6.ELECTRICAL PARTS LIST ................................ 28
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C .
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky , less prone to flow) than
ordinary solder so use caution not to let solder bridges occur
such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Sony, VAIO, the VAIO logo, Music Clip, OpenMG
and the OpenMG logo are trademarks of Sony
Corporation.
Microsoft, Windows, Windows NT, Windows
Media, Windows Millennium Edition and their
logos are trademarks or registered trademarks of
Microsoft Corporation in the United States and/or
other countries.
US and foreign patents licensed from Dolby
Laboratories.
All other trademarks and registered trademarks are
trademarks or registered trademarks of their
respective holders.
2
Page 3
MC-S50
SECTION 1
SERVICING NOTES
1-1.Introduction
This document describes the “operation check for inspection (Test mode)” and “adjustment after board replacement for repair”.
In performing these works, connect this set to the PC via a USB cable and use the following tool.
Tool list
Ref. No.Tool namePart codeApplication
1Service Tool 9140 (FD)J-2507-037-1Board check (Test mode) and readjustment after board replacement
1-2.Board Repair
1. In performing the work, the set should be in a complete state (all components assembled).
2. Install the “OpenMG Jukebox” and “WMP7 Plug-in” (CD-ROM) in the PC in advance.
3. Do not start up other applications in the PC.
4. This set has the Test mode, and the use of exclusive application (Service Tool) on the PC side enables various function checks and the
voltage adjustment.
5. For the LOGIC board in this set, if either part listed in Table 1 is faulty, be sure to replace the board block. Also, when a part on the
POWER board was replaced or a combination of LOGIC board and POWER board was changed due to the board replacement,
perform 1-5 "Adjustment When Board was Replaced/Repaired".
6. The data in Table 1-2 have been written to the LOGIC board.
7. In repairing other than above parts, repair as usual.
Table 1-1.
Board nameRef. No
LOGIC boardIC601, IC602, IC603, IC901
Table 1-2.
Board nameStored data
LOGIC boardMusic data, Battery adjustment value , Equalizer initial values, CODEC programs, and ID/IK codes
1-3.Operation Check for Inspection (Test Mode)
Precautions
1. Be sure to remove the battery from this set. (The power is supplied via USB cable)
Operating the set in the Test mode with the battery loaded could c lear necessary information.
2. If operation check was performed for inspection, execute “Play Info Initialize” in qd (see page 7) to return respective functions to
initial positions (see Table 1-5 on page 7). In such a case, record current position of each function before executing “Play Info
Initialize” in qd, if necessary.
3
Page 4
MC-S50
Work procedure
Preparation:
1. Make sure that no battery is loaded in the set.
2. Start up the test mode “apollo_service.exe” of the service tool (J-2507-037-1) from the PC, and check that the following screen
appears.
3. Connect PC to this set with a USB cable. Check that the block 1 of the following screen “open”, and “1PC” is displayed on the LCD
of the set. (The block 1 will “close” if the set is disconnected again)
At this time, a sine wave is outputted from the headphone. Also, the model name is displayed in the block qd of the screen.
1
Note: If the block 1 does not “open”, the circuits in LOGIC board will be faulty. Audio signals are outputted from the reference signal in the DSP of
the set.
4
Page 5
Operational description of Test mode
MC-S50
6
qd
2
4
8
qa
9
3
0
5
7
qs
1.Audio Block Function Check
Clicking the UP or Down button in block 2 of the screen allows you to check with various output frequencies. Also, clicking the UP or
Down button in block 3 can check variations of volume. Clicking the L, Stereo, R, or Mute button in block 4 can change audio output
status.
2.Battery Threshold Value Reading and Measurement
Connect an exclusive USB cable to the set, and available battery threshold values (converted values corresponding to voltage values)
written to the set at the shipment will be displayed at 5. (See Table 1-3)
These threshold values are inherent values of the set, but if they were readjusted during the board repair, newly set threshold values
(converted values corresponding to voltage values) are displayed.
Table 1-3.
ConditionOFFScale 1→2Scale 2→3Scale 3→4
Voltage set value1.00 V1.15 V1.25 V1.35 V
Converted value (ref.)320368400432
Note: The threshold values (conver ted values corresponding to voltage values) are different every set.
3.LCD Test
Clicking FULL (full lit), COL1 (column 1), COL2 (column 2), or OFF (full off) in block 8 results in all ON, column 1 ON, column 2 ON,
or all OFF of the LCD on the set respectively.
4.CODEC Info Check
The CODEC programs and their versions written to the set can be checked. (block 9)
The CODEC programs written to the set at the shipment are “MP3”, “ATRAC3”, and “WMA” and their versions are as listed below.
(Versions will vary if updated)
Program No.NameVersion
CODEC1MP396
CODEC2AT396
CODEC3WMA96
CODEC4blank0
5
Page 6
MC-S50
5.Firmware Info Check
The DSP program version and the flash memory capacity can be checked. (block 0)
The version at the shipment is as follows. (Versions will vary if updated)
Version51
Flash memory size64094208
6.Sub-CPU Info Check
The Sub-CPU program version can be checked. (block qa)
The version at the shipment is as follows. (Versions will vary if updated)
Version30
7.Key Check
Click the block qs while pressing a key on the set, and “ON” is displayed in the block associated with the pressed key, so that the key
operation can be checked.
1-4.Required System Configuration
•IBM PC/AT and compatibles
CPU: MMX
above recommended)
Hard disk drive space: 20 MB and above (Free space is required,
depending on the version of Windows 98 and the size of the audio
data you are using.)
RAM: 64 MB and above
CD-ROM drive
Sound Board: Creative SoundBlaster 16 compatible
Default built-in USB port
• Operating system: The default installation of Windows
version (The product does not work on Windows 95/3.1 or Windows
NT. Not assured trouble-free if you use an upgrade version from
Windows 95/3.1 to Windows 98.)
• Display: SVGA (800 × 600 pixel) (supports High Color (16 bit) and
above)
• Internet access
Pentium 233 MHz and above (Pentium II 400 MHz and
98 English
1-5.Adjustment When Board was Replaced/Repaired
When a part on the POWER board was replaced due to the repair or a combination of LOGIC board and POWER board was changed due
to the board replacement, perform 1. "Readjustment of Voltage for Battery Threshold Value" and 2. "Execution of Play Info Initialize" in
[Work Pr ocedure].
Replacing the board in this set will cause the status as shown in Table 1-4.
Table 1-4.
Board nameSet status after board replacement
LOGIC boardMusic data and music information data stored in the set are cleared and not restored.
Precautions
1. Do not disconnect the USB cable in the midway of work.
2. If the operation on the PC side is not accepted during work, disconnect the USB cable and close the “apollo_service.exe” file, then
restart from the beginning.
6
Page 7
MC-S50
Work Procedure
1.Readjustment of Voltage for Battery Threshold Value
Readjust the voltage through the steps given below.
(1) Start up the Test Mode "apollo_service.exe" in the Service Tool (J-2507-037-1) from the PC, and connect the set to the PC with an
excusive USB cable, and the following screen will appear.
At this time, the battery threshold values of available voltage written to the board are displayed at 5.
6
qd
2
4
8
qa
9
3
0
5
7
qs
(2) Apply the specified set voltage in Table 1-5 to the battery terminals from regulated DC power supply.
Then, click the button 6, and the converted values (threshold values) corresponding to the applied voltage will be displayed. Under
this condition, click the button 7 and newly converted values (threshold values) will be written in the "AD Level" at 5.
(3) For each step in Table 5, apply the specified set voltage so as to write the converted value (threshold value).
Table 1-5.
ConditionOFFScale 1→2Scale 2→3Scale 3→4
Voltage set value1.00 V1.15 V1.25 V1.35 V
Converted value (ref.)320368400432
Note: The threshold values (conver ted values corresponding to voltage values) are different every set.
Precautions
1. The regulated DC power supply to be applied should have as less ripple as possible within the voltage accuracy +/–0.01 V.
2. Use properly calibrated measuring instrument for the measurement of voltage to be applied.
3. Do not solder directly the battery terminals when applying the voltage. Use clips, etc. to connect to the battery terminals.
7
Page 8
MC-S50
2.Execution of Play Info Initialize
If the LOGIC board was replaced for repair, ex ecute “Play Info Initialize” in block qd to return respectiv e functions to initial positions (see
Table 1-6).
Table 1-6.
FunctionPosition
Play positionHead of first music
VOL level25
MEGA BASSOFF
PLAY MODEOFF
AVLSOFF
3.Checking after Repair
(1) After work, check that the set operates normally through the operation in 1-3. “Operation Check for Inspection (Test Mode)” (see page
3).
(2) Make sure that the check-out and check-in can be made using the PC applications “OpenMG Jukebox” (CODEC programs “MP3” and
“ATRAC3”) and “Windows Media Player 7” (CODEC program “WMA”). Also, make sure that the checked out data can be played
normally.
Note: Do not start up the “OpenMG Jukebox” and the “Windows Media Player 7” simultaneously.
(3) For an installation and acquisition method of “Windows Media Player 7” (CODEC program “WMA”), refer to the follo wing instruc-
tion.
Using Music Clip player in
combination with Windows
Media
TM
Player 7
If you install Microsoft Windows MediaTM Player 7,
you can transfer a WMA file to your Music Clip player
and play it back. Refer to the online help for Windows
Media Player 7 for detailed operations.
Playing back WMA files with Music
Clip player
Installing Windows Media Player 7 and the
dedicated plug-ins
• Refer to Microsoft download website for the details
on how to obtain Windows Media Player 7.
• To use Windows Media Player 7 in combination
with your Music Clip player, you need to install the
dedicated plug-in software. This software has been
already installed when the NW-S4 driver was
installed using the enclosed OpenMG Jukebox CDROM.
Transferring (copying) a WMA file to your
Music Clip player
Music Clip player can only playback those WMA files
that are listed in the "Available File Formats" in the
"Options" dialog box on Windows Media Player 7 and
are of 64 to 160 kbps.
Notes
• If you check "Enable Personal Rights Management" on
the "CD Audio" tab in the "Options" dialog box when
recording a CD using Windows Media Player 7, the
music cannot be transferred to Music Clip player. To
enable the music transfer, remove the check mark when
recording the CD.
• It may be impossible to transfer the music contents
with copyright management information such as those
purchased via EMD.
Notes
• Songs checked-out
using the OpenMG
Jukebox (ATRAC3
and MP3) can also be
listened on the
Portable Device
screen of Windows
Media Player 7, but
they can not be played
back nor checked-in to
Windows Media
Player 7.
• The transferred
(copied) WMA files to
Music Clip player
from Windows Media
Player 7 are shown on
the OpenMG Jukebox
) mark and
with a (
you can not playback
nor check-in them to
the OpenMG Jukebox.
1
Start Windows Media Player 7 and click on the
"Portable Device" tab.
The "Portable Device" screen appears.
Copy Music button
Portable
Device tab
2
Connect your Music Clip player to the computer
(See page 9).
The computer recognizes your Music Clip player and
the songs downloaded in Music Clip player are shown
on the "Music On Device" window of Windows Media
Player 7. If the computer can not recognize your Music
Clip player, press the F5 key.
3
Transfer (copy) the songs to your Music Clip
player.
Select a WMA file you want to transfer (copy) to your
Music Clip player and click on the "Copy Music"
button on Windows Media Player 7 window.
This starts copying the selected song and its title is
added to the "Music On Device" window.
Refer to the online help of Windows Media Player 7
for details on copying music to a portable device.
Portable
Device
screen
16
8
17
Page 9
SECTION 2
GENERAL
Parts and controls
Refer to the page numbers indicated in parentheses for details.
MC-S50
This section is extracted from
instruction manual.
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side:Parts on the pattern face side seen from
(Conductor Side)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Component Side) the parts face are indicated.
• AUDIO, LOGIC and POWER boards are multi-layer printed
* Lead Layouts (IC601 and IC901)
Lead layout of conv entional ICCSP (chip size package)
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
• All resistors are in Ω and 1/
•%: indicates tolerance.
•
• C : panel designation.
• A : B+ Line.
• Power v oltage is dc 1.5 V and f ed with regulated dc power
• Voltages and w av eforms are dc with respect to ground in
• Voltages are tak en with a V OM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
* The voltage and waveform of CSP (chip size package)
: internal component.
board.
However, the patterns of intermediate-layer hav e not been included in this diagrams.
surfac
50 WV or less are not indicated except for electrolytics
and tantalums.
specified.
f
: internal component.
supply from battery terminal.
playback mode.
no mark : PLAYBACK
Voltage var iations may be noted due to normal production tolerances.
Voltage var iations may be noted due to normal production tolerances.
F: PLAYBACK
cannot be measured, because its lead layout is different
form that of conventional IC.
Address signal terminal Not used (open)
Ground terminal
Power supply terminal (+3.2V)
Address signal terminal Not used (open)
OMuting control signal output terminal “L”: muting
IAddress signal input terminal Not used (open)
ORead/write signal output to the 2 to 4 decoder (IC604)
—Power supply terminal (+1.5V)
IAddress strobe signal input terminal Not used (fixed at “H”)
—Ground terminal
Ground terminal
—Power supply terminal (+1.5V)
IChip select signal input terminal Not used (fixed at “H”)
IRead/write signal input terminal Not used (fixed at “H”)
IData ready signal input terminal Not used (fixed at “H”)
OProgram space select signal output terminal Not used (open)
OData space select signal output terminal Not used (open)
OI/O space select signal output to the USB controller (IC901)
ORead/write signal output to the 2 to 4 decoder (IC604)
OMemory strobe signal output terminal Not used (open)
OI/O strobe signal output to the 2 to 4 decoder (IC604)
Microstate complete signal output terminal Not used (open)
External flag signal output terminal Not used (open)
Hold acknowledge signal output terminal Not used (open)
Instruction acquisition signal output terminal Not used (open)
Hold signal input terminal Not used (fixed at “H”)
Branch control signal input terminal Not used (fixed at “H”)
Mode select signal input terminal Not used (fixed at “L”)
Power supply terminal (+3.2V)
—Ground terminal
ISerial data receive signal input terminal Not used (fixed at “H”)
IFrame synchronization pulse signal input terminal Not used (fixed at “H”)
—Ground terminal
OSerial clock signal output to the CPU (IC801)
IControl signal input terminal Not used (fixed at “H”)
—Ground terminal
IData receive clock input terminal Not used (fixed at “H”)
IFrame synchronization pulse signal input terminal Not used (fixed at “H”)
ISerial data receive signal input from the flash ROM (IC602)
IControl signal input terminal Not used (fixed at “H”)
ISerial data receive signal input from the EEPROM (IC603) and CPU (IC801)
OSerial clock signal output to the D/A converter (IC302)
OSerial clock signal output to the EEPROM (IC603) and CPU (IC801)
OInterrupt request signal output terminal Not used (open)
OReady signal output terminal Not used (open)
—Ground terminal
OEnable signal output to the flash ROM (IC602)
OSerial data transmit signal output to the D/A converter (IC302)
OSerial data transmit signal output to the EEPROM (IC603) and CPU (IC801)
OInterrupt request signal output terminal Not used (open)
—Not used (fixed at “H”)
OEnable signal output to the flash ROM (IC602)
—Ground terminal
OSerial clock signal output to the D/A converter (IC302)
—Ground terminal
OSerial data transmit signal output terminal Not used (open)
—Power supply terminal (+3.2V)
—Ground terminal
—Not used (fixed at “L”)
OReset signal output to the USB controller (IC901) “L”: reset
OTimer signal output terminal Not used (open)
OEmulator signal output terminal
OTest data signal output terminal
—Ground terminal
—Ground terminal
OMaster clock output terminal Not used (open)
OUSB ON/OFF control signal output terminal “L”: ON
Description
Power supply terminal (+1.5V)
LR frame signal output to the D/A converter (IC302)
Chip select signal output to the EEPROM (IC603)
Power supply terminal (+3.2V)
INonmaskable interrupt request signal input terminal Not used (fixed at “H”)
IInterrupt request signal input terminal Not used (fixed at “H”)
IInterrupt request signal input from the CPU (IC801)
IInterrupt request signal input from the USB controller (IC901)
IInterrupt request signal input terminal (connected to pin y; (BDX2))
Power supply terminal (+1.5V)
Serial data receive signal output terminal Not used (fixed at “H”)
IClock mode signal output terminal Not used (fixed at “L”)
IClock mode signal output terminal Not used (fixed at “H”)
IClock mode signal output terminal Not used (fixed at “L”)
IEmulator signal input terminal
ITest data signal input terminal
ITest reset signal input terminal
ITest clock input terminal
ITest mode select signal input terminal
Power supply terminal (+1.5V)
IHPI module select signal input terminal Not used (fixed at “L”)
I/OTwo-way data bus with the flash ROM (IC602) and USB controller (IC901)
—Address signal terminal Not used (open)
—Ground terminal
—Address signal terminal Not used (open)
—Ground terminal
—Power supply terminal (+3.2V)
I/OTwo-way data bus with the flash ROM (IC602) and USB controller (IC901)
I/OTwo-way data bus Not used (open)
OChip select signal output to the flash ROM (IC602)
I/OTwo-way data bus Not used (open)
OAudio system power ON/OFF control signal output terminal “H”: ON
Power supply terminal (+1.5V)
—Ground terminal
IData signal input terminal Not used (fixed at “H”)
—Ground terminal
IData signal input terminal Not used (fixed at “H”)
—Power supply terminal (+3.2V)
OAddress signal output to the USB controller (IC901)
OReset signal output to the D/A converter (IC302) “L”: reset
OAddress signal output to the USB controller (IC901)
—Address signal terminal Not used (open)
Power supply terminal (+1.5V)
—Address signal terminal Not used (open)
—Ground terminal
Voltage detect input terminal
Sub system clock input terminal (32.768kHz)
Sub system clock output terminal (32.768kHz)
—Ground terminal
OMain system clock output terminal (8MHz)
IMain system clock input terminal (8MHz)
ITest mode signal input terminal Not used (fixed at “L” )
System reset signal input from the reset signal generator (IC802) “L”: reset
For several hundreds msec. after the power supply rises, “L” is input, then it changes to “H”
Not used (open)
Power supply (V2) ON/OFF control signal output terminal “L”: ON
OInterrupt request signal output to the digital signal processor (IC601)
Not used (fixed at “L” )
Reset signal output to the digital signal processor (IC601) and EEPROM (IC603)
O
“L”: reset
OPower supply (VCORE) ON/OFF control signal output terminal “L”: ON
—Power supply terminal (+3.2V)
—Power supply terminal for the liquid crystal display (open in this set)
—Power supply terminal for the liquid crystal display (connected to pin ql (V3))
—Power supply terminal for the liquid crystal display (connected to pin qk (V2))
OCommon signal output to the liquid crystal display Not used (open)
OCommon signal output to the liquid crystal display (LCD901)
OSegment signal output to the liquid crystal display Not used (open)
OLCD back light (D801) ON/OFF control signal output terminal “H”: LED ON
Not used (open)
—Ground terminal
IInterrupt request signal input terminal Not used (fixed at “L” )
ISerial clock signal input from the digital signal processor (IC601)
ISerial data receive signal input from the digital signal processor (IC601)
OSerial data transmit signal output to the digital signal processor (IC601)
ISerial clock signal input from the digital signal processor (IC601)
—Power supply terminal (+3.2V) (for the analog)
IBattery voltage detect input terminal
INot used (fixed at “L” )
MC-S50
Description
25
Page 26
MC-S50
SECTION 5
EXPLODED VIEWS
NOTE:
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)
↑↑
Parts Color Cabinet's Color
5-1.UPPER CASE ASSY
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering
these items.
• The mechanical parts with no reference number in the exploded views are not supplied.
• Accessories and packing materials are given
in the last of the electrical parts list.
13
11
13
14
3
6
24
5
Ref. No.Part No.DescriptionRemark
34-649-908-02 BUTTON, PLAY
54-649-902-01 WINDOW, LCD
6X-4623-190-1 CASE ASSY, UPPER
114-649-910-01 TERMINAL (+), BATTERY
CN601 1-815-119-21 CONNECTOR, BOARD TO BOARD 24P
CN602 1-815-119-21 CONNECTOR, BOARD TO BOARD 24P
CN901 1-793-642-21 CONNECTOR (USB) (4P), SQUARE
< DIODE >
D8018-719-082-67 LED FY1111C-634-TR (LCD BACK LIGHT)
D8028-719-069-29 DIODE RB520S-30TE61
D9018-719-056-59 DIODE MAZS120008SO
D9028-719-056-59 DIODE MAZS120008SO
D9038-719-069-29 DIODE RB520S-30TE61
< IC >
IC601(Not supplied) IC TMS320DA150GGU120
IC602(Not supplied) IC TH58512FTI (ELY)
IC603(Not supplied) IC 25LC640XT-I/ST
IC6048-759-713-60 IC SN74LV139ADGVR
IC4018-759-656-52 IC MAX1674EUA-TG069
IC4028-759-572-21 IC S-80808ANNP-E7Y-T2
IC4038-759-530-11 IC S-80809ANNP-E7Z-T2
IC4048-759-713-51 IC MAX1692EUB-TG069
IC4058-759-676-78 IC MM1320FNLE
R4021-218-970-11 METAL CHIP27K0.5%1/16W
R4031-208-691-11 METAL CHIP2.2K0.5%1/16W
R4041-218-990-11 SHORT0
R4051-218-878-11 METAL CHIP20K0.5%1/16W
R4061-218-977-11 RES-CHIP100K5%1/16W
R4141-218-990-11 SHORT0
R4151-218-892-11 METAL CHIP75K0.5%1/16W
R4161-208-670-11 METAL CHIP300K0.5%1/16W
R4171-218-990-11 SHORT0
R4181-208-955-11 METAL CHIP680K0.5%1/16W
Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
Ver.DateDescription of Revision
1.02001.03New
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