Sony MZ-R37 Service Manual

MZ-R37
SERVICE MANUAL
Ver 1.1 1999. 04
US and foreign patents licensed from Dolby Laboratories Licensing Corporation.
SPECIFICATIONS
System
Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs Wavelength: λ = 780 nm Emission duration: continuous Laser output: less than 44.6 µW (This output is the value measured at a distance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.)
Recording and playback time
Maximum 74 minutes (MDW-74, stereo recording) Maximum 148 minutes (MDW-74, monaural recording)
Revolutions
400 rpm to 900 rpm (CLV)
Error correction
Advanced Cross Interleave Reed Solomon Code (ACIRC)
Sampling frequency
44.1 kHz
Sampling rate converter
Input: 32 kHz / 44.1 kHz / 48 kHz
Coding
Adaptive TRansform Acoustic Coding (ATRAC)
Modulation system
EFM (Eight to Fourteen Modulation)
Number of channels
2 stereo channels 1 monaural channel
US Model
Canadian Model
UK Model
E Model
Australian Model
Tourist Model
Model Name Using Similar Mechanism MZ-R55 MiniDisc Mechanism Type MT-MZR37-161 Optical Pick-up Type KMS-280A
Frequency response
20 to 20,000 Hz ± 3 dB
Wow and Flutter
Below measurable limit
Inputs
MIC (PLUG IN POWER): stereo mini-jack,
0.35–1.38 mV (OPTICAL) LINE IN: stereo mini-jack with optical (digital) in
• Line in: 69–194 mV
• Optical (digital) in: wave length 660 nm
Outputs
PHONES/REMOTE: stereo mini-jack, maximum output level 5 mW + 5 mW, load impedance 16 ohm LINE OUT: stereo mini-jack, 194 mV, load impedance 10 kilohm or greater
General
Power requirements
Sony AC Power Adaptor (supplied) connected at the DC IN 4.5 V jack:
120 V AC, 60 Hz (US, Canadian model) 220–230 V AC, 50/60 Hz (AEP model) 230–240 V AC, 50 Hz (UK model)
240 V AC, 50 Hz (Australian and New Zealand model) Two nickel-cadmium rechargeable batteries NC-AA (supplied) Two LR6 (size AA) alkaline batteries (not supplied)
– Continued on next page –
MICROFILM
PORTABLE MINIDISC RECORDER
– 1 –
Battery operation time
Batteries Recording Two NC-AA Approx. Approx.
nickel-cadmium rechargeable batteries
Two LR6 (size AA) –––– Sony alkaline dry batteries 13 hours
1)
The battery life may be shorter due to
operating conditions and the temperature
of the location.
2)
When you record, use fully charged rechargeable batteries.
3)
Recording time may differ according to the alkaline batteries.
Dimensions
Approx. 116.8 × 18.5 × 86.1 mm (w/h/d) (4 5/8 × 3/4 × 3 1/2 in.)
Mass
Approx. 160 g (5.6 oz) the recorder only Approx. 220 g (7.8 oz) incl. a recordable MD, and two NC-AA nickel-cadmium rechargeable batteries
Supplied accessories
Optical cable (1) (MC-918) AC power adaptor (1) (AC-MZR37) Headphones with a remote control (1) (SZR-S17) NC-AA nickel-cadmium rechargeable batteries (2) Rechargeable battery carrying case (1)
Design and specifications are subject to change without notice.
1)
3 hours 5 hours
3)
2)
Playback
Approx.
Precautions for Laser Diode Emission Check
When checking the emission of the laser diode during adjust­ments, never view directly downwards as this may lead to blindness.
Precautions for Using Optical Pick-up (KMS-280A)
As the laser diode inside the optical pick-up damages by static electricity easily, solder the laser tap of the Optical pick-up flexible board when handling. Also take the necessary measures to prevent damages by static electricity. Handle the Optical pick­up flexible board with care as it breaks easily.
This MiniDisc player is classi­fied as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the bottom exterior.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE, OR LOSSES OR EXPENSES RESULTING FROM ANY DEFECTIVE PRODUCT OR THE USE OF ANY PRODUCT.
“MD WALKMAN” is a trademark of Sony Corporation.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270°C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Laser tap
Optical Pick-up flexible board
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 2 –
TABLE OF CONTENTS
r
1. GENERAL
Looking at the controls ...................................................... 4
2. SELF-DIAGNOSTIC
2-1. General ............................................................................... 5
2-2. Test Mode Setting .............................................................. 5
2-3. Operation in Test Mode Setting ......................................... 5
2-4. Releasing the Test Mode .................................................... 5
2-5. Self-Diagnostic Mode ........................................................ 5
2-6. Clearing the Error Indication Code
and Total Recording Time.................................................. 6
3. DISASSEMBLY
3-1. Panel, Bottom..................................................................... 7
3-2. Panel (SV) Assy, Front ....................................................... 7
3-3. LCD Module ...................................................................... 8
3-4. Connector ........................................................................... 8
3-5. Main Board ........................................................................ 9
3-6. Panel (SV) Assy, Upper ..................................................... 9
3-7. Cabinet (SV) Assy ........................................................... 10
3-8. OP Block Assy ................................................................. 10
3-9. Holder Assy...................................................................... 11
4. TEST MODE
4-1. General ............................................................................. 12
4-2. Test Mode Setting ............................................................ 12
4-3. Test Mode Structure......................................................... 12
4-4. Manual Mode ................................................................... 12
4-5. Overall Adjustment Mode (Assy Mode).......................... 15
4-6. Hybrid Mode, Key Check Mode...................................... 16
5. ELECTRICAL ADJUSTMENTS........................... 17
6. DIAGRAMS
6-1. IC Pin Descriptions .......................................................... 20
6-2. Block Diagram – Servo Section –.................................... 25
6-3. Block Diagram – Audio Section – ................................... 27
6-4. Block Diagram – System Control Section – .................... 29
6-5. Printed Wiring Board ....................................................... 31
6-6. Schematic Diagram – Main Section (1/3) –..................... 35
6-7. Schematic Diagram – Main Section (2/3) –..................... 38
6-8. Schematic Diagram – Main Section (3/3) –..................... 41
7. EXPLODED VIEWS
7-1. Panel Section.................................................................... 49
7-2. Cabinet (SV) Assy Section .............................................. 50
7-3. Mechanism Deck Section ................................................ 51
8. ELECTRICAL PARTS LIST................................... 52
SERVICING NOTE
1) When repairing this device with the power on, if you remove the main board or open the upper panel assy, this device stops working. In this case, you can work without the device stopping by fastening the hook of the OPEN1 switch (S801) with tape.
tape
S801
panel assy, uppe
MAIN board
2) This set is designed to perform automatic adjustment for each adjustment and write its value to EEPROM. Therefore, when EEPROM (IC803) has been replaced in service, be sure to per­form automatic adjustment and write resultant values to the new EEPROM. Refer to page 12 for details.
– 3 –
SECTION 1
GENERAL
This section is extracted from instruction manual.
– 4 –
SECTION 2
888
ı
Vr. 1.‚‚
All ON
All OFF
Microprocessor version display
Error indication code History code
1st0 00
SELF-DIAGNOSTIC
2-1. GENERAL
This set uses the self-diagnostic system in which if an error occurs in playback/recording mode, the error is detected by the model control and power control blocks of the microprocessor and infor­mation on the cause is stored as history in EEPROM. By viewing this history in test mode, it helps you to analyze a fault and determine its location.
2-2. TEST MODE SETTING
There are two different methods to set the test mode: 1 Short BP801 (TEST) on the main board with a solder bridge
(connect pin of IC801 to the ground). Then, turn on the power.
MAIN BOARD (SIDE B)
X801
IC801
25
26
BP801
(TEST)
C401
IC301
2) Remote controller LCD
• Holding down P allows the current display to be maintained while it being depressed.
2-4. RELEASING THE TEST MODE
For test mode set with the method 1: Turn off the power and open the solder bridge on BP801 on the main board. For test mode set with the method 2: Turn off the power.
2-5. SELF-DIAGNOSTIC MODE
1. Go into the test mode.
2. With the unit LCD indicators all flashing, press DISPLAY key
to go into the self-diagnostic mode.
2 In the normal mode, use the keys on the unit to perform the
following operations: Press and hold down ( and press the keys below in this turn:
+ n + n =n = n + n = n + n = n P n P
2-3. OPERATION IN TEST MODE SETTING
When the test mode is set, the LCD shows repeated cycles of the following display:
1) Unit LCD
ı
188:88 pppppp
Vr. 1.00
All ON
All OFF
Microprocessor version display
3. Then, eac h time ) ke y is pressed, the reference information
display changes as given below.
1st ‚ XX
1st 1 ‚‚
1st 2 ‚‚
N ‚ XX
N 1 ‚‚
N 2 ‚‚
N-1 ‚ XX
N-1 1 ‚‚
N-1 2 ‚‚
N-2 ‚ XX
N-2 1 ‚‚
N-2 2 ‚‚
R XXXX
1st ‚ XX
• Press = key to go back to the previous display.
(return)
– 5 –
• Description of History Codes History code number Description
1st 0 The first error 1st 1 1st 2 N 0 The last error N1 N2 N-1 0 One error before the last. N-1 1 N-1 2 N-2 0 Two errors before the last. N-2 1 N-2 2 R Total recording time *1)
• Description of Error Indication Codes
Problem Indication code Meaning of code Description
No error 00
Abnormal stop
during recording
Abnormal stop
during playback
Abnormal stop of
recording/playback
caused by power
system
00 indicated
00 indicated
00 indicated
00 indicated
01 Servo error Focus out of alignment.
02 ADIP read error Unable to read the ADIP address. 03 Shock detected during write Jumped by 1.5 tracks or more due to shock during write.
04 11 No focus applied Focus could not be applied.
12 CRC error Unable to read the address. 15 FG error Abnormal rotation of disc. 21 Lower voltage due to overload Power voltage reduced due to overload. 22 Momentary interruption Momentary interruption detected.
23 24 Low power voltage in DSP
Shock detected during laser down
Lower power voltage in motor Power voltage for motor continuously reduced to less than system 1V.
*1) Total recording time Total recording time is recorded in minutes as an index for load to the OP. It is recorded in hexadecimal format and up to 65,535 min. (about 886 discs of 74-minute disc) can be counted. It returns to “0000h” when recorder goes beyond this limit. Example :REC 000A n Approx. 10 min.
REC 00A0 n Approx. 160 min. REC 0A00 n Approx. 2,560 min.
Abnormal disc RPM.
Attempt to access an abnormal address.
Shock detected when laser was moving down.
2-6. CLEARING THE ERROR INDICATION CODE
AND TO TAL RECORDING TIME
After repair, reset the error indication code. Reset the total recording time when you have replaced the OP.
1. Go into the self-diagnostic mode. (See page 5.)
2. To reset the error indication code, slide REC c key when
the code is displayed. (All data including 1st, N , N-1 and N-2 are reset.)
3. T o reset the total recording time, slide REC c key when the
time is displayed.
– 6 –
SECTION 3
y
y
y
1
1.7x4.5, tapping
2
1.7x4.5, tapping
3
panel, bottom
knob
switch
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
Set Panel,
Bottom
Panel (SV) Assy, Front
LCD Module
Connector Main
Board
Panel (SV) Assy, Upper
Note : Follow the disassembly procedure in the n umerical order given.
3-1. PANEL, BOTTOM
Cabinet (SV) Ass
OP Block Ass
Holder Ass
3-2. PANEL (SV) ASSY, FRONT
1
knob (OPEN)
claws
4
2
claw
claws
5
panel (SV) assy, front
knob
switch
3
claw
– 7 –
3-3. LCD MODULE
2
3
3-4. CONNECTOR
4
5
LCD module
1
CN601
1
2
CN702
CN801
– 8 –
3
CN701
3-5. MAIN BOARD
)
2
1.7x4.5, tapping
1
1.7x4.5, tapping
4
MAIN board
3
claws
3-6. PANEL (SV) ASSY, UPPER
1
M1.4, precision
4
claw
8
panel (SV) assy, upper
7
3
bearing (stopper
6
boss
2
– 9 –
5
claw
3-7. CABINET (SV) ASSY
y
n
2
MD, step
1
MD, step
4
3
mechanism block assy
cabinet (SV) ass
3-8. OP BLOCK ASSY
2
M1.4x3.0
adhesive sheet
1
M1.4x3.0 locking
4
flexible board
3
shaft, mai
OP block assy
– 10 –
• Notes for Installation of the OP Block Assy
• Be careful to avoid contact of the lens with the chassis
when installing the OP block assy.
• Location of the Flexible Board
marked line
Align this portion of the flexible board with the marked line on the holder.
3-9. HOLDER ASSY
1
claw
2
4
holder assy
3
– 11 –
SECTION 4
)
) )
TEST MODE
4-1. GENERAL
This set provides the Overall adjustment mode (Assy mode) that allows CD and MO disk to be automatically adjusted when in the test mode. In this Assy mode, the system discriminates between CD and MO disk and then automatically perform adjustments for them in sequence. If a fault is found, the system displays its loca­tion. Also, the Serv o mode allows each indi vidual adjustment to be automatically adjusted.
4-2. TEST MODE SETTING
See page 5.
4-3. TEST MODE STRUCTURE
Test mode
or VOLUME key
+
+
Manual Mode
VOLUME key
+
Servo Mode Audio Mode
Mechanism Mode
Power Mode
or VOLUME key
=
Overall Adjustment Mode
(Assy Mode)
MODE key
Hybrid Mode (ALL Mode)
EDIT/ENTER key
Key Check Mode
4-4. MANUAL MODE
(1) Servo Mode
• How to Transfer in the Servo Mode:
Mode No. Test Description Check Write
000 Servo mode 010 Offset correction value indication 011 VC offset correction 012 Focus bias correction 013 FE offset correction 014 ABCD offset correction 015 All servo ON 016 Temperature indication 020 Laser power adjustment 021 Laser CD/MO read adjustment ® (08) 022 Laser MO write adjustment ® (4C) 023 Sled normal ® (45) 024 Sled intermittent ® (65) 025 Sled access ® (30) 030 MO test adjustment 031 MO focus search adjustment 032 MO read EF balance adjustment ® (0F) 033 MO read ABCD level ® (07) 034 MO write EF balance adjustment ® (10) 035 MO write ABCD level ® (18) 036 Laser MO read adjustment ® (08) 037 MO focus gain ® (30) 038 MO tracking gain ® (30) 039 MO focus bias ®® (0B) 040 Low reflection CD test adjustment 041
Low reflection CD focus search adjustment
042
Low reflection CD EF balance adjustment 043 Low reflection CD ABCD level ® (06) 044 Laser low reflection CD read ® (08) 045 Low reflection CD focus gain ® (30) 046 Low reflection CD tracking gain ® (30)
® (10)
Mode No. Test Description Check Write
047 Low reflection CD focus bias ®® (00) 050 CD test adjustment 051 CD focus search adjustment 052 CD EF balance adjustment ® (10) 053 CD ABCD level adjustment ® (15) 054 Laser CD read ® (08) 055 CD focus gain ® (30) 056 CD tracking gain ® (30) 057 CD focus bias ®® (00) 060 Recording test 061 32 cluster full recording 062 Recording shock 063 32 cluster full playback
Check : Mode to display error rate and cluster. Write : Mode to permit adjustment (Default value given in paren
theses).
1. Go into the test mode.
2. Press + or VOLUME + key to set the servo mode.
Unit LCD display
XX XX SERVO
Adjustment value (The data can be changed/written when flashing.
Mode No. (The lower two digits are indicated. Three digits are indicated on the remote controller LCD.)
3. Press the keys below to change the mode No.
( : Increases the one place. p : Sets the one place to 0.
This key brings the ten place to 0 if the one place is
0.
VOLUME + :Increases the ten place by 10 if the one place is 0.
Increases the adjustment value if the one place is non-zero.
VOLUME – : Decreases the ten place by 10 if the one place is 0.
Decreases the adjustment value if the one place is non-zero.
Note) Press the REC c key is the mode “33” to shift to the
mode “34”. Press the ( key is the mode “34” to shift to the mode “35”.
• How to Adjust in Servo Mode:
1. When the servo mode is set to the appropriate mode for each adjustment, the lower two digits of the mode No. and the value stored in EEPROM are displayed and flashing.
XX XX SERVO
Adjustment value (flashing Mode No. (lower two digits
– 12 –
2. To perform automatic adjustment for an adjustment item with
)
)
the mode number 030 to 047, press P key. If the result of adjustment is OK, the adjustment value changes from flashing to steady on and it is automatically written to EEPROM.
32 OF SERVO
Adjustment value (flashing to steady on
3. To perform manual adjustment, change the adjustment v alue with VOLUME + or – key, and press P key to write it to EEPROM.
Note) Normally, automatic adjustment should be performed. Do
not execute manual adjustment.
• System Gain Mode
1. This mode allows the system gain to be freely adjusted. Press DISPLAY key to enter this mode.
32 OF S-GAIN
Adjustment value (flashing
2. Increase or decrease the adjustment value with V OLUME + or – key.
3. Press DISPLAY or p key to return to the normal mode.
4. For the error rate display enabled:
Normal Mode
AT error rate
Press DISPLAY key
Block error rate
System gain Mode
Indicate of AT error rate
39 OA 000a4F
Cluster value
39 OA 000b4F
ATT error value
Block error value
(2) Audio Mode
• How to Transfer in the Audio Mode
Mode No. Test Description Write
100 Audio mode 110 Audio playback 111 L/R=1 kHz 0 dB Playback VOL HP output 112 L=1 kHz 0 dB Playback VOL HP output 113 R=1 kHz 0 dB Playback VOL HP output 114 L/R – ∞ dB Playback VOL HP output 115 116 117 INFI ZERO & BEEP Playback VOL HP output 120 Audio recording test 121 LINE manual recording
122
123 LINE automatic recording
124
130 DIGITAL A GC ADJ1 131 MIC UP SR ® (30) 132 MIC DOWN SR ® (FA) 133 MIC THD0 ® (D0) 134 MIC GAIN ® (00) 135 MIC A TT A CK ® (A0) 136 MIC RECOVER ® (F8) 137 MIC THD2 ® (F0) 138 MIC GAIN2 ® (D0) 139 MIC RTIME ® (01) 140 DIGITAL A GC ADJ2 141 LINE UP SR ® (17) 142 LINE DOWN SR ® (FF) 143 LINE THD0 ® (D0) 144 LINE GAIN ® (0C) 145 LINE A TTACK ® (33) 146 LINE RECOVER ® (FB) 147 LINE THD2 ® (E4) 148 LINE GAIN2 ® (5F) 149 LINE RTIME ® (04) 150 DIGITAL A GC ADJ3 151 MAN UP SR ® (C0) 152 MAN DOWN SR ® (40) 153 AUTO THD3 ® (51) 154 AUTO LMT UP SR ® (FF) 155 AUTO LMT DOWN SR ® (E0) 156 MAN THD3 ® (51) 157 MANU LMT UP SR ® (FF) 158 MANU LMT DOWN SR ® (A0) 159 THD1 ® (1A)
L/R=1 kHz 0 dB & EVR max L/R=1 kHz 0 dB & AVLS on
*1) MIC manual recording
DEMP LINE manual recording
*1) DEMP MIC manual recording
*1) OPT automatic recording HP VOL HP output
MIC automatic recording DEMP LINE automatic recording
*1)
DEMP OPT automatic recording DEMP MIC automatic recording
Playback VOL HP output Playback VOL HP output
Recording VOL HP output
Recording VOL HP output
HP VOL HP output
Change
Description
*1) The port is detected and the input is automatically selected.
Contents changed : Contents to be changed when VOLUME
+ or – key is pressed.
Write : Mode to permit adjustment
(Default value given in parentheses)
Adjustment value (flashing) Mode No. (lower two digits)
Indicate of block error rate
Note) In normal service, do not adjust the system gain mode.
1. Go into the test mode.
2. Press + key or VOLUME + key and VOLUME + key in this turn to set the audio mode.
– 13 –
Unit LCD display (3) Mechanism Mode
)
)
• How to Transfer the Mode in the Mechanism Mode: Mode No. Test Description Operation
200 FUNCTION Stepper control
XX XX AUDIO
Adjustment value (The data can be changed/written when flashing.
Mode No. (Lower two digits are displayed.)
3. Press the keys below to change the mode number.
( : Increases the one place. p : Sets the one place to 0.
This key brings the ten place to 0 if the one place is 0.
VOLUME + : Increases the ten place by 10 if the one place is 0.
Increases the adjustment value if the one place is non-zero.
VOLUME – : Decreases the ten place by 10 if the one place is 0.
Decreases the adjustment value if the one place is non-zero.
• How to Adjust in the Audio Mode
1. When the audio mode is set to the appropriate mode for each adjustment, the lower tow digits of the mode No. and the value stored in EEPROM are displayed and flashing.
2. Change the adjustment value with VOLUME + or – key and press P key to write the new value to EEPROM.
• How to Check in the Audio Mode
The audio mode allows the checks below to be performed:
1. For the mode numbers of 111 to 113, 115 and 116, pressing P key will activ ate a beep. But for the mode number of 117, press­ing P key will not activate a beep. (No beep sounds when c HOLD switch is put on.)
2. For the mode numbers of 121 to 124, pressing Digital MEGA BASS key will display the DBB mode for the adjustment v alue.
1 : Mode 1 2 : Mode 2
13 : OFF (This will not be accepted when the LINE OUT jack is plugged. The display will be 13 : OFF when LINE OUT jack is plugged in Modes 1 and 2.)
210 MECHA test Initial position return 211 HEAD adjustment Operation variation changing (19) 212 REC position Recording head descent 220 RESUME Resume 221 RESUME CLEAR Resume clear/initialization
1. Go into the test mode.
2. Press + or V OLUME + and V OLUME + and V OLUME + in this turn to set the mechanism mode.
Unit LCD display
XX XX MECHA
3. Press the keys below to change the mode No.
( : Increases the one place. p : Sets the one place to 0.
This key brings the ten place to 0 if the one place is
0.
VOLUME + : Increases the ten place by 10 if the one place is 0.
Increases the adjustment value if the one place is non-zero.
VOLUME – : Decreases the ten place by 10 if the one place is 0.
Decreases the adjustment value if the one place is non-zero.
• How to Check in the Mechanism Mode
The mechanism mode allows the checks below to be performed:
1. For the mode numbers of 200, 210 to 212, 220 and 221, pressing = key will move the optical pickup to the inner radius. Pressing + key will move the pickup to the outer radius.
2. For the mode numbers of 211 and 212, pressing P key will start aging. Pressing p key will stop aging.
• Mode No. 211 ... Sled aging with stepper at playback position.
• Mode No. 212 ... Sled aging with stepper at recording position.
3. With the mode number 210 selected, pr essing P k ey will start aging with steeper at between home and recording positions. p key will stop aging.
( ) : Default value
Adjustment value Mode No.
(Lower two digits are displayed.
– 14 –
)
)
(4) Power Mode
Mode No. Test Description Indication value Remark
300 POWER test 310 POWER SUPPLY 311 DC IN +B voltage value 320 CHG TEST 321 Charging start
322 BA TT under CHGMNT
voltage value
323 BATT under +B CHGMNT
voltage value
4-5. O VERALL ADJUSTMENT MODE (ASSY MODE)
• How to Adjust in Assy Mode
1. Go into the test mode.
2. Press = or VOLUME – key.
XX ASSY-M
1. Go into the test mode.
2. Press + key or VOLUME + and VOLUME + and VOL­UME + and VOLUME + in this turn to set the power mode.
XX XX POWER
Adjustment value Mode No. (Lower two digits are displayed.
3. Press the keys below to change the mode No.
( :Increases the one place. p : Sets the one place to 0.
This key brings the ten place to 0 if the one place is
0.
VOLUME + : Increases the ten place by 10 if the one place is 0.
Increases the adjustment value if the one place is non-zero.
VOLUME – : Decreases the ten place by 10 if the one place is 0.
Decreases the adjustment value if the one place is non-zero.
Note) With the mode number 310 selected, pressing ( key will
transfer to the mode number (311) for the currently opera­ting power. With the mode number 300 selected, pressing P key will set the sleep mode. Pressing p key will release it.
3. Insert the test CD (TDYS-1) or an available SONY CD.
4. Press ( key . The system discr iminates between CD and MO and performs automatic adjustment for CD.
51 CD-RUN
Mode No. under adjustment.
• CD Automatic Adjustment
Mode No. Adjustment Description
052 CD EF balance adjustment 053 CD ABCD level adjustment 055 CD focus gain 056 CD tracking gain 057 CD focus bias
5. If the result of automatic adjustment is OK, the following dis­play appears:
CD-OK
MD-OK
(CD)
(MD)
• How to Check in the Power Mode
1. For the mode numbers of 311, the voltage of the currently operating power is displayed.
6. If the result of automatic adjustment is NG, the following dis­play appears:
XX XX CD-NG
Result of adjustment NG mode No. (lower two digits
XX XX MD-OK
– 15 –
* For the mode numbers of 039 and 057, if the focus bias value is
)
00
)
NG, the following display is repeated:
55 30
Focus bias value Mode No.
While P key is being depressed
10. If the result of automatic adjustment is OK, the following dis­play appears:
11. If the result of automatic adjustment is NG, the following dis­play appears:
82 00
77 01
Error code (01 to 04) Meaning of focus bias
* For the mode numbers of 039 and 061, if the At error rate is NG,
the following display is repeated:
39 03
At error value Mode No. (lower two digits
7. If NG, set the servo mode. Perform automatic adjustment for the items not accepted (see the servo mode).
8. Insert a MO disk.
9. Press ( key . The system discr iminates between CD and MO and performs automatic adjustment for the MO disk.
Result of adjustment NG Mode No. (lower two digits
12. If NG, set the servo mode. Perform automatic adjustment for the items not accepted (see the servo mode).
4-6. HYBRID MODE, KEY CHECK MODE
These modes are not used in normal service.
61
• MO Automatic Adjustment Mode No. Adjustment Description
032 MO read EF balance adjustment 033 MO read ABCD level 034 MO write EF balance adjustment 035 MO write ABCD level 037 MO focus gain 038 MO tracking gain 061 32 cluster full recording 062 Recording shock 063 32 cluster full playback 039 MO focus bias 042 Low refrection CD EF balance adjustment 043 Low refrection CD ABCD level 044 Laser low reflection CD read 046 Low refrection CD tracking gain
Mode No. (lower two digits)
– 16 –
SECTION 5
r
e
ELECTRICAL ADJUSTMENTS
PRECAUTIONS FOR ADJUSTMENT
1) Perform all adjustments in the order given in the test mode. After adjusting, exit the test mode.
2) Use the following tools and measuring instruments.
• Test CD TDYS-1
(Part No. : 4-963-646-01)
• Recorded MO disk PTDM-1
(Part No. : J-2501-054-A)
• Laser power meter LPM-8001
(Part No. : J-2501-046-A)
• Oscilloscope (Frequency band above 40 MHz. Perform the
calibration of probe first before measuring.)
• Digital voltmeter
3) Unless specified othewise, supply DC 4.5V from the DC IN 4.5V jack.
4) Swtich, knob positions
HOLD switch .............. OFF
AVLS switch ................ NORM
LASER POWER CHECK
Connection :
laser power meter
Optical pick-up objective lens
MO TRA VERSE ADJUSTMENT
Connection :
oscilloscop
MAIN board SP526 (TE)
AP503 (VC)
Adjustment Method :
1. Set the servo mode of the test mode (Mode : 000).
2. Press the ( key , and set the MO test adjustment mode (Mode : 030) using the VOLUME + or – key.
3. Press the = or + key and move the optical pick-up to the center circumference.
4. Insert any MO disk available on the market.
5. When the ( key is pressed, the MO read EF balance adjust­ment mode (Mode : 032) will be set after MO focus search adjustment mode (Mode : 031).
6. Press the P key to perform automatic adjustment, and check that the traverse wav eform is symmetrical at the top and bottom.
7. Slide the REC key and set the MO write EF balance adjust ment mode (Mode : 034).
8. Press the P key to perform automatic adjustment, and check that the traverse wav eform is symmetrical at the top and bottom.
(Traverse waveform)
digital voltmete
MAIN board
AP5117 (VCC)
AP574 (LDI0)
Adjustment Method :
1. Set the servo mode of the test mode (Mode : 000).
2. Press the ( key, and set the laser power adjustment mode (Mode : 020) using the VOLUME + or – key.
3. Press the = key and move the optical pick-up to the inner most circumference.
4. Open the cover and set the laser power meter on the objective lens of the optical pick-up.
5. Press the ( key, and set the laser CD/MO read adjustment mode (Mode : 021).
6. Check that the laser power meter reading is 0.85 ± 0.085 mW.
7. Check that the voltage between AP5117 (VCC) and AP574 (LDI0) at this time is below 40 mV.
8. Press the ( key, and set the laser MO write adjustment mode (Mode : 022).
9. Check that the laser power meter reading is 6.8 ± 0.68 mW.
10. Press the P key to finalize the adjustment data.
11. Check that the voltage between AP5117 (VCC) and AP574 (LDI0) at this time is below 80 mV.
12. Press the p key.
13. Exit the test mode.
A
0 V
B
Specification : A = B, C 1.0 Vp-p
>
=
9. Check that the traverse level at this time is above 1.0 Vp-p.
10. Press the p key.
11. Exit the test mode.
Note) Using a recorded disk in this adjustment will erase the data.
Adjustment Location : See page 19.
C
Adjustment Location : See page 19.
– 17 –
LOW REFLECTION CD TRAVERSE ADJUSTMENT
e
e
Connection :
CD TRA VERSE ADJUSTMENT
Connection :
oscilloscop
MAIN board
SP526 (TE)
AP503 (VC)
Adjustment Method :
1. Set the servo mode of the test mode (Mode : 000).
2. Press the ( key , and set the low reflection CD test adjustment mode (Mode : 040) using the VOLUME + or – key.
3. Insert any MO disk available on the market.
4. When the ( key is pressed, the low reflection CD EF balance adjustment mode (Mode : 042) will be set after low reflection CD focus search adjustment mode (Mode : 041).
5. Press the P key to perform automatic adjustment, and check that the traverse wa veform is symmetrical at the top and bottom.
(Traverse waveform)
A
0 V
B
Specification : A = B, C 0.9 Vp-p
>
=
6. Check that the traverse level at this time is above 0.9 Vp-p.
7. Press the p key.
8. Exit the test mode.
Adjustment Location : See page 19.
oscilloscop
MAIN board SP526 (TE)
AP503 (VC)
Adjustment Method :
1. Set the servo mode of the test mode (Mode : 000).
2. Press the ( key, and set the CD test adjustment mode (Mode : 050) using the VOLUME + or – key.
3. Press the = or + key and move the optical pick-up to the center circumference.
4. Insert a test CD (TDYS-1).
5. When the ( key is pressed, the CD EF balance adjustment mode (Mode : 052) will be set after CD focus search adjustment mode (Mode : 051).
6. Press the P key to perform automatic adjustment, and check that the traverse wav eform is symmetrical at the top and bottom.
(Traverse waveform)
C
0 V
Specification : A = B, C 1.0 Vp-p
>
=
7. Check that the traverse level at this time is above 1.0 Vp-p.
8. Press the p key.
9. Exit the test mode.
A
C
B
Adjustment Location : See page 19.
– 18 –
CD RF LEVEL CHECK
r
AP538 (RF)
IC701
CN501
IC501
IC901
AP574 (LDIO)
AP503 (VC)
AP5117 (VCC)
MAIN BOARD (SIDE B)
MAIN BOARD (SIDE A)
SP526 (TE)
Connection :
oscilloscope
MAIN board AP538 (RF)
AP503 (VC)
digital voltmete
Adjustment Method :
1. Set the servo mode of the test mode (Mode : 000).
2. Press the ( key, and set the CD test adjustment mode (Mode : 050) using the VOLUME + or – key.
3. Press the = or + key and move the optical pick-up to the center circumference.
4. Insert a test CD (TDYS-1).
5. When the ( key is pressed, the CD EF balance adjustment mode (Mode : 052) will be set after CD focus search adjust­ment mode (Mode : 051).
6. When the ( key is pressed, the CD ABCD level adjustment mode (Mode : 053) is set.
7. Press the P key to perform automatic adjustment, and check that the RF level is 1.1 ± 0.33 Vp-p.
MAIN board
AP5117 (VCC)
AP574 (LDIO)
Adjustment Location :
(RF waveform)
8. Check that the voltage between AP5117 (VCC) and AP574 (LDIO) and at this time is below 40 mV.
9. Press the p key.
10. Exit the test mode.
1.1 ± 0.33 Vp-p
– 19 –
SECTION 6
DIAGRAMS
6-1. IC PIN DESCRIPTIONS
• IC601 CXD2652AR (DIGITAL SERVO, ENC/DEC & ATRAC MEMORY CONTROLLER)
Pin No. Pin name I/O Pin Description
1 MNT 0 O Traverse count signal output. 2 MNT 1 O Track jump detect output. 3 MNT 2 Not used (Open). 4 MNT 3 O Focus OK signal output. 5 SWDT I Inputs write data signal from system control (IC801). 6 SCLK I Inputs serial clock signal from system control (IC801). 7 XLAT I Inputs serial latch signal from system control (IC801). 8 SRDT O Outputs write data signal to system control (IC801). 9 SENS O Outputs internal status (SENS) to system control (IC801).
10 XRST I Inputs reset signal from system control (IC801). L : Reset 11 SQSY O
12 DQSY O
13 WRPWR I Inputs laser power switching signal from system control (IC801). 14 NC Not used (Open).
15 TX I
16 OSC1 O Clock output (22.5 MHz). 17 OSC0 I Clock input (22.5 MHz). 18 XTSL Not used (Fixed at “L”) 19 NC Not used (Connect to ground). 20 RVSS Connect to ground. 21 DIN I Digital audio signal input pin (For optical input). 22 NC Not used (Open). 23 ADDT I Audio data input from A/D converter (IC301). 24 DATA O Monitor/decode audio data output to A/D converter (IC301). 25 ALRCK O L/R clock output to D/A converter (IC301). 26 ABCK O Bit clock signal output to A/D, D/A converter (IC301). 27 FS256 O 11.2896 MHz clock output (MCLK). 28 DVDD Power supply (+2.8 V) for digital.
29 – 39 A00 – A08, A10, A11 O Address signal output to DRAM (IC602).
40 DVSS Ground terminal. 41 XOE O Output enable contol signal output to DRAM (IC602). 42 XCAS O Column address strobe singal output to DRAM (IC602). 43 A09 O Address signal output to DRAM (IC602). 44 XRAS O Row address strobe signal output to DRAM (IC602). 45 XWE O Read/write control signal output to DRAM (IC602).
46 – 49 D0 – D3 I Data signal input from DRAM (IC602).
50 MVCI Not used (Connect to ground). 51 ASYO O Playback EFM full-swing output (L : VSS, H : VDD). 52 ASYI I Playback EFM asymmetry comparate voltage input. 53 AVDD Power supply (+2.8 V) for analog. 54 BIAS I Playback EFM asymmetry circuit constant current input. 55 RFI I Inputs playback EFM RF signal from RF amplifier (IC501).
Output subcode Q sync (SCOR) to system control (IC801). Outputs “L” every 13.3 msec. Outputs “H” at all most mostly. Outputs digital-in U-bit CD format subcode Q sync (SCOR) to system control (IC801). Outputs “L” every 13.3 msec. Outputs “H” at all most mostly.
Input of write data taransmission timing from system control (IC801). Also used as magnetic field head ON/OFF output.
– 20 –
Pin No. Pin name I/O Pin Description
56 AVSS Ground terminal. 57 PDO Not used (Open). 58 PCO O Decoder PLL master clock PLL phase comparison output. 59 FILI I Decoder PLL master clock PLL filter input. 60 FILO O Decoder PLL master clock PLL filter output. 61 CLTV I Decoder PLL master clock PLL VCO control voltage input. 62 PEAK I Inputs peak hold signal for light amount signal from RF amplifier (IC501). 63 BOTM I Inputs bottom hold signal for light amount signal from RF amplifier (IC501). 64 ABCD I Light amount signal from RF amplifier (IC501). 65 FE I Input focus error signal from RF amplifier (IC501). 66 AUX1 I Input of auxiliary signal from RF amplifier (IC501). 67 VC I Input of middle point voltage (+1.4 V) from RF amplifier (IC501). 68 ADIO Not used (Open). 69 AVDD Power supply (+2.8 V) for analog. 70 ADRT Not used (Connect to +2.8 V). 71 ADRB Not used (Connect to ground). 72 AVSS Ground terminal. 73 SE I Input of sled error signal from RF amplifier (IC501). 74 TE I Input of tracking error signal from RF amplifier (IC501). 75 AUX2 Not used (Connect to +2.8 V). 76 DCHG Not used (Connect to +2.8 V). 77 APC Not used (Connect to +2.8 V).
78 ADFG I
79 FO CONT O Focus control output to RF amplifier (IC501). 80 XLRF I Latch signal input from RF amplifier (IC501). 81 CKRF O RFCK clock (7.35 kHz) signal output. 82 DTRF I Serial data input from RF amplifier (IC501). 83 APCREF I Laser power setting signal input. 84 LDDR Not used (Open). 85 TRDR O Tracking servo drive signal output (–). 86 TFDR O Tracking servo drive signal output (+). 87 DVDD Power supply (+2.8 V) for digital. 88 FFDR O Focus servo drive signal output (+). 89 FRDR O Focus servo drive signal output (–). 90 FS4 O 176.4 kHz clock signal output (MCLK). 91 SRDR O Sled servo drive signal output (–). 92 SFDR O Sled servo drive signal output (+). 93 SPRD O Spindle servo drive signal output (–). 94 SPFD O Spindle servo drive signal output (+). 95 FGIN I FG signal input from spindle motor driver (IC761). 96 TEST1 Not used (Connect to ground). 97 TEST2 Not used (Connect to ground). 98 TEST3 Not used (Connect to ground). 99 DVSS Ground terminal.
100 EFMO O EFM recording signal output.
Input of ADIP dual FM signal from RF amplifier (IC501) (22.05 kHz ± 1 kHz). (TTL Schmit input)
– 21 –
• IC801 CXP740010 (SYSTEM CONTROL)
Pin No. Pin name I/O Pin Description
1 CLKCS O Not used (Chip select output to real time clock). 2 XRST O Reset output. L : Reset 3 WRPWR O Laser power switching signal output. 4 TX O Write data transfer timing output. 5 SDI2 I Serial data input. 6 SDO2 O Serial data output. 7 SCK2 O Serial clock output. 8 RFSW O Power control output.
9 SSB I/O SSB data signal input and output. 10 SSB SCK I/O SSB clock signal input and output. (Not used (Open).) 11 DTCK I/O Remote control data signal input/output. 12 SPCK Not used (Open). 13 WP I Wake-up signal input from remote control key and this unit key. 14 OPEN I Detecting switch for opening and closing of the upper cover. L : Close 15 CLOCK I Not used (CLOCK SET switch input). 16 NI MH CHG O NI MH charge control output. 17 SLEEP O Sleep signal output. 18 T.MARK I T.MARK (Track mark) switch input. 19 REC I Not used (REC switch input). 20 PROTECT I Disc write protect switch. H : Protect 21 HOLD I HOLD switch input (This unit). L : HOLD 22 SYNC REC I SYNCHRO REC switch input. 23 D. B. B I DIGITAL MEGA BASS slide switch input. 24 XLINEDET I LINE IN (OPTICAL) detection input. L : LINE IN 25 INMU1 O INMU signal output. 26 XTEST I Test mode terminal. L : Test mode 27 XDCIN I Not used (Open). (DC input detect. L : DC IN) 28 KANA SE L Not used (Open). 29 XPHOTO SW O ON/OFF control signal output of PHOTO circuit. 30 XP CONT Not used (Open). (Power control output. L : ON)
31 X2VCONT
32 XREC LED Not used (Open). (REC LED control. L : ON) 33 MODE2 O 34 MODE1 O 35 XNIMH CHG Not used (Open). (Battery charger control signal output. L : Charge) 36 XLCD ON O LCD ON/OFF control. L : ON 37 INMU0 O INMU signal output. 38 MRST I Microprocessor reset input. 39 VSS Ground. 40 XTAL System clock (12 MHz). 41 EXTAL System clock (12 MHz). 42 LCD DS O LCD communication strobe signal output to LCD driver. 43 LCD XC D O Com/data select signal output. 44 LCD DATA O LCD data output. 45 LCD SCK O Serial clock output. 46 CHG MNT I Battery charge voltage minitor input. 47 INLS I Detecting switch for internal circuit of sleding. L : Internal circuit 48 HIDC MNT I Voltage monitor DC input. 49 KEY R I Remote control key input.
Not used (Open). (Outputs H while operating with a lithium battery. 2V power control signal output. L : ON)
REC drive (IC901) control signal output.
– 22 –
Pin No. Pin name I/O Pin Description
50 AVSS Ground terminal for A/D converter. 51 AVREF I A/D converter reference voltage input. 52 AVDD A/D converter power supply terminal. 53 VLG2-MNT I DSP power monitor signal. 54 TEMP I Temp meter (IC802) input. 55 KEY3 I Key input. 56 KEY2 I Key input. 57 KEY1 I Key input. 58 XINT REC SW I Recording head position detect input. 59 UNREG MNT I 2.8 V voltage monitor input. 60 BAT VC I Battery detect signal input. 61 FG IN I FG input from motor driver (IC503). 62 NC Not used (Open). 63 FOK PORT I Focus OK signal input. 64 –––– Not used (Open). 65 LCD RESET O LCD reset signal output. 66 XJACKDET I LINE IN (OPTICAL) jack detection input. 67 OPT DET I LINE IN (OPTICAL) optical detection input. 68 XMIC DET I MIC (PLUG IN) jack detection. 69 (NC) Not used (Open). 70 FSI (NC) Not used (Open). 71 SPOFF O 72 RSI O 73 RH PWM O RH constant current control signal output. 74 (NC) Not used (Open). 75 DQSY I Subcode Q sync (SCOR) of digital in U-bit CD format from IC601. 76 T COUNT I Traverse count signal input. 77 SDI1 I Serial data input. 78 SDO1 O Serial data output. 79 SCK1 O Serial clock output. 80 SQSY I SUB-Q/ADIP SYNC input. 81 BEEP O BEEP sound output control. 82 XLAT O Latch output. 83 NC Not used (Open). 84 TEX Not used (Fixed at “L”). 85 TX Not used (Fixed at “L”). 86 VSS Ground. 87 VDD Power supply pin (+2.8V). 88 NC Not used (Fixed at “H”). 89 XCS ADA O A/D, D/A converter chip select output. 90 XPD ADA O A/D, D/A converter power down signal output. H : Power down 91 KEY ON O SLEEP : L, action : H. 92 XNIMH DET (NC) Not used (Open). (Battery detect switch input.) 93 A MUTE O Analog mute control. H : Mute 94 XOPT CTL O Power supply control output for an optical input. 95 FFCLR O Flip flop clear signal output. 96 XCE NV O EEPROM chip select output. 97 SENS I SENS input. 98 LDON O “H” : APC circuit ON, “L” : APC circuit OFF 99 XSHOCK I Track jump detection input from IC601.
100 CLV STB O CLV drive control signal output.
REC head motor control signal output.
– 23 – – 24 –
MZ-R37
6-2. BLOCK DIAGRAM — SERVO SECTION —
04
OVER
WRITE
HEAD
MOTOR
SPINDLE
MOTOR
MD MECHANISM
OPTICAL PICK-UP
PD
VCC
TRACKING
COIL
FOCUS COIL
SLED
SD+ SD–
AOUT
AOUTB
PROTECT
XINTREC SW
INLS
COM
2.8V
REC DRIVE IC901 (1/2)
8
MODE1
9
MODE2
12 17 14 11
63 62
RF AMP
IC501
AUX
SW
ABCD
AMP
AI
AMP
2.8V
HA HB
TRACKING
XSTBY
POWER SWITCH
Q761
EFM
LOGIC
AGC/
PEAK/
BOTTOM
FOCUS ERROR
AMP
ERROR
AMP
XPHOTO SW
EFM
64
RF
RF
EQ
38
AUX
33
PEAK
37
BOTM
36
ABCD
354
FE
34
ADFG
32
TE
26
SE
28
SWDT
16
SCLK
17
XLAT
18
APCREF
12
FO CONT
20
Q581 (1/2)
FOCUS/TRACKING COIL
SLED/SPINDLE MOTOR DRIVE
IC701
29
DRIVE
27
8
DRIVE
10
12
DRIVE
14
4
DRIVE
6
DRIVE
25
2.8V
100
65
Q581 (2/2)
20 21
16 17
34
PSB
18 19
SPOFF
35
RSI
3
22 94
CLV STB XRFSW
OVER WRITE HEAD DRIVE
Q741,742
I
J
A B C D
E F
+ –
+ –
W
V U
1 2
VC
3
5 6 7
8 9
10
SPINDLE MOTOR DRIVE
6 19 20
1
VCVC
AUTO POWER
CONTROL
LDON
IC761
DRIVE
RF
AMP
I-V
CONV.
I-V
CONV.
APC
Q571
11 19
VM
STBY
FG
DIGITAL SERVO ENC/DEC
ATRAC MEMORY CONTROLER
EFMO
EFM/
ACIRC
ENCODER/
DECODER
RFI
55
AUX1
66
PEAK
62
BOTM
63
ABCD
64
FE
ADFG
78
TE
74
SE
73
DTRF
82
CDRF
81
XLRF
80
APCREF
83
FO CONT
79
16
17
X601
22.5MHz
86 85
88 89
92 91
93
3 4
IC601
MEMORY CONTROL
OSCI
OSCO
TFDR TRDR
FFDR FRDR
SFDR SRDR
SPFD
SPRD
HIGH
VCC DET
IC581
&
SHOCK PROOF
DIGITAL
AUDIO
IN
XWE XRAS XCAS
XOE
D0-D3
A00 A09
DADT ADDT
ALRCK
ABCK
FS256
FS4
MNT 0 MNT 1 MNT 3 SWDT
SCLK
XLAT
SRDT SENS XRST SQSY DQSY
WRPWR
FGIN
2.8V
DIN
DRAM IC602
45 44 42 41
46
|
49
29
|
32
|
34
|
38
43
24 23
25 26 27
3
4 17 16
1
2
18
19
5
|
9
11
| 15
XWE XRAS XCAS XOE
DQ1-DQ4
A0
A9
SDTI SDTO
LRCK BCK MCLK
A
AUDIO
SECTION
(Page 27)
21
DIN XRST
SYSTEM
90
FS4
C
CONTROL
SECTION
(Page 30)
SYSTEM CONTROL
IC801 (1/3)
1 2 4 5 6 7 8
9 10 11 12 15
TX
13 95
76
T COUNT MODE 1
99
XSHOCK
63
FOK PORT
78
SDO 1
79
SCK 1
82
XLAT
77
SDI 1
97
SENSE
2
XRST
80
SQSY DQSY TX WRPWR FGIN
XPHOTOSW
XINTRECSW
75
4 3
61
MODE 2
CLV STB
RF SW
RSI
SPOFF
INLS
PROTECT
LDON
34 33
100
8 72 71 29 47 58 20 98
Signal path : PLAY(DIGITAL) : REC(DIGITAL)
R-ch : same as L-ch.
– 25 – – 26 –
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