Sony MZ-N505 User Manual

MZ-N505
SERVICE MANUAL
Ver 1.0 2002. 01
US and foreign patents licensed from Dolby Laboratories.
OpenMG, “MagicGate”, “MagicGate Memory Stick”, “Memory Stick”,
VAIO,MusicClip and their logos are trademarks of Sony Corporation.
“WALKMAN” is a trademark of Sony Corporation.
Microsoft,Windows,Windows NT and Windows Media are trademarks
or registered trademarks of Microsoft Corporation in the United States and/or other countries.
IBM and PC/AT are registered trademarks of International Business
Machines Corporation.
Macintosh is a trademark of Apple Computer,Inc.in the United States
and/or other countries.
All other trademarks are trademarks of their respective owners. ™ and
® marks are omitted in this manual.
US Model
Canadian Model
AEP Model
UK Model
Model Name Using Similar Mechanism MZ-N707 Mechanism Type MT-MZN707-177 Optical Pick-up Name LCX-5R
SPECIFICATIONS
MD Recorder Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs MQW Wavelength: Emission duration: continuous Laser output: less than 44.6 µW (This output is the value measured at a d i stance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.)
Recording and playback time
When using MDW-80
Maximum 160 min. in monaural Maximum 320 min. in stereo
Revolutions
Approx. 380 rpm to 2,700 rpm (CLV)
Error correction
ACIRC (Advanced Cross Interleave Reed Solomon Code)
Sampling frequency
44.1 kHz
Sampling rate converter
Input: 32 kHz/44.1 kHz/48 kHz
λ = 790 nm
9-873-459-01 Sony Corporation
2002A0500-1 Personal Audio Company
C 2002.1 Published by Sony Engineering Corporation
– Continued on next page –
PORTABLE MINIDISC RECORDER
MZ-N505
Coding
ATRAC (Adaptive TRansform Acoustic Coding) AT R A C3 — LP2/LP4
Modulation system
EFM (Eight to Fourteen Modula tion)
Number of channels
2 stereo channels 1 monaural channel
Frequency response
20 to 20,000 Hz ± 3 dB
Wow and Flutter
Below measurable limit
Inputs
Line in: stereo mini-jack , mi nimum input level 49 mV Optical (Digital) in: optical (digital) mini-jack
Outputs
i: stereo mini-jack, ma ximum output level 5 mW + 5 mW, load impedance 16 ohm (except US model) 5 mW + 5 mW, load impedance 24 ohm (US model only)
General Power requirements
Sony AC Power Adaptor (supplied) connected at the DC IN 3 V jack (country model in parentheses):
120 V AC, 60 Hz (USA, Canada) 230 V AC, 50/60 Hz (Continental Europe)
230 - 240 V AC, 50 Hz (UK) Nickel Cadmium rechargeable battery NC­WMAA (supplied) LR6 (size AA) alkaline battery (not su pplied)
Dimensions
Approx. 81 × 27.9 × 74.4 mm (w/h/d) (31/4 ×
1
/8 × 3 in.) without projections.
1
Mass
Approx. 104 g (3.7 oz) the recorder only
Supplied accessories
NC-WMAA Nickel Cadmium rechargeable ba
ttery
(European model only) (1) AC power adaptor (1) Headphones/earphones with a re m ote control (1) Optical cable (European model only) (1) USB cable (1) Battery carrying case (1) Carrying case with a belt clip (European model only) (1) C
D-ROM (1)*
Minidisc (blank) (US and Canadian models only) (1)
Do not play a CD-ROM on an audio CD player.
Design and specifications are subject to change without notice.
Battery life
When recording
1)
2)
(Unit: approx.hours)(JEITA3))
Batteries SP
NC-WMAA
Stereo
LP2 Stereo
LP4 Stereo
467.5 Nickel Cadmium rechargeable
4)
battery LR6 (SG)
Sony alkaline dry battery
1)
The battery life may be shorter due to operating conditions, the temperature of the location, and varieties of batteries.
2)
When you record, use a fully charged rechargeable battery. Recording time ma y differ according to the alkali n e bat t eries.
3)
Measured in accorda nce with the JEITA (Japan Electronics and Information Technology Industries Associatio n) standa r d .
4)
When using a 100% fully charged rechargeable battery.
5)
When using a Sony LR6 (SG) “STAMINA alkaline dry battery (produced in Japan).
91316
5)
When playing
(Unit: approx.hours)(JEITA1))
Batteries SP
Stereo
NC-WMAA
15 16 20
LP2 Stereo
LP4 Stereo
Nickel Cadmium rechargeable
2)
battery LR6 (SG)
Sony alkaline dry battery
1)
Measured in accordance with the JEITA (Japan Electronics and Information Technology Industries Associa tion) standard.
2)
When using a 100% fully charged rechargeable battery.
3)
When using a Sony LR6 (SG) “STAMINA alkaline dry battery (produced in Japan).
42 48 56
3)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
MZ-N505
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
On power sources
Use house current, Nickel Cadmiu m
rechargeable batter y, LR6 (size AA) battery, or car battery.
For use in your house: Use the AC power
adaptor supplied with this recor der. Do not use any other AC power adaptor since it may cause the recorde r to ma lfunction.
Polarity of t plug
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 ˚C . Caution: The printed pattern (copper foil) may peel away if the
• Strong viscosity Unleaded solder is more viscous (sticky , less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
he
the lead free mark due to their particular size)
: LEAD FREE MARK
heated tip is applied for too long, so be careful!

TABLE OF CONTENTS

1. SERVICING NOTES............................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow........................................................... 6
3-2. Case (Lower) ................................................................... 7
3-3. Case (Upper) Section...................................................... 7
3-4. LCD Module, Case (Upper) Sub Assy ........................... 8
3-5. Mechanism Deck (MT-MZN707-177) ........................... 8
3-6. Set Chassis (5188) Assy.................................................. 9
3-7. MAIN Board ................................................................... 9
3-8. OP Service Assy (LCX-5R)............................................ 10
3-9. Holder Assy..................................................................... 11
3-10. DC Motor (Sled) (M602) ................................................ 11
3-11. DC SSM18B Motor (Spindle) (M601),
DC Motor (Over Write Head Up/Down) (M603) .......... 12
4. TEST MODE.............................................................. 13
5. ELECTRICAL ADJUSTMENTS......................... 19
6. DIAGRAMS
6-1. Block Diagram – SERVO/USB Section – ...................... 32
6-2. Block Diagram – AUDIO Section – ............................... 33
6-3. Block Diagram – DISPLAY/KEY CONTROL/
POWER SUPPLY Section – ........................................... 34
6-4. Note for Printed Wiring Board and
Schematic Diagrams ....................................................... 35
6-5. Printed Wiring Board
– MAIN Board (Component Side) – ............................. 36
6-6. Printed Wiring Board
– MAIN Board (Conductor Side) – ............................... 37
6-7. Schematic Diagram – MAIN Board (1/4) – .................. 38
6-8. Schematic Diagram – MAIN Board (2/4) – .................. 39
6-9. Schematic Diagram – MAIN Board (3/4) – .................. 40
6-10. Schematic Diagram – MAIN Board (4/4) – .................. 41
6-11. IC Pin Function Description ........................................... 48
7. EXPLODED VIEWS
7-1. Case Section .................................................................... 55
7-2. Chassis Section ............................................................... 56
7-3. MAIN Board Section ...................................................... 57
7-4. Mechanism Deck Section-1 (MT-MZN707-177)........... 58
7-5. Mechanism Deck Section-2 (MT-MZN707-177)........... 59
8. ELECTRICAL PARTS LIST ............................... 60
3
MZ-N505
Notes on using OpenMG Jukebox with Windows 2000/Windows XP
If your computer is Windows 2000 Professional, Windows XP Home Edition, or Windows XP Professional, please be aware of the following before instaling OpenMG Jukebox.
1
With Windows 2000 Professional, you must log on as “Administrators” (or with the user name “Administrator”) to install OpenMG Jukebox.
2
With Windows XP Home Edition or Windows XP Professional, you must log on with user name “Computer Administrator” to install OpenMG Jubebox. To check whether a user name has the attribute of “Computer Administrator” or not, go to [Control Panel] - [User Account].
Notes on using OpenMG Jukebox with Windows XP/ Windows Me
If Windows XP/Windows Me is installed in your computer, and you perform the “System Restore” function of the Windows “System Tools,” the songs managed by OpenMG Jukebox may become corrupted and rendered unplayable. Therefore, before executing “System Restore,” back up the songs using “OpenMG Jukebox Backup Tool” first. Then, after the “System Restore” function is finished, restore the songs using “OpenMG Jukebox Backup Tool” to ensure the integrity and reliability of song playback. For more information about backup, refer to the online Help for OpenMG Jukebox.
Note
When songs become unplayable by executing “System Restore,” an error dialog box may be displayed. In this case, follow the displayed messages.
)
SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (LCX-5R)
The laser diode in the optical pick-up block may suffer electro­static break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform mea­sures against electrostatic break-down sufficiently before the op­eration. The flexible board is easily damaged and should be handled with care.
laser-tap
OPTICAL PICK-UP FLEXIBLE BOARD
• In performing the repair with the power supplied to the set, re­moving the MAIN board causes the set to be disabled. In such a case, fix a conve x part of the open/close detect switch (S806 on MAIN board) with a tape in advance. Handle the FLEXIBLE board (overwrite head) with care, as it has been soldered directly to the MAIN board. In repairing the component side of MAIN board, connect the FLEXIBLE board (overwrite head) and the MAIN board with the lead wires in advance.
• Replacement of CXD2677-202GA (IC801) used in this set re­quires a special tool.
• The shipment data will be cleared when the NV is reset. There­fore, change the NV adjusted values following the Change of NV Adjusted Values immediately after the NV was reset. (See page 19)
• This set requires the patch data in the nonvolatile memory (IC804) to be rewritten using the application, when the MAIN board or nonvolatile memory (IC804) was replaced. (See page
29)
System requirements
IBM PC/AT or Compatible (The software does not run on Macintosh.) CPU: MMX™ Pentium® 233 MHz or higher (Pentium® II 400 MHz or higher is recommended.)
Hard disk drive space: 60 MB or more (The amount of necessary space depends on
the version of the Windows OS or the size of your audio files.)
RAM: 64 MB or higher (128 MB or higher is recommended for Windows
Edition/Windows CD-ROM drive (capable of digital playback by WDM) Sound Board USB port (supports USB 2.0 Full Speed (previously USB 1.1))
Operating System: Windows Professional/Windows® Me/Windows® XP Home Edition/Windows® XP Professional (manufacturer installed)
The NTFS format of Windows Windows with the standard (factory) settings. This software is not supported by the following environments.
– Windows – An environment that is an upgrade of the original manufacturer-installed
operating system, as in the following examples: Windows
Windows Windows
– Multi-boot environment with Windows
98 (or Windows® 98 Second Edition/Windows®Me)
Display: High (16bit) Color or more (800 × 480 dot or more)
Internet access: for Web registration and EMD services
Internet access: for sfortware upgrades and CDDB2 use. (US and Canadian models)
Windows
Notes
Trouble-free operation is not assured within a multiple-monitor environment.
We do not assure trouble-free operation for all computers satisfying the system requirements.
Trouble-free operation is not guaranteed following the self-conducted upgrade of home-built
PCs or operating systems.
We do not assure trouble-free operation of the system suspend, sleep, or hibernation function on
all computers.
For details, refer to “Net MD Help ” of the online help.
Note
The optical digital output connector (on computers provided with one) may be disabled during playback for the protection of copyrights.
®
XP Professional.)
®
98/Windows® 98 Second Edition/Windows® 2000
®
®
XP Professional (manufacturer-installed) is supported only when used
®
95, Windows® NT, or other versions of Windows® NT (such as Server)
®
3.1/Windows® 95 t Windows® 98 (or Windows® 98 Second Edition/
®
Me)
®
Me/Windows® 2000 Professional t Windows® XP
Media Player (version 7.0 or higher) installed for playing WMA files.
2000 Professional, Windows® XP Home Edition, or
®
2000 (or Windows® XP) and Windows
®
XP Home
®
FLEXIBLE board (over write head)
case (upper
4
tape
S806
MAIN board
SECTION 2

GENERAL

MZ-N505
This section is extracted from instruction manual.
Lookingat the controls
The recorder
1
2 3
4
5
A OPEN button B END SEARCH button C X (pause) button D DC IN 3V jack E VOL +/– button
The VOL + button has a tactile dot.
F N (play) button
The N button has a tactile dot.
./> (search/AMS) button x (stop)/CHARGE button
G Display window H GROUP/CANCEL button I T MARK/REC button J HOLD switch K USB connecting jack L Battery compartment M LINE IN (OPTICAL) jack N MENU/ENTER button O i (headphones/earphones) jack
The display window of the recorder
AB CDE F G
LP2.4
6
CHARGE
7 8
9 q;
qa qs qd qf qg
A MONO (monaural) indication B LP mode indication C Mega bass indication D Disc indication
Shows that the disc is rotating for recording, playing or editing an MD.
E Level meter
Shows the volume of the MD being played or recorded.
F REC REMAIN/REMAIN (remaining
time/tracks) indi cation Lights up along with the remain in g time of the track, the remaining time of the MD, or the remaining number of tracks.
G SYNC (synchro-recording) indication
Digital MEGA BA
JI
H REC indication
I Battery indication
J Time display K Disc name/track name indication
L Grou p i ndication
M Character information display
N Play mode indication
H
SS
MLKN
Lights up while recording. When flashing, the recorder is in record standby mode.
Shows approximate battery condition.
Lights up when labeling a disc or a track.
Lights up when group mode is on .
Displays the disc and track names, error messages, tra ck numbers, etc.
Shows play mode of the MD.
10
The headphones/earphoneswith a remote control
A
B C
D E
A ./>/N (search/AMS/play)
>/. button
B x (stop) ENTER button C X (pause) CAPS button D EDIT button E VOL +/ button
F Headphones/earphones
Can be replaced with optional headphones/earphones.
G HOLD switch
Slide to lock the controls of the remote control.
H T MARK but ton I DELETE button
11
F
G
H
I
12
5
MZ-N505
• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SET
3-2. CASE (LOWER)
(Page 7)
3-3. CASE (UPPER) SECTION
(Page 7)
SECTION 3

DISASSEMBLY

3-4. LCD MODULE,
CASE (UPPER) SUB ASSY (Page 8)
3-6. SET CHASSIS (5188) ASSY
(Page 9)
3-7. MAIN BOARD
(Page 9)
3-5. MECHANISM DECK
(MT-MZN707-177) (Page 8)
3-8. OP SERVICE ASSY
(LCX-5R) (Page 10)
3-9. HOLDER ASSY
(Page 11)
3-10. DC MOTOR
(SLED) (M602) (Page 11)
3-11. DC SSM18B MOTOR
(SPINDLE) (M601), DC MOTOR (OVER WRITE HEAD UP/DOWN) (M603) (Page 12)
6
Note: Follow the disassembly procedure in the numerical order given.
6

case (upper) section

1
flexible board (CN801)
3
two screws (M1.4)
5
boss
4
torsion spring (pop up-L)
case (upper)
torsion spring (p up-L)
Set chassis (5188) assy
2
Slide the open slider in the direction of the arrow, and open the case (upper) section.

3-2. CASE (LOWER)

1
two screws (M1.4)
MZ-N505
1
two screws (M1.4)
3-3. CASE (UPPER) SECTION
2
Remove the case (lower) in the direction of the arrow.
7
MZ-N505

3-4. LCD MODULE, CASE (UPPER) SUB ASSY

1
four screws (1.7
×
2
LCD module
Note: On installation, adjust
the position of both switch and knob (hold).
switch
2.5)
3
button (control)
4
case (upper) sub assy
knob (hold)
3-5. MECHANISM DECK (MT-MZN707-177)
3
step screw (MD)
5
4
6

mechanism deck (MT-MZN707-177)

flexible board (optical pick-up) (CN501)
2
flexible board (motor) (CN502)
1
Remove two solders of the flexible board (over write head).
8

3-6. SET CHASSIS (5188) ASSY

y
2
two screws
×
2.5)
(1.7
3
set chassis (5188) ass
MZ-N505
3-7. MAIN BOARD
1
four screws
×
2)
(M1.4
3
battery case
4

main board

1
battery terminal board (+)
2
battery terminal (–)
9
MZ-N505
3-8. OP SERVICE ASSY (LCX-5R)
1
washer (0.8-2.5)
3
screw (M1.4)
4
rack spring
2
gear (SA)
5
screw (M1.4)
6
thrust detent spring
8
Pull off lead screw.
7
B

OP service assy (LCX-5R)

over write head section
9
Opening the over write head toward the direction (LCX-5R) toward the direction
Note: Do not open the entire assy forcibly,
A
A
, remove the OP service assy
B
.
when opening the over write head.
10

3-9. HOLDER ASSY

y
1
2
Open the holder assy
convex portion
3
4
boss
MZ-N505
holder ass
3-10. DC MOTOR (SLED) (M602)
2
4
two screws (M1.4)
5

DC motor (sled) (M602)

washer (0.8-2.5)
3
boss
3
gear (SA)
1
Remove six solders of the motor flexible board.
11
MZ-N505
3-11. DC SSM18B MOTOR (SPINDLE) (M601), DC MOTOR (OVER WRITE HEAD UP/DOWN) (M603)
1
Remove six solders of the motor flexible board.
2
tapping screw
3
motor cover
7
DC motor (over write head up/down) (M603)
Note: Press-fit the gear (HA) up to the position of
the DC motor (over write head up/down) (M603) as shown below.
6
8
three tapping screws
gear (HA)
4
gear (HB)
gear (HA)
3.15 mm
DC motor (over write head up/down) (M603)
9
DC SSM18B motor (spindle) (M601)
5
gear (HC)
12
1 0
9
9
SECTION 4

TEST MODE

MZ-N505
OUTLINE
• This set provides the Overall adjustment mode that allows CD and MO discs to be automatically adjusted when in the test mode. In this overall adjustment mode, the disc is discriminate between CD and MO, and each adjustment is automatically executed in order. If a fault is found , the system displays its location. Also, the manual mode allows each individual adjustment to be auto­matically adjusted.
• Operation in the test mode is performed with the set. A key having no particular description in the text, indicates a set key.
SETTING METHOD OF TEST MODE
There are three different methods to set the test mode: 1 Short SL801 (TEST) on the MAIN board with a solder bridge
(connect pin <zvn of IC801 to the ground). Then, turn on the power .
– MAIN Board (Conductor Side) –
OPERATION IN SETTING THE TEST MODE
• When the test mode becomes active, first the display check mode is selected.
• Other mode can be selected from the display check mode.
• When the test mode is set, the LCD repeats the following dis­play.
Set LCD display
All lit
All off
Microcomputer version display
V1.100
SL801
C814
R858
R823
C816
R822
R824
R825
R857
FB801
C817
C839
C625
(TEST)
SL801
C809
C822
C815
C821
+
+
6
189
187
182
186
190
194
8
191
185
183
184
209
192
175
173
7
207
215
211
171
179
4
181
188
213
169
177
(TEST)
+
193
195
197
R821
199
203
178
180
R817
174
176
170
172
827
2 In the normal mode, turn on the [HOLD] switch. While press-
ing the [VOL --] key press the following order:
> t > t . t . t > t
. t > t . t X t X
3 In the normal mode, turn on the [HOLD] switch. While
pressing the x key, press the keys on the remote com­mander with the following order:
> t > t . t . t > t . t
> t . t X t X
When the X key is pressed and hold down, the display at that time is held so that display can be checked.
RELEASING THE TEST MODE
For test mode set with the method 1: Turn off the power and open the solder bridge on SL801 (TEST) on the MAIN board.
Note: Remove the solders completely. Remaining could be shorted with
the chassis, etc.
For test mode set with the method 2 or 3: Turn off the power.
Note: If electrical adjustment (CD and MO overall adjustment) has not
been finished completely , “NV Error” is displayed on LCDs of the set and the remote commander.
13
MZ-N505
x
key
x
key
[VOL +]
key: 100th place of item
number increase.
[VOL --]
key: 100th place of item
number decrease.
[Major item switching]
[VOL +]
key: 10th place of item
number increase.
[VOL --]
key: 10th place of item
number decrease.
[VOL +]
key: Increases the adjusted
value of the 1st digit
[VOL --]
key: Decreases the adjusted
value of the 1st digit
[Medium item switching]
N
key
N
key
[Minor item switching]
[Adjusted value variation]
X
key: When adjusted value is
changed: Adjusted value is written. When adjusted value is not changed: That item is adjusted automatically.
[Adjusted value write]
>
key: Unit place of item number
increase.
.
key:Unit place of item number
decrease.
CONFIGURATION OF TEST MODE
[Test Mode $Display Check Mode%]
Press the > or [VOL +] key
[Manual Mode]
Press the x key
Press the . or [VOL --] key
[Overall Adjustment Mode]
Press the x key
Press the [MENU/ENTER] key
[Self-Diagnosis Result Display Mode]
Press the
x key
[Servo Adjustment]
[Audio Adjustment] [Power Supply Adjustment]
[OP Alignment Adjustment]
[Electrical Offset Adjustment]
Power Supply Adjustment Auto Item Feed
CD Overall Adjustment/ MO Overall Adjustment
Press the N or N and [T MARK/REC] keys
[Sound Skip Check Result Display Mode]
Press the x key
Press the
[T MARK/REC] and X keys
[Key Check Mode]
The key check quits, or open the upper panel
MANUAL MODE
Mode to adjust or check the operation of the set by function. Normally, the adjustment in this mode is not executed. However, the Manual mode is used to clear the memory, power supply adjustment, and laser power check before performing automatic adjustments in the Overall Adjustment mode.
• Transition Method in Manual Mode
1. Set the test mode (see page 13).
2. Press the > or[VOL +] key activates the manual mode where the LCD display as shown below.
Set LCD display
000 Manual
3. During each test, the optical pick-up moves outward or in­ward while the > or . key is pressed for several sec­onds respectively.
4. Each test item is assigned with a 3-digit item number; 100th place is a major item, 10th place is a medium item, and unit place is a minor item. The values adjusted in the test mode are written to the nonvolatile memory (for the items where adjustment was made).
14
MZ-N505
5. The display changes a shown below each time the
[MENU/ENTER] key .
Address & Adjusted Value Display
Set LCD display
011 C68S1B
item number address adjusted value
Jitter Value & Adjusted Value Display
Set LCD display
011 0FEJ1B
item number jitter value adjusted value
Block Error Value & Adjusted Value Display
Set LCD display
011 063B1B
OVERALL ADJUSTMENT MODE
Mode to adjust the servo automatically in all items. Normally, automatic adjustment is executed in this mode at the repair. For further information, refer to SECTION 5 ELECTRICAL ADJUSTMENTS (see page 19).
SELF-DIAGNOSIS RESULT DISPLAY MODE
This set uses the self-diagnostic function system in which if an error occurred during the recording or playing, the mechanism control block and the power supply control block in the micro­computer detect it and record its cause as history in the nonvola­tile memory. By checking this history in the test mode, you can analyze a fault and determine its location. Total recording time is recorded as a guideline of how long the optical pickup has been used, and by comparing it with the total recording time at the time when an error occurred in the self­diagnosis result display mode, you can determine when the error occurred. Clear both self-diagnosis history data and total recording time, if the optical pickup was replaced.
• Self-Diagnosis Result Display Mode Setting Method
1. Set the test mode (see page 13).
2. In the display check mode, [MENU/ENTER] key activates the self-diagnosis result display mode where the LCD display as shown below.
Set LCD display
item number
ADIP Error Value & Adjusted Value Display
Set LCD display
block error
value
adjusted value
011 081A1B
item number
Focus Drive Value & Adjusted Value Display
Set LCD display
ADIP error
value
adjusted value
011 000F1B
item number Focus
Item Title Display
Set LCD display
drive value
adjusted value
0XX 1 0000
error display code history code Total recording time
3. Then, each time the by one as shown below. Also, the LCD display ascends by one when the . key is pressed.
> key is pressed, LCD display descends
1
0XX 1 **** 0XX N **** 0XX N1**** 0XX N2**** 0XX R_****
when error occurred
011 LrefPw
item number item title
However in the power mode (item number 700s), only the item is displayed.
6. Quit the manual mode, and press the test mode (display check mode).
x key to return to the
1
XX
: Error code
****
: Total recording time
If the [MENU/ENTER] key is pressed with this display, the LCD switches to the simple display mode.
4. Quit the self-diagnosis result display mode, and press the x key to return to the test mode (display check mode).
15
MZ-N505
• Description of Error Indication Codes
Problem Indication code Meaning of code Simple display Description
No error 00 No error --- No error
01
Servo system error 02 High temperature Temp High temperature detected
03 Focus error Fcus Disordered focus or can not read an address 04 Spindle error Spdl Abnormal rotation of disc
TOC error
Power supply system error 22 Low battery LBat Momentary interruption detected
Offset system error
Disc error 35
11 TOC error TOC Faulty TOC contents 12 Data reading error Data Data could not be read at SYNC
31 Offset error Ofst Offset error
32
33
34
Illegal access target address was specified
Focus error ABCD offset error
Tracking error Offset error
X1 tracking error Offset error
MD DATA 2 disc error
Adrs Attempt to access an abnormal address
ABCD Focus error ABCD offset error
TE Tracking error Offset error
X1TE X1 tracking error Offset error
MD2 MD DATA 2 disc error
• Description of Indication History
History code number Description
1 The first error N The last error N1 One error before the last. N2 Two errors before the last. R_ Total recording time
RESET THE ERROR DISPLAY CODE
After servicing, reset the error display code.
• Setting Method of Reset The Error Display Code
1. Set the test mode (see page 13).
2. Press the [MENU/ENTER] key activates the self-diagnosis re­sult display mode.
3. To reset the error display code, press the X key (twice) when the code is displayed (except R_****). (All the data on the 1, N, N1, and N2 will be reset)
16
MZ-N505
SOUND SKIP CHECK RESULT DISPLAY MODE
This set can display the count of errors that occurred during the recording/playing for checking.
• Setting Method of Sound Skip Check Result Display Mode
1. Set the test mode (see page 13).
2. Press the N key or N and [T MARK/REC] keys, and the
playing or recording sound skip result display mode becomes active respectively where the LCD displays the following.
Set LCD display
000 P**R**
Total count of play system errors (hex.)
3. When the N key is pressed, total error count is displayed on
the LCD, and each time the > key is pressed, the display item moves down by one as sho wn below . Also, if the . key is pressed, the display item moves up by one, then if the
N and [T MARK/REC] keys are pressed, the display in the
record mode appears. When the N and [T MARK/REC] keys are pressed, total error count is displayed on the LCD, and each time the > key is pressed, the display item moves down by one as shown below. Also, if the . key is pressed, the display item moves up by one, then if the N key is pressed, the dis­play in the play mode appears.
Playing sound skip result display
Recording sound skip result display
000 P**R** 000 EIB **
Total count of record system errors (hex.)
000 P**R** 000 BOvr**
• Cause of Sound Skip Error
Cause of error Description of error
EIB Sound error correction error
Play
Record
4. To quit the sound skip check result display mode and to return to the test mode (display check mode), press the x key.
• Setting Method of Key Check Mode
1. Set the test mode (see page 13).
2. Press the [T MARK/REC] and X keys on the remote commander activates the key check mode. (At the last tw o digits, AD value of remote commander key line is displayed in hexadecimal)
Remote commander LCD display
Stat Decoder status error Adrs Address access error BEmp Buffer is empty
BOvr
Bful Rtry Retry times over
Buffer is full, and sounds were dumped
Buffer capacity becomes less, and forcible writing occurred
004
3. When each key on the set and on remote commander is pressed, its name is displayed on the remote commander LCD. (The operated position is displayed for 4 seconds after the slide switch is operated. If any other key is pressed during this dis­play, the remote commander LCD switches to its name dis­play)
Example1: When the > key on the set is pressed:
Set LCD display
000 Stat** 000 Adrs** 000 BEmp**
000 Bful** 000 Rtry** 000 ######
000 ######
P**R**
: Total play/record errors (hex.)
**
: Counter of sound skip check each item (hex.)
######
: 6-digit address where sound was skipped last (hex.)
004 FF
Example2: When the > key on the remote commander is
pressed:
Set LCD display
004 rPLAY
17
MZ-N505
4. When all the keys on the set and on the remote commander are considered as OK, the following displays are shown for 4 sec­onds.
Example1: When the keys on the set are considered as OK:
Set LCD display
888 SET OK
Example2: When the keys on the remote commander are con-
sidered as OK:
Set LCD display
888 RMC OK
5. When all keys were checked or if the upper panel is opened,
the key check mode quits and the test mode (display check mode) comes back.
18
SECTION 5

ELECTRICAL ADJUSTMENTS

MZ-N505
OUTLINE
• In this set, automatic adjustment of CD and MO can be per­formed by entering the test mode. However, before starting automatic adjustment, the memory clear, power supply adjustment, and laser power check must be performed in the manual mode.
• A key having no particular description in the text, indicates a set key.
PRECAUTIONS FOR ADJUSTMENT
1. Adjustment must be done in the test mode only.
After adjusting, release the test mode.
2. Use the following tools and measuring instruments.
• Test CD disc TDYS-1 (Part No. : 4-963-646-01)
• SONY MO disc available on the market
• Digital voltmeter
• Laser power meter LPM-8001 (Part No. : J-2501-046-A)
• Thermometer (using the Temperature Correction)
3. Unless specified otherwise, supply DC 3V from the DC IN 3V jack (J601).
4. Switch position
HOLD switch ............................................... ON
ADJUSTMENT SEQUENCE
1. NV Reset (EEPROM clear)
r
2. Power Supply Manual Adjustment
r
3. Temperature Correction (item number: 015)
r
4. Laser Power Check
r
5. Electrical Offset Adjustment
Caution: This adjustment must be made with
no disc loaded.
r Overall Mode
6. CD Overall Adjustment
r
7. MO Overall Adjustment
r
8. RESUME Clear
 
Manual Mode
 
Manual Mode
 
 
Manual Mode
 
        
 
Manual Mode
NV RESET
Caution: The shipment data will be cleared when the NV is reset.
Therefore, change the NV adjusted values following the Change of NV Adjusted Values immediately after the NV was reset. Change the NV adjustment values according to the mi­crocomputer version.
• Setting Method of NV Reset
1. Select the manual mode of the test mode, and set item number 021 (see page 14).
Remote commander LCD display
021 ###SCC
###
: Address
2. Press the X key.
Remote commander LCD display
021 ResOK?
3. Press the X key once more.
Remote commander LCD display
021 Res***
NV reset (after several seconds)
Remote commander LCD display
021 Reset!
Note: If the version of the microcomputer is 1.000 or later, “3. Tempera-
ture Correction” and “2. Power Supply Manual Adjustment” can be performed continuously in reverse order with pressing the
[END SEARCH] key in the overall adjustment mode.
4. Press the mode (display check mode).
x key to quit the manual mode, and return the test
19
MZ-N505
• Change of NV Adjusted Values (version 1.100)
Caution: Change the NV adjustment values according to the mi-
crocomputer version. In this set, some adjusted values were set in the manual mode at the shipment, but these will be cleared when the NV is reset. Therefore, modify the NV adjusted values through the following procedure immediately after the NV was reset.
1. Item numbers in which the NV adjusted values are to be modi-
fied – Change ABCD gain [Hpit] initial value (item number 336)
Caution: The ABCD gain [Hpit] initial value must be
changed before the overall adjustment. – Change BatFlg value (item number 741) – Change NiRec0 to 4 values (item numbers 771 to 775) – Change NiPb 1 to 4 values (item numbers 776 to 779, 781) – Change CL V dri ve v oltage limiter (item numbers 865, 866) – Change x2 CL V speed gain, +6dB compared to con ventional
(item numbers 867, 868)
– Change x2 CL V phase gain, +3dB compared to con ventional
(item numbers 871, 872)
– Change x2/x1 switching temperature threshold value
(+10°C t +5°C) (item numbers 873, 874)
2. NV adjusted values modifying procedure
1) Select manual mode of the test mode, and set item number 336 (see page 14).
Set LCD display
336 ###S**
###
: Address
**
: Adjusted value
9) Press the X key to write the adjusted value.
10) Select manual mode of the test mode, and set item number 772 (see page 14).
Set LCD display
772 AD **
**
: Adjusted value
11) Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value do wn) so that the adjusted value becomes 7C.
12) Press the X key to write the adjusted value.
13) Select manual mode of the test mode, and set item number 773 (see page 14).
Set LCD display
773 AD **
**
: Adjusted value
14) Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value do wn) so that the adjusted value becomes 7D.
15) Press the X key to write the adjusted value.
16) Select manual mode of the test mode, and set item number 774 (see page 14).
Set LCD display
2) Adjust with the key (adjusted value do wn) so that the adjusted value becomes
08.
3) Press the X key to write the adjusted value.
4) Select manual mode of the test mode, and set item number 741 (see page 14).
Set LCD display
[VOL +] key (adjusted value up) or [VOL --]
741 AD **
**
: Adjusted value
5) Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value do wn) so that the adjusted value becomes
02.
6) Press the X key to write the adjusted value.
7) Select manual mode of the test mode, and set item number 771 (see page 14).
Set LCD display
771 AD **
**
: Adjusted value
774 AD **
**
: Adjusted value
17) Adjust with the key (adjusted value do wn) so that the adjusted value becomes 7F.
18) Press the X key to write the adjusted value.
19) Select manual mode of the test mode, and set item number 775 (see page 14).
Set LCD display
[VOL +] key (adjusted value up) or [VOL --]
775 AD **
**
: Adjusted value
20) Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value do wn) so that the adjusted value becomes
81.
21) Press the X key to write the adjusted value.
22) Select manual mode of the test mode, and set item number 776 (see page 14).
Set LCD display
8) Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value do wn) so that the adjusted value becomes 6E.
20
776 AD **
**
: Adjusted value
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