] In

case an

",m.'

off

track

of

60 % is keyed in,

sp~cified

of

30

pm

is

off

track

keyed in,

is

to

be

[]

~IQ]IRETURNI

is

to

be

@I@JIRETURNI

HUMIDITY [%]?

COMMAND

SPECIFICATION?

COMMAND

NUMBER?

-42-

Measurement Command

Function

5.

The

initial value for

be set

at

100 msec.

[EX)

In

case an INDEX signal period

keyed in,

6.

The

initial value for

set

at

120 "m.

[EX) In

case a OA-32V is keyed in. (Specify a of

120

/.1m

7. When

the

to

(control

5-4-5. Measurement Command

1.

Select

the

Measurement command.

Insert the Alignment disk.

2.

Set

the

AID

the

peak values

tern signal may range from 2 to

Fig. 5-4

NOTE:

If

gain adjustment cannot be done, key

execute step 9. Thereafter, perform the radial alignment adjustment. (Refer to 54-6.)

3. Measure

4. Calculate

NOTE:

the

When key

adjustment

the

INDEX signal period is

I

for

(a)

the

RfW core width is

RfW

core width

the

OA-32W.)

Set

Up command execution ends,

the main menu.)

FUnction

converter gain

at

both edges

)

off

track._

off

track.

"NO GOOD" is indicated on the

[Q]

to

execute step

in accordance with

of

lOa msec is

of

131/.1m for R/W

core width

by

adjustment so

of

the

Cat's eye pat-

to

4 divisions. (Refer

9.

Thereafter, perform

54-6.

Keying

to

I!]~~IRETURNI

to

be

the

1!]@]l!lIRETURNI

TIME/4 DIVISIONS?

COMMAND NUMBER?

RfW

COMMAND NUMBER?

Display

CORE WIDTH?

1!J§IQ]lRETU~NI

MAIN MENU

[I)

SET UP (2) MEASUREMENT (3) ADJUSTMENT

Keying

SET DRIVE SELECT 4 INSERT AUGNMENT DISK

HIT [RETURN) KEY

ADJUST CAT'S EYE SIGNAL LEVEL [MIN (L, R) [MAX(L, R) [MAX(L/R, HIT [RETURN) KEY

that

in

[Q)

to

:t

MEASURING

CALCULATING

CRT,

ADJUST

HIT [RETURN) KEY

Display

> 2 div) AND

< 4 div) AND

R/L)

/

"',.L

\

00

SENSOR

< 1.5)

;-.,

"-

(aJ

\ I

II

/'

""

-43-

Measurement Command

Function

5. Check

if

the

TRK

00 sensor

between broken lines (Refer

to

Fig. 5-4 (e) )

NOTE:

If

not,

key

perform adjustment·

6. Check

if

the TRK

"NO

(When repeat step

7. Measure

8. Calculate and check

NOTE:

9. End

5-4-j). Adjustment Command

1. Select

Insert

Tum

2. arrives the rotary and starting

eye pattern signal appears. Turning motor the dropped from amplitude ratio

pattern

eye

NOTE: A ratio

NOTE:.1f

GOOD"

5.)

the

off

track

When

"NO

in

(QJ

to execute step 9.

adjustment in

the

execution in

the

Adjustment command.

the

Alignment disk.

the

rotary

at

the

outmost position. Thereafter,

knob

counter

at

each clicking

with

the

screw fastening

geared driver within

the

of

signal

of

smaller

one

adjustment of the conducted by the appropriate position

output

3.5 V and 4.5

in

rID

to execute step

in

00

sensor

output

is

displayed

the

off

track.

GOOD"

is

displayed

accordance

the

Measurement mode.

Function

knob clockwise

clockwise while stopping

the

stepping

moter

the peak signals

at

1 : 1.2

or

1 :

1.2

is

defmed by identifying the

as

unity.

stepping

using

the geared driver, fust

is set V.

accOIdance

is

on

on the

Thereafter,

with

54-6.

untn

point

until

the motor

flange, set

less.

motor cannot be

in

accordance

at

a value

9.

Thereafter,

with

54-6.

satisfactory.

the

CRT,

perform

the

head

tum

the

Cat's

the

stepping

range

that

is

on

the

Cat's

with the

key

not

the

fmd

Keying

I RETURN I

IRETURNI

I§IRIIm

IRETURNI

Keying

Display

TRACK 3 XXX VOLT TRACK 00>01

(Spec:

3.5-4.5)

TRACK 02>01

(Spec :

3.5~4.5)

TRACK

01>00

(Spec:

MAX 0.5): XXX VOLT

MEASURING

CALCULATING

GOOD! HIT

[RETURN]

SET DRIVE SELECT 4 INSERT ALIGNMENT DISK

IDT [RETURN] KEY

COMMAND NUMBER?

DRIVE SELECT 4

SET INSERT ALIGNMENT DISK

[RETURN) KEY

HIT

eAT'S

ADJUST

[MIN(L, R) [MAX(L, R

< 4 div) AND

[MAX(L/R,

HIT [

RETURN]

I

II

"'\1

"-

\

1\1

> 3

R/L)

/'

KEY

Display

EYE

divl

< 1.2]

KEY

"'"

(b)

"

(e)

Fig.

"-

54

XXX VOLT

·XXX

VOLT

AND

\

/'

1\/

/~

I

.I

'\I

""""

OK

"

-44-

Adjustment Command

3. Set

the

peak values

range from 3

NOTE:

4. Measure

5. Calculate

6. Turning set

the Cat's eye the

setscrew and

NOTE: A ratio

NOTE:

7.

Move the

stepping

8. Check the

range

If

not,

these

broken setscrew (Refer

NOTE:

Function

following

procedure, and perform adjustment

again.

(1)

When

the

waveform

(b),

tum

the rotary knob clockwise.

When

the

(2)

AID

If

the amplitude ratio than utmost does not

IRETURNI key

the

amplitude ratio

pattern

smaller one Unless

control does not

the

if

the

of set

with

to

Fig. 5-4

When repeat step 8. .

waveform

(c),

tum

the rotary knob counterclockwise.

)

converter gain

of

the

Cat's eye

to

4 divisions.

1:

1.2

advance

off

stepping

of

the amplitude ratio

TRK

motor).

TRK

broken

the

level nearlest Jines nut

"NO

during initializing, control

the step to the next

is

pressed.

track.

motor

of

the

signal

utmost

then

apply

1 : 1.05 is dermed by identifying the

as

unity.

advance

00

sensor

00

sensor

Jines 3.5 V

by

adjustment, lock paint. (e»

GOOD"

is

as

shown

in

Fig.

is

as

shown

in

Fig.

by

adjustment

pattern

(Refer

is

set at any

with

peak

at

nut

lock

the next step.

board

output

to

the

displayed on the CRT,

signal may

Fig. 5-4

value

even

the

geared driver,

signals

I : LOS, fasten

paint

to

is

utmost 1 : 1.05,

outside

(toward

level is within

4.5 V.

center

between

and fasten

so

(d)

on

it.

5-4

that

)

other

if

the

Keying

I RETURN I

MEASURING

CALCULATING

RADIAL

ADJUST

[MAX

(L/R,

TIGHT

FIRMLY

ruT

[RETURN)

MOVE

00

SIDE ruT

ADJUST HIT

TRACK 3 TRACK 00>01

TRACK

4.5

3.5

SENSOR BOARD TO

[RETURN)

'\

I I

Oo.

[RETURN)

(Spec:

3.5-4.5)

02>01

(Spec:

3.5-4.5)

01>00

(Spec:

MAX

I

Vf

----

-----

V-t

----

--

/

Display

A~IGNMENT

R/L)

< 1.05)

KEY

L

~

(d)

SENSOR

KEY

0.5):

/"

L

-'"

\

II

Fig.

XXX

VOLT

XXX VOLT

XXX

VOLT

XXX VOLT

OUT

~

"'"

5-4

o'K

OK

-45-

Fig.

5-4 Radial Alignment, TRK 00

(e)

Ad·ustment

Stepping

Motor

Load

Torque

Function

9;"

Measure the offtraclc.

10. Calculate and check the

5-4·7. Error

measurement: adjustment, or setting for radial alignment:

a) Not Ready ... Indicates that

b) Not Index Pulse ... Indicates that INDEX signal

c) Cat's Eye Error ... Indicates that the Cat's eye pat-

following statements

Statement

[0)

Statement 2:

[RETURN) FIRST STEP /

then control advances the step

ing the error which has occurred.

ment item

and measurement and returns

justment mode. Thereafter," key in

same measurement item

NOTE: Check for the disk drive in accordance with

_ 5-5. STEPPING MOTOR LOAD TORQUE

the measurement and adjustment.

Message

One

of

the following errors can occur during

issued. Check for disk drive connection or check for the DRIVE SELECT switch position.

not issued. Check for disk drive connection.

tern signal

d~.

In

Key in

Thereafter, key in.

Key in

Disassemble

is

addition

to

I:

CONTINUE /

[Q]

when statement m

is executed again.

IRETURNI when statement 2 is displayed,

then control performs the radial alignment

matlon items

ing

the

key-in ill operation.

the

a.

FC-9/FC-14 Mounted Board. (Refer

off

traclc.

of

the machine

READY signal

abnonnal. Check for the alignment

these messages

is

[1)

in

also displayed.

RETRY

[1)

RETRY

to

the next,disregard-

above, one

is

displayed, and

[I] and then the same measure-

to

the initial step in

ill and

is

executed again.

to

the message displayed before retry-

following parts and then perform

is

not

is

"

of

the

Ad-

th~n

the

COrull-

to

4-1)

Keying

MEASURING

CALCURATING GOOD! HIT [RETURN) KEY SET

DRIVE SELECT 4 INSERT HIT [RETURN) KEY

5-5-1. Tools

_ c. Alignment Disk (OR-D47VA)

5-5-2.

5-5-3. Adjustment

-46-

and

Measurement Equipment

a. Oscilloscope

MFD

Checker

b.

d. Tention Gauge

e..

®Driver 2 mm

Measureme~t

a. Push up

b.

Fig. 5-5 Stepping

a.

b.

c.

the

with a spring balance. (Refer Checlc

if

value in

the point where the head arm from the lead screw.

If

the spring balance indicates a force

g

or

less, fasten the setscrew (+P2x3). it indicates screw. (Refer

Fix

the setscrew (+P2x3) for

with nut lock paint.

Perform the radial alignment and TRK 00

sensor adjustment. (Refer

Display

AUGNMENT DISK

II

steel plate near

the spring balance indicates a

range

Motor

80

g or more, loosen the set-

to

Fig. 5-5)

of

50 g

is

Load Torque

the

lead screw

to

Fig. 5-5)

to

80 g at the

just separated

of

the

steel plate

to

5-4)

50

If

Index Phase

5-6. INDEX PHASE 5-6-1.

Tools

and

Measurement

a.

Oscilloscope

b.

MFD

Checker II

ED

c. Alignment Disk (OR·D47VA)

Em

d.

Alignment Disk (OR-D47WA)

e.

Adj rod.

5-6-2. Measurement

a.

Connect

the

ll. (Refer b. Insert the alignment disk in place. c.

Connect the oscilloscope probe tip

CN

5

of

d.

Move

e.

Check if

INDEX signal and

specification shown in Fig. 5-6 (a).

I

j~

j 0

Fig. 5-6

5-6-3.

Adjustment

a.

If

not

on

adj rod tool.

NOTE:

disk drive

to

Fig. 2-1)

107-1 and trigger the oscilloscope at

the

MFD

Checker II.

the

head

the

phase relation between the

tl00jlsec.·

(a)

Index

Phase

the phase relation described above does

meet the specification, adjust RVIOI

the

FC-9/FC-14 Mounted Board with

If

adjustment of

the

specification, the

may

be

damaged.

please

refer

to

TRK 40.

to

output

S·S.

Equipment

Specification

to

the

MFD

Checker

signal meets the

RVIOI

does

not

disk

drive

For the replacement,

RV101

Shield Plate

TP-

satisfy motor

to

an

5-7. READ AMPLIFIER GAIN

AMPLIFIER

5-7-1. Tools

a. b. MFD Checker II

Em

c.

Em

d. Level Disk (OR·D46WA) e. Adj rod

5-7-2. Measurement

a. Connect

b. Connect

c. d. Insert

_ e. Set

f.

g.

Em

h. Set

Em

i. Press

Em

j.

k. Connect

L

OFF

SET

and

Measuring

Oscilloscope

Level Disk (OR·D46VA)

II. (Refer

to

CNI07-1 built in

other tip (CH-2)

Checker II.

NOTE:

The

Select display only for CH-l.

the

to

head

the

Checker Press

the

written Check if

put waveform for

0.35 ± 0.15 V). (Refer

the

Checker

the

written Check if

put

waveform for

(Refer

to

TP-3 on

Operate with a timing range

Equipment

the

disk drive

to

Fig. 2-1)

the

os~illoscope

to

vertical V/dlv with a timing oscilloscope

Cn-2.

TRK 79.

SIDE

into

SIDE

into

to

sensitivities

on

Cn·l

range

is

triggered

level disk in place and move the

SELEer

n

to

side

O.

WRITE switch, and then

the

disk.

the

peak.ta-peak value

"2F"

SELEer

n

to

side

1.

WRITE switch, and

the

disk.

the

peak·ta-peak value

"2F"

Fig.

5-7

(a»

the

oscilloscope probe

the

MFD

the

oscilloscope in

of

AND

READ

to

the

MFD

Checker

probe tip (CH-l)

the

disk drive and

TP-5

of

the

are

and

Checker II.

set

at

2 V/dlv

on

of

10

ms/dlv.

by

the

signal

switch on the MFD

"2F"

of

Fig.

5-7

then

of

3S±O

tip

the

chop mode

J.l.sec/div.

the out-

(a) )

"2F"

the out-

.1SV

(CH-2)

is 0.6 ± 0.2 V (Em

to switch on the MFD

is I O.

0.5

MFD

at

Cn-2

0.2

The

on

is

Fig. 5-6 (b) Index

Phase

Adjustment

-47-

(aJ

Em

to.15

V

Disk Drive DC Motor Speed

(b)

(e)

Fig.5-7

m.Select "Uncal"

on oscilloscope and then such a waveform as shown in Fig. 5-7 (b) can be obtaind.

lED n. Check

_ o. Check

5-7-3. Adjustment

amplifier gain adjustment

Read

a.

if

no jittery pulse follows the trig-

gered one. (Refer

if

or

1 every 2.0 ± 0.2IJsec. (Refer

5-7

(c»

If

the peak-to-peak value signal output (_0.35 signal at

to

the pulses are issued from side 0

is

other than 0.6 ± 0.2 V

± 0.15 V), set the

0.6±0.05 V (_ by adjusting RV}02 on the FC-9/FC-14 Mounted Board with an

_ b.

If

the peak-to-peak value

form for

"2F"

o •

35:!:O

(Refer

c.

Perform the Head compliance adjustment. (Refer

in item j

.15V~

replace the head carriage ass'y.

to

4-14)

to

5-3)

the timing

Fig.

5-7

of

the

0.35±

adj

rod tool.

of

the above

axi~

(b»

"2F"

output

of

to

Read

output

0.15

wave-

is

Fig.

V)

not

the

Read amplifier

lED

off

set adjustment

a.

If

any jittery pulses follow the triggered one, stop jittering at the pulse edge as possible

14 Mounted Board with an adj rod

_ b.

If

the pulses are issued from side 0 any interval other the

pulse interval

2.0 ± 0.2 Jlsec by adjusting RVI03 on the FC·9 Mounted Board with an adj rod

c.

If

adjstment

isfy the spec, FC-9/FC-14 Mounted Baord

must be replaced. (Refer to 4-1)

NOTE: After completion

gain adjustment, perform the read amp-

lifier offset adjustment.

Fig.

5-7 (d)

Read

Amplifier

5-8. DISK DRIVE 5-8-1. Tools and Measuring Equipment

a.

MFD

DC

Checker II

lED b. Level Disk (OR-D46V

_ c. Level Disk (OR-D46WA)

d. Universal Counter

5-8-2. Measurement

a. Connect the disk drive to the

II.

(Refer to Fig. b. Insert the level disk in place. c.

Move

the

head until it arrives at TRK 35.

d. Connect

e,

-48-

TP-5 Check

±

1.5

on

if

msec.

the

by

adjusting RV103

on

the

or 1 at

as

than

2.0 ± 0.2 Jlsec, set

on

both

sides 0 and 1 at

tool

of

a and b above does not sat-

of

the read amplifier

RV103

RV102

Shield

Plate

Gain and

Off

set Adjustment

MOTOR SPEED

AJ

MFD

5-8

(a) )

universal counter probe tip

MFD

Checker

pulses are generated every·} 00

Checker

II.

far

FC-

tool

to

Fig.

5-8

(a)

Motor

Speed Measurement

Disk Drive DC Motor Speed

5-8-3 Adjustment

a.

If

the pulses are generated other than every

100±1.5 msec in disassemble the following parts and then perform the adjustment.

I.

Main

2.

Front

Em

3. Damper (Refer

Em

4. Head load ass'y (Refer to 4-8)

5. Cassette-up ass'y (Refer

6.

Disk motor (Refer

7.

WP

4-10)

b. Connect the disassembled disk motor

board as shown in Fig.

the

measurement (5-8-2),

cover (Refer

panel ass'y (Refer

arm, D-Detection arm (Refer to

to

4-5)

4-7)

to

4~11)

5-8

to

(b).

4-2)

4-9)

Fig.

58

(b)

Motor

Speed Adjustment

I

-49-

Adjustment

c. Set disk motor control switch

located on FC-9/FC-14 Mounted Board, side

"A".

d.

Tum

on the unit. Read the value

(Sl02)

of

the

universal counter.

e.

The value may be failed in one

of

the

followillgs.

1.

0 (Not rotate) 100±10 msec

2.

3.

90 'msec or

Replace the parts in accordance with the flowchart or expression below:

'i)

When the disk motor does not rptate:

(Refer

ii) When the pulses are generated every 100

,±lO

Change the value

to

flowchart 5-8

msec:

less

of

R9 and

(a»

R8

in the fol-

lowing manner:

o PULSE

INTERVAL-lOO<O

R9

(Ul)

=

R8 = 150

kn

1.5

x [100 - PULSEINTERV AL (msec»)

'

o PULSE INTERVAL - 100 > 0

R8(kn)=

150-1.5

x [PULSEINTERVAL(msec)

R9=On

NOTE: Figures marked with # are for a

motor

having For detail, refer and electrical parts

o PULSE

R9

(kn) = 1.5

4!R8

o PULSE

#R8

= 160

(kn)

the lot number

to

the circuit diagram

INTERVAL-lOO<O

INTERVAL-

= 160

llst.

x [100 - PULSEINTERVAL (msec»)

kn

100>0

-1.5

[PULSEINTERVAL (msec) - 100)

of

XXXX2.

.

dlsk

R9=On

iii) When the motor speed

high: (Refer

f.

Install all the assembled parts.

g.

Remeasure the motor speed interval and confirm that it

h.

If

it

is

from the beginning

NOTE: Don't forget to put disk motor control

switch Mounted Board, back to original position.

to

is 1 OO±

not 1

OO±

1.5

(SI02) located on FC-9/FC-14

is

flowchart

abnormally

5-8

(b»

l.5 msec.

msec, repeat the steps

of

5-8-3. Adjustment.

to

-100)

-50-

more than 2 V

FC·9/FC·14 Mounted Board

II

defective.

Troubleshooting Flowchart

YES

mora than 2 V

NO

Dilk

motor

i.

defect;"".

Repeat the 6-8-3

Flowchart 5·8

-51-

(a)

Troubleshooting·

Flowchart

FC·9/FC·14 Mounted Board i. defective.

less

than

50

mVp-p

Disk Motor circuit i. defective.

Replace (Refer

Power off and check

~,_'"

",

......

the

resistanca

'~lli

.....

,.

~

'---r-.~

the

R9.

to

6-8-3

d·1i)

Repeat

the

6-8-3.

Flowchart 5-8 (b)

-52-

Em

5-9_

HL ARM HEIGHT

Disassemble the following parts and then perfonn

the adjustment_

a_

Main

Cover (Refer

5-9-1_

Tools and Measuring Equipment

a.

MFD

Checker II

b.

G:>2

mm Driver

c.

e 2 mm Driver

5-9-2. Measurement

a. Connect the disk drive

II. (Refer

b.

Move

the head until it arrives at TRK 79.

c.

Manually set the machine into the Disk-In

mode. (Refer Push down the plunger core

d.

load ass'y at point

Pad

to

Fig. 2-1)

Arm

to

Fig. 4-9 (a) )

A.

B-a3-a9mm

~

5-9-3. Adjustment

HLArm

==

Fig.

5-9 HL

Arm

Height Adjustment

e.

Check

if

clearance B between the HL and pad ann range

a.

If

the gap

of

0.3

is

set at a value within the

to

0.9 mm. (Refer

is

not

within 0.3 loosen the screw which fastens the plunger solenoid and once push down the plunger solenoid.

4-5)

to

(Refer

the

MFD'

of

to

Checker

the head.

Fig. 5-9)

Ann

Fig. 5-9)

0.9 mm,

HL Arm Height

b. Insert a e driver beneath the plunger

solenoid and slowly push

solenoid until clearance B becomes the

specified value. (Refer

c.

Fasten

the

rance B meets

5-10. HEAD CLEARANCE

screw and check again if clea-

the

Disassemble the following parts and then perfonn

the adjustment.

a.

Main Cover (Refer

5-1~1.

Tools and Measuring Equipment

a.

MFD

Checker II b. Round Nose c.

Hexagon Wrench Torque Driver

5-10-2. Measurement

a.

Connect the disk drive to the

II. (Refer

b.

Move

c.

Manually set the machine mode. (Refer

Em

d. After pressing

visually check

Plier

to

Fig. 2-1)

the

head until it arrives at TRK 79.

to

Fig. 4-9 (a) )

the

if

the

head and pad is within 0.1

to

Fig. 5-10

(Refer

Em

e.

After pressing

visually check both to

Fig. 5-10

5-1~3.

Adjustment

Em

a.

If

the clearance bend the HL Arm mounting plate downwards. (Refer

_ b.

If

the clearance

the

if

heads is within

(b»

to

5-10 is

the HL Arm mounting plate upwards.

(~efer

to

FiE::

5-10

Em

c.

If

the

clearance

turn

range, until (Refer

Em

d: After completion

the HL Arm adjusting screw

the

clearance

to

Fig. 5-10

the adjusting screw with

(Refer to Fig.

5-10(b»

up

the plunger

to

Fig. 5-9)

specification.

to

4-5)

MFD

into

the Disk-In

HL

Arm twice

clearance between the

to

0.4 mm.

(a»

HL

Arm twice

the clearance between

0.1

to

0.4 mm. (Refer

is

greater than 0.4 mm,

(a»

less than 0.1 mm,

(a»

is

out

of

the specified

is

in the specification.

(b» of

the

adjustment, fix

nut

lock paint.

Checker

or

more,

or

more,

bend,

Head Cleaning

ta)

Hexagon Wrench Torque Driver

(b) OA-D32W

Fig.

5-10 HL Arm Height Adjustment

OA·D32V

5-11. HEAD CLEANING

Disassemble

the

following parts and then make the

head clean.

a. Main Cover (Refer

5-11-1. Tools and Measuring Equipment

EE11

a.

Applicator

Em

b. Alcohol

EE11

c.

Cleaning Disk (OR-D29VA)

EmJ

d. Cleaning Disk (OR-D29WA) e.

MFD

Checker II

EE115-11-2.

'Cleaning with Applicator

a.

Manually lifting the pad arm, scrub the head surface lightly with an applicator containing alcohol

b.

Scrub the head surface with a dry applicator. Do not leave fine cotton fibers the head surface.

5-11-3. Cleaning with Cleaning Disk

a.

Connect the disk drive (Refer

to

Fig. 2-1)

Move

the

b.

c.

head until it arrives at an unused

track

of

the

cleaning disk.

Set the cleaning disk in place, and hold it for about

10

cleaning disk.

NOTE:

seconds. Thereafter, eject the

Do not

Do

not

reuse

of

effect

on

Cross

out

a

cleaning

example,

Cleaning Disk

Check Column

j:ji(

03

s><.

12 13 14 22 23 32 33

42 43

52

53

62

63

72

73

OR-029VA

04

24 34 44 54 64 74

w

10

11 21

20

30

31

41

40

50

51

60

61

70

71

to

use

any

reuse

any

the

track

the

head.

numbers

disk

for

avoiding

06

05

16 17 18

15

26

25 35 36 45 46 47 55 56

66 67 68

65

76

75

4-5)

to

MFD

scratched

used

weakens

of

the

label,

reusage.

07

27 37

57

77 78

Checker II.

cleaning

track

the

cleaning

used

tracks

shown

08

09 19

28

29

38

39

48

49

58

59 69 79

disk.

because

on

in

the

on

-53-

-54-

~

"U

»

::IJ

~

l>

en en

.(

r-

0

"tJ

»

-f

:tJ

(5

....

z

en

r-

0

12

I

(J1 (J1

I

11

0

»

-I

0

Z

»

Z

C

r-

en

-I

(5

»

C

w

~

en

m

0

-I

0

Z

en

."

Q)

...

r+

en

»

en

<

~

0

n

Q)

r+

0"

:l

--

."

Q)

...

r+

en

»

en

--

<

~-

0

n

Q)

r+

0"

:l

PS

9

W2.6X6

I

(J1

c»

I

~

I

i

PSW2.6 x

6"'"'=-

___

~

6-2.

MECHANICAL

NOTE:

1.

Parts printed

stocked ing required parts cessed,

parts

not

fOI

replacement

shown

for

shown

but

allow

PARTS

in

Bold·Face type

in

this

routine

service

in

Bold·Face type

for

LIST

purposes.

list

wOlk.

additional

are

The

not

Orders

will

delivery

normally

lemain-

normally

for

be

Pl()'

time.

Mechanical Parts

LiS1

Parts No.

No.

A·8010·049·A A·8010-014·B 4-601-076-00 Lead Serew

3

4-601-083-00 Compression Spring

4

4-601-097-00 8·838·025·11

8·838·061-01

7 A-8010-024-A

8 A·80 10·025·A

4-603·921·00

10 4-603·922·00

11

4-603·923-00

12 A·801 O-026·A

4-601-096-00

13

14 4-603·901·00 15 4-604-062·00

4-847·057-00

16 17

A·8050-001-A

18

3·659·609·00

19

4-601·003-00 Slide Guide Shaft

20 4-601·008-03

4-603-926-00 Guide Retainer (C)

21

4-601-009-03 WPArm

22

4-601-050-04 Blind Panel

23 24

4-601-098·00

4-603-916-00 HC-Harness Holder

2S

4-603-924-00 Damper

26

4-603·925-02 Terminal Shield Plate

27

4-603-927-00 D-Deteetion Arm

28

7-623·520-01 Lug, 3

29 30

8·838·050·01

31 A·8050-002-B

1·605-400-00

32

4-601·027-00 Cushion

33 34

8·719·900-92 GL·9PR20 A·8051-042-A FC·9 Complete

35

4-601-026-11

36 37 4-603-928·00

4-603-929-00 Transport Cassette Dummy

38

X-4601-029-1

39

X·4601·043-1 4-601-052·12

40

4-601·060-00

41

Description

Lead Screw Coupling

Ass'y

Thrust Bearing Stepping

Motor

Stepping

Motor (SNS.1500A) Head Carriage Head Load

Ass'y

HLArm HL

Arm Shaft Torsion Spring Cassette-up Ass'y Tention Spring Tension Spring Eject Arm Tension Spring

Mounted Board

Sensor Compression Spring

Guide Retainer (A)

Ball Bearing (No Flange)

Disk Drive Motor (BHC·210IA) LED

Mounted Board Ass'y

LED

Mounted Board

Main Cover Shield Plate

Front

Panel Ass'y (OA-D32W)

Front

Panel Ass'y (OA·D32W·1O) Eject Button Compression Spring

(SNS·II

Ass'y

PCB

OOA)

Parts No.

7-621·972·25

7.621-972-4~,

7·621-981·15

7-621·981·25 7-621·912-20 7·621·731·08

Description

SCREW, TOTSU PS2.6 x 6

..

SCREW, TOTSU PS2.6 x 10 SCREW, TOTSU PSW2.6 SCREW, TOTSU PSW2.6 x 8 SCREW, TOTSU B2.6 x 5 SET-SCT, FLAT

7-621·733-08

SET·SCT,

FLAT 7·624-102-04 7·624-105·04

STOP

HEX.

2 x 2.5,

POINT

HEX. 2 x 4

POINT

RING 1.5, TYPE-E

RING 2.3, TYPE

x 6

·E

-57-

MEMO

••••••••••••••••••••••••••••••

...... _ ......................................................................................................................................................................

................................... : .....................................................................................................................................................................

..........................................................

0

••••••••• ~ •••••••••••••••••••••••••••••••••••••

0

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

:

..................................................................................................................................................

0

••• 0 •••••••••••••••••••••••••••••••••

,

••••••••••••••••• 0 ••••••••••

:

..............................

.

;

...

.

............................................................................................ : ................................................................................................................

.

-58-

Over

All

Diagram

Over All Diagram

6-3. OVER

ALL

DIAGRAM

6-3-1. Interconnection Diagram

r-----

I

DC

MotorIBHC-210IA)

I

8-838-050-01

I

r---------~-------------

I

DC

MotortSNS-11

I 8-838-

I

L

________________________

r - - - -. - - - - - - - - - - - - - - - - - - - I

I

HEAD

. A-8010-024-A

I

L

___

r - - - - - - - - - - - - - - - - - - - -

I

HEAD

I A-8010-032-A ® I

I :

I I

I 1

L

__ '-_____________

-------------1

OOA)

025-11

Carriage

Assy

_________________

_

LOAD

Assy

.s;...

X X

IMlor

Servo

a

Senser

...

:.

r

-H

'-"'_-----',

a;::

-"

;'

r--

________

......

L-!.I_~HC~O~M.!.I

~l

1 I

:..

II

I I R/W

1 I

-..l

-.,

-~ ..

__

-4~---------'

r -

I

_______

+12V +5V

GNO MOTON MINOEX WRT CSTIN

PRT

~

CNIOI

....f..t!!QL

I

I R/W

I

____

HCOM

¢ 2

GND

FINISH START

ERASE

-+

________

-;---f-o

~

-:I_~PI~un!.!J!.!ger~¢:..__

Plungu I FRAME

GND

___

+_-------_;_-_r~<>

I---

- - - - - - -

Complete

PCB.

A-8051-042-A

I

3

4

5

6

3

2

I

FC-9

CNI09

"I

1

0

I 2 0 3 0

4 0

5 0

6 0

B 0

100 120 140 160

180 200 22

0 240 260

7-

25?

(Odd

Nol'

0

C~I:

2 0

3 0

[ill

4 0

MOTOR SELECT DSK

CHG SELECT CHG DIRTN STEP WRT

WRT

GATE

H.D

LOAD

HD

SELECT

INDEX TRK-¢¢ WRT

PRT

RD

DATA

READY

Signal

+SV

GND GND

+12V

ON

¢

4

RST

DATA

GND

I

r----------

I

LED

PC

BOARD

I A- 8050-002-B

I

L

__

_

Assy

------------,

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~C!)~~-------~;-~~:~:-:-------------~~[}[I]

-1

r-------

I

Mounted

PCB

I A-8050-001-A

I

I I 2 I

L

______________________

Sensor

-59-

CNI07

I

0

2

0

3 0

4 0

5 0

6 0

+SV

CTR

¢

TR ¢ LCD

I

J

CNI03

I

L

____________________________

7 0

---J

AMP

OUT

NC CSTIN NC TRK¢SNS NC GND

-60-

6-4. CIRCUIT DIAGRAM 6-4·1.

Circuit Diagram on FC·9

CNI09

btl.se

HEAD

CNI06

tSY

8107

II<

CPUEIU,

TO

OIU

COtLECTOR

__

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B174

J.JX

BIOS

IX

......

Circuit Diagram

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till'

Circuit Diagram

!lye

lIl?I

UK

till'

£.117

l.ZK

~----------------11

8.1/(1

II(

CNI07

(FOI'ChecklngJ

ANPOUT

4.

NC

7

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.

-61-

RIIS RII4

lSI<

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CNI08

+5V

GND

GND 3

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1~~~~--~~-4--~~~

2

f---+---+----+----4~+--+-~~

4

FI?AHE

t!1S9

100X

,,In

0.1

(iND

[f.

-62-

Circuit Diagram

CNI09

CHGRST

SELECT$ SELECT

mTORON

D1RTIV

Sflj5

HD

CNIOI

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Disk

Motor

6-4-3. Disk Motor Circuit Diagram

Remark:

1.

Numbers between FC-14/FC·9 and Disk Motor

Circuit Board indicate the color

2. A part marked with selected. For

r---------------------------------------------------------------------------------------~--,

F~

P;NTCOIL

60

PIECES

the

replacement,

#RJ

1001(

RI

100

#

R4

1001(

~

~--~--~----~-+~--~~~~----+---~--+I--~R=17~mK~~-+------~--~+-----------------~r-J

of

the cable.

~

in the diagram is factory

ple~e

refer

R5

1001(

R7

4.71(

to

3. Part name

marked with # may be differed from this dia-

gram for a disk

5-8.

XXXX2, that cover. for these parts, please refer

#R8

150K

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ex

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or

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to the actual part name and part's value

cs

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Circuit Diagram

part's value

motor

is

+ + #

of

part reference

having the lot number

rubber-stampped on the metal

to

electrical parts list.

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20

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Parts Layout

on

Disk

Motor

Circuit

Electrical Parts

6-4-4. Parts Layout

on

Disk Motor Circuit Board

LOT.

NO

@

6-5. ELECTRIC PARTS 6-6·1.

Chip Parts Replacement Procedure

This unit uses chip components such as carbon resistor, ceramic capacitor, transistor and diode in some circuits.

As capacitor are identical, destinguishment be possible by visual check silk-screen print

As also screen print.

Tools:

• Soldering iron; 20 W

•

• Solder

• Tweezers

Soldering Conditions:

T'ip

Solder

Higher temperature

specified may be damaged

(I)

I)

Add heat onto the chip-part by the top

ing iron tip and slide the chip-part aside when the

solder

2)

Confum visually with care

peeling, damage, and/or bridge where the part was

removed

3) Presolder the pattern into thin where the part was removed.

4)

~lace

both sides.

CAUTION:

It

also uses IC's

the appearance

on

the shape'

are,

Desoldering metal braid ("SOLDER TAUL"

, equivalent)

temperature; 270±IOoC

Resistor and Capacitor

the printed circuit board.

of

transistor and diode are same, they

distinguished by the reference address

(If

possible, use soldering tip with heat-con-

(of

0.6 mm dia.

within 2sec. per an electrode

is

melted.

or

its surrounding.

a new chip-part

Do

not

use

of

the

flat-pack type.

carbon resistor and ceramic

of

is

or

longer tip application than

to

that

onto

chip-part

of

0(270

there

is

no pattern

once

each can

of

used.

reference address

troller

recommended.)

the chip component.

the pattern and solder

again

of

silk-

± 10°C)

solder-

or

of

(2) Transistor and Diode

1) Cut the leads

removed with a cutter.

2) Remove the leads cut visually

damage and/or bridge where

or

its surrounding.

3) Presolder the pattern into thin where the part removed.

4)

Place a new chip-part the leads. '

of

the semiconductor part

that there

as

the above, and confirm

is

no pattern peeling, any

the

part

was

onto

the pattern and solder

removed

J;;

.....",

I,.

.'f\

~

(3)

IC

(Flat-pack type)

1) Cut the lea4s

cutter.

2) Remove the each pin

tweezers while heating the pin Confum visually with care that there

3)

peeling, damage, and/or bridge where the part removed

4)

Place a new

5)

Confum by tester that each conduction between

IC's terminal and upper port

If

not, resolder the portion.

6)

of

the

or

its surrounding.

IC

onto

IC

to be removed with a

of

IC

from the pattern by

by

soldering iron.

is

no pattern

the pattern and solder it.

is

surely made.

to

be

was

-69-

Cutter

-70-

Electric Parts

Lis1

1Kj.2. Electric Parts List

NOTE:

I.

All capacitors are in micro farads unless other-

wise specified.

2.

All

inductors are in micro henries unless other-

wise specified.

3. All resistors are in ohms. "CHIP" stands for chip component.

4.

FC·9BOARD

Ref.No.

Parts No.

CAPACITORS

CIOI

1-163·2SHlO 1-163·2S9-{)0

CI02

1·163-{)IHlO

CI03

1-163-o3S-{)0 CERAMIC (CHIP) 0.047

CI04

1·163-o11-{)0

CIOS

1-163-o2HlO

CI06 CI07

1·163-021-{)0 1·163-{)38-{)0

CI08

1·123·821-{)0

CI09

1-163·03S'()0

ClIO

1-123-621-41

Clli

1-163·038'()0

C1l2

1-l63-{)38'()0 CERAMIC (CHIP)

C1l3

1-l63-{)3S'()0 CERAMIC (CHIP)

C1l4

1·163·2S9'()0

CllS

1-l63·259'()0

C1l6

1-163-{)3S'()0 CERAMIC (CHIP)

C1l7

l·l63-{)3S'()0

C1l8

1·163·03S-{)0

Cll9

1-123-621-41

C120

1-123·821'()0 ELECT 47

C121

1-l23·82l'()0

C122

1·131·34S.()0

C123

1-l63-{)37'()0

C124

1-131·357'()0

C12S

1·131·371-{)0

C126

1-l63-{)38'()0 CERAMIC (CHIP)

C127

1-163'()38-oo

C128

1-l63-{)38'()0 CERAMIC (CHIP)

C129

1-163-{)38-{)0

C130

1-16W38-o0

C131

1-163-247-00

C132

Description

CERAMIC (CHIP) 100PF CERAMIC (CHIP) CERAMIC (CHIP) 0.0047

CERAMIC (CHIP) 0.0015

CERAMIC (CHIP) 0.01 CERAMIC (CHIP) 0.01 CERAMIC (CHIP) ELECT CERAMIC (CHIP) 0.047

ELECT 10 20% CERAMIC (CHIP)

CERAMIC (CHIP)

CERAMIC (CHIP) 220PF

CERAMIC (CHIP) CERAMIC (CHIP) ELECT 10 20%

ELECT TANTALUM 0.47 CERAMIC (CHIP) TANTALUM

TANTALUM

CERAMIC (CHIP)

CERAMIC (CHIP) CERAMIC (CHIP)

5%

220PF 5%

10%

10% 10%

0.1 47

20%

0.1 25V

0.1

0.047 220PF

5%

0.047

20%

47

20% 10%

0.022 10%

4.7

10%

10 10%

0.1

0.1 2SV

0.1 68PF

5%

Ref. No.

CNI0l CNI02 CNI03 CNI04 CNI05

CNI06 CNI07 CN108 CNI09

DIOI

SOY

DI02

SOY

DI03

SOY

DI04

SOY

DIOS 8·719·10Q-{)5

SOY

DI06

SOY

DI07

50V

0108

2SV

0109

16V

0110

50V

Dill

2SV

0112

Din

2SV

0114

SOY SOY

SOY

ICIOI

50V

ICI02

SOY

IC103

SOV

ICI04

2SV

ICI0S

16V

ICI06

l6V

ICI07

3SV

ICI08

2SV

ICI09

2SV

ICllO

16V

ICl11

2SV

ICll2

2SV

IC1l3 ICll4 ICllS

2SV SOV

Parts No.

1·S6G-618-{)0 CONNECTOR POST HEADER. ILG 1·S60·3S7-{)0 CONNECTOR POST HEADER. ILG (3P)

1·S6Q.3S7-{)0 CONNECTOR POST HEADER. ILG (3P)

1·560·357·00

1·S6Q.36Q-{)0

1·S60·36Q-{)0 1·S6G-619-{)0 CONNECTOR POST HEADER. ILG 7P I·S60·S42-{)0 1·S64·244-{)0

8·719·10Q-{)5 8·719·101·23 8·719·101·23 8·719·10Q-{)S

8-719·101-07 8-719·912·25 8·719·106-43 8·719·912·25

8·719·912·25

8·719·912·25 8·719·981-01 ERA81·004 8-719·105-64

8·759·908·30 8·759·12Q-{)3

8·7S9-OOQ-{)7

8·759-005·92

8·7S9·90().14

8·7 5 9·974-{)6 8·7S9·90().26

8-759·974·38

8·759·902·74

8·759·902·21

8-7S9·90()'74

8·759·974-38 8·7S9·178-{)S

8-7S9-612-(l4 IC M51204L 8-759·902-66

Description

CONNECTORS

CONNECTOR POST HEADER. ILG (3P) CONNECTOR POST HEADER. ILG (6P)

CONNECTOR POST HEADER. ILG (6P)

HEADER. EI CONNECTOR

POST CONNECTOR

DIODES

IS2837 (CHIP) ISS123 (CHIP) ISS123 (CHIP) IS2837 IS2837

R033EB3

IS2348HTD R09.1M·BI lS2348HTD lS2348HTD

'IS2348HTD

lS2348HTD

RD4.3M·B2 (CHIP)

ICS

IC IC"PA2003C ICMC3470AP ICNES92N IC

IC IC SN74LS26N IC IC SN74LS423N IC

IC SN74LS74AN ICSN7438N IC"PC78LOS

IC SN74LS266N

(M) 26P

(CHIP) (CHIP)"

(CHIP)

MB8847-1199M

SN74LS14N

SN7406N

SN7438N

SN74LS22lN

7P

4P

-71-

:Iectric Parts List

Ref. No.

L101

Q101 Q102 Q103 Q104 Q105

Q106 Ql07 Q108 Q109

QUO

Qlll Q1l2 Q1l3 Q1l4

R101 R102 R103 R104 R105

Rl06 R107 R108 R109 RllO

RIll RIl2 R1l3 R1l4

R1l5

RU7 RU8

Rl19 R120 R12l

R122

R123 R124

R125

R126

Parts

No.

1-408-442-21

8-729-900-53 8-729-900-53 8-729-271-23 8-729-16245 8-729-103-43

8-729-16245 8-729-16245 8-729-16245 8-729-271-23 8-729-900-53

8-729-159-64 8-729-900-53 8-729-900-53 8-729-900-53

1-216-049'()0 1-216-049-00 1-216-049-00 1-216-049-00 1-216-049'()0

1-216.()49-00 1-216.()49'()0 1-216.()49-00 1-216-073'()0 1-214-140-00

1-216-057-00 1-214-140-00 1-216-057'()0 1-216-077-00 1-216-077-00

1-216'()57'()0 1-216-021-00 1-216'()73'()0 1-216-073'()0 1-216.()49-00

1-216-089'()0 1-216'()89'()0 1-216-057'()0 1-216'()57-O0

1-216-057-00

Description

COILS

MICRO

INDUCTOR 10l'H

TRANSISTORS

DTC1l4EK (CHIP) DTCIl4EK (CHIP) 2SC2712G (CHIP) 2SB624-BV5 (CHIP) 2SB734-2

2SB624-BV5 2SB624-BV5 2SB624-BV5 2SC2712G DTCIl4EK (CHIP)

2SD596-DV5 (CHIP) DTCIl4EK (CHIP) DTC1l4EK (CHIP) DTC1l4EK

RESITORS

METAL

(CHIP)

METAL

(CHIP) 1K

METAL

(CHIP) 1K

METAL

(CHIP) 1K

METAL

(CHIP) 1K

METAL

(CHIP)

METAL

(CHIP) 1K

METAL

(CHIP)

METAL

(CHIP) 10K

METAL

(CHIP) 2.2K METAL METAL

(CHIP) 2.2K

METAL

(CHIP) 15K METAL

(CHIP) 15K

METAL

(CHIP) 2.2K METAL

(CHIP) 68 METAL

(CHIP) 10K METAL

(CHIP)

METAL

(CHIP) 47K METAL

(CHIP) 2.2K METAL

(CHIP) 2.2K

(CHIP) (CHIP) (CHIP)

(CHIP)

1K

lK

2.2K

1K

5% 5% 5% 5% 5%

5% 5% 5% 5% 1%

5% 1% 5% 5% 5%

5% 5% 5% 5% 5%

1/10W 1/10W 1/10W 1/10W 1/10W

1/10W 1/10W 1/10W 1/10W 1/4W

1/l0W 1/4W 1/10W 1/10W 1/10W

1/10W 1/10W l/lOW 1/10W 1/10W

1/10W 1/10W 1/10W 1/l0W 1/10W

1-216-065-00 METAL (CHIP) 4.7K

R127

1-216-049-00

R128

1-216-041-00

R129

1-216-041-00 METAL (CHIP) 470

R130

1-216-049-00

R131

R134

1-216-067-00

R135

1-216'()61-00 1-216-033-00

R136

1-216-073-00

R137

1-216-057-00

R138

R140-

1-216-081-00

R141

1-216-065-00

R142

1-2'16-065-00

R143

1-216-065-00

R144

1-216-065-00

R145

1-216-049-00

R146

1-216-049-00

1-2l6'()83-O0

R147 R148

1-216-081-00

R149

1-216-077-00

R150

1-216-061-00

R15l

1-216'()81-00

R152

l-216'()73-00

R153

1-2l6-06l'()0

R154

1-216-O83'()0

R155

1-216-061-00

R156 R157

1-216-061-00 1-212-515'()0

R158 R159

1-216-097-00

1-216-085-00

R160

1-216-053'()0

R161 R162

1-216-033-00 1-216-043'()0

R163

1-216'()73-O0

R164

1-216-077-00

R165 R166

1-216-O77'()0

R167

1-216-073-00 1-216-009-00

R168

1-216-037-00

R169

R170

1-216-037-00 1-216-081-00

Rl71

1-2l6-061'()0

Rl72

1-216-08.1-00

R173

1-216-061-00

R174

-72-

Description

METAL

(CHIP)

METAL

(CHIP)

METAL

(CHIP) 1K

METAL

(CHIP)

METAL

(CHIP) 3.3K

METAL

(CHIP) 220

METAL

(CHIP) 10K

METAL

(CHIP) 2.2K

METAL

(CHIP) 22K

METAL

(CHIP) 4.7K

METAL

(CHIP) 4.7K

METAL

(CHIP) 4.7K

METAL

(CHIP) 4.7K

METAL

(CHIP)

METAL

(CHIP) 1K

METAL

(CHIP) 27K

METAL

(CHIP) 22K

METAL

(CHIP) 15K

METAL

(CHIP) 15K

METAL

(CHIP) 3.3K

METAL

(CHIP) 22K

METAL

(CHIP) 10K

METAL

(CHIP)

METAL

(CHIP) 27K

METAL

(CHIP) 3.3K

METAL

(CHIP) 3.3K METAL METAL

(CHIP)

METAL

(CHIP) 33K METAL

(CHIP) 1.5K METAL

(CHIP) 220 METAL

(CHIP) 560 METAL

(CHIP) 10K

METAL

(CHIP) 15K METAL

(CHIP) 10K

~ETAL

(CHIP) 22 METAL

(CHIP) 330

METAL

(CHIP) 330

(CHIP) 22K

METAL METAL

(CHIP) 3.3K METAL

(CHIP) 22K METAL

(CHIP) 3.3K

1K

470

5.6K

1K

3.3K'

180

lOOK

5% 5% 5% 5% 5%

5% 5% 5% 1% 5%

5% 5% 5% 5% 5%

1/10W 1/l0W 1/10W 1/10W 1/10W

1/10W 1/10W 1/10W 1/10W 1/10W

l/l0W 1/10W 1/10W l/IOW 1/10W

1/10W 1/10W 1/10W 1/2W 1/l0W

1/10W 1/10W 1/10W 1/10W 1/10W

1/10W 1/l0W 1/10W 1/10W 1/10W

1/10W 1/10W 1/l0W 1/l0W 1/10W

Electric Parts List

Ref. No. Parts No.

R17S

1-216-061.Q0

R176

1-216-061.Q0 1-216.061.Q0

RI77

1-216.061.Q0

R178

1-216.Q01.Q0

R179

R180

1-216-049.Q0 METAL (CHIP) 1K

R181

1-216-06S.Q0

R182

1-216.06S.Q0 METAL (CHIP) 4.7K .5% 1/10W

RV101 1-226-703.Q0 RES, ADJ, METAL GLAZE 10K RV102 1-226-772{)0 RES, RV103 1-226-774.Q0 RES, ADJ, METAL GLAZE 47K

S101

1-SS4-644{)0 SWITCH, SLIDE

S102

1-SS3-S1O.Q0

X101

1-S27-838.Q0

FLlOl

1-235-269-00 FILTER,

DISK

DRIVE

The reference no. marked with # is used only for a disk having the lot number metal cover.

C1 C2 C3 C4 C5 C6

#C6

C7 C8 C10

Cll

C12 C13 C14

CIS

#C1S

DC

1-123-611-00 ELECT l-161.QS4.Q0 CERAMIC 0.018 1-130491-00 1-136-213.Q0 1-123-617'()o 1-123-617.Q0 ELECT 10 20% 16V

1-161.Q39.QO CERAMIC 0.001 10% 1-130-487-00 MYLAR 0.022

1-161.QS1{)0

1-123-617.Q0 1-123-611-00 1-123-617.Q0 1-123-617.Q0 1-131-371.Q0

Description

METAL (CHIP) 3.3K METAL

(CHIP) 3.3K METAL (CHIP) 3.3K METAL

(CHIP) 3.3K METAL

(CHIP)

METAL (CHIP) 4.7K

VARIABLE

MOTOR BOARD (BHC-2101A)

RESISTORS

ADJ, METAL GLAZE 4.7K

SWITCHES

SWITCH, SLIDE

OSCILLATOR

OSCILLATOR, CERAMIC (WITH CAP)

FILTER

LOW

PASS

of

XXXX2, that

CAPACITORS

MYLAR . 0.047 FILM O.ol ELECT

CERAMIC 0.01 ELECT ELECT 10 ELECT ELECT 10 TANTALUM 10

is

rubber-stampped

10

5%

1/l0W

5%

1/10W

5%

l/10W

5%

1/10W

5%

l/10W

5%

1/10W

5%

1/l0W

motor on

20%

SOV

10%

SOV

5%

SOV

5%

100V

20% 16V

SOY

5%

SOY SOY

10% 20%

16V 20% 16V 20% 16V 20%

16V 10% 16V

the

D1 D2 D3

#D3

PHI PH2

ICI IC2 IC3

#IC3

Q1

Q2

Q3

.

R1 R2

#R2

R3

#R3

R4

#R4

RS

R6 R7 R8

#R8

RIO

R11

#R11

R12

#R12

R13 R14 R1S R16

R11 R18 R19 R20 R21

R22 R23

#R23

R24 R2S R26 R27

Description

DIODES

8-719-815-55 8-719-815-55 8-719-150-23

8-719-150-21 RD4.7EB3T 8-719-902-90 PHOTO INTERRUPTOR SP1201-20 8-719-902-90 PHOTO

8-7S9-700.Q8 8-7S0-690.Q0

8-759-201-54

8-759-202.Q2

8-729-993-72 2SA937-R 8-729-902-11 2SC2021-R 8-729-902-11 2SC2021-R

1-247-807.Q0 CARBON 1-247-801-00 CARBON 1-247-890-00 CARBON 1-247-879-00 CARBON 1-247-849.Q0 CARBON 1-247-879.Q0 1-247-849.Q0 CARBON 1-247-879-00 CARBON 1-247-848-00 CARBON 1-247-847.Q0 CARBON 1-241-883.Q0 CARBON 1-247-884.Q0 CARBON

1~47-855.Q0

1-247-864.Q0 CARBON 1-247-879.Q0 CARBON

1-241-79O.Q0 CARBON

1-247-828.Q0 CARBON 1-247-828.Q0 CARBON 1-247-831-00 CARBON 1-246-405.Q0 CARBON

1-241-855.Q0 CARBON

1-247-838.Q0 CARBON 1-247-838.Q0 CARBON 1-247-849.Q0 CARBON 1-241-849.Q0 CARBON

1-247-838-00 CARBON 1-241-819-00 CARBON 1-241-873.Q0 CARBON 1-247-879.Q0 CARBON 1-247-867.Q0 CARBON 1-247-867.Q0 CARBON 1-247-847.Q0 CARBON

lSlSSSTP lSlSS5TP

RDS.1EB2T

INTERRUPTOR SP1201-20

ICS

IC

NJM4SS8S

IC

CX-069

IC

TA 724SBP

IC TA7259P

TRANSISTORS

RESISTORS

CARBON

100 100 300K lOOK

5.6K lOOK

5.6K lOOK S.lK

4.7K l50K 160K 10K

24K

lOOK

20

750

1K

1.5

10K 2K 2K

S.6K

5.6K

2K lOOK 56K

lOOK 33K 33K

4.7K

5% 5% 5% 5% 5% 5% 5% 5%

5% 5% 5% 5% 5% 5% 5%

5% 5%

5%

5% 5% 5% 5% 5%

5%

5% 5% 5%

5%

1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W 1/6W

1/6W

1/6W 1/6W 1/6W 1/4W

1/6W 1/6W 1/6W 1/6W 1/6W

1/6W

1/6W 1/6W 1/6W 1/6W 1/6W 1/6W

MEMO

.................. : ....................................................................................................................................................................

••• : .•••••••••••••••••••••••••••• : •••••••••••••••••••••••••••••••••••• ! ....................................................................................................................................

\

:

.......................

.

..

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-74-

I

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~

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5

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r-

......

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Ol

I

7·2. MECHANICAL PARTS LIST

NOTE:

1.

Parts printed in Bold·Face type are nonnally stocked for replacement purposes. The ing

parts shown in this list are not nonnally required for routine service work. parts not shown in cessed,

but

Bold·Face type will be pro-

allow for additional delivery time.

remain-

Orders for

Mechanical Parts

Lis1

Parts No. Description

~o.~_

1

A·8010-049·A A·8010-014·B

2

4-601·076-00

4 4-601·0B3-00

4-601·097·00 8·838·025·11

8·838·061·01

7 A·8010-028·A

A·80 1 0-020·A

8

4-603-936-00

9

10

A·BOI0-030·A

4-601·096-00

II

12 4-603-901·00

13 4-604-062-00 14

4-847·057·00

A·B050-00 I·A

15

A·8010·032·A

16 17

1-454-2B9-21

18

4-601·017·00

19

4-601·060·00 20 3-659·609·00 21

4-601·003-00

4-6-1·00B-03

22

4-603·926-00

23

4-601·009·03

24

4-601·050-04

25 26 4-601·098·00

4-603-927·00

27

7·623·507·01

28

8·838·050-01

29

A-B05(}.002·B

30

1·605·40(}'00

31

4-601·027·00

32

8· 719·900·92

33

A·B051·044-A

34 35 4-601·026-11 36

4-603-92B·00

37 X·4601·029·0

4·601·052·12

38

Lead Screw Ass'y

Coupling Ass'y

Lead Screw Compression Spring

Thrust Bearing

Motor (SNS·I100A)

Stepping

Motor (SNS·1500A)

Stepping Head Arm Ass'y

Ass'y

Pad Tension Spring

Cassette·up Ass'y Tension Spring Tension Spring

Eject Arm Tension Spring

Mounted Board

Sensor

Head Load Ass'y

Plunger Solenoid

HLArm Compression Spring

Compression Spring

Guide Shaft

Slide

Guide Retainer (A)

Guide Retainer (C) WPArm Blind PanelBall Bearing (No Flange)

D·Detection

Lug, 2.6

Disk Drive Motor, (BHC·210IA)

Arm

LED Mounted Board Ass'y

LED Mounted Board

Cushion GL-9PR20

FC·14 Complete

PCB Main Cover Shield Plate Front

Panel Ass'y

Eject

Button

-

Parts No.

7·621-972·25 7·621·972·45 7·621·981·15 7·621-981-25 7·621·912·20

7·62B-253·05 7·621-731-0B

7·624-105·04 7·688·001-01

Description

SCREW, TOTSU SCREW, TOTSU SCREW, TOTSU PSW2.6 SCREW, TOTSU PSW2.6 SCREW, TOTSU SCREW

+PS2 x 4

PS2.6 PS2.6

B2.6 x 5

SET-SCT. HEX. 2 x 2.5,

POINT

FLAT

RING 2.3, TYPE-E

STOP W2,

SMALL

x 6 x 10

x 6 x 8

-77-

MEMO

......................................................................................................................................................................................................

..............

:

.............................................................................................................................................................................................

...........................................

,

.....................

~

...................................................................................

':

.......................................................

:

.....

.

...............................................................................................................................................................................................................

-78-

Over

All

Diagram

Over

All Diagram

7-3. OVER 7-3-1. Interconnection Diagram

ALL

DIAGRAM

DC

Motor(BHC-210IA)

8-838-050-01

r------~----------------~

I

DC

MotorISNS-IIOOA)

I 8-838-025-11

I

I .

I I I

L

________________________

r-----------------------i

1

HEAD

I A-8010-028-A

I

L

_______________________

r - - - - - - - - - - - - - - - - - - -

I

HEAD

I A- 8010-032-A

I

L --__________________

ARM

LOAD

Assy

- - - - - - - - -

.--

________

~------_--------~I--~S~M~CI--------_+--------------~_t-o

~'

~\..------------~1--2~~:~~:~--------4_--------------~--_r~

~~--------~I--~S~M~82~------_+--------------~_+-o

.-.-

~~(~\~------------~I--~R~/W~S~IO~rI------_+--------------~--~<>

~~.~~_~I+\--------------~I--~R~/w~Fi~ni~sh~------~--------------~--r_o

X I I I

:x

a-

- V I

®

-.---1

I

+12V

+5V

GND

MOTON MINDEX

WRT

PRT

CSTIN

~I--S~M:.=C¢:e.....----+-------~:___t_<>

L---------~II~~~------~------------~--;_O

_______

SMA2

41

____________

.!..I

_~G.!!!ND~

____

Erase

Erose

Siorl Finish

I

~

+-------.;__t-o

J

--,

I Plunger¢ I

Plunger FRAME

I GND

I I I

_4------------'

1

r-~~----------------

~

3 I 2

'"

4

7 4 0

",I

6

5

i...---

...QllQl..

I

2

5

6 4

3

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3 4 5

I

~

2

-

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L.....-

Complete

PCB,

A-8051-044-A

FC-14

- - - - -

--cNI091

0 2 0 3· 0

5 0

0

6

8 0 100 12

0 140 160 180

200 22

0

240

260

7-25

?

(Odd

No)'

0

CNI08

2 0

0

3 4 0

OJ

I

MOTOR

SELECT

DSK

CHG

SELECT

CHG DIRTN STEP WRT

WRT

HD

LOAD

NC

INDEX

TRK

¢¢ WRT RD

DATA

READY

Signal

+5V

GND GND

+12V

ON ¢

RST

DATA GATE

PRT

GND

I

r-----·-----

I

LEO

PC

BOARD

I A-8050-002-B

I

L____

Assy

_

______________

--------,

Iii\.

~~~--------------------~LE~D---------------------------------

r--------

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PCB

I A-8050-001-A

I

I I

)

L

____

,Sensor

- - - - -

~1¢--2~'~~

___

--

-79-

- - - - -

___

LED+

CNI02

.

[ill

..J

+5V CTR

¢

TR ¢ LCD

I

J

CNI03

----------------------~

CNI07

10 2 0 3 0 4 0 5 0 6 7 0

AMP

OUT NC CSTIN NC

0

TRK¢SNS NC ,GND

-80-

7-4. CIRCUIT DIAGRAM 7-4·1. Circuit Diagram

on

11107

II(

FC·14

+J'V

lC101

RZ

Circuit Diagram

~J'V

IU74

J.JK

CPU!!?!

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COi/.ECTOH

0107

lS86Z4

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Circuit Diagram

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2 EFIN

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4

HFIN

S

HSTT

CN/07

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Check/~)

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ANP

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-

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HEAD

CN/or;

6-ND

J'lRTGATE

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CN/08

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IC

-85-

-86-

Disk

Motor

Circuit Diagram

Disk

Motor

Circuit Diagram

7-4-3. Disk Motor Circuit Diagram

Remark:

1.

Numbers between FC-14/FC-9 and Disk Motor Circuit Board indicate

2. A

part

marked with

For

selected.

the

color

of

[jjJ

in

the

replacement, please refer

diagram is factory

the

cable.

to

5-8.

3. Part name marked with gram for a disk XXXX2, that is rubber-stampped cover. for these parts, please refer

or

part's

value

# may be differed from this dia-

motor

having

As

to

the

actual part name and part's value

of

part reference no

the

lot

number

on

the metal

to

electrical parts list.

of

r------------------------------------------------------------------------------------------,

#RIZ

20

RI]

750

#DJ

RD-.I.1E82T

FG

PRINTeO!L

60

PIECES

#

R4

I()()K

R7

4.7X

#

Ie3

TA

7259

p

I

1

I

.'%,:

Hall Element

1

I

HTS

-lOlA

1 Z j 4

CN Z MOTOR

+ + +

(1110[03]'

IO.IIF/16V.tJ

lC3

TA-724SBP

COiL

CI4

10.llF/16V

1 1

1

1 1

1 1 1

+

PH-/

RI8

r---,

ZX

I I

z I

~

___________

I

I I

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____________________________

SP]-20/-20

I I I

1_1

I I I

CJ '

-87-

I

1.1

~

RIS

II(

1m

101(

~

...

Rlq

PH-Z

ZX

R~

.5:6

~

_________________________________________________________________

SPI-20/-20

,r---l

21

r------

I'

I

I-I

: i_i I

~_l

L

___________

1

4

,

:

I;

J

~,

:J.6X

---....,

I

\ J

\ 4 N7L-SI41E-A8 6

.1

'--_/

RU

ZI(

#/?lJ

I()()}f

PH-J

lc/

NJH-4,J58S

+

/?l41(X)1(

R26

Jjl(

DI

l'tfIJ

-88-

rCNIO'-----l

I

4

GND

Z

J

4

I '6

J

+/ZV

2

+5

WRTPRT

V

LE!~-'i(Ji:.~_

icNio,----l

I /

I1INfJEX

Z

J

I

,

__________

~

5

CST

7,

MOTON

FC-/4/FC-Q

IN

I

J

Parts Layout

on

Disk

Motor

Circuit Board

Electric Parts

7-4-4. Parts Layout

on

Disk Motor Circuit Board

LOT.

NO

7·5. ELECTRIC PARTS 7-5·1.

Chip Parts Replacement Procedure

This unit uses chip compone.lts such as carbon

resistor, ceramic capacitor, transistor and diode in

some circuits.

As capacitor are identical, destinguishment be possible silk-screen

As also are distinguished by the reference address screen print.

Tools:

•

• Solder

• Tweezers

Soldering Conditions:

Tip temperature; Solder within 2sec.

Higher temperature specified may be damaged

(I)

1)

Add heat ing iron tip and slide the chip-part aside when solder

2) Confirm visually with care

peeling, damage, removed

3)

Presolder removed.

4)

Place a new chip-part both sides.

CAUTION:

It

also uses IC's

the appearance

by

visual check

print

on

the shape

Soldering

Desoldering metal braid ("SOLDER

Resistor and Capacitor

the

of

transistor and diode are same,

iron;

(If

possible, use soldering tip with heat-con-

(of

0.6

mm

onto

the

is

melted.

or

its surrounding.

the

pattern

Do

not use the chip-part

of

20

270±

per

chip-part

and/or

flat-pack type.

carbon resistor and ceramic

of

reference address

printed circuit board.

W

troller

dia. is recommended.)

10°C

an electrode

or

longer tip application than

to

the chip Gomponent.

by

the

that

there is

bridge where

into thin where

onto

the

pattern

again

of

each can

of

270

TAUL"

equivalent)

top

of

no

the

part

the

part

and solder

once used.

they

of

silk-

± 10°C)

solder-

pattern

was

or

the

(2) Transistor and Diode

1)

Cut

the

leads

of

removed with a cutter.

2) Remove visually

and/or

damage or

of

its surrounding.

3)

Presolder removed.

4)

Place a new chip-part the

leads.

(3)

IC

(Flat-pack type)

1)

Cut

the

cutter.

2) Remove tweezers while heating

3)

Confirm visually with care peeling, damage,

removed

4)

Place a new

5) Confirm

IC's terminal and

If

not,

resolder the portion.

6)

the semiconductor part

the

leads cut as

that

there is no

bridge where

the

pattern

leads

of

the

each pin

and/or

or

its surrounding.

IC

onto

the

by

tester

that

upper

the

above, and confirm pattern the

part was removed

into

thin

where

onto

the

pattern

IC

to

be

removed with a

of

IC

from

the

by

soldering iron.

that

there is no

bridge where the part was

pattern

and solder it.

each conduction between

port

is

surely made.

peeling, any

the

part was

and solder

the

pattern

to

be

by

-89-

Cutter

-90-

Electric Parts

list

7-5-2.

NOTE:

FC·14 BOARD

Ref. No.

CI01 CI02 CI03 C104 C105

C106 C107 1-163-021-00 C109 1·123-821-Q0 C110 1-163-035-00 CERAMIC (CHIP) C111 1-123-621-41 ELECT

C112 1-163-038-00 CERAMIC (CHIP) C113 1-163-038-00 CERAMIC (CHIP) C114 1-163-035-00 CERAMIC (CHIP) C115 1-163-259-00 CERAMIC (CHIP) C1l6

C117 1-163-035-00 C1l8 C119 1-163-035-00 CERAMIC (CHIP) C120 C121 1-123-821-Q0

C122 1-123-821-00 ELECT 47

C123 1-131-345.()0 C124 C125 1-131-357'()0 TANTALUM C126

C127 C12S 1-163-038-00 CERAMIC (CHIP) 0.1 25Y C129 1-163-o38'()0 CERAMIC (CHIP) C130 C131 C134

Parts List

Electric

1.

AIl

capacitors are in micro farads unless other-

wise specified. .

2.

AIl

inductors are

wise specified.

3.

AIl

resistors are in ohms.

4.

"CHIP" stands for chip component.

in

micro henries unless other-

Parts No. Description

CAPACITORS

1-163-251-00 1-163-259-00 1-163-017-00 1-163-035-00 CERAMIC (CHIP) 1-163-011-00 CERAMIC (CHIP)

1-163-021-00 CERAMIC (CHIP)

1-163-259-00

1-163-035.()0

1-123-621-41

1-163-o37.()0

1-131-371.()0

1-163'()38.()0

1-163-o38.()0 1-163·038-00 1-131·356-:00

CERAMIC (CHIP) CERAMIC (CHIP) CERAMIC (CHIP)

CERAMIC (CHIP) 0.01 ELECT 47

CERAMIC (CHIP)

CERAMIC (CHIP) 0.047 CERAMIC (CHIP)

ELECT 10 ELECT

TANTALUM CERAMIC (CHIP)

TANTALUM

CERAMIC (CHIP)

CERAMIC (CHIP) 0.1 CERAMIC (CHIP)

TANTALUM

100PF

5%

220PF

5%

0.0047

10%

0.047

0.0015

10%

0.01

10% 10% 20%

0.047 10

20%

0.1 25Y

0.047 50Y 220PF 220PF

0.047

47

0.47

.

0.022

4.7 10

0.1 25Y

0.1

3.3

50Y

5% 5%

50Y

50Y 50Y

50Y 20% 25Y 20%

20% 16Y 10% 35Y 10% 25Y 10% 10% 16Y

25Y 10% 25Y

50Y 50Y 50Y 50Y 50Y

50Y 50Y 16Y 50Y 25Y

16Y

25Y

Ref. No. Parts No. Description

CONNECTORS

1-560-618'()0

CNIOl

1-560·357'()0

CNI02

1-560-357'()0

CNI03

1-560-357'()0

CNI04

1-560·360'()0

CNl05

CNI06

1-560·359'()0 CONNECTOR POST HEADER, ILG (5P)

CNI07

1-560-619'()0 1-560-542'()0

CN108 CNI09

1-564·244'()0 CONNECTOR

0101

8-719-100-05 IS2837 (CHIP)

0102

8-719·101-23

0103

8-719·101·23

0105

8-719-100-05

0106

8-719-101'()7

0107

8-719-912-25 lS2348HTD

0108

8-719·10643

0109

8-719-912-25

0110

8-719·912-25 lS2348HTD

0111

8-719-912-25 lS2348HTD

0112

8-719-912-25 IS2348HTD

0113

8-719-981-01 ERA81-004

0114

8-719-10H4

FLI0l

1-235-269.()0

ICI01 8-759-908-30 ICI02

8-759-120-03

. 8-759-000-07

ICI03 ICI04

8-759-005-92

ICI05

8-759-900-14

ICI06

8-759-974-06 IC107 8·759-954-52 ICI08

8-759-974-38 IC109 8·759-902-74 IC110 8-759-902-21

IC111

8·759-900-74 IC112 8-759-974-38 IC1l3

8·759-178-05 IC114 8·759-612-04 IC115 8-759-902-66

CONNECTOR POST CONNECTOR POST CONNECTOR POST CONNECTOR POST CONNECTOR POST

CONNECTOR POST POSTHEADER,EICONNECTOR 4P

DIODES

ISS123 (CHIP) lSS123 (CHIP) lS2837

(CHIP)

R033EB3

R09.1M·B1 (CHIP) lS2348HTD

RD4.3M·B2 (CHIP)

FILTER

FILTER,

LOW

ICS

IC

MB8847-1199M

IC

id' A2003C

ICMC3470AP ICNE592N IC

SN74LS14N

IC

SN7406N

IC

SN75452BP

IC

SN7438N

IC

SN74LS423N

IC

SN74LS221N

IC

SN74LS74AN ICSN7438N IC

1'l'C78L05 ICM51204L IC

SN74LS266N

HEADER, ILG 7P HEADER, ILG (3P) HEADER, ILG (3P) HEADER, ILG (3P) HEADER, ILG (6P)

HEADER, ILG 7P

(M)

26P

PASS

-91-

Electric Parts List

Ref. No.

Parts

1-408442-21 MICRO INDUCTOR 10llH

LIOI

8-761-621-00 2SC1636-21

Q101

8-729-900-53 DTC1l4EK (CHIP)

QI02 Q103

8-761-621"{)O 8-729-16245 2SB624-BV5

Q104

8-729-10343 2SB734-2

Q105

8-729-16245 2SB624-BV5 (CHIP)

Q106

8-729-16245 2SB624-BV5 (CHIP)

QI07

8-729-16245 2SB624-BV5 (CHIP)

QI08

8-729-900-53

Q109 Qll1

8-729-159-64 2SD596-DV5 (CHIP)

8-729-900-53

Qll2

8-729-900-53

Qll3

8-729-900-53

Qll4

1-216-049-00

RI01

l-216-049"{)O

R102

1-216-049.QO

RI03

1-216-049"{)O

RI04

1-216-065"{)O

R105

1-216-049"{)O

R106

1-216-049..{)O

R107

1-216-049"{)O

RI08

1-216"{)73"{)O

R109

1-214-122..{)O

RllO

1-216"{)57"{)O

Rll1

1-214-122"{)O

RIl2

1-216"{)53"{)O

R1l3 RIl4

1-216-06l-00 METAL (CHIP) 3.3K 1-216''{)6l-00 METAL (CHIP) 3.3K

Rll5

1-216"{)53"{)O

RIl7

1-216"{)21"{)O

RU8

1-216"{)73"{)O

RIl9

1-216"{)73.QO

R120

1-216-049..{)O

R121

1-216"{)89"{)O

R122

1-216"{)89.:o0

R123

1-216..{)S7..{)O

R124

1-216"{)S7..{)O

R125

1-216-065..{)O

R126

No.

TRANSISTORS

RESISTORS

Description

COIL

2SC1636-21

DTC114EK (CHIP)

DTCll4EK DTC1l4EK (CHIP) DTC1l4EK (CHIP)

METAL (CHIP) METAL (CHIP) 1K METAL METAL METAL (CHIP) 4.7K

METAL METAL (CHIP) 1K METAL METAL METAL (CHIP)

METAL (CHIP) 2.2K METAL (CHIP) 390 METAL (CHIP) 1.5K

METAL (CHIP) 1.5K METAL (CHIP) 68 METAL (CHIP) 10K METAL (CHIP) 10K METAL (CHIP) 1K

METAL (CHIP) 47K METAL (CHIP) 47K METAL (CHIP) 2.2K METAL (CHIP) 2.2K METAL (CHIP) 4.7K

(CHIP)

JK

(CHIP) 1K (CHIP)

lK

(CHIP) 1K

(CHIP) 1K (CHIP) 10K

390

5%

1/10W

5%

1/10W

5%

1/l0W

5%

1/10W

5% 1/10W

5%

1/10W

5%

1/10W

5%

1/10W

5%

1/10W

1%

1/4W

5%

1/10W

1%

1/4W

5%

1/l0W

5%

1/10W

5%

1/10W

5%

1/l0W

5%

1/10W

5%

1/10W

5%

1/10W

5% l/lOW

5%

1/l0W

5%

1/10W

5%

1/10W

5%

1/l0W

5%

l'/lOW

Ref. No. Parts No.

1-216-065"{)O

R127

1-216-049-00 METAL (CHIP) 1K

R128

1-216-041"{)O

R129

1-216-041"{)O

Rl30

1-216-049"{)O

Rl31

1-216"{)67"{)O

Rl34

1-216-061"{)O

R13S

1-216"{)33"{)O

R136

1-216"{)73"{)O

R137

1-216-057-00

R138

1-216-041"{)O

R140

1-216-065"{)O

R141

1-216"{)65"{)O

R142

1-216-065"{)O

R143

1-216-065-00 METAL (CHIP) 4.7K

R144

1-216-049"{)O

R145

1-216-049"{)O

R146

1-216-065"{)O

R147

1-216-041"{)O

R148

1-216"{)77..{)O

R149

1-216"{)77"{)O

R1S0

1-216-061"{)O

R151

1-216"{)81"{)O

R1S2

1-216-061"{)O

R154

1-216-065-{)0

R15S

1-216-061"{)O

R156

1-216-061"{)O

R157

1-212·517"{)O

R158

1-216"{)97"{)O

R159

1-216"{)85-00

R160

1-216"{)S3"{)O

R161

1-216"{)33"{)O

R162

1-216-043"{)O

R163

1-216"{)73-{)0

R164

1-216-053-{)0

R165

1-216"{)53-{)0

R166

1-216-0S9"{)O

R167

1-216-009-{)0

R168

1-216-03HO

R169

1-216"{)37"{)O

R170

1-216"{)73"{)O

R171

1-216-061"{)O

Rl72

1-216"{)73"{)O

R173

1-216"{)61-{)0

R174

1-216"{)57"{)O

R175

1-216"{)57"{)O

R176

Description

METAL (CHIP) 4.7K

METAL (CHIP) 470 METAL (CHIP) METAL (CHIP) 1K

METAL (CHIP) 5.6K

METAL (CHIP) 3.3K METAL (CHIP) 220 METAL (CHIP) 10K

METAL (CHIP) 2.2K

METAL (CHIP) 470

METAL (CHIP) 4.7K

METAL (CHIP) 4.7K METAL (CHIP) 4.7K

METAL (CHIP) 1K

METAL (CHIP) 4.7K

METAL (CHIP) 470

METAL (CHIP)

METAL (CHIP) 3.3K METAL

METAL

METAL METAL

METAL

METAL METAL (CHIP)

METAL (CHIP) 33K

METAL

METAL (CHIP) 220

METAL (CHIP) 560

METAL (CHIP) 10K

METAL (CHIP) 1.SK

METAL (CHIP) 1.5K

METAL (CHIP) 2.7K

METAL

METAL (CHIP) 330

METAL (CHIP) 10K

METAL (CHIP) 3.3K

METAL

METAL (CHIP) 3.3K

METAL

METAL (CHIP) 2.2K

470

lSK

(CHIP) .22K (CHIP) 3.3K (CHIP) 4.7K (CHIP) 3.3K (CHIP) 3.3K (CHIP) 220

lOOK

(CHIP) 1.5K

(CHIP) 22 (CHIP) 330

(CHIP) 10K

(CHIP)

2.iK

S%

5% 5%

S%

5%

5% 5%

S%

5% 5%

5%

5% 5% 5%

5%

5% 5% 5%

10%

5%

S%

5%

5% 5%

S% S%

5%

5% 5% 5%

S%

5%

S%

5% 5% 5% 5%

i/10W

1/10W

1/10W l/lOW 1/10W

l/lOW 1/10W 1/10W 1/10W 1/10W

1/10W l/lOW l/lOW 1/10W 1/10W

1/10W 1/10W l/lOW 1/l0W 1/10W 1/10W l/lOW· 1/2W 1/10W l/lOW 1/10W

1/10W 1/l0W 1/10W l/lOW 1/l0W

1/10W 1/10W 1/l0W 1/10W 1/10W

1/l0W 1/10W 1/10W 1/10W 1/l0W

-92-

Electric Parts List

Ref.

No. Parts No.

1-216-057-00

R177

1-216-057-00

R178

1-216-001-00

R179

1-216-049-00

R180 R181

1-216-065-00

R182

1-216-06S-00 1-216-29S-00

R183

RV101 1-226-703-00 RE:", ADJ, METAL GLAZE 10K RV102 1-226-772-00 RES, ADJ, METAL GLAZE 4.7K RV103 1-226-774-00

SlQ1 1-SS4-644-00 SWITCH, SLIDE S102 1-SS3-S10-00 SWITCH, SLIDE

TlOl

1-426-073-00 TRANSFORMER, RF

X101 1-527-838-00 OSCILLATOR, CERAMIC (WITH CAP)

DISK

DRIVE

The reference no. marked with #

having the lot number metal cover.

C1

C2 C3

C4

C5 C6

#C6

C7

C8 C10

C11

C12

C13 C14 CIS

#C1S

DC

1-123-611-00 ELECT 1-161-054-00 1-130-491-00 1-136-213-00 1-123-617-00 1-123-617-00 ELECT

1-161-039-00 1-130-487-00 1-161-051-00 1-123-617-00 1-123-617-00 1-123-617-00 1-123-617-00 1-131-371-00

Description

METAL (CHIP) 2.2K METAL (CHIP) 2.2K METAL (CHIP) METAL (CHIP) 1K METAL (CHIP) 4.7K

METAL (CHIP) 4.7K METAL (CHIP)

VARIABLE

MOTOR BOARD (BHC-2101AI

RESITORS

RES,ADJ,METALGLAZE47K

SWITCHES

TRANSFORMER

OSCILLATOR

is

of

XXXX2,

CAPACITORS

used only for a disk motor

that

is

rubber-stampped on the

CERAMIC MYLAR FILM ELECT

CERAMIC MYLAR CERAMIC 0.01

ELECT ELECT ELECT ELECT TANTALUM

0.018

0.047

0.01 10 10

0.001

0.022

10 10 10 10 10

10

0

5%

1/10W

5%

1/10W

5%

1/10W

5%

1/10W

5%

. 'lOW

5%

1/10W

5%

1/l0W

20%

50V

10%

SOV

5%

SOV

5%

100V

20%

16V

20% 16V

10%

50V

5%

50V

10%

SOV 20% 16V 20% 16V 20%

16V 20% 16V 10% 16V

Ref. No.

D1 D2 D3

#D3

PHI PH2

IC1 IC2 IC3

#IC3

Ql

Q2

Q3

R1 R2

#R2

R3

#R3

R4

#R4

RS

R6 R7 R8

#R8

RIO Rll

#Rll

R12

#R12

R13 R14 R1S R16

R17 R18

R19

R20 R21

R22

R23

#R23

R24

R2S

R26 R27

No.

TRANSISTORS

Des.:ription

DIODES

lSlSSSTP lSlSS5TP

INTERRUPTOR SPI201-20

ICS

IC

NJM4SS8S

IC

CX-069

IC

TA 724SBP

ICTA72S9P

RESISTORS

CARBON

CARBC'~I

CARBON

CARBON CARBON CARBON CARBON

CARBON CARBON CARBON

CARBON

CARBON CARBON CARBON CARBON CARBON

100 100 300K lOOK

S.6K

lOOK lOOK lOOK

S.lK

4.7K lS0K 160K 10K 24K lOOK

20

7S0 7S0

1K

I.S

10K

2K 2K S.6K S.6K

2K

lOOK

S6K lOOK 33K 33K

4.7K

5% 5% 5% 5% 5% 5% 5% 5%

5% S% 5% 5% 5% 5% 5% S%

5% 5% S% S%

5% 5% S%

5% 5%

5% 5% 5% 5%

5% 5%

5%

1/6W

1/6W 1/6W 1/6W 1/6W 1/6W

1/6W

1/6W 1/6W

1/6W 1/6W 1}6W 1/6W

1/6W

1/6W 1/6W 1/4W

1/6W

1/6W 1/6W

1/6W 1/6W 1/6W 1/6W 1/6W

Parts

8-719-81S-SS

8-719-1S0-23 RDS.1EB2T 8-719-1S0-21 RD4.7EB3T 8-719-902-90 PHOTO INTERRUPTOR SPI201-20

8-719-902-90 PHOTO

8-7S9-700-08

8-7S0-690-00

8-7S9-201-S4

8-7S9-202-02

8-729-993-72 2SA937-R

8-729-902-11 2SC2021-R

1-247-807-00 CARBON 1-247-807-00 1-247-890-00 CARBON 1-247-879-00 1-247-849-00 CARBON 1-247-879-00

1-247-879-00 CARBON

1-247-879-00 CARBON 1-247-848-00 CARBON 1-247-847-00 CARBON 1-247-883-00 CARBON 1-247-884-00 CARBON

1~47-8SS-00

1-247-864-00 CARBON 1-247-879-00 CARBON

1-247-790-00 CARBON

1-247-828-00

1-247-831-00

1-246-405-00

1-247-8SS-00

1-247-838-00

1-247-849-00

1-247-838-00

1-247-879-00

1-247-873-00 1-247-879-00 1-247-867-00 1-247-867-00 1-247-847-00

-93-

Transistors/Diodes/I Cs Pin Arrangement

SECTION 8

RD5.1EB2T RD33EB3

TRANSISTORS I DIODES

ERAB1·Q04

IICS

PIN ARRANGEMENT

1S1555TP 1S2348HTD

155123

fOI#VIEWtsCALE"'J

1S2B37

TOP

VIEW

SP1201·20

(SCALE

4/11

SN74LS266N

TTL

-

SN74LS423N TTL

-TOP

(Til 2·INPUT EXCLUSIVE - NOR GATE WITH

OPEN

TOP

RETRIGGERABLE MONOSTABLE

- COLLECTOR OUTPUT

VJEW-

(Til

VIEW-

MULTIVIBRATOR

INPUTS OUTPUTS

RoA8

0

~

o x x 0 I

X I X 0 I X X 0 0 I O:LOW LEVEL

I 0 I .n. , :HIGH LEVEL

I I I .n.

l..I

FOR

~: ~ :::~

WITH DIRECT RESET

X:OON'T

CARE

..

OR

C I

1000".

RD77M TOP VIEW (SCALE

@.

4/11

PPA2003C (NEC) HIGH

GAIN

VIEW-

AMPLIFIER

-TOP

-94-

C-UU"NAL

CA~.CITANCI!-"

SK

..

.

tSt

SK

ouT

Transistors/Diodes/I Cs Pin Arrangement

TA7245BP

.........

TA7245BP (TOSHIBA) MOTOR DRIVER

-TOP

VIEW-

FRS;

FORWARD

REVERSE SELECT

NJM455BS

.........

NJM4558S (JRC) HIGH PERFORMANCE

-SIDE

VIEW-

Lo,Lb

.Le

Ho,Hb,HC ;

FRS;

DUAL

OPERATIONAL AMPLIFIER

; COIL TERMINAL

HALL

ELEMENT INPUT

FORWARD

REVERSE

SELECT

MC3470AP (MOTOROLA)

-TOP

VIEW-

AMP

IN

;AMPUFIER

OFO

;OFFSET

OC

;ONE-SHOT

AMP

OUT;AMPUFIER

AOI ; ACTIVE

OF

'OIFFERENTIATOR

INPUTS

OECOOPUNG

COMPONENTS

.OUTPVTS

OIFFERENTIATOR

COMPONENTS

INPUTS

AOUT

A-IN

A+IN

8+1111

8-IN

SOUT

CX069

......

CX069 (SONY)

, :""SIDE

VIEW-

TC;

TIME CONSTANT

.--

-------------------

I - I

I I

IN"""

TIMI:

CO,!ST","

TI.

CONSTANT

TIM[

CONSTANT CONSTANT

our""

-

--,

Tn.

GIG

""

NE592N (MOTOROLA)

-TOP

I

-95-

VIEW-

INPUT 2 I

~!~N

SELECT 3

~l~N

SELECT 4

OUTPUT 2 7

12

~~N

II

~~N

OUTPUT

SEUECT

I

Transistors/Diodes/I Cs Pin Arrangement

SN74LS14N

-TOP

VIEW-

SN7406N

-TOP

VIEW-

SN74LS26N

-TOP

VIEW-

(Til

Y-A

V

IN

~VOJT

[ffi]v

O;L~:

LEVELtIlOUT

I

;HIGH

LEVEL

SN7414N----O.9 1.7V

SN1I4LSI4N---o.S

y·l

y

O;LOWLEVEL·

o 1

\"

HIGH

LEVEL

1 0 *

~

OPEN

y·Fe-i+i

I 1 0

0:

LOW

LEVEL

I : HIGH LEVEL

COLLECTOR

I

~D-Y':V-Y·

VI'

1.6V

SN74LS74AN

-TOP

IIPC78L05A (NEC) POSITIVE

VIEW-

VOLTAGE

pPCTSL

(Til

5V

M5l204L VOLTAGE

-SIDE

REGULATOR (lOOmA)

IlI'C78L05 (A)

(MITSUBISHII

COMPARATOR

VIEW-

INPUTS

OUTPUTS

D On+t 00+1

o 1 X X 0

1 0 X X 1

o 0 x X

,. , ..

11

1 1

1 I 0 0 I

O;LOW

LEVEL

1 ;

HIGH

LEVEL

X;DON'r

CARE

1*;

NONSTABLE

SN74LS221N

-TOP

VIEW-

(Til

INPUTS

OUTPUTS

Ro

ABO

o x x 0 1

X 0 1

o 0 1

lOt

1

.JL

o

1.fL.

L..J L..J

0

O;LOW LEVEL 1;

HIGH

LEVEL

X;DONT

CARE

-96-

2SC2712 2S0596

EW

(SCALE

TOP VI

~

~'

2SB624 TOP

VIEW

(SCALE

~.

~'

4/1)

Transistors/Diodes/I Cs Pin Arrangement

DTC114EK SN7438N TOP

VI

EW

(SCALE

4/1)

- TOP VI

2SB734

MBB847 (FUJITSU) 4-BIT ONE-CHIP MICROCOMPUTER

-TOP

2SA937·R

RO-R3: R4-R7 R8-RII:R2 R12-

RI~:

KO-

2SC2021·R

K3 : K

00-

03:

04-

07:

PO-

P3 : P

(Til EW-

VIEW-

RO

:RI

R3

OL OH

PORT PORT PORT

PORT

(FLAT

PACKAGE)

sp~p

n:

TIMER

COUNTER

SC/TO: SERIAL SHIFT CLOCKITIMING OUTPUT

S I : SERIAL BUFF SO:

SERIAL BUFFER OUTPUT

iRa : INTERRUPT

EXTAL/XTAL: RESET:

FOR X'TAL

RESET INPUT

OR

CLOCK

INPUT

2SC1636-21

-97-

MEMO

•••••••••••••••••••••••••••••••••••••

':

.........................................

~

••••••••••••••••••••••••••••••••

-98-

o

••••••••••••••

00................................................................

.

.........

,.

-99-

~975-131'()1

Sony

Corporation

©

1983

-100-

83K051G-1

MICRO

FLOPPYDISK

This

supple.ant

We

have

the

and final model

is named as

In

changed

accuracy

In

addition

error

name SMW-7002) and SONY BASIC (SONY model name SMW-7011). The

the

actual

A.

for

1. are

required.

2.

A.

for final

covers

of.

the

to

the check

R/E

.ystm

procedure,

radial

check,

The

a)

Aliganent

b)

Radial .ystem

c)

Error

.yltem

d)

aIM

e)

s::NY

f)

RIE

DRIVE

SUPPLEMENT 1

so.a

change

of

reference disks

signal compo.

adjultmentl

above,

are

alignment

change

I

taD

Iyltem

it

method

to

.ystem

modified

disk (OR-D1l4VA, PIN 8-960-010-18).

the

following disks must

adjustment/measurement,

a CP

1M

disk, a CP

of

disk

aligauent di.k

check

di.k

dilk

BASIC

disk

and

be

required

disks

to

be

in

each

content,

1M

for

apDlicable disks are

of

orlalnal

m-D47VA

8-960-009-32 m-086VA

.

8-960-009-74 m-087VA 8-960-009-75

none

none none

fer

phase

relationship

in

the

field

employed for

to

utilize

be

~repared

a SONY BASIC

disk and our

disk

servicing

'CIvice.

both

for

new

..

folln.a.

of

for

alignment disk,

radial

the

field

necessary

and

system

of

m-0123VA

8-960-010-26

none

~-7002

~701l

m-01l4VA 8-960-010-18

.odels

OA-D32W/OA-D32Y.

in

order

alignment

disk

adjustment/

available

.oft-wares

new

.ystem

disk, we

adjustment and final check.

our

new

.ystem

disk OR-Dl14VA

OR-D1l4VA

new

disk

are

to

increaae

meuurement

CP

1M

(SONY

prepare,

required.

The following

Section Section Sect

ion

Section

section.

2-1

3-3-1

3-4

5-4

(pages

General

Procudure Pinal Radial

and

check

aligrment

on

special

Tuck

original

po.itioning

lervice

tool

manual)

(page (pages (pages (pages

.hould

8) 16 23 42 -

17)

- Z7)

46)

be

replaced

with

attached

revised

SONY.

SERVICE

pages.

MANUAL

2-1

GENERAL

AND

The

tools perform are

listed

a.

General

TOTSU

screw

+

driver

-

driver

-

driver

Tweezers

nose

Round

Adj.

rod Cutter CP/H

(SHW-7002)

SONY

DISK Soldering Desoldering DC

power +SVDC!S%, +12VDC!5%.

Tester

b.

Special

HFD

Checker

SHC-70

SHI-7011/ SKC-70 iOt-13HGl

AID

Converter 25P/26P R/E System Rotatory

Lesd Screw

Standard Installation) Geared Pad Weight Hexagon Wrench Torque Power

Cable

Interface

SPECIAL

and

measuring

maintenance

below.

Toola

driver(H2.6) 2mm 2mm 4mm

plier

BASIC

(SHW-7011)

iron

(2011)

Hetal

Braid

supplier

O.SA

min

1.SA

min.

Toola

II

System

SHI-7011A/ SKI7012/ SKI7012A

Conversion

Disk

(OR-D1l4VA)

Knob

(for

Eccentricity

Disk

Dummy

Driver

Cable

TOOl

on

the

••

Cable

stepping

Inspection

(for

Driver

LIST

instruments

OA-D32W/OA-D32V

SONY

parts

(

7-721-050-62)

0-700-749-01)

0-700-750-01) 0-700-750-04) (7-700-753-02) 0-700-757-01) (7-700-733-01) 0-700-75S-02)

(J-609-1S2-0A)

(J-623-o02-QA)

(J-623-001-0A) (S-960-010-18)

motor)

(J-609-011-0A)

Tool

(J-609-136-0A)

Cassette-Up

Ass' y (J-609-120-0A) (J-609-o17-0A) (J-609-124-0A) (J-609-125-0A) (J-609-130-0A)

(J-609-200-0A)

for

No.

c.

Heasuring Oscilloscope Universal Tension Tension

d.

Dislta

Level

m

OR-D46VA

ED

OR-D46WA

Alignment

m

OR-D123VA

ED

OR-D47WA

Dynamic

m

OR-D?lVA

ED

0~-D51WA

Dynamic

m

OR-D52VA

ED

OR-D52WA

Cleaning

m

OR-D29VA

ED

OR-D29WA

e.

Expendable Nut Lock Alcohol Sony Sony Bamboo Applicator

Counter Gauge (Max. Gauge (Max.

Disk

Inspection

Disk

Oil Grease

stick

Equipment Dual.

Trace Resolution

200g)

Disk

and

Chemical

20g)

20MHz

O.lmsec.

(J-604-163-0A) (7-732-050-10)

(8-960-009-31) (8-960-009-40)

(8-960-010-26) (8-960-009-40

+30

(8-960-009-35) (8-960-009-44)

-30 (8-960-009-36) (8-960-009-45)

(S-960-o09-15)

(8-960-009-39)

Supplies

0-611-018-00 (7-622-001-52)

-2-

Procedure

Track

Ste

positioning

Hote:

Em

1.

Such a be

obtained accesses The

oscilloscope

MFD

checker

Such a

the

head

2.

SIDE

SELECT signal the

disk

3.

Move

the

4.

Set

amplitude L in

read

amplitude R in Calculate (d),

in Then, the

following

The

compensated

-

OFF

The

compensated

formula.

-26 S Compensated

[EX]

For

R -

as

shown Assuming can

obtain

expression

eratton

Cat's

eye

pattern

at

TRK

20,

II.

signal

as

accesses

switch

as

shown drive. head

onto

the

OFF

accordance

obtain

the expression:

TRACK

value + O.2(50-H)(32-1.5s)f33.5 Where; H:

Relative

S:

Side

0 : 0

3.6

in

table

the

apparent

the

(1).

signal

CN-l07-1

on

TRK

30,

TRK

is

triggered

shown

in

TRK

40.

to

side

Fig.

3-1

When

OFF

ID number

the

This

(b)

the.

head

TRK

40.

Fig.

3-1

Fig.

3-1

TRACK

value,

with R in

humidity-compensated

TRACK

value

humidity

Side

OFF

TRACK

OFF

TRACK

OA-D32V,

3-l.(c).

OFF

TRACK -4.5,

compensated

satisfy

Fig.

value

the 40

by

1.

can

accesses

(b)

(b).

refering

Fig.

(%)

1 : 1

value

the

OFF

the

as

disk

or

3-1

apparent

TRACK

formula.

shown

in

Fig.

can

to

OFF

meet

.........

OFF

value

when

at

be

40.

Table

TRACK

.....

TUCK

3-1

TP-5

obtained

at

(0

the

(2)

and

as

drive

TRK

50.

the

signal

(b)

such a Cat' s eye

be

obtained

TRK

to 4 divisions,

3-1

(b).

should

$ +26

H - 60%,

the

CNI07.,.1

and

3-1

value

following

value

S ..

2.589

(a)

head

of

when

pattern

then

(c)

from

0,

from

can

the

on

and

is

we

INDEX

Pulse

INDEX

Pulse

I I

_eJ

(a)

Fig.

3·1

Cat's

-3-

Eye

Pattern

Signal

(b)

INDEX

Pulse

Procedure

sten

OperatIon

2:

3:

4:

5:

-9.6

6:

-17.2

-23.5

7 :

8:

-28.7

-33.1.-33.5

9:

2:

3:

4: 5:

-16.1

6:

-22.0

7 :

-26.8

8:

-31.0

9:

0.0 0.1

28.7

26.8

10.9

12.3

-1.1 -2.1

0.0

-10.4 -11.2

~17.9

-24.0

-29.1

0.0

0.1

26.8 25.1

10.2

11.5

-1.0

0.0

-8.9

-9.7

-16.7

-22.5

-21.3

-31.3

0.2

0.3

23.2

25.0

8.2

9.6

-3.1

-12.0

-18.5

-19.2

-24.6

-25.1

-29.6

-30.1

-33.9

-34.3

(e)

OA-D32V

0.2

0.3

23.4

21.7 20.1

'

8.9

7.7

-2.0

-2.9

-10.5

-11.3

-17.4

-18.0

-23.0

-23.5

-27.7

-28.1 -28.6 -29.0

-31.7

-32.1

(d)

OA-D32W

0.4

0.5

0.6 0.7

19.8

21.5

7.0

-4.1

-12.8

-19.8

-25.6 -26.2

-30.5

-34.7

0.4

6.5

-3.8

-~2.0

-18.6

-24.0 -24.5 -25.0

-32.4

18.2 16.7 15.2

5.7

[i]

-5.1

-6.0 -6.9

-13.6 -14.3 -15.1

-20.5

-21.1 -21.7

-26.7

-31.0

-31.4

-35.0

-35.4

0.5

18.6

17.1

5.4

-4.7

-5.6

-12.7 -13.4

-19.2

-19.7 -20.3

-29.4

-32.8

-33.1 -33.5

3.4

-15.8 -16.5

-22.3 -22.9

-27.2 -27.7 -28.2

-31.8

-32.2

-35.8

-36.1

0.7

0.6

15.6

4.2

3.1

-6.5

-14.1

-14.8 -15.4

-20.9

-25.5

-25.9

-29.8-30.2

-33.8

0.8

2.2

-7.8

-32.7

-36.5

0.8 0.9

14.2

2.1

-7.3

-21.4

-26.4

-30.6

-34.2

0.9

13.7

1.1

-8.7

12.8

1.0

-8.1

-4-

3-4

3-4-1

a.

b.

c.

3-4-2

F I

HAl Setting

Refering drive

Place left

side

Set

the

unit

Set

0iE0<

to auto

to

the

of

to

SMC-70

start

panel DRIVE "2".

Check Area

gc-70

Fig.

system.

to

SELECT

2-2

swi'tch

"DISK".

switch

(a) I connect

located

(5101)

on

d.

Insert

the

CP/M

Disk

into

and

drive A of

"A"

is

displayed

then

insert

and

!RETURN~

the

SMI-7012A.

e

.•

Turn

on

the

power

the

of

the

f.

g.

on

8creen. Eject R/E

system

Perform

the

keying

switch.

CP/M

Disk

disk.

~.~.~.~.I!l.E:I

To dition

To Type

[EX)

In

Type

[EX)

In

Type

[EX)

In

Description

displ&y

of

change

the

case

it

the

case

it

tbe

case

it

original

the

any

of

minimum

is

TRK

maximum

is

TRK

minimum

is 1 sector.

disk.

test track

track

sector

00.

79.

test

con-

conditions

to

be

to

be

to

be

tested.

KevlnQ

I!]

I

RETURN I +Minimum

@]

IUTURNI

[I]

I

RETURN I +Maximum

*****

Floppy

*****

Copyright

(

Test

condition]

Minimum

track

Maximum

track

Minimum

sector

Maximum

sector

Sector

size

Single

or

Read &

Write

Seek & Home

IDo

you

want

(Y,N)

•

+Maximum

+Minimum

Display

Disk

Analysis

(e)

1981.Sep. drive

Double

side? retry retry

to

change

these

track 0 (track]

track

79

(track]

sector 1 (sector]

sector

16

(sector]

v3.0

256

.,.

e

0

79

1

16

S 1 0

test

.~

.,.

***** *****

conditions?

Type

[EX)

In

case

the

maximum

it

is

16

sector

sector.

to

be

tested.

256

(bytes

]

+Sector

size

.~

-5-'

Type sector, [EX1 In

case

Type single disk [EX1 In

case

Type

must

or

write [EX1 In

Type retry errer

[EX1 In

Oeser I

the

surface

the be

case

the

case

number

to

it

initial

I!.ided,

it

number

conducted

error

it

number must occurs.

no

Dt

be

is

be

retry

I on

to

256

D-double

double

once.

of

byte

tested.

bytes.

name

be

tested.

of

how

when

occurs.

of

how

conducted

is

desired.

letter

side.

many

size

sided)

read

when

per

(8-

retry error

seek

the

KeyIng

a

.

+8ingle

of

~

I

RETURN

I +Read &

[!]

@]

IRETURNI

I

RETURN

+8eek + Home

I

***

r :-read

w :-write

I :-show s :-set h :-help e :-finish & exit

side

Write

Command

Dlspley

or

Double

side?

retry I [times1

retry 0 [times1

table

***

test

disk

condition

test

condition

to

CP/M

(8

,D )

-~

-6-

3-4-3

Check

The

test

the

Drive

item

from

Unit

command

table

must

be

chosen.

Oeser I

1.

To pre-recorded Type

reading in

[EX)

In Insert

Read condition The

read

item

case

test

the

test

pt I on

dynamic

number tracks 3-4-2.

it

is

the

disk

starts pre-set

ends.

inspection

data

of

and

once.

to

disk.

pass

sectors

be

under

in

tested.

the

item

count

3-4-2.

Keylnq

disk

or

[!]IRE'IURNI *** Read

for

pre-set

test

#

Enter

#

Test

Pass-count

In-ward +TrackOut-ward +Track-

*** Read

[1]

Total

+

Seek

+

Seek

[2)

Total

+

ID,DATA + ID +

DATA +

Lost +

Byte

[3)

Total

+

ID,

+ ID eRe +

Lost

+

Write

+

Write

Display

Test

pass-count

disk

ready?

(trkmin

(trkmax-';:'

Test

of

eRe

of

ADM eRe eRe data data

of

ADM

data

Protect Fault

***

- 1

-->

End ***

Seek

error:

o

times

error

Read

error

0

times

missing : 0

en;or error : 0 error

verify

Write

o

times

missing

error

error : 0

error

-

yes

,-~

trkmax)

trkmin)

during

: 0

times

: 0

times

:

during

: 0

:

Err: 0 times

error:

during

: : 0

: 0

0

hit

times times times times

00000

times

times times times times

[Return)

00160

02560

times

seek.

read.

write.

2.

To

Rote:

a

level

alization)

ly. the displayed Test

write

the

Before

disk,

can

If

the

some

processing,

under

End".

data

writing

formatting

be

error the

title

on a level data

mode

occurs

error

of

pattern (initi-

automatical-

during

will

"InitializE

disk ~ IRE'IURNI

on

be

-7-

*** ***

Pattern Pattern Pattern Pattern

#

Select

Write Write

Test data

No.1 No.2 No.3 No.4

pattern

---

***

pattern

Random Random Worst User number:

***

data data

pattern

definable

[1,2,3,4)-

(all

data

Ost

random)

byte-OAAh)

(DBh, 6Dh, B6h)

Description

To

select

[EX)

In

case

The

test

[EX)

In

case

(all

data

Type any

The

test

[EX)

In

case

Type,

any

The

test

In

case

Type

the

[EX)

I~

case

Bote:

signed of

more

The key I

the

end twenty(20) byte-10th

The

test

the

it

is

ends.

it

is

random.)

key.

ends.

it

is Ost

key.

ends.

it

is

data

it-

is

Only

:i

for

than RETURN ! must of

bytes)

ends.

data

worst

random

byte

user

of

written

"DA".

characters

each

byte;

two

is

each

byte.

characters

can

pattern.

data.

-

OAAh)

definable.

it.

can

be

the

character I RETURN disregarded. be

depre88ed

MaxilllUlll

(ten

kind

be

assigned.

Keying

~!RETURN!

as-

at

!RETURN!

of

IRETURN!

1 1

I

Now,

You

Teat

disk

***

Write

+Track-End

***

Write

1

Now,

You

I.

Hit

any key

1

Teat

disk

***

Write

+Track-End

***

Write

1

Now,

You

1

Hit

any

1

Teat

disk

***

Write

+Track-End

***

Write

1

Now,

You

+Enter

hex

+Enter

hex

1

Teat

disk

***

Write

+Track-End

***

Write

Displey

select

ready?

Teat

select

ready?

Teat

select

key

ready?

Teat

select data

data

ready?

Teat

Telt

pattern

Start

End

pattern

after

Start

End

after

Start

End

Ust

[2nd

Start

End

No: 3

yea--:>

hit

***

No:

few

seconds

yes-~

hit

***

pattern

No: 2

few

seconds

yea-?>

hit

***

pattern

No: 4

Bytel)-~

Bytes)-~

->

hit

***

[Return)

1

-~

[Return)

-~

[Return)

[Return]

3.

To

display

the

tes t condition.

m

IRETURNI

[

Teat

condition

HinilllUlll

track

MaxilllUlll

track

HinilllUlll

sector

Maximum

sector

Sector

aize

Single

or

Read &

Write

Seek & Heime

Double

retry retry

]

side?

drive

C 0

79

1

16

256

Ii

1 0

-8-

Oeser I

4.

To (Refer

To

5.

table.

To

6.

from

3-4-4

Error

KIM)

ERROO

SEEK

READ

WRITE

CONNECTION ERROR

change

display

end

the

Of

ERROR

pt I on

any

to

item

the

test

first

Message

ERROO

Seek Seek

ID,

missing

ID, error

ID

Write

error Disk

Drive connect;ed

test

of

3-4-2)

command

or

step.

MESSAGE

CRC

error

data,

data

ADM

cac

protect

not

condition.

retest

error

ADM

CRC

missing

error

ready

CONS I DERABlE

Stepping

is

too Stepping of

order.

Read

circuit

Off

track,

vrong

head

No

write circuit no

formatting)

Off

track

ance,

chucking

disk.

Condition

protect.

Disk

is

the

insertion

tected.

DC

power

a

drive

Keying

~

IRETURNI

I!J

I

~

motor

high.

motor

function.

is

wrong

not

is

I

is

RETURN

I

RETURN

I

CAUSE

load

circuit

out

is

chucking compliance.

out

of

order,

head

trouble,

set

to

inserted,

is

not

supplied,

not

selected.

I

Do

(Y,N) -

**-

A>

torque

of

trouble,

(vrite

compli-

write

or

de-

you

Command

r

w

1

s :-set h e

is

out

order.

or

DlsplOY

want

to

change

these

table

***

:-

read

test

:-

write

test

:-

.how

disk

condition

test ::-

condition help finish & exit

COONTERMEASURE

(CONFIRMATIOO/ADJUS1JoE1NT)

Confirm

stepping

(Refer

to

circuit. irm first

chucking

5-4).

irm

00

write

5-5)

the

function

the

read

check

head

compliance,

and

the

waveform

the

radial

sensor

(Refer

mechanism.

Media,

protect

disk

detect

DC

power switch circuit.

mechanism

TRK

(Refer

position

Confirm motor Conf

(at

Confirm

5-3)

alignment

to

Conf

(CNl07-l)

Confirm

TRK

compliance

chucking

Confirm

or

Confirm

Confirm select select

test

to

CP/M

motor

circuit.

RF

output)

00

alignment

to

write

mechanism.

circuit.

supplier,

conditions?

load

of

stepping

(Refer

or

sensor

of

RF

to

5-4),

5-3),

protect

and

torque.

to

radial

(Refer

output.

and

bead

or

circuit

drive drive

-9-

mc. _d.

5-4

Disassemble perform a.

5-4-1

a. b.

e.

f.

g. h.

i.

j. -Driver

k.

1.

5-4-2

a.

b.

5-4-3

1.

Select

Asks

number

2.

The tive 50%.

[EX)

In 60%

RAD

I

At At

I

GtI4EKT

the

measurement

Main

Cover

(Refer

Tools

and Measuring Equlpll8rrt

SMC-70

System

R/E

System AliglllDent AliglllDent CP/M SONY Rotary Geared TOTSU

Hexagon A/D

Insert

of

Turn played

Set

case a relative

Disk Disk Disk

Diik Disk

Basic

Knob Driver

Screw

Driver

4mm

Wrench

Converter

Measurement and

the

CP/M

SMI-7012A.

on

the

power

on

screen.

Up

CaIIIand

Function

the

Set

for

the

command

at

display

initial

value

humidity

is

keyed

in.

following

Torque

Disk

Up

command.

center. for

to

humidity

AND

TRK

parts

and

adjustment.

to

4-5)

(K2.6)

Driver

adjustment

into

the

switch.

rela-

the

be

set

at

00

SENSM

and

then

(OR-D1l4VA) (OR-D123VA)

(OR-D47WA)

drive

"A"

is

dis-

Keying

I

ill

[!]

of

~@IIRETURNI

c.

Eject SONY

d.

Perform

e.

Eject TSE

f.

PerformkeYing~.@l.~.B.[!I.B.

g.

Connect the verter. set

4.

h.

Execute

5-4-3)

i.

Execute

to

j.

Execute

5-4-5)

Bote:

Main Menu

(1) (2) (3) COMMAND

1.

2.

3.

4.

5. COMMAND

HUMIDITY[%)

COMMAND

Display

Set

Up Measurement Adjustment

NUMBER?

HUMIDITY

20 - 80%:

SPECIFICATION : TIME/4DIVISIONS R/W

CORE

WIDTH

QUIT

NUMBER?

?

NUMBER?

the

CP/M

Disk

and

then

[!I.

@I

and

(under

to

alignment

switch

command".

command.

state

reset

insert

and

then

the

state

after

button.

1

Disk

Basic.

keyingl!l.~.~.

the

SONY

Disk

R/Esystem

the

cable

insert

the

DRIVE

(Refer

the

5-4-4)

the

For

resuming system appears" goes

on)

Basic

disk.

disk

drive

which

leads

the

SELECT

to

Fig.

2-2)

Set

Up

Measurement

Adjustment

tbe

to

the

immediately

press

50.0[%)

26.0

[micrometer]

100[ms)

:

: 120

[micrometer

initial

the

IRETURN~

insert

andIRETURN~

test)

to

AID

con-

disk.

and

(5101)

to

(Refer

to

(Refer

to

of

SMC-70

(that power

-10-

3.

The fied 26II1II.

(EX]

In

keyed

4.

The signal 100maec.

(EX]

In of

5.

The core

(EX]

In for

(Specify

120II1II

6.

'When ends.

the

5-4-4

Measurllll8nt

1.

Select

Insert

2.

Set jU8tlllent at pattern to 4 divisions. 5-4

IIote:

Function

initial

off

cue

an

in,

initial

period

case

an

100maec

initial

vidth

case

a R/v

the

OA-D32V

for

the

(This

main

Function

the

AID

both

edges signal

(a»

If

gain done, .tep 'lbereafter, radial

(Refer

value

track

is

off

track

value

is

INDEX

is

keyed

value

is

to

core

a

R/V

the

OA-D32V.)

Set

Up

control

menu.)

Cc:lamInd

Keasurement

AligDlllent

cOlIYerter

so

that

of

adjustment

key

in ~ to

9.

aligDlllent to

5-4-5)

for

to

for

to

signal

for

be

width

is

keyed

core

command

the

may

range

(Refer

perf

the

speci-

be

Bet

of

30II1II

the

INDEX

be

set

period

in,

the

R/v

set

at

of in.

width

execution

returns

command.

disk.

gain peak Cat' s eye

frOlll 2

to

cannot

execute

o

rill

the

adjultment.

at

i.

at

120II1II.

131II1II

of

to

by

values

Fig.

ad-

be

Kevlno

Keying

~

!RETURN

SPECIFICATION?

COMMAND

Tnm/4

COMMAND

Il/v

COHHAND

HAIN

(1]

(2]

(3]

SET

INSEilT HIT ADJUST

(KIN (MAX (MAX

HIT

I

DlsD11!Y

N1J!!JIER?

DIVISIONS?

NlJMBEIl?

CORE

WIDTH?

NlJMBEIl?

MENU

SET

UP

MEASUREMENT ADJUSTMENT

Displey

DRIVE

SELECT

ALIGNMENT

(RETURN]-KEY

CAT'S

EYE.

(L,R)

2div]

(L,ll)

4div]

(L/ll.

R/L)

(RETURN]

KEY

41

/"

/

21

/ \ I

/

4 DISK

SIGNAL AND AND

1.51

\.

LEVEL

\ /

raj

/.

\

'"

\

-11-

3.

Healure Calculate

4.

Ilote:

5.

Check

Bote:

6.

7.

Healure

8.

Bote:

9. ment

Function

When

on Itep adjustment 5-4-5

is

set lines (Refer

If

not, Itep adjustment 5-4-5.

Check

is

satilfactory.

is

displayed

step

5.

Calculate track.

When

on step justment 5-4-5.

End

the

mode.

the

off

the

"NO

the

CRT,key ~ to

9.

Thereafter,

•.

if

the

at a value

3.5V

and

to

Fig.

key

9.

Thereafter,

if

the

off

and

"NO

GOOD"

the

CRT,

9.

Thereafter,

in

execution

track.

off

track.

GOOD"

in

accordance

TRK

00

between

4.

SV.

5-4

in

@]

in

accordance

TRK

00 When

on

the

track.

check

is

key

accordance

il

senIor

(Refer

(e»

to

sensor

CRT,

the

displayed

in

the

indicated

execute perform

output

broken

execute

perform

output

"NO

GOOD"

repeat

off

EI

to

execute

perform

with

Measure-

wi"th

to

with

ad-

Keyl~

!RETURN!

~

~®~

!RETURN!

~SUIUNG

CALCULATING

ADJUST

00

HIT

[RETURN]

TRACK

3

TRACK

00>01

TRACK

02>01

TRACK

01>00

MEASURING CALCULATING GOOD

I

HIT

[RETURN]

SET

DRIVE

INSERT

ALIGNMENT

HIT

[RETURN]

Display

SENSOR

KEY

(Spec:3.5-4.5) (Spec:3.5-4.S) : XXX (Spec:MAX

SELECT

0.5)

.KEY

4 DISK

KEY

:

XXX

VOLT

:

XXX

VOLT

OK

VOLT

:

XXX

OK

VOLT

5-4-5

1-

AdJusUent

Function

Select

Insert

the

ec-and

Adjultment

Alignment

command.

disk.

Keyln!!

~

IRETURNI

-12-

COMMAND SET

DRIVE

INSERT

ALIGNMENT

HIT

[RETURN]

ADJUST

[MIN

(L,R)

[MAX

(L,R)

[MAX

(L/R,

HIT

[RETURN]

Display

NOMBER?

SELECT

CAT'S

3div] 4div] aiL)

KEY

EYE

KEY

4 DISK

SIGNAL AND AND

1.2]

LEVEL

Function

2.

Turn

the until outmost

the

rotary while each

clicking

Cat's

Turning the

geared

that

the

stepping

the

stepping amplitude

signals signal

Rote: A ratio

identifyin!r,

~nity.

Hote:

If

motor

using

find

in ing justment

(1)

When

Fig. the

(2)

When

Fig. the clockwise.

J.

Set

the

justment

of

the

may

range

(Refer

Rote:

If

at 1:1.2 control step

I

rotary

the

stopping

eye

geared

RETURN

knob

head

arrives

position.

the

on

at

adjustment

accordance

procedure,

the

5-4

the 5-4

AID

Cat's

to the

any

Thereafter,

knob

counterclockwise

and

starting

point

pattern

signal

stepping

driver

within

screw

fastening

motor

is

not

motor

flange,

ratio

of

the

Cat' s eye

1:1.2

or

less.

of

1:

1.2

the

of

cannot

be

the

geared

the

appropriate

with

and

again.

waveform

(b)-l

and

driver

waveform

(c)-l

and

driver

converter

so

that

the

eye

pattern from J to 4 divisions. Fig.

5-4

(d» amplitude value

other

during

initializing,

does

not

to

the

key

is

clockwise

at

until

sppears.

motor

the the

dropped

peak

pattern

is

defined

smaller

the

stepping

conducted

driver

position

the

perform

is

as

(b)-2, clockwise. is

as

(c)-2,

counter-

gain

peak

signal

ratio

than

advance even pressed.

the

at

the

with

range

set

one

,first

follow-

shown

turn

shown

turn

by

values

is

utmost

if

turn

from

by

ad-

set

the

ad-

by as

in

Key_lng

IRETURNI

/ \

"\

\.

1\

\ /

41

Jt

/ \

\.

Display

/"

~

/

\.

(bl-I

£').

/

./

'""

\.

\

\ /

(bl-2

/

(cl-I

"'-

/'

/

1/\

/

(e

1-2

"\.

/

/ \ /

/ \

Cdl

~

/

"'-

/:

~

/ \

/

\ /

/

"'-

/

Fig.

\.

/

'\

/'

'\

-""-

5·4

-13-

4.

Measure

5.

Calculate

6.

Turning

the tude the

utmost

setscrew

paint

Hote: A ratio

Hote:

7.

Move outside moto·r)

8.

Check

level

broken

set ter

adjustment,

setscrew (Refer

Hate:

9.

Measure

10.

Ca'Iculate

11.

End

jus

tment

returns

FunctIon

the

geared

ratio

Cat's

at

to

by

identifying

as

unity.

Unless utmost not

advance

the

(toirard

• if is

lines

the

level

between

to When the

CRT,

the

execution

to

the

driver, of

eye

1: and it.

the 1:

TRK

the

within

with

Fig.

"NO

and

mode.

the

off'track.

off

track.

stepping

the

peak

pattern

1.05,

fasten

then

apply

of 1 :1.05

amplitude

1.05, the

00

1ensor the

TRK

00

the

3.5V

to 4 .5V.

nearlest

these

broken

and

fasten

nut

lock

5-4 GOOD" repeat

off

track.

check

(This main

motor

set

the

control

sensor range

(e»

is

step

the

in

the contro

menu.)

the signals

signal

is

smaller

board

to

the paint.

displayed

with I RETURN ampli-

on

the

nut

lock

defined

one

ratio

is

does

step.

output

of

If

not,

the

cen-

lines

by

on

8.

off

track.

ad-

1

KeyIng

I

RETURN

IRETURNI

MEASURING CALCULATING ADJUST

TIGHT HIT

I

MOVE HIT

ADJUST

I

HI T

Dlsplzsy

RADIAL

[MAX

[RETURN)

TRACK TRACK TRACK TRACK

MEASURING CALCULATING GOOD! HIT

[RETURN)

SET

DRIVE

INSERT

HIT

[RETURN)

ALIGNMENT

(L/R,R/L)<1.05)

FIRMLY

KEY

00

SENSOR

KEY

00

SENSOR

KEY

3 :

(Spec:3.5-4.5)

00>01

(Spec:3.5-4.5)

02>01

(Spec:MAX

ODOO

4.5

LI-_-_-_-_-_

J.S

'1----------

Fig.

KEY

SELECT

.ALIGNMENT

KEY

BOARD

TO

OUTSIDE

XXX

VOLT

:

XXX

VOLT VOLT VOLT

__

-_-+-

OK

__

-_-_,

:

XXX

0.5)

:

XXX

%-_-_-_-

__

-+_-_-

%----------+---------.--%-------,

5-4 Radial Alignment, TR K

4

DISK

(e)

00

Adjustment

-14-

5-4-6

One during of

the

a)

Not Ready is connection switch

b)

No signal drive

c)

Cat's Cat Check

In of played.

Error

of

measurement,

machine

not

Index

connection. Eye

I s

eye for

addition

the

following

Mess~e

the

following

for

•••

Indicates

issued.

or

position.

Pulse

is

not

Error pattern the to

adjustment,

radial

Check

check

••••• issued.

•••••

alignment

these

statements

errors

alignment: that

for

Indicates

lndicates

signal

disk.

messages

for the

Check

is

can

or

READY

disk

DRIVE

that

in

above,

occur

setting

signal

drive

SELECT

INDEX

for

disk

that

abnormal.

also,

dis-

the

one

Statement Statement

Key

in

IQI

then

control

disregarding

Thereafter,

measurement

Key

in

played,

and alignment initial

step

after,

key

ment

item

Bote:

Check with displayed

ill

operation.

1:

(0)

2:

[RETURN)

when

statement

advances

the

key

item

IRETURNI

then

measurement

in

the

in

ill

is

executed

for

the

confirmation

before

CONTINUE/

FIRST

the

error,

which

in

ill

is

executed

when

statement 2 is

control

and

Adjustment

and

then

again.

disk

retrying

(1)

STEP/[l)

ill

is

step

and

performs

returns

the

drive

items

RETRY

displayed,

to

has

occurred:

then

again.

the

mode.

same

in

accordance

to

the

RETRY

the

radial

to

There-

measure-

message

key-in

and

next,

same

dis-

the

-15-

9-975-131-51

Sony

Corporation

@1984

-16-

84F0510-1

Sony OA-D32V, OA-D32W Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual