Sony MDCC-2000 Service manual

MDCC-2000
SERVICE MANUAL
Ver 1.0 2001. 05
US and foreign patents licensed from Dolby Laboratories Licensing Corporation
SPECIFICATIONS
US Model
Model Name Using Similar Mechanism NEW MD Mechanism Type CCMD-2000 Optical Pick-up Mechanism Type KMS-250A
Laser diode properties
Material: GaAlAs Wavelength: 780 nm Emission duration: Continuous Laser output: Less than 44.6 µW (This output is the value measured at a distance of about 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.)
Revolutions
400 rpm to 1800 rpm (CLV)
Error correction
Advanced Cross Interleave Reed Solomon Code (ACIRC)
Sampling frequency
44.1 kHz
Coding
ATRAC 3 (Adaptive TRansform Acoustic Coding 3)
Modulation system
EFM (Eight to Fourteen Modulation)
Number of channels
2 or 4 monaural channels
Frequency response
50–10,000 Hz
Speaker
Approx. 5.0 cm (2 inches) dia.
Power output
600 mW (at 10% distortion)
Input
MIC: Canon XLR-3-31 type 0.44 mV (-65 dB) LINE IN 1-4: mini jack 0.49 V (-4 dB)
Output
EAR (minijack)
for 8–300 Ω earphones LINE OUT 1,2 (minijack) 0.22 V (-11 dB) load inpedance 47 kΩ ADA (minijack) 0.22 V (-11 dB) load inpedance 10 kΩ PA (minijack) 0.22 V (-11 dB) load inpedance 47 kΩ PC (9 pin D-sub) DISPLAY (modular)
Other connector
CONTROL UNIT connector REMOTE jack
Power requirements
12 V DC DC IN 12V jack accepts the supplied AC power adaptor for use on 120 V AC, 60 Hz
Dimensions
Approx. 320 x 280 x 118 mm (w/h/d)
5
(12
⁄8 x 111⁄8 x 43⁄4 inches)
including projecting parts and controls
Mass
Approx. 4.5 kg (9 lb 15 oz)
Accessories supplied
AC power adaptor (1) AC power cord (1) Sony CR2032 lithium battery (1) MiniDisc (2)
Design and specifications are subject to change without notice.
9-873-111-11
MD CONFER-CORDER
Sony Corporation
Personal Audio Company Shinagawa Tec Service Manual Production Group
MDCC-2000

TABLE OF CONTENTS

1. GENERAL ·································································· 3
2. DISASSEMBLY
2-1. Cabinet (Upper) Section··············································· 6 2-2. Switch Section······························································ 7 2-3. LCD Section································································· 7 2-4. I/O Section ···································································8 2-5. Volume Section ···························································· 8 2-6. Main Board ·································································· 9 2-7. Connector Section ························································ 9 2-8. Door ··········································································· 10 2-9. MD Board ·································································· 10 2-10. Base Unit Section······················································· 11 2-11. BUM-F1 Board ·························································· 11 2-12. REC/PB Head Assy (HR901) Section ······················· 12 2-13. Holder Assy, Cartridge Section ·································· 12 2-14. Holder Assy, Cartridge Installation ···························· 13 2-15. Optical Pick-up (KMS-250A) Section ······················· 13
3. TEST MODE ···························································· 14
4. ELECTRICAL ADJUSTMENTS ··························· 27
5. DIAGRAMS
5-1. Circuit Boards Location ············································· 29 5-2. Block Diagrams MD Section ···································· 30
I/O Section ·································································31 FIFO Section ······························································ 32 CPU Section ······························································· 33
LCD Section······························································· 34 5-3. Printed Wiring Board MD Section ···························· 35 5-4. Schematic Diagram MD Section (1/4) ······················ 36 5-5. Schematic Diagram MD Section (2/4) ······················ 37 5-6. Schematic Diagram MD Section (3/4) ······················ 38 5-7. Schematic Diagram MD Section (4/4) ······················ 39 5-8. Schematic Diagram BUM Section ···························· 40 5-9. Printed Wiring Board BUM Section ························· 41 5-10. Schematic Diagram Main Section (1/12) ·················· 42 5-11. Schematic Diagram Main Section (2/12) ·················· 43 5-12. Schematic Diagram Main Section (3/12) ·················· 44 5-13. Schematic Diagram Main Section (4/12) ·················· 45 5-14. Schematic Diagram Main Section (5/12) ·················· 46
5-15. Schematic Diagram Main Section (6/12)·················· 47 5-16. Schematic Diagram Main Section (7/12)·················· 48 5-17. Schematic Diagram Main Section (8/12)·················· 49 5-18. Schematic Diagram Main Section (9/12)·················· 50 5-19. Schematic Diagram Main Section (10/12)················ 51 5-20. Schematic Diagram Main Section (11/12)················ 52 5-21. Schematic Diagram Main Section (12/12)················ 53 5-22. Printed Wiring Board Main Section ·························· 54
Main Section (1/4) ····················································· 55 Main Section (2/4) ····················································· 56 Main Section (3/4) ····················································· 57
Main Section (4/4) ····················································· 58 5-23. Printed Wiring Board Mute Section ·························· 59 5-24. Schematic Diagram AUDIO Section························· 60 5-25. Printed Wiring Board Audio Section························· 61 5-26. Schematic Diagram Level Meter Section·················· 62 5-27. Printed Wiring Board Level Meter Section··············· 63 5-28. Schematic Diagram LCD Section ····························· 64 5-29. Printed Wiring Board LCD Section ··························65 5-30. Schematic Diagram Switch Section ·························· 66 5-31. Printed Wiring Board Switch Section ······················· 67 5-32. Schematic Diagram Foot Switch Section·················· 68 5-33. Printed Wiring Board Foot Switch Section ··············· 69 5-34. Schematic Diagram Volume/Serial I/O Section ········ 70 5-35. Printed Wiring Board Volume/Serial I/O Section ·····71 5-36. Schematic Diagram Line Selector Section················ 72 5-37. Printed Wiring Board Line Selector Section ············· 73 5-38. IC Pin Function Description ······································ 74 5-39. IC Block Diagrams····················································· 77
6. EXPLODED VIEWS
6-1. Cabinet Section ·························································· 85 6-2. Key Section ································································ 86 6-3. LCD Section······························································· 87 6-4. Connector Section ······················································ 88 6-5. MD Mechanism Section
(CCMD-2000) (Deck-A/Deck-B) ······························ 89
7. ELECTRICAL PARTS LIST ·································· 90
Flexible Circuit Board Repairing
• K eep the temperature of the soldering iron around 270°C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
2
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MDCC-2000
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flo w) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
3
MDCC-2000
SECTION 1
GENERAL
Location and Function of Controls
For details, refer to the pages indicated in ( ).
This section is extracted from instruction manual.
1 Built-in speaker 2 LCD CONTRAST control
Adjusts the contrast of the display.
3 MONITOR VOL control 4 DECK A button (17, 18) 5 DISPLAY MODE A button (21) 6 MONITOR select buttons (ALL/1/2/3/4) 7 SEARCH selector (17, 18)
(INDEX SEARCH/TIME SEARCH)
8 POINT SEARCH·POINT button (deck A) (20) 9 POINT SEARCH·RESET button (deck A) (20) q; Number buttons qa SEARCH button (17, 18) qs INDEX button (14) qd MD insertion slot (deck A) qf Z EJECT button (deck A) qg LCD display qh LINE OUT 1 select buttons (ALL/1/2/3/4) (31) qj LINE OUT 2 select buttons (ALL/1/2/3/4) (31) qk PA/ADA selector (OFF/ON [ADA/PA]) (30)
Switches the output to the PA/ADA jacks on or off.
ql STANDBY switch
Introduction
4
w; DECK B button (17, 18) wa DISPLAY MODE B button (21) ws POINT SEARCH·RESET button (deck B) (20) wd POINT SEARCH·POINT button (deck B) (20) wf Z EJECT button (deck B) wg MD insertion slot (deck B) wh FUNCTION button wj DELETE button wk Arrow buttons wl ENTER button e; Jog dial ea x STOP button (deck A) es z REC button (deck A) ed m REW/BS button (deck A) ef u PLAY/PAUSE button (deck A) eg M FF/FS button (deck A) eh x STOP button (deck B) ej z REC button (deck B) ek m REW/BS button (deck B) el u PLAY/PAUSE button (deck B) r; M FF/FS button (deck B)
4
6
Introduction
1 A: display (deck A)
Indicates the disc inserted in deck A or the status of deck A as follows:
BLANK: a blank disc NO DISC: no disc PB ONLY: a commercially available recorded disc (for playback only) PROTECTED: a protected disc (3) RECORDED: a recorded disc
2 TIME display (deck A)
Indicates the recorded time at the current location for each index item. It blinks during time search. (18)
3
(copied) display (deck A) Indicates that a disc digitally copied with the Copy function is inserted. (26)
4 INDEX counter (deck A)
Lights up when a disc is inserted. Blinks during an index search. (17)
5 END display (deck A)
This shows the end of the disc.
6 Disc status display (deck A)
Indicates the status of the disc with pictures.
7 DECK A/DECK B display
Indicates various data by characters and various error messages. (38)
8 Disc position display
Indicates the current playback/recording location on the disc by a white box. Already recorded parts are indicated in black. The further it is to the right, the closer the disc is to the end. Depending on the condition of the disc, the black part might not reach the far right even if the disc is full.
9 DATE/TIME display
Indicates the current date and time.
0 B: display (deck B)
Indicates the same contents as deck A.
qa TIME display (deck B) qs
(copied) display (deck B)
qd Disc status display (deck B) qf END display (deck B) qg INDEX counter (deck B) qh REC MODE display
Indicates the recording mode (2ch/4ch) currently selected.
Display Window (Information screen)
1
2 3
4 5 6
7
8
9
0
qa qs qd
qf qg qh
9
Setting Up
1
Carry out steps 2 and 3 of “Setting the Date”.
You will see the CALENDER or CLOCK INPUT screen.
2
Select CLOCK using the jog dial or the arrow buttons, and press ENTER.
You will see the SET HOUR (hh) and MINUTE (mm) screen with the hours and AM/PM blinking.
3
Set the hour using the jog dial or J/j buttons, and press ENTER.
You will see the minutes blinking.
4
Set the minutes in the same way as step 3.
The display will return to the information screen and the clock will start.
blink
Note
You cannot use the K/k buttons when setting the hour and minute.
Setting the Time
2, 3, 4
Left side
Rear
ra CONTROL UNIT connector (32) rs TRANSCRIBE selector (33) rd REMOTE jack (15) rf EAR jack (16)
rg PC connector (RS-232C type) rh DISPLAY connector
Used for connection of an external counter unit.
rj ADA jack
Allows the unit to be connected to a separately purchased amplifier system.
rk PA (public address) jack (30) rl LINE OUT jacks t; LINE IN jacks ta DC IN 12V ts Microphone connectors
(Canon XLR-3-31 type)
MDCC-2000
Setting the Date and Time
To record the date and time etc. on MiniDiscs when you record, be sure to set the Date and Time.
Note
You cannot use the K/k buttons when setting the month, day and year.
Setting the Date
1 Insert the key and set it to ON.
You will see the initial screen in a few seconds.
2 Press FUNCTION.
3 Select CALENDAR,CLK using the jog dial or the arrow
buttons, and press ENTER.
You will see the CALENDAR or CLOCK INPUT screen.
4 Select CALENDAR using the jog dial or the arrow buttons,
5 Set the month using the jog dial or J/j buttons, and
and press ENTER.
You will see the SET MONTH (mmm) and DAY (dd) and YEAR (yy) screen with the name of a month blinking.
blink
press ENTER.
You will see 01 of the day blinking.
Introduction
1 2
3, 4, 5, 6
5
8
Setting Up
6 Set the day and the year in the same way as step 5.
When the year is set, the display will return to the information screen.
5
MDCC-2000
)
SECTION 2
DISASSEMBLY
The equipment can be removed using the following procedure. • Disassemble the unit in the order as shown below.
Set
Cabinet (upper) section
Switch section
LCD section
I/O section
Door
MD board
Base unit section
BUM-F1 board
REC/PB head assy (HR901) section
Holder assy, cartridge installation Optical pick-up (KMS-250A) section
Note : Follow the disassembly procedure in the numerical order given.

2-1. CABINET(UPPER) SECTION

Main board
Volume section
Connector section
Holder assy, cartridge section
Cabinet (upper) assy
3
Four claws
4
Connector
(CN9102)
2
Three s
crews (+PSW4
× 1
6)
1
Two s
crews (+PSW4
× 1
6
6

2-2. SWITCH SECTION

7
SWITCH board
5
Eight s
(STEP M2)
6
(+PSW 3
crews
Five screws
×
MDCC-2000
3
Key switch block assy
qa
6)
2
Nine
screws
(+PS 3
Connector (CN9301)
qg
LINE SELECTOR
board
×
qs
Button (5 GANG)
6)
9
Three
(+PS 3
qd
Four
(+PS 3
q;
bracket
8
Connector
(CN9401)
qf
Screw
(+PSW 3
screws
×
6)
screws
×
6)
Selector
×
6)

2-3. LCD SECTION

4
3
Cable, flexible flat (20 core)
1
Flat cable (90mm)
4
(STEP M2)
2
Plat (LCD), transparent
5
Holder (LCD)
Claws
Eight s
crews
0
Four
(+PSW 3
1
screws
×
Four
6)
screws (+PS 2
×
8)
9
three
screws (+PS 3
qa
LCD bracket
qd
LCD board
×
6)
6
LCD
8
Light unit, back
7
qs
Connector
(CN4001)
7
MDCC-2000
d

2-4. I/O SECTION

3
(+PS 3
7
MD mechanism (Deck-B)
Three screws
×
6)
4
MD mechanism (Deck-A)
1
Cable, flexible flat (17 core)
6
Four screws
(+PS 3
×
6)
2
Screw
(+PS 3
5
×
Cable, flexible flat (17 core)
6)
8
Connector(CN9101)
q;
AUDIO I/O board
9
Five screws
(+PSW 3
qd
S
qf
SERIAL I/O boar
× 8
)
crew (M2 × 3)
qa
Connector
(CN7001)
qs
Two s
crews

2-5. VOLUME SECTION

7
Two spacers (CABINET UPPER)
qg
Screw
(+PSW 3
qd
(CN9001)
qh
×
Connector
FOOT SWITCH board
6
Two nuts (PUSH 1.5)
9
Two screws (+PS 3
qf
Two screws
8)
(+PSW 3
5
Knob(VOL)
4
Level meter blacket
2
Connector
(CN9201)
×
6)
×
6)
qs
Connector
(CN8001)
3
Three screws (+PS 3
1
Connector(CN6002)
qa
LEVEL METER board
0
Screw
(+PSW 3
×
×
8
VOLUME board
6)
6)
8
s

2-6. MAIN BOARD

8
7
Four screws
(+PSW 3
MAIN board
×
6)
3
Connector
(CN1007)
MDCC-2000
2
6
Connector(CN111)
5
Four connectors
(CN101,CN102,CN103,CN104)

2-7. CONNECTOR SECTION

7
Eight connectors (RECEPTACLE) 3p
4
Two flexible flat cable (17 core)
5
Indication plate (CANON)
1
4
Three screws (M 2 × 3)
Cabinet (lower)
6
Sixteen
(M 2
×
6)
screw
2
Three
(M 2 × 3)
screws
1
Three
(M 2
screws
×
3)
3
Shield plate
8
Sheet, Insulating
9
MDCC-2000
d

2-8. DOOR

2-9. MD BOARD

spring, door return
1
Release the hook.
5
Tw o
screws
(M 2
×
3
Door
2
Release the boss.
6
MD board
4
Tw o
screws
(M 2
×
3)
3)
10
1
Frexible wire
(18 core, CN5)
2
Frexible board
(CN3)
3
Frexible boar
(CN1)

2-10. BASE UNIT SECTION

3
Two screws (step)
5
Base unit
4
Two screws (step)
1
S
crew
(toothd lock M 2
MDCC-2000
×
3.5)

2-11. BUM-F1 BOARD

4
Two s
(precision +M 1.7
crews
5
claw
×
2.2)
7
BUM-F1 board
2
6
Lug, 2
claw
3
Flexible board
(CN302)
2
Frexible board
(CN304)
1
Plam flexible board
(CN303)
11
MDCC-2000

2-12. REC/PB HEAD ASSY (HR901) SECTION

2
Lug, 2
1
S
crew
(toothd lock M 2
×
3.5)
5
G
uide, screw
4
S
crew
(toothed lock M 1.4)
6
Tw o
screws
(M 1.7
×
2.8)
3
Motor, DC geared
(M903)

2-13. HOLDER ASSY, CARTRIDGE SECTION

2
While releasing the four bosses, remove the cartridge holder assembly in the direction of the arrow
C
.
Boss
8
REC/PB head assy (HR901)
1
the arrows
7
removed hook
Push it in the direction of
A
and B with fingers.
A
B
12
Boss
Boss
C
Boss
)

2-14. HOLDER ASSY, CARTRIDGE INSTALLATION

When installing the cartridge holder, coat the portion A shown in the illustration with grease (EM-30L).
A
Position
A
Position
MDCC-2000

2-15. OPTICAL PICK-UP (KMS-250A) SECTION

4
Spring, g
uide shaft retainer
3
Two screws
(precision, +P 1.7
×
2.2)
A
Position
5
(M 1.7
Two screws
×
4.5)
6
Two washers
2
Motor, stepping
(M902)
1
Two screws
(precision, +P 1.7
×
2.2)
7
Optical pick-up (KMS-250A
13
MDCC-2000
SECTION 3
TEST MODE
3-1. Description
3-1-1. How to Enter the Test Mode
After pressing the numeric keys in the order starting from 1 , 2 , 3 , 5 , 8 up to 0 , press the F button.
3-1-2. How to Exit the Test Mode
1. While pressing the G button, rotate the JOG dial and set “k_test_h” to “0”.
2. After pressing the numeric keys in the order starting from 0 , 8 , 5 , 3 , 2 up to 1 , press the F button.
3-1-3. How to Cancel the ENTER key
The numeric keys that have been input up to the moment can be canceled at the following so that the machine does not enter the test mode unless otherwise needed.
1. When the interval of pressing the previous numeric key and the next key exceeds one second or more.
2. When the deck select key is pressed.
3. When the k_mode changes.
4. When the selected deck has changed.
5. When the test mode is set.
3-1-4. How to Select the Test Item
The test item can be selected by “k_test_h” and “k_test_l”.
1. Displaying the selected item The selected item is displayed on LCD as follows.
Value of “k_test_h” (Displayed in hexadecimal number) Value of “k_test_l” (Displayed in hexadecimal number)
3-1-5. T est Display
01 - 00 (Top menu)
00 - 00 EXIT (Exit) 01 - 00 THIS MENU (Top menu) 02 - 00 AUDIO (Audio firmware test) 03 - 00 MECH (Mechanism test) 04 - 00 DISPLAY (Display system test) 05 - 00 KEY (Key test) 06 - 00 COMMUNICATION (Communication test) 07 - 00 AUDIO HW (Audio hardware test) 08 - 00 DIGITAL HW (Digital hardware test) 09 - 00 NVRAM (NVRAM test)
3-1-6. Communication with Mechanism Deck
Communication with the mechanism deck is performed using programs such as Hyper terminal or the like that have been started up on a PC. Refer to 3-3-3. Selecting the Terminal”. (Communication control with the log system or trace monitor is not possible.)
3-1-7. Circuit Block
General purpose port
KEY
CPU
CPU bus
NVRAM
ROM
CLOCK
SRAM
DRAM
05 - 01
/* KEY INCREMENT TEST */
2. How to select the test item using the JOG dial
1. While pressing G b utton, rotate the JOG dial. “k_test_h” changes. When “k_test_h” changes, “k_test_l” is set to “0”. Select the desired test category using “k_test_h”.
2. While pressing g button, rotate the JOG dial. “k_test_l” changes. Select the desired test item using “k_test_l”.
3. Sets the selected test item either by pressing g button after selecting “k_test_l” or by pressing the ENTER button.
3. How to select the test item with the use of the PC remote command The desired test item can be selected by sending the remote command of rewriting “k_test_h” and “k_test_l” from the PC to the machine. When the “k_test_h/l” change command is sent from a PC to the machine while the “k_test_h/l” change inhit bit is being set, the machine returns NAK and the machine does not chanage “k_test_h/l”.
1809
DECK A DECK B
CODEC
FIFO8655
LCD
AD/DA
3-2. Audio Firmware Test: [AUDIO]
SF data storage method in the DRAM.
Test program is stored as shown below. (Operations start in the order starting from channel 1, channel 2, channel 3, and up to channel 4 under the ordinary operation conditions but the test mode starts from channel 1, channel 3, channel 2, and channel 4 in this order.)
0123
1chSF
3ch 2ch 4ch
FIF012 CXD1858 1.2ch
FIF034 CXD1858 3.4ch
LCD: Types, conditions and others of the test are displayed on the LCD during each test. Channel selector and channel selector LED: Select the channel selector by manual operation. Voice mirror: Change the input level by manual operation.
14
Perform the following tests after the machine is set in the STOP mode.
02-00 /* AUDIO-F TEST MENU */ 02-00 AUDIO-F MENU
MDCC-2000
3-2-1. Audio Recording and Playback Test without Disc
The audio signal (up to the full memory capacity of the DRAM at a maximum) is recorded in the ATRAC data recording area in the DRAM and is played back.
Note: If the audio sources of channel 1 to channel 4 are all the same,
Playback is slower than normal if the 4 channels are recorded and 2 channels are played back.
(The pitch of the playback remains unchanged and the
playback speed of it is half of normal.)
Playback is faster than normal if the 2 channels are recorded and 4 channels are played back.
(The pitch of the playback remains unchanged and the speed
of it is double of normal.)
02-01 4ch-REC on DRAM 02-02 4ch-PLAY on DRAM 02-03 2ch-REC on DRAM 02-04 2ch-PLAY on DRAM 02-05 reserve 02-06 reserve
3-2-2. Microphone Sound Monitoring from Speaker during Stop
Application: For testing ripping sound of speak er (Sweep sound is input from external source.)
Application: For testing the voice mirror LED (sound is input from external source.)
02-07 REC_MONI, SP, 1-4ch
3-2-5. Audio Muting T est
ROM_PB (990Hz, -0.2dB, 1 to 4ch)
02-19 XMUTE=on, MODE=00, (During ROM_PB, circuit playback + mute) 02-1A XMUTE=on, MODE=01, (During ROM_PB, circuit recording + mute) 02-1B XMUTE=on, MODE=10, (During ROM_PB, circuit STOP + mute) 02-1C XMUTE=on, MODE=11, (During ROM_PB, circuit STANDBY + mute) 02-1D XMUTE=off, MODE=00, (During ROM_PB, circuit is in playback.) 02-1E XMUTE=off, MODE=01, (During ROM_PB, circuit is in record.) 02-1F XMUTE=off, MODE=10, (During ROM_PB, circuit is STOP.) 02-20 XMUTE=off, MODE=11, (During ROM_PB, circuit is STANDBY.)
3-3. Mechanism Deck: [MECH]
03-00 /* MD TEST MENU */
01-0E .....etc
10-1F DECK-A Only (Check & Setting) 20-2F DECK-B Only (Check & Setting) 30-3F DECK-A Only (Display Log) 40-4F DECK-B Only (Display Log) 50-57 Laser Check
3-3-1. Displaying the Number of Times of Using the Lasers
The number of times of using the lasers of the deck-A and deck­B is displayed. The number of times of using the lasers is stored in the NVRAM, and the number of times that the laser power has entered the MO write (number of clusters), is displayed.
3-2-3. ROM Playback 1
The pseudo ATRAC data on the EPROM is copied to the 1SG area on the DRAM and is played back repeatedly.
Application: Level/Frequency response test
02-08 990Hz, -0.2db, 1-4ch (For playback of the reference level) 02-09 43Hz, -0.2db, 1-4ch 02-0A 10KHz, -0.2db, 1-4ch 02-0B 990Hz, -12db, 1-4ch 02-0C Infinity, 0, 1-4ch (For S/N test)
3-2-4. ROM Playback 2
The pseudo ATRAC data on the EPROM is copied to the 1SG area on the DRAM and is played back repeatedly.
Application: Separation/Frequency response test
Other channels : No sound
02-0D 990Hz, -0.2db, 1ch 02-0E 990Hz, -0.2db, 2ch 02-0F 990Hz, -0.2db, 3ch 02-10 990Hz, -0.2db, 4ch 02-11 43Hz, -0.2db, 1ch 02-12 43Hz, -0.2db, 2ch 02-13 43Hz, -0.2db, 3ch 02-14 43Hz, -0.2db, 4ch 02-15 10KHz, -0.2db, 1ch 02-16 10Hz, -0.2db, 2ch 02-17 10Hz, -0.2db, 3ch 02-18 10Hz, -0.2db, 4ch
03-01 DECK-A Laser Cnt = xxxxxxxx
DECK-B Laser Cnt = xxxxxxxx
3-3-2. Displaying Temperature of Mechanism
The temperatures of the mechanism of deck-A and deck-B are displayed. The temperature of mechanism indicates the temperature inside the RF amplifier mounted on this machine. However, use this temperature as a reference value because it is not highly accurate.
03-02 Thermo
DECK-A 35˚C [Result] = [55] [0B] [58] [62] [07] [09] [09]
DECK-B 31˚C [Result] = [55] [0B] [58] [5F] [06] [06] [06]
3rd byte of the above [Result] data string : Initial value of the temperature sensor at 25˚C 4th byte of the above [Result] data string : Present temperature sensor value
3-3-3. Selecting the Terminal
Select the PC terminals (RS-232C) on the rear of this machine. Either one of the two patterns Other and “Mech”, can be selected. Other : For checking contents, etc of the system memory Mech : For checking status of the mechanism operation
03-0A
Terminal Mode = Mech
15
MDCC-2000
The PC should use the terminal software (such as Hyper-T erminal or Tera-Term). Sets the communication as follows.
Baud rate : 9600 bps Data length : 8 bits Parity : None Stop bit : 1 Flow control : None
3-3-4. Dump List
Displays the Dump-List of the specified address. Sets the address value (Adrr) and number (Num) of display bytes by rotating the JOG dial and pressing ENTER button.
03-0D
Adrr = 00000000 Num = 00
3-3-5. Deleting (Deck-A/Deck-B)
Performs deletion of the disc data.
03-14 (DECK-A) 03-24 (DECK-B)
3-3-6. OA (Inner track, Middle track and Outer track) (Deck-A/
Deck-B) Performs the OA (overall) test against the inner track (UTOC area)/Middle track/Outermost track. Performs Write, “Read”, and “Verify” for every 1 cluster as many as 10 clusters in each area.
03-15 (DECK-A) 03-25 (DECK-B)
Result display
When the OA test of each area has ended with success, the following message appears on the LCD.
When the “Mech” position of the terminal is selected, the test status can be checked as follows. Description of the contents displaying the test status
Example of display
$$ TEST-drv [CNT] (W/R/D/S) (TW/TR) (Result)
drv : Drive No. CNT : Number of times of test W : Number of times of “Write” error
Number of times of the write failure for the single write command (“Seek” error is not included.)
R : Number of times of “Read” error
Number of times of the read failure for the single read command (“Seek” error is not included.)
D : Number of times of alternation
Number of times of giving-up to write into the specified cluster
S : Number of times of “Seek” error
Number of times that Seek error has occurred
TW : Number of times of TOC “Write” error
Number of times of the TOC write failure for the single TOC “Write” command (“Seek” error is no included.)
TR : Number of times of TOC “Read” error
Number of times of the TOC read failure for the single TOC “Read” command (“Seek” error is no included.)
Result : Test result up to present (1 : OK, 0 : NG)
Result display
When the OA test has ended with success, the following message appears on the LCD.
***
Total OK
***
3-3-8. Checking Operations of Mechanism (Deck-A/Deck-B)
Operations of the mechanism are checked using the terminal.
***
Total OK
***
After the above message appears with normal end, the disc is ejected automatically.
3-3-7. OA (Overall Test for Normal Recording ) (Deck-A/Deck-B)
The OA test in the same operation as the normal recording is performed. The process of “Write”, “Read” and “Verify is performed for every 1 cluster starting from the innermost track of the recording area to the outermost track. Then the UTOC Write is performed for every 10 clusters.
03-16 (DECK-A) 03-26 (DECK-B)
03-17 (DECK-A) 03-27 (DECK-B)
y
Dedicated for
mechanism
Waiting for .
y
>>
Mechanism test Prompt
:MON>
Waiting for mdmon
n
Waiting for exit Waiting for command
ny
Operation step
Step 1 : Enters the test mode of the mechanism. Step 2 : Type in mdmon against MON> and set it. Step 3 : Press the ENTER button several times until the
machine enters the test mode dedicated for mechanism.
Step 4 : Performs the operation check in accordance with
the display output. Step 5 : Type in .” to return to “Prompt”. Step 6 : Type in “exit” to set the operation and exit the
test mode of the mechanism.
n
16
MDCC-2000
3-3-9. Eject (Deck-A/Deck-B)
Ejects the disc.
03-18 (DECK-A) 03-28 (DECK-B)
3-3-10. Clearing the Number of Times of Using the Laser
(Deck-A/Deck-B) The number of times of using the laser is stored, and is cleared as follows. It is necessary to clear the number of times data of using the laser whenever the laser is replaced.
03-19 (DECK-A) 03-29 (DECK-B)
DECK-B Laser Count Clear
NV-RAM Save OK
3-3-11. OA (Overall Test for Random Recording )
(Deck-A/Deck-B) The (OA) overall test is performed using the same operation as that of the normal recording. The “write”, “read”, and “verify” are performed at every cluster at random within the recording area. The UTOC write is performed at every ten clusters. The test ends after the specified time has passed.
When the “Mech” position of the terminal is selected, the test status can be checked as follows. Description of the contents displaying the test status
Example of display
$$ TEST-drv [CNT] (W/R/D/S) (TW/TR) (Result)
drv : Drive No. CNT : Number of times of test W : Number of times of “Write” error
Number of times of the write failure for the single write command (“Seek” error is not included.)
R : Number of times of “Read” error
Number of times of the read failure for the single read command (“Seek” error is not included.)
D : Number of times of alternation
Number of times of giving-up to write into the specified cluster
S : Number of times of “Seek” error
Number of times that Seek error has occurred
TW : Number of times of TOC “Write” error
Number of times of the TOC write failure for the single TOC “Write” command (“Seek” error is no included.)
TR : Number of times of TOC “Read” error
Number of times of the TOC read failure for the single TOC “Read” command (“Seek” error is no included.)
Result : Test result up to present (1 : OK, 0 : NG)
3-3-12. Rescue (2-channel Mode) (Deck-A/Deck-B)
When the UTOC information shows error, the disc can be recovered as follows.
03-1E (DECK-A) 03-2E (DECK-B)
DECK-A Rescue 2Ch Mode Disc-Input!!
Result display
Index structure : Only 1 index is used over the entire area
of a disc. Recording mode : 2-channel mode Original : Original Name information : Invalid Time information : Invalid
3-3-13. Rescue (4-channel Mode) (Deck-A/Deck-B)
When the UTOC information shows error, the disc can be recovered as follows.
03-1F (DECK-A) 03-2F (DECK-B)
DECK-A Rescue 4Ch Mode Disc-Input!!
Contents of recovery
Index structure : Only 1 index is used over the entire area
of a disc. Recording mode : 4-channel mode Original : Original Name information : Invalid Time information : Invalid
3-3-14. Laser Power OFF (Deck-A/Deck-B)
Turns off the laser power.
03-50 (DECK-A) Laser Power (DECK-A) = OFF
[Result] = [01] [1D] [00] [00] [00] [00] [00]
03-54 (DECK-B) Laser Power (DECK-B) = OFF
[Result] = [01] [1D] [00] [00] [00] [00] [00]
3-3-15. Laser Power MO-WRITE (Deck-A/Deck-B)
Sets the laser power to the “MO-WRITE”.
03-51 (DECK-A) Laser Power (DECK-A) = MO-WRITE
[Result] = [01] [1D] [00] [18] [00] [01] [00]
03-55 (DECK-B) Laser Power (DECK-B) = MO-WRITE
[Result] = [01] [1D] [00] [18] [00] [01] [00]
Result display
When the OA test has ended with success, the following message appears on the LCD.
***
Total OK
***
3-3-16. Laser Power CD-READ (Deck-A/Deck-B)
Sets the laser power to the “CD-READ”.
03-52 (DECK-A) Laser Power (DECK-A) = CD READ
[Result] = [01] [1D] [00] [08] [00] [02] [00]
03-56 (DECK-B) Laser Power (DECK-B) = CD READ
[Result] = [01] [1D] [00] [08] [00] [02] [00]
17
MDCC-2000
3-3-17. Laser Power MO-READ (Deck-A/Deck-B)
Sets the laser power to the “MO-READ”.
03-53 (DECK-A) Laser Power (DECK-A) = MO READ
[Result] = [01] [1D] [00] [08] [00] [03] [00]
03-57 (DECK-B) Laser Power (DECK-B) = MO READ
[Result] = [01] [1D] [00] [08] [00] [03] [00]
3-4. Display System Test: [DISPLAY]
04-00 /* DISPLAY TEST MENU */ 04-01 [LCD_cntr] - [u_com] : connection check
[LCD_cntr] - [h_sram] : connection check
[LCD_cntr] - [LCD] : connection check 04-02 LCD DOT all set 04-03 LCD DOT all clear 04-04 character check on h_sram (SAG1) [1] 04-05 character check on h_sram (SAG1) [2] 04-06 [u_com - [LCD_cntr] : test signal 04-07 transmission of character data 04-08... content of global_area_address
Connecting the Microprocessor with LCD Controller
Microprocessor
AO
XRD
XHWR
XCS4
16MHz
D15 D14 D13 D12 D11 D10
D9 D8
XRES
Divide-by-2
Reset IC
LCD controller
AO XRD XWR XCS
8MHz
XRES
Connecting the LCD Controller with SRAM
LCD controller
VA15
VA14
VA13
VA12
VWR
VRD
VA14 VA13 VA12 VA11 VA10
VA9 VA8 VA7 VA6 VA5 VA4 VA3 VA2 VA1 VA0
D7 D6 D5 D4 D3 D2 D1 D0
ADDRESS
0000 to 6FFF 7000 to EFFF F000 to FFFF
123
H
L
L
H
H
H
L
H
L
AND
AND OR
1
Buff
2
[SRAM]
1st layer (Character screen) 0 (0000h) to 9999 (270Fh)
2nd layer (Graphic screen) 10000 (2710h) to 19999 (4E1Fh)
SAG1 (Character storage) 61440 (F000h) to (FFFFh)
3
AND
VCE
18
MDCC-2000
• Connecting the LCD Controller with LCD
LCD controller LCD
WF
LP
XSCL
YDIS
YD
D0 D1 D2 D3
XRES
Reset IC
PA4 (Microprocessor)
LP
DELAY
AND
OR
DF
LOAD
CP
FRAME
DISP
3-4-1. Connection Check between Microprocessor and LCD
Controller, and between LCD Controller and SRAM
• Check the checksum of the font and the graphic data that are transferred to SAG1 (F000h to FFFFh) of the SRAM for display when releasing the STANDBY mode.
[Calculation is under way.] 04-01
(data read from LCD cntr) = ????????
• When [OK] appears: Connection between the microprocessor and LCD controller and the connection between LCD controller and SRAM are correct.
04-01
(data read from LCD cntr) = xxxxxxxx
3-4-2. LCD Dot Check (Lighting All Dots)
Lighting all dots of LCD (Graphic data: By 0xff transfer)
04-02
3-4-3. Checking the LCD Dot (Turning off all dots)
All dots of LCD are turned off. (Graphic data : By 0x00 transfer)
04-03
3-4-4. Test Signal Output from Microprocessor to LCD Controller
Test signal output is under preparation.
04-06
NOW test signal loading...
Test signal is under preparation.
0xff and 0x00 are output repeatedly to the microprocessor ports D15 to D8 as follows.
About 0.25 S 0.25 0.25 0.25
About 30 seconds
The test signal output ends.
04-06
finished test signal output
3-5. Key Test: [KEY]
05-00
/* KEY TEST MANU */
05-01 KEY INCREMENT TEST 05-02 ANY KEY TEST 05-03 K_mode LOG
[OK]
• When [NG] appears:
1. If the following *NG display is recognized, “XRD” is
suspected.
2. If the following *NG display is not recognized (upon
confirmation through trace monitor), either one of the connections between microprocessor and LCD controller or the connection between LCD controller and SRAM or the connection between LCD controller and LCD is defective. (At this time, if the test signal is output from the microprocessor to LCD controller in step 04-06, whether the connection is OK or NG can be confirmed, and also which of the connections between LCD controller and SRAM or the connection between LCD controller and LCD is NG.)
04-01
(data read from LCD cntr) = KKKKKKKK
[NG]
Mabye read pattern NG. or. [LCD_cntr]-[u_com],[h_sram]: connect NG
3-5-1. Key Test by Pressing Keys in Order
05-01
/* KEY INCREMENT TEST */
Turn ON DISPLAY(A)
When the specified “DISPLAY (A)” key is pressed correctly, the following messages appear.
05-10
/* KEY INCREMENT TEST */
DISPLAY(A)
OK
Turn OFF
19
MDCC-2000
When releasing your finger from the key , the next ke y to be pressed is specified. When an incorrect key that is different from the specified one is pressed, following messages appear.
05-10 /* KEY INCREMENT TEST */
DISPLAY(A)
NG
Turn OFF
The test cannot be advanced unless the correct key is pressed.
The “Key Test by Pressing Keys in Order is complete. (Normally end)
When all of the key pressings are correct,
COMPLETE
appears on the LCD screen and type in 05-42.
(Abnormally end)
When the incorrect key is pressed more than once,
xxxxx
at FAULT appears on the LCD screen. An incorrect key that was detected at first in the order of pressing keys, is displayed in “xxxxx”.
3-5-2. Key Test by Pressing Arbitrary Key
05-02 /* KEY TEST */
PUSH KEY : OFF (FF/F5-FF) AD CODE : FF FF FF FF FF FF FF TRANSCRIBE : A POW : ON SEARCH MODE : INDEX JOG : 00
Displays the name of the pressed key.
Example : When the STOP button of the deck-A is pressed,
05-05
PUSH KEY : STOP (A) (00/00-09)
appears.
The first 2-digit “00” of (00/00-09) indicate the value that the pressed key after it is conv erted by AD con verter. The digits “00- 09 indicate the range when the key is judged as STOP (A).
Allocation of key groups and keys
Application
Type
Group
Allocation of Kn
Application
Type
Group
Allocation of Kn
Application
Type
Group
Allocation of Kn
Foot switch operation
0
FS_PLAY
1
FS_FS
2
FS_BS 3 4 5 6 7 8 9
10
Operation of the mechanism
0
STOP(A)
1
STOP(B)
2
PLAY/PAUSE(A)
3
REW/REV(A)
4
FF/CUE(A)
5
MARK(A)
6
MARK_OFF(A) 7 8 9
10
FUNCTION
0
f
1
F
2
DEL
3
<(LEFT)
4
>(RIGHT)
5 6 7 8 9
10
ANALOG
0
ANALOG
1
Function
ANALOG
5
Operation of the mechanism
ANALOG
2
REC(A) REC(B) PLAY/PAUSE(B) REW/REV(B) FF/CUE(B) MARK(B) MARK_OFF(B)
Function
ANALOG
6
ENTER DISP_MODE(A) DISP_MODE(B)
Operation of the mechanism
ANALOG
3
INDEX EJECT(A) EJECT(B)
DECK_A DECK_B SEARCH
Function
ANALOG
7
REC_PAUSE
Search
ANALOG
4
0 1 2 3 4 5 6 7 8 9
10
Power supply, etc.
DIGITAL
8
Use is prohibited Use is prohibited A/B(FS) INDEX/TIME STANDBY/ON
AD CODE
Displays values when the key inputs are converted by AD converter, in the order starting from 0 up to 7 from the left of the LCD screen.
05-05
Group 0
AD CODE : FF FF FF FF FF FF FF
Group 7
20
MDCC-2000
3-6. Communication Test: [COMMUNICATION]
RS232-C connector When the pin-2 and pin-3 of the RS232-C connectors are connected, two values are displayed in the 2-digit hexadecimal values respectively on the LCD screen, one is the send data and the other is data that have been received by the loop-back.
Display example
Tx DATA 57 Send data. Rx DATA 57 Received data.
The value of the receiv ed data follows a little bit delayed after the send data. The send data increments at every about 0.5 seconds.
Modular jack When pin-2 and pin-3 of the modular jack are connected to pin­3 of the RS232-C connector, the same test can be done.
Communication packet The status packet is used. Packet size = 38 bytes
06-00 /* PC_I/F LOOP BACK */
Tx DATA = xx Rx DATA = xx
3-7. Audio Hardware Test: [AUDIO HW]
The following test should be performed while the machine is set in the “STOP” mode.
07-00 /* AUDIO-H TEST MENU */ 07-00 AUDIO-H MENU
07-01 RESERVE
3-7-1. Testing the Alarm Sound
07-02 XMUTE=on, MODE=00 (During alarm, circuit playback + mute) 07-03 XMUTE=on, MODE=01 (During alarm, circuit recording + mute) 07-04 XMUTE=on, MODE=10 (During alarm, circuit STOP + mute) 07-05 XMUTE=on, MODE=11 (During alarm, circuit STANDBY + mute) 07-06 XMUTE=off, MODE=00 (During alarm, circuit is in playback.) 07-07 XMUTE=off, MODE=01 (During alarm, circuit is in record.) 07-08 XMUTE=off, MODE=10 (During alarm, circuit is STOP) 07-09 XMUTE=off, MODE=11 (During alarm, circuit is STANDBY)
3-7-2. T esting LED
07-0A LED=4ch, LED=on 07-0B LED=2ch, LED=off
3-7-3. Stopping FINT Information
07-0C FINT INFORMATION
3-8. Digital Hardware System Test: [DIGITLAL HW]
Performs the menu display of the digital system test items.
SRAM test
Write/read test of the SRAM area is performed at the startup when the main power is turned on. 0x5555, 0xAAAA and 0x0000 are used as the write data. After completion of the writing the respective data, the data are read-out and are collated. The test area is 0x200000 to 0x207FFF in the area 1. When an error occurs during reading and collating, the REC LED on the deck-A will blink permanently. (The REC LED on the deck-A is connected to the pin-11 (PC0) of the IC1077 HD64003TF16.
DRAM test Write/read test of the DRAM area is performed at the startup when the main power is turned on. 0x5555, 0xAAAA and 0x0000 are used as the write data. After completion of the writing the respective data, the data are read-out and are collated. The test area is 0x600000 to 0x7FFFFF in the area 3. The test is performed at every 257 bytes. When an error occurs during reading and collating, the REC LED on the deck-B will blink permanently. (The REC LED on the deck-B is connected to the pin-12 (PC1) of the IC1077 HD64003TF16.)
3-8-1. The Menu Display
08-01 /* DIGITAL HW TEST */
08-01 THIS MENU 08-02 ROM VERSION & DATE 08-03 ROM CHECK SUM 08-04 JOG INPUT 08-05 PULSE 10 mSEC 08-06 CXD-8655 WRITE/READ 08-07 CLOCK IC 08-08 CLOCK IC (power on) 08-09 LED ON/OFF 08-0A NMI 08-0B MODEL 08-0C LOCAL
3-8-2. ROM Version
Displays the release version of the programmed ROM.
08-02 /* ROM VERSION & DATE */
ROM: Ver No.0017 DATE: 2001.02.21
DECK A ROM : V 2.33 DECK B ROM : V 2.33
3-8-3. Check Sum of the ROM
Checksum of the programmed ROM is calculated. The checksum area is 0x00000 to 0x07FFFF in the area 0. Displays the address under calculation in hexadecimal number.
08-03 /* ROM CHECK SUM */
CHECK SUM = xxxx
21
MDCC-2000
Displays the calculation result in the 2 bytes hexadecimal number .
The result indicates the value which is the same as checksum calculated by the ROM writer.
08-FF /* ROM CHECK SUM */
CHECK SUM = 9375 COMPLETED
3-8-4. Entry by JOG Operation
The input data of the JOG operation is sampled by 1 msec. cycle. When the input data agree twice continuously, the data are confirmed as the input data. The confirmed input data pass through the chattering processing. Then the resultant input data is displayed.
08-04 /* JOG INPUT */
JOG-1 = 1 JOG-2 = 0 or 1
Displays the input status of the pin-2 of the CPU in the JOG-1. Displays the input status of the pin-3 of the CPU in the JOG-2. The JOG-1 is the input at pin-2 (PB0) connector of the IC1077 HD64003TF16. The JOG-2 is the input at pin-3 (PB1) connector of the IC1077 HD64003TF16.
3-8-5. PULSE Output
Connection between the CXD-1809 and the CPU bus can be checked by this test.
08-05 /* PULSE 10mSEC */
The pulse for confirming the clock oscillation of the micro­processor is output. This pulse is output to pin-73 (RA03) terminal TP1058 of the IC1033 CXD-1809. The pulse width is 10 msec and the tolerance is less than 1/100.
10 mSEC 10 mSEC
3-8-6. Write/Read Test of CXD-8655
After writing 0x55 in the Interrupt Timing Register of the CXD­8655 (IC1021), the value in the same register is read out and is checked whether the data is 0x55 or not.
3-8-7. Watch IC Test I
Displays the inside data of the watch IC and performs the error correction of the oscillation clock.
08-07 /* CLOCK DATA */
SECOND = 54 CORRECT = 10 MINUTE = 37 CRTL_1 = 20 OCLOCK = 14 CTRL_2 = 00 WEEK = 00 DAY = 02 SET CORRECT (JOG & ENTER) MONTH = 91 32769.500 - 32769.599 (10) YEAR = 00
MONTH = 91 means a status that the 100-yaer bit is on. It becomes November by masking MSB.
1. Contents of displays
Items Contents of display SECOND Displays the value of the “second” count register in 2-digit BCD. MINUTE Displays the value of the “minute” count register in 2-digit BCD. OCLOCK Displays the value of the “hour” count register in 2-digit BCD using
24-hour display.
WEEK Displays the value of the week count register in 2-digit
hexadecimal number. No. 0 to No. 7 corresponds to Sunday through Saturday respectively. But, because this machine does not use the day of No. 7, the data is different from the actual day of the week.
DAY Displays the value of the date count register in 2-digit hexadecimal
number.
MONTH Displays the value of the month count register in 2-digit
hexadecimal number. The bit 7 is set to “1” when the “year” count register is capable up
to 100 years.
YEAR Displays the value of the “year” count register in 2-digit BCD.
Displays the value of the CORRECT error correction register in 2-digit hexadecimal number.
CRTL_1 Displays the value of the control register 1 in 2-digit hexadecimal
number.
Bit name Used for Setup value 7 : WALE Alarm control 0 = Alarm is invalid 6 : DALE Alarm control 0 = Alarm is invalid 5 : 12 24 12-hours/24-hours clock 1 = 24-hours clock 4 : CLEN2 32 kHz output 0 = Valid 3 : TEST IC test 0 = Normal operation
mode 2 : CT2 0 = OFF 1 : CT1 0 = OFF 0 : CT0 0 = OFF
Selecting the periodic interrupt
08-06 /* CXD- 8 6 5 5 WR/RD */
WRITE/READ COMPLETE.
If value is the same, WRITE/READ COMPLETE appears. If value differs, “WRITE/READ ERROR! appears.
22
MDCC-2000
CRTL_2 Displays the value of the control register 2 in 2-digit
hexadecimal number.
Bit name Used for Setup value 7 : VDSL Power supply monitoring 0 = 2.1V
voltage
6 : VDET Result of power supply 0 = More than
monitoring monitoring
voltage 5 : SCRATCH Scribble bit 4 : XSTP Stops sending data 0 = Normal send
status 3 : CLEN1 32 kHz output 0 = Valid 2 : CTFG Fixed cycle interrupt 0 = OFF
output 1 : WAFG Alarm matches. 0 = Does not match. 0 : DAFG Alarm matches. 0 = Does not match.
SET CORRECT Indicates the method to set the correction value.
32768.500 to Indicates the clock oscillation frequency range.
32768.599 ( ) Indicates the correction value in parenthesis ( ).
2. Error Correction Corrects an error of the clock oscillation frequency of the watch IC.
1. Pull up the clock output (TP1001) of the watch IC to the
Vcc with a resistor (about 10 kΩ).
2. Measure the clock oscillation frequency.
The frequency counter which has the measurement accuracy of eight digits or more should be used.
3. Select the range of the oscillation frequency using the JOG
dial.
4. Press the ENTER button.
When the writing data into the watch IC and the storing data into the NVRAM are complete, COMPLETE appears.
5. When the ENTER button pressed once and then the hand
removed from the ENTER button, the value that are set in CORRECT= is reflected and stored.
(Note)
In order to return the machine to the customer with the status in which the clock error correction value is being saved, select SHIPPING in the test mode of the NVRAM and press the ENTER button, or alternately exit the test mode and enter the STANDBY mode. In the latter method, be careful that the stamp information, password, reverse time, etc are not initialized. (If the NVRAM is initialized or the pattern write test is performed, the clock error correction value that is sav ed in the NVRAM, will also be initialized.)
3-8-8. Watch IC Test II (When power is turned on)
The inside data of the watch IC before executing the backup battery run-out check is displayed at the moment of immediately after the power-on of the machine. Accordingly, the data before resetting the watch IC at the event of backup battery run-out check, etc can be confirmed.
08-08 /* CLOCK IC (Data just before power on) */
SECOND = 54 CORRECT = 10 MINUTE = 37 CRTL_1 = 20 OCLOCK = 14 CTRL_2 = 00 WEEK = 00 DAY = 02 [OSCILLATOR : OK (CONTINUED) ] MONTH = 91 [SECOND-YEAR DATA : LEGAL ] YEAR = 00 [BACKUP BATTERY : OK (MORE THAN 2.1V) ]
MONTH = 91 becomes November by masking MSB in the status in which the 100-yaer bit is set to on.
1. Contents of displays The contents are the same as those of Section 3-8-7. “Watch IC T est I except for the following.
Items Contents of displays [OSCILLATOR : OK (CONTINUED) ] When the oscillation stop
is not detected.
[OSCILLATOR : NG (STOPED) ]
[SECOND-YEAR DATA : LEGAL ]
[SECOND-YEAR DATA : ILLEGAL ]
[BACKUP BATTERY : OK (MORE THAN 2.1V) ] When the backup battery
[BACKUP BATTERY : LESS THAN 2.1V ] When the backup battery
When the oscillation stop is detected. When the data of second, minute, hour, date, month, and year are of the possible values. When the data of second, minute, hour, date, month, and year are of the impossible values.
is normal.
has run out.
3-8-9. LED ON/OFF
The LEDs of the channel 3 and channel 4 of the monitor and those of LINE OUT, the deck-A and deck-B, and the REC button simultaneously blink.
08-09 /* LED ON/OFF */
1. 3ch/4ch
2. DECK A/B
3. REC A/B
The period of blinking is 0.5 seconds for “on” and 0.5 seconds for “off”.
0.5 SEC 0.5 SEC
23
MDCC-2000
3-8-10. NMI Test
When the NMI starts, NMI ON appears.
08-0A /* NMI */
NMI ON
NMI OFF appears about one second later.
08-0A /* NMI */
NMI OFF
Outputs the pulse to pin-73 (RA03) terminal TP1058 of the IC1033 CXD-1809. Pulse width is about 1 sec.
IC1002-8 PIN
IC1007-72 PIN
IC1033-72 PIN
1 SEC
3-9-1. Setup for Shipment of the Machine
The data except the watch correction value and the number of times of use of the laser are initialized.
09-01 /* NVRAM INITIALIZE / CHECK */
Setting-up is under way.
Setup for shipment of the machine is under way.
09-10 /* NVRAM SHIPPING */
Result
(Normal completion) Display of completion of setup for shipment of the machine
09-FF /* NVRAM SHIPPING */
COMPLETE.
CUT OFF POWER!
Shut off the power supply after this. (After completion of the test mode by setting k_test_h to 0x00, you may set the [STANDBY] mode.)
LCD display
"NMI OFF" "NMI ON" "NMI OFF"
3-9. NVRAM Test: [NVRAM]
After writing the word data (2 bytes) with 128 words to the even­numbered address from the address 0x00, write 128 words to the odd- numbered address from the address 0x01. After reading and checking at every ev en-numbered address from the address 0x00, read and check at odd-numbered address from the address 0x01.
09-01 /* NVRAM INIIALIZE / CHECK */
09-01 SHIPPING 09-02 INITIALIZE 09-03 PATTERN CHECK
SELECT and ENTER
While pressing the g button, rotate the [JOG] dial, then the setup or test starts by pressing the ENTER button after changed k_test_l.
Remote selection By sending the remote command for the setup of k_test_h and k_test_l, the test can start to perform directly without operating buttons of g , [JOG], ENTER , etc.
(Abnormal completion)
Display of the abnormal completion of the setup for shipment of the machine
09-10 /* NVRAM SHIP INITIALIZE */
ERROR. REPAIR HARDWARE!
Data of the NVRAM are undefined. Investigation to perform repair, etc is required.
Initialized data of the NVRAM
Marks Items Values Remarks A disp_cnt_A/B 0x11 A=Lower 4-bit, B=Higher 4-bit B deck status 0x00 use, mark_a/b C mark_clust_a 0x00 Cluster address of the mark A D mark_clust_b 0x00 Cluster address of the mark B E mark_sect_a 0x00 Sector address of the mark A F mark_sect_b 0x00 Sector address of the mark B G pb_stop (A/B) 0x00 Playback stop position address H laser (A/B) ? Count of use of the laser I rec_mode 0x01 Record ATARC mode J rev_time 0x00 Reverse time K pass_word 0x00 Password L correct ? Error correction value of the watch M reserve 1 Reserved N crc_int ? CRC of the above O stamp 0x00 Stamp character string P crc_stamp ? CRC in stamp character string
24
MDCC-2000
3-9-2. Initialization of the NVRAM
09-02 /* NVRAM INITIALIZE/CHECK */
During execution of the initialization, “k_test_l” shows the following values.
Value of k_test_l Status
0x21 During write. 0x22 During read. 0xFF Completion of the check
Display during initialization
09-20 /* NVRAM INITIALIZE */
NOW NVRAM INITIALIZE.
Result (Normal completion of the initialization)
If nv_error=0, the initialization has normally ended.
09-FF /* NVRAM INITIALIZE */
COMPLETE. CUT OFF POWER.
3-9-3. 4-Pattern Check
09-03 /* NVRAM INITIALIZE / CHECK */
During execution of the check, “k_test_l” shows the following values.
Value of k_test_l Status
0x31 Data write is in progress. Both even number and odd number
are 0x0000. 0x32 Data read and data check are in progress. 0x33 Data write is in progress. Even number is 0x5555 and odd
number is 0xAAAA. 0x34 Data read and data check are in progress. 0x35 Data write is in progress. Even number is 0xAAAA and odd
number is 0x55555. 0x36 Data read and data check are in progress. 0x37 Data write is in progress. Both even number and odd number
are 0xFFFF. 0x38 Data read and data check are in progress. 0xFF Check is complete.
Display during check
09-31 /* NVRAM PATTERN CHECK */
1. NOW 00-00 PATTERN CHECK
All data of the NVRAM are set up to 0xFFFF (the initial value of the device). After this, shut off the power supply. (Note) The correction information of the watch is set up to “No correction (0)”.
(Abnormal completion of the initialization)
If nv_error=0x10, the initialization has ended with failure.
09-FF /* NVRAM INITIALIZE */
ERROR. REPAIR HEARDWARE!
The data of the NVRAM are undefined. Investigation to perform repair, etc is required. (Note) The correction information of the watch is set up to “No correction (0)”.
Result of the check (In the normal case)
If nv_error=0, the result is normal.
09-FF /* NVRAM CHECK */
1. 00-00 PATTERN CHECK OK.
2. 55-AA PATTERN CHECK OK.
3. AA-55 PATTERN CHECK OK.
4. FF-FF PATTERN CHECK OK. CHECK END. CUT OFF POWER.
All data of the NVRAM are set up to 0xFFFF (the initial value of the device). After this, shut off the power supply. (Note) The correction information of the watch is set up to “No
correction (0)”.
(In the abnormal case)
If nv_error>0, the result is abnormal.
09-FF /* NVRAM CHECK */
1. 00-00 PATTERN CHECK OK.
2. 55-AA PATTERN CHECK OK.
3. AA-55 PATTERN CHECK ERROR.
4. FF-FF PATTERN CHECK OK.
REPAER THE HEARDWARE!
Example : An error in write and read of the AA-55 pattern Investigation to perform repair, etc is required. (Note) The correction information of the watch is set up to “No correction (0)”.
25
MDCC-2000
MEMO
26
SECTION 4
ELECTRICAL ADJUSTMENTS
MDCC-2000
4-1. Laser Power Adjustment
1. Enter the test mode of Checking Operations of Mechanism, and start up the adjustment program. (Refer to section 3-3-13. Checking Operations of Mechanism.)
:MON>mdmon
MD DRIVE TEST MODE MONITOR Wait..... Hit ’.’ to exit
>>>PDMD-7 TEST MODE V2.14 [Feb. 16 1998] >>
2. When the return key is pressed, the menu is displayed.
>>>PDMD-7 TEST MODE V2.14 P)Play A)Access N)Info E)Eject R)Rec K)Erase V)Volum !)Reset X)Cmd L)Laser F)Focus W)Switch S)Spindl J)Jump G)FGSV D)Sled M)EEPROM U)Adjust C)Spec T)Still Y)Sync 1)Mon 2)Aging >>
3. Select U)Adjust.
>>u
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>
4. Select 2) LASER.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>2
--- READJUST?
5. Set the laser power meter (J-2501-046-A) and press the return key.
>>WRITE POWER : 6.85 mW
1)- 2)+ [DA] FD [00ED]
6. Adjust the laser power by pressing [1] key (decreasing the laser power), [2] key (increasing the laser po wer) until the laser power measurement value is as close as possible to 6.85 mW. Press the return key to set the adjustment value. (Do not take to long time for adjustment. If it takes too long time, the laser power will fluctuate due to temperature increase.)
1)- 2)+ [DA] FD [00ED]
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>
7. Eject the probe of the laser power meter.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>e
4-2. Servo Adjustment
1. Set the MD data disk (recordable disk).
2. Select 3) EFBL/SERVO/FBIAS.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>3
---MO PIT (FBIAS)---------FBIAS [10]
---MO GROOVE (EFBL)---------EFBL [0F]
---MO WRITE (EFBL)---------EFBL [0F]
---MO GROOVE (FOCUS)---------K13 [4D]
---MO GROOVE (TRACKING)---------K23 [43] K07 [43]
---MO GROOVE (FBIAS)---------FBIAS [2F]
T=6774(msec)
3. Press the [ESC] key to terminate the adjustment menu.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >> >>
4. Eject the MD data disk (recordable disk).
>>e
5. Select U)Adjust.
>>u
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>
6. Set the MD data disk (read only disk).
7. Select 3) EFBL/SERVO/FBIAS.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >>
---CD DISC (EFBL)---------EFBL[10]
---CD DISC (FOCUS)---------K13[38]
---CD DISC (TRACKING)---------K23[30] K07[30]
---CD (FBIAS)---------FBIAS[00]
T=3143(msec)
8. Press the [ESC] key to terminate the adjustment menu.
1)TEMP 2)LASER 3)EFBL/SERVO/FBIAS
5)EFBL 6)SERVO 7)FBIAS E)Eject >> >>
9. Eject the MD data disk (read only disk).
>>e
10. Press the period [.] key to exit the adjustment program.
>>.
:MON>
11. Turn off the main power of this machine.
:MON>pwof
Note :
If discs are replaced while the machine is left in the U/Adjust mode in the machines up to Ver 2.14, the disk types may be incorrectly recognized and adjustment may not be possible. In such a case, press the [ESC] key to terminate the U)Adjust mode once and then select U)Adjust again.
27
MDCC-2000
SECTION 5 DIAGRAMS
Note on Printed Wiring Boards: MAIN SECTION
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
: Pattern of the rear side.
Note on Schematic Diagram: MAIN SECTION
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/
f
Note: The components identified by mark 0 or dotted line with
: B+ Line.
• Power voltage is dc 12V and fed with regulated dc power supply
• Voltages and waveforms are dc with respect to ground under no-
• Voltages are taken with a VOM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
: internal component.
mark 0 are critical for safety. Replace only with part number specified.
from battery terminal.
signal conditions. no mark : PLAY
Voltage variations may be noted due to normal production toler­ances.
Voltage variations may be noted due to normal production toler­ances.
E : PB a : REC
4
W or less unless otherwise specified.
• WAVEFORMS
1
IC1004 1 (TP1001)
30.5 µs (32.768kHz)
2
IC1009 4 (TP1006)
62.5 ns (16MHz)
3
IC1018 4
22.1 ns (45.1584MHz)
4
IC38 eh (CL25)
4.8 Vp-p
5.4 Vp-p
7.4 Vp-p
39.4 ns (25.4MHz)
5
IC2 ya (CL18)
100 ns (10MHz)
4.6 Vp-p
4.6 Vp-p
28

5-1. CIRCUIT BOARDS LOCATION

d
VOLUME board
LEVEL METER board
SWITCH board
MDCC-2000
LCD board
LINE SELECTOR board
MUTE board
FOOT SWITCH board
BUM-F1 board
MD board
AUDIO I/O board
SERIAL I/O boar
MAIN board
2929
MDCC-2000
5-2. BLOCK DIAGRAMS
MD SECTION
HR901
OVER WRITE HEAD
OPTICAL PICK-UP
KMS-250A
(J2N)
VC
PD
ILCC
FCS+
FCS-
TRK+
TRK-
MOD
MD BOARD
I-V AMP
IC22
3
1
75
IC23
3
75
II
J
A
B
C
D
E
F
Q3,4
AUTOMATIC
POWER
CONTROL
IC13
1
4
2
VS
IC24
SUM
1
4
1
3
RF MATRIX AMP
1
J
2
VC
3
A
4
B
5
C
6
D
7
E
8
F
9
PD
10
11
APC
IC14
4
FOCUS/TRACKING COIL DRIVER
SPINDLE MOTOR DRIVER
24
RO4
8
FO1
11
RO1
29
FO3
26
RO3
LDON
IC15
1
4
2
IC37
RI4
19
FI1
6
5
RI1
FI3
31
32
RI3
PS
CLK
3
34
XRST XRST
IC21
2
FFDR
FRDR
TFDR
TRDR
FS4
VREF
PEAK
BOTM ABCD
AUX
ADFG
APCREF
SWDT
SCLK
XLAT
LPF,PHASE SHIFT
3
2
21 38
RF
37 36 35
33 32
SE
28
12
FE
34
TE
26
16 17 18
XSHOCK LMOD
IC17
1
5
IC26
2
2
SPSW
1
6
IC9
1
IC10
1
4
7
9
10
SPFD
7
FGSV
6
Q11-14
OVER WRITE
HEAD DRIVER
7
CHUT
IC12
24
6
7
6
14
IC34
SHOCK DETECT
Q6-8
SWITCH
6 7
7
IC35
LPF
2
1
IC33
1
14
2
13
LMOD XSHOCK
B+
5
4
1
+2.8V REG
IC29
DRIVER
2
18
Y1
3
17
I2I1Y2
8
12
I7Y7
9
11
I8G2Y8
19
EFM/ACIRC ENCODER/DECODER
69
VC RFI
58
PEAK
64
BOTM
65
ABCD
66
AUX1
68
ADFG
82
SE
76
LDDR
84
FE
67
IC36
TE
77
1
IC20
4
2
SPFD
94
FFDR FRDR TFDR TRDR FS4
IC39
SPFD
87
FFDR
89
FRDR
86
TFDR
85
TRDR
90
FS4
32
6
3
XMGON
Q15,16 RF MOD SWITCH
IC28
IC38 DSP,
5 4 1 2
VCC
WRPWR
EFMO
DTI
DTO
C2PO
BCK
LRCK
REC FOK
SENS
SQSY COUT SRDT
XTAI
XTAO
SPRD
SWDT
SCLK
XLAT
XRST
UNREG
• Signal Path
: PB
: REC
IC2
MD MECHANISM
CONTROLLER
79
45
29 30 31 32 33
24
12
14 99 11
35
34
93
99 10
16
DTI
DTO
C2PO
BCK
LRCK
2
6
X1
25.4MHz
SPDL
DIR
8
Q9
TEMP
SENSOR
REC
FOK
SENS
WRPWR
SQSY TCNT SRDT
X2
10MHz
IC18
7
1
5
FGDR
6
SPSW FGSV
AD1
AD2
80
81
AD3
CSV
60
PS2
58
PS0
82
P74 P75
83 87
IRQ0
88
IRQ1 PA3
96 15
RXD1
66
EXTL
XTL
67
P45
24
23
P44 TCA4
4
13
TXD1
17
CLK1 P94
16
PB4
6
IRQ3
90
LDON
PB7
9 63
MLON
PB5
7
IC5
4
1
2
8
PB6
RECS
5
PB3
TXD0
RXD0
D0-D7 D0-D7
A0-A15 A0-A15
XRD
XWR XWE
CSO
P42 P41
P40 PS1
P43
IRQ2
TCA0
PA0
TCKB
PA1
TCA3
PA7 PA6 PA4
RES
1
12
14
27-34
36-43 45-52
70 71 91
20 19
18 59
21 89 95 93
3
94
2
100
99 97
IC6
RESET
TXD
RXD
XRST
3
VS
DIR
PVCC
IC3
EEPROM
DAT
3
SCK
4
CS
1
XRST2
UNREG
FLASH MEMORY
21-23 25-29
20-13 3,2,31 1,12,4
5,11
32
XOE
7
XCE
30
DSCPRO
RFLCT
DISCIN
EJECT
LIMIT
MOB
CK
OEB
CW
STOP
FG
STBY
IC1
IC11
DTI
4
IC40
4
BUM-F1 BOARD
S301
S302
S303
S304
PVCC
5V
MVCC
3.5V
VCC
3.5V
1 2
1 2
SPINDLE MOTOR DRIVER
3
3
+3.5V REG
3
+3.5V REG
IC302
20
COM
16
VS
U
VS BK– FG STBY
IC301
MOB CK OEB CW STOP
IC19
IC30
IC4
15
V
13
W
10
A1
13
B1
17
B2
19
A2
15
2
2
2
6
22
1 2
SLED MOTOR DRIVER
27 28
4 3 1
Q5
SWITCH
4
+5V REG
Q10
SWITCH
4
Q1
SWITCH
4
UNREG
UNREG
XRST2
(6.4V)
Q301-302
MOTOR DRIVER
C2PO LRCK BCK DTO DTI RECS
TXD
RXD
XRST D6.4V
VU
W
M
M
(SPINDLE)
M903
(EJECT)
M902
(SLED)
M901
MAIN BOARD (3/3)
Q
MAIN BOARD (3/3)
R
(DECK-A)
(DECK-B)
3030
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