Sony MV-S8000SF Operating Manual

SWITCHER PROCESSOR PACK

MVS8000SF-C

MULTI FORMAT SWITCHER PROCESSOR

MVS-8000SF

HK-PSU04

MKS-8110HD

MKS-8160HD

MKS-8170HD

MKS-8210HD

MKS-8440HD

MKS-8110SD

MKS-8160SD

MKS-8170SD

MKS-8210SD

MKS-8440SD

INSTALLATION MANUAL 1st Edition

! WARNING

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

MVS-8000SF Serial No. 10001 and Higher MKS-8110HD Serial No. 10001 and Higher MKS-8110SD Serial No. 10001 and Higher MKS-8160HD Serial No. 10001 and Higher MKS-8160SD Serial No. 10001 and Higher MKS-8170HD Serial No. 10001 and Higher MKS-8170SD Serial No. 10001 and Higher MKS-8210HD Serial No. 10001 and Higher MKS-8210SD Serial No. 10001 and Higher MKS-8440HD Serial No. 10001 and Higher MKS-8440SD Serial No. 10001 and Higher HK-PSU04 Serial No. 10001 and Higher

MVS-8000SF

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuit

When this product is installed in a rack and is supplied power from an outlet on the rack, please make sure that the rack does not overload the supply circuit.

2. Providing protective earth

When this product is installed in a rack and is supplied power from an outlet on the rack, please confirm that the outlet is provided with a suitable protective earth connection.

3. Internal air ambient temperature of the rack

When this product is installed in a rack, please make sure that the internal air ambient temperature of the rack is within the specified limit of this product.

4. Prevention against achieving hazardous condition due to uneven mechanical loading

When this product is installed in a rack, please make sure that the rack does not achieve hazardous condition due to uneven mechanical loading.

5. Install the equipment while taking the operating temperature of the equipment into consideration

For the operating temperature of the equipment, refer to the specifications of the Operation Manual.

6. When performing the installation, keep the rear of the unit 10 cm (4 inches) or more away from walls in order to obtain proper exhaust and radiation of heat.

When using a LAN cable:

For safety,do not connect to the connector for peripheral device wiring that might have excessive voltage.

MVS-8000SF

1 (P)

Table of Contents

Manual Structure

Purpose of this manual .............................................................................................. 3

Related manuals......................................................................................................... 3

Contents ..................................................................................................................... 3

1. Installation

1-1. Operating Environment ...............................................................................1-1

1-2. Power Supply .............................................................................................. 1-1

1-2-1. Power Specifications ..................................................................1-1

1-2-2. Recommended Power Cord ........................................................ 1-1

1-3. Installation Space (External dimensions) .................................................... 1-2

1-3-1. MVS8000SF-C ........................................................................... 1-2

1-4. Installing the Options .................................................................................. 1-3

1-4-1. Installing the Plug-in Boards ...................................................... 1-3

1-4-2. Installing the Connector Board ..................................................1-6

1-4-3. Installing the HK-PSU04 ...........................................................1-7

1-5. Rack Mounting ............................................................................................ 1-8

1-6. Matching Connectors ................................................................................ 1-10

1-7. Input/Output Signals of Connectors .......................................................... 1-11

1-8. Checks on Completion of Installation ....................................................... 1-13

1-8-1. Description of On-board Switches and LEDs ..........................1-13

1-8-2.

1-9. System Connection.................................................................................... 1-44

Checks on the Number of Power Supply Units Setting Switch ...

1-43

MVS-8000SF

2. Service Overview

2-1. Troubleshooting .......................................................................................... 2-1

2-2. Periodic Inspection and Maintenance ......................................................... 2-2

2-2-1. Cleaning .....................................................................................2-2

2-3. About the Data Backup Capacitor ............................................................... 2-2

Purpose of this manual

Related manuals

Manual Structure

This manual is the installation manual of Switcher Processor Pack MVS8000SF-C and their optional boards and units. This manual is intended for use by trained system and service engineers, and describes the information on installing the MVS8000SF-C.

The following manuals are prepared for MVS8000SF-C and their optional boards and units.

. Operation Manual (Supplied with MVS8000SF-C)

This manual describes the application and operation of MVS8000SF-C.

. System Setup Manual (Available on request)

This manual describes the information that is required to connect the MVS-8xxx/ MVE-8000/DCU-8000/CCP-8000 to the MVS-8000 system, and to start up the system. If this manual is required, please contact your local Sony Sales Office/Service Center.

Contents

. Maintenance Manual (Available on request)

This manual describes the detailed service information. If this manual is required, please contact your local Sony Sales Office/Service Center.

This manual is organized by following sections.

Section 1 Installation

This section describes the operating environment, power supply, installation space, installation of optional boards and units, rack mounting, connectors, input and output signals of connectors, checking upon completion of installation, and system configuration.

Section 2 Service Overview

This section describes the troubleshooting and periodic inspection and maintenance.

MVS-8000SF

Section 1

For customers in the U.S.A. and Canada

1 Power cord, 125 V 10 A (2.4 m) : ! 1-557-377-11

AC inlet

Installation

1-1. Operating Environment

Operating guaranteed temperature : +5 dC to +40 dC Performance guaranteed temperature : +10 dC to +35 dC Operating humidity : 10 % to 90 %

(relative humidity)

Storage temperature : _20 dC to +60 dC Mass : Approx. 45 kg

(when all options are installed)

Prohibited locations for installation

. Areas where the unit will be exposed do direct sunlight

or any other strong lights.

. Dusty areas . Areas subject to vibration. . Areas with strong electric or magnetic fields. . Areas near heat sources. . Areas subject to electrical noise. . Areas subject where is subjected to static electricity.

Ventilation

The inside of the MVS8000SF-C is cooled by a fan (on both sides). The power supply can be damaged if the exhaust vent (on both sides) and air intake (front panel) are blocked or the fan is stopped. Therefore, leave a blank space of more than 10 cm in the front and back of the MVS8000SF-C.

m . As the inrush current at turn-on is a maximum 60 A (at

100 V)/110 A (at 230 V), the capacity of the AC power source must be commensurate with this load. If the capacity of the AC power is not adequately large, the AC power source braker will operate or the unit will abnormally operate.

. This system contains the two power supply units as the

standard configuration. A fourth, redundant, power supply may be installed as an option. When starting up this system, be sure to turn on the power of all the power supply units.

1-2-2. Recommended Power Cord

w . The power cord is not supplied with the MVS8000SF-C.

Be sure to use the power cord that is applicable to places in the area. To avoid a fire or an electric shock, be sure to use the designated power cord.

. Do not damage the power cord otherwise a fire or

electric shock may result.

1-2. Power Supply

1-2-1. Power Specifications

A switching regulator is used for the power supply of this unit. The voltage within the range of 100 V to 240 V can be used without changing the supply voltage.

Power requirements : AC 100 to 240 V ± 10 % Power frequency : 50/60 Hz Current consumption : 100 V : 10 A, 240 V : 4.2 A

MVS-8000SF

(with all options installed)

For customers in the all European countries

1 Power cord, 250 V 10 A (2.4 m) : ! 1-782-929-21

AC inlet

1-1

1-3. Installation Space (External dimensions)

1-3-1. MVS8000SF-C

520

482 465 440

375

37.6

279.4 354(8U)

17.5

339

144.5 115.5 115.5

370

1-2

Unit : mm

MVS-8000SF

1-4. Installing the Options

The MVS8000SF-C is shipped from the factory with the necessary option boards (refer to the following table) already installed in accordance with the specified system configuration. The following options are available for the MVS-8000SF.

MVS-8000SF Option List

Model name

Plug-in board

MKS-8110HD _ CNI-9 board 17 Input Board

MKS-8110SD _ CNI-10 board 17 Input Board

MKS-8160HD OUT-23 board CNO-11 board 8 Output Board

MKS-8160SD OUT-24 board CNO-17B board 8 Output Board

MKS-8170HD DIF-119 board _ DME Interface Board

MKS-8170SD DIF-122 board _ DME Interface Board

MKS-8210HD DI-40 board _ Mix/Effect Board Set

MKS-8210SD DI-41 board _ Mix/Effect Board Set

MKS-8440HD DIO-62 board _ Frame Memory Board Set

MKS-8440SD DIO-63 board _ Frame Memory Board Set

HK-PSU04 __ Power Supply Unit

DO-41 board _ MIX-45 board _ KPC-16 board _

DO-42 board _ MIX-45 board _ KPC-16 board _

MY-102 board _

Connector board

1-4-1. Installing the Plug-in Boards

Each plug-in board of the Multi Format Switcher MVS8000SF is allocated to a specific slot into which they must be installed. Check to see that the respective plug-in boards are installed in their respective slots. The name of the board is shown near the eject lever at the right-most end of each plug-in board. The respective slot numbers to which plug-in boards that are allocated are shown inside the front panel of the MVS8000SF. Install the respective plug-in board according to this instruction.

Check to see that connectors of the plug-in boards are securely into the MB-974 board of the MVS-8000SF without loose contact. If any plug-in board is inserted into the incorrect slot, it causes a system error and the system will not work correctly.

Be sure to turn off the POWER switch before starting installation work. If installation work is started with the POWER switch left on, it may cause electrical shock or damage to printed circuit boards.

MVS-8000SF

1-3

1-4. Installing the Options

Installation Procedure

1. Turn off the main power of the MVS-8000SF and disconnect the AC power cord from the wall outlet.

2. Loosen the four screws (with drop-safe) and remove the front panel to the arrow.

Screws (with drop-safe)

4. While the eject levers are opened as shown in the illustration, insert the plug-in board into the board guide rail.

Front panel

Screws (with drop-safe)

3. Remove the six screws and remove the plug-in board loose-proof assembly.

B3 x 5

Eject levers

Extract PWB stopper assembly

1-4

B3 x 5

MVS-8000SF

Eject lever Eject lever

1-4. Installing the Options

Name of option Name of board Slot on the

front side

MKS-8210HD/SD

DO-41/DO-42 board 3, 8

MIX-45 board 4, 9

KPC-16 board 5, 10

DI-40/DI-41 board 6, 11

MKS-8170HD/SD DIF-119/DIF-122 board 7

MKS-8160HD/SD

OUT-23/OUT-24 board 14 , 15

MKS-8440HD/SD DIO-62/DIO-63 board 16

MY-102 board 17

*1 : Note when installing the MKS-8210HD/8210SD

The MKS-8210HD/8210SD must be inserted into the specified slot only for M/E. Be sure to insert it into the correct slot without fail. The slots into which the MKS-8210HD/8210SD can be inserted are determined in accordance with the configuration of M/Es as shown in the following table.

Slot M/E

SLOT 3 to 6 M/E 1

SLOT 8 to 11 PGM/PST

*2 : Relation between the slots in which OUT-23/OUT-4 boards (MKS-

8160HD/8160SD) are installed and OUTPUT is shown below.

Slot OUTPUT

SLOT 14 1 to 8

SLOT 15 9 to 16

5. While closing the eject levers in the direction of arrow

1, push in the plug-in board.

MVS-8000SF

6. Attach the plug-in board loose-proof assembly and the front panel by reversing the installation steps of 2, 3.

1-5

1-4. Installing the Options

1-4-2. Installing the Connector Board

1. Remove the two screws and remove the blank panel.

To install the connector board into the slot in which the other board is installed already, loosen the two fixing screws and remove the connector board that is installed already.

2. Insert the connector board horizontally level and secure it with the two fixing screws.

Fixing screw

Connector board

Blank panel

B3 x 5

Store the removed blank panel in a safe place.

B3 x 5

Fixing screw

Name of option Name of board Slot on the rear side

MKS-8110HD CNI-9 board IN 1 to 17

MKS-8110SD CNI-10 board 18 to 34

MKS-8160HD CNO-11 board Insert into the slot on the

MKS-8160SD CNO-17B board

rear that corresponds to

the slot on the front side.

1-6

MVS-8000SF

1-4. Installing the Options

1-4-3. Installing the HK-PSU04

The HK-PSU04 is used after it is installed in the MVS8000SF.

Before installing the HK-PSU04, be sure to turn off the main power. If the HK-PSU04 is installed while the main power is turned on, it can result in electrical shock or damage to printed circuit boards.

Installation procedure

1. Remove the front panel of the MVS-8000SF. (Refer to Section 1-4-1.)

2. Remove the two screws (B3 x 5) fixing the power supply cover, and remove the power supply cover.

3. Remove the two screws (PSW3 x 6) fixing the blank panel to the location where the HK-PSU04 is going to be installed. Then remove the blank panel.

4. Push the portion of the HK-PSU04 marked by the arrow and insert the HK-PSU04 into deep end as far as it will go.

5. Secure the HK-PSU04 with the two screws removed in step 3.

HK-PSU04

PSW3 x 6

Blank panel

B3 x 5

PSW 3 x 6

PS cover

B3 x 5

Store the removed blank panel in a safe place.

6. Attach the power supply cover and the front panel by reversing the installation steps of 1, 2.

MVS-8000SF

1-7

1-5. Rack Mounting

The MVS-8000SF is mounted in the 19-inch standard rack. To mount the MVS-8000SF in the rack, use the specified rack mount kit and follow the procedure described below.

Specified rack mount kit : RMM-10

If other than the specified rack mount kit is used, the unit may not be mounted in the 19-inch standard rack.

Parts of the RMM-10

. Rack tool 2 pcs . Right rack mount adapter 1 pc . Left rack mount adapter 1 pc . Rack tool attaching screw 6 pcs

(B4 x 6 : 7-682-560-09)

. Rack tool attaching screw 6 pcs

(B4 x 10 : 7-682-560-10)

Other required parts

To mount in the rack, the rack mount kit RMM-10 and the following part are required. . Screw for rack mounting 4 pcs

(B5 x 12 : 7-682-576-04)

2. Rack Mounting Procedure

This section describes the rack mounting procedure using the RMM-10 rack mount kit.

Tighten the screws to the following torque. Tightening torque : 120 x 10_2 N.m {12.2 kgf.cm}

1. Attach the rack tool to the side of the equipment using the specified six screws.

n Use B4 x 6 screws.

B4 x 6

Rack tool

1. Precautions for Rack Mounting

w . To prevent the rack from falling or moving, fix the rack

on a flat and steady floor using bolt or others. If the rack falls due to the weight of the equipment, it may cause death or injury.

. Be sure to use the specified rack mount kit.

If not, injury may result and the equipment may fall due to insufficient strength.

. After rack mounting, be sure to tighten the screws on the

rack angle and fix the unit in the rack. If the screws on the rack angle are not tightened, the unit may slip from the rack and fall, causing injury.

When mounting the unit in the rack, note the following:

. Be sure to mount in the rack with two persons or more. . Be careful not to catch your fingers or hands in the rack

mount rail or others.

. Mount in the rack in a stable position.

If several units are mounted in a rack, it is recommended to install a ventilation fan to prevent temperature rise inside the rack.

Rack tool

B4 x 6

1-8

MVS-8000SF

1-5. Rack Mounting

B5 x 12

2. Loosen the screws on the rear of the right and left adapters and adjust the length of the adapter according to the depth of the rack. (The illustration below shows the left adapter.)

Adapter

Portion of the rail

B4 x 6

Maximum depth of adapter : 750 mm Minimum depth of adapter : 595 mm

3. Attach the right and left adapters to the rack completely using the specified six screws. (The illustration below shows the left adapter.)

6. Align the groove of the rack tool at the side of the equipment with the rail, and slide the equipment to the rear.

The rack tools are hooked on the rails as shown below.

Rack tool

Rail Rail

Rack tool

7. Fix the rack angle in the rack using the specified screws.

B4 x 10

31.75

B4 x 10

Unit : mm

4. Tighten the screws (B4 x 6 : two screws each on the

right and left) for adjusting the length of the adapter completely (the screws that were loosened in step 2).

5. Remove the front panel of the equipment. (Refer to Section 1-4-1.)

MVS-8000SF

8. Attach the front panel to the equipment. (Refer to Section 1-4-1.)

1-9

1-6. Matching Connectors

Use the following connectors, cables or equivalents when connecting cables to the unit.

Model name Panel indication Connector name Matching connector and cable

Name Sony part No.

MKS-8110SD/HD PRIMARY INPUTS BNC, 75 Z Belden 8281 coaxial _

MKS-8160SD/HD OUTPUTS 1 to 8

MVS-8000SF REF IN BNC, 75 Z Belden 8281 coaxial _

*1 : The following crimp contact is required for the plug.

AWG#18 to #22 : 1-566-493-21 AWG#22 to #24 : 1-564-774-11 AWG#24 to #30 : 1-564-775-11

*2 : Conforms to the IEEE 802.3 Ethernet 100BASE-TX standards.

1 to 17 cable (SDTV system)

Belden 1694 coaxial cable (HDTV system)

REF OUT

cable

EXT

REMOTE 1 to 4 D-sub 9-pin, Female D-sub 9-pin, Male

TERMINAL Connector 9-pin, Male 1-560-651-00

Junction Shell 9-pin 1-561-749-00

GPI D-sub 25-pin, Female D-sub 25-pin, Male

Connector 25-pin, Male 1-560-904-11

Junction Shell 25-pin 1-563-377-11

DATA RJ-45 modular jack

CTRL DME 1A, 1B, 2A, 2B MDR 68-pin, Female Dedicated cable _

(supplied with the MVE-8000)

1-10

MVS-8000SF

+ 40 hidden pages