SONY KV-ES29M90 Service Manual

SERVICE MANUAL
CHASSIS
MODEL COMMANDER DEST. CHASSIS NO.
KV-ES29M90 RM-916 Hong Kong SCC-P27A-A
MODEL COMMANDER DEST. CHASSIS NO.
123 456 7809
TV
TRINITRON
®
COLOR TV
KV -ES29M90
RM-916
Power requirements Power consumption (W) Television system Color system Stereo/Bilingual system Channel coverage
B/G I D/K
M
(Antenna) Audio output (Speaker) Number of terminal
(Audio)
SPECIFICATIONS
Note
(Video)
(S Video)
(Component Video)
DIGITAL IN
(Headphones)
Picture tube
Tube size (cm)
Screen size (cm) Dimension (w/h/d, mm) Mass (kg)
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ON THE SCHEMA TIC DIA GRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
TABLE OF CONTENTS
KV-ES29M90
RM-916
SELF DIAGNOSIS FUNCTION
1. GENERAL
2. DISASSEMBLY
3. SERVICE JIG
6. DIAGRAMS
7. EXPLODED VIEWS
4. SET-UP ADJUSTMENTS
5. CIRCUIT ADJUSTMENTS
8. ELECTRICAL PARTS LIST
– 3 –
KV -ES29M90
RM-916
SELF DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
1. DIAGNOSTIC TEST INDICAT ORS
When an errors occurs, the STANDBY/TIMER lamp will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the lamp will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. No error has occured if the screen displays a “0”.
Diagnostic
Item
Description
• Power does not turn on
• +B overcurrent (OCP)
• +B overvoltage (OVP)
• Vertical deflection failure
• White balance failure (no PICTURE)
• Horizontal deflection failure
• Audio Protection
• Micro reset
No. of times
STANDBY/TIMER
lamp flashes
Does not light
2 times
3 times
4 times
5 times
6 times
7 times
Self-diagnostic
display/Diagnostic
result
002:000 or
002:001~255
003:000 or
003:001~255
004:000 or
004:001~255
005:000 or
005:001~255
006:000 or
006:001~225
007:000 or
007:001~225
101:00 or
101:001~225
Probable
Cause
Location
• Power cord is not plugged in.
• Fuse is burned out F1601 (F1 Board)
• H.OUT Q6807 is shorted.
• H.LIM Q6810 is shorted.
• PH 6602 faulty.
• 10.5V is not supplied. (D board)
• V.OUT IC6800 faulty D6816 faulty D6817 faulty D6824 faulty R6852 open R6851 open
• G2 is improperly adjusted. (Note 2)
• CRT problem.
• Video OUT IC9001, 9002, 9003 are faulty. (C board)
• IC8306 (J board) and IC4301 (E board) are faulty.
• No connection E board to C board.
• C6831 is open circuit.
• CN6101 (D1 board) is disconnected.
• Power supply fails.
• IC1203, IC1204 faulty
• Discharge CRT (C Board)
• Static discharge
• External noise
Detected
Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Power does not come on.
• Vertical deflection pulse is stopped.
• Vertical size is too small.
• Vertical deflection stopped.
• No raster is generated.
• CRT cathode current detection reference pulse output is small.
• H pulse output is too high.
• There is picture but speaker does not release sound.
• Power is shut down shortly, after this return back to normal.
• Detect Micro latch up.
Note 1: Refer to screen (G2) Adjustment in section 4-5 of this manual.
– 4 –
2. DISPLA Y OF STANDBY/TIMER LIGHT FLASH COUNT
2 times
3 times
KV-ES29M90
RM-916
Lamp ON 0.3 sec. Lamp OFF 0.3 sec.
4 times
5 times
6 times
7 times
Diagnostic Item Flash Count* +B overcurrent 2 times
+B overvoltage 3 times V deflection stop 4 times White balance failure 5 times High voltage protector 6 times Audio Protection 7 times
Lamp OFF 3 sec.
STANDBY/SLEEP lamp
* One flash count is not used for self-diagnostic.
3. STOPPING THE STANDBY/TIMER FLASH
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER lamp from flashing.
– 5 –
KV -ES29M90
RM-916
4. SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
channel Sound volume Power ON
Note that this differs from entering the service mode (mode volume ).
Self-Diagnosis screen display
SELF DIAGNOSTIC
002 : 000 003 : 000 004 : 000 005 : 001 006 : 002 007 : 000
101 : 000
Numeral "0" means that no fault has been detected.
Numeral "1" means a fault has been detected. Numeral "2" means two faults have been detected.
5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
[Clearing the result display]
To clear the result display to “0”, press buttons on the remote commander sequentially as shown below when the diagnostic screen is being displayed.
Channel 0
[Quitting Self-diagnostic screen]
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
– 6 –
6. SELF-DIAGNOSTIC CIRCUIT
KV-ES29M90
RM-916
FROM
CRT (IK)
IC6801
D6806/D6801
IC4301
RGB JUNGLE
IKIN
20
XRAY
16
V PROT
CXA2100Q
OVP OCP
SDA
SYSTEM
3
6
IC001
LED
SDA
54
IC003
MEMORY
525
5
IC004
MEMORY
Occurs when an overcurrent on the +B(135) line is detected by Q6610 and Q6609. If Q6610 and Q6609 go to ON, the voltage to the pin3 of IC001 go to UP. The unit will automatically turn off.
Occurs when an overvoltage on the +B(135) line is detected by D6635, Q6611 and Q6612. If Q6611 and Q6612 go to ON, the voltage to pin6 of IC001 go to UP. The unit will automatically turn off.
Occurs when an absence of the vertical deflection pulse is detected by Q6811, Q6819, Q6820, Q6821 and D6801. Shut down the power supply.
If the RGB levels do not balance or become low level within 5 seconds. This error will be detected by IC4301. TV will stay on, but there will be no picture.
Occurs when an overvoltage of horizontal pulse is detected by D6809 and IC6801. If the voltage of 7 pin of IC6801 goes to High, the voltage to pin20 of IC4301 go to UP. The unit will automatically turn off.
7
– 8 –
VIDEO
VIDEO IN
VIDEO OUT
AUDIO R L
– 9 –
AUTO
PROGR
AUTO PROGRAM
01 TV SYS : AUTO VHF LOW
PR
:
(MONO)
(MONO)
PUSH
PUSH
(MONO)
– 10 –
VIDEO
R-AUDIO-L
LINE OUT
VIDEO
COAXIAL
OPTICAL
R-AUDIO-L
LINE OUT
Y
COMPONENT VIDEO OUT
S VIDEO OUT
CB C
R
DIGITAL OUT
11
PROGR
+
ENTERMENU
+
– 12 –
A/V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
SET UP
:
ENGL I SH
C
HILD LOCK
:
PR0 1 OF F
FF
PIC ROTATION FAVORI TE CH INTELLIGENT VOL
:
O
LANGUAGE
SET UP
:
ENGL I SH
CH I LD L OCK PIC ROTATI FAVORI TE C INTELLIGEN
LANGUAGE/
/ LANGUAGE
PROGR
+
ENTERMENU
+
WAKE UP TIMER:10M
WAKE UP TIMER:OFF
WAKE UP TIMER:12H00M
After 10 minutes
No Wake Up Timer After 12 hours
SLEEP TIMER:30M
SLEEP TIMER:60M
SLEEP TIMER:OFF
SLEEP TIMER:90M
After 30 minutes
No Sleep Timer
After 60 minutes
After 90 minutes
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
FAVORITE
PROGR INDEX
PIC
MODE
SOUND MODE
SURROUND
PERSONAL
DYNAMIC
HI-FINE
STANDARD
PIC
MODE
DYNAMIC
PERSONAL
SOFT
DRAMA
SOUND
MODE
13
KV -ES29M90
123 456 78
0
9
MENU PROGR
ENTER
JUMP
A/B
DRC-MF
FAVORITE
PROGR INDEX
PIC
MODE
SOUND MODE
SURROUND
DRC-MF: DRC1250 DRC-MF: DRC100
DRC-MF
TV
78
0
9
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
JUMP
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
1
3
4
12 10 8 6
FAVORITE
FAVORITE CH
FAVORITE CH
7.PR 12 6.PR 10 5.PR 08 4.PR 06
3.PR 04
2.PR 03
1.PR 01
8
1
3
4
12 10 8 6
FAVORITE CH
RM-916
14 – – 15
12
10 12
TITLE
PROGR
+
PROGR
PROGR
MENU
ENTER
DRC-MF
FAVORITE
PROGR INDEX
PIC MODE
SOUND MODE
SURROUND
VIDEO
KV-ES29M90
RM-916
KV -ES29M90
16
1
234
12 5
11 6
10987
16
1
2
3
7654
TV
123 456 78
0
9
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
JUMP
FAVORITE
PROGR INDEX
PIC
MODE
SOUND MODE
SURROUND
PROGR
INDEX
16
1
234
12 5
11 6
10987
16
13
14 15 16
17
18
8
1
234
12 5
11 6
10987
8
16
1
234
12 5
11 6
10987
RM-916
16 – – 17
TM
123 456 78
0
9
JUMP
A/B
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
SURROUND: OFF
SURROUND: SIMULATED
SURROUND: TruSurround
SURROUND:
VIRTUAL
SURROUND
KV-ES29M90
RM-916
KV -ES29M90
123 456 78
0
9
JUMP
A/B
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
NICAM
MONO
(Stereo sound)
(Regular sound)
NICAM
MAIN
MONO
(Main sound)
(Regular sound)
NICAM
SUB
(Sub sound)
NICAM
MAIN
MONO
(Main sound)
(Regular sound)
STEREO
A/B
STEREO
MONO
(Stereo sound)
(Regular sound)
MAIN
SUB
(Main sound)
(Sub sound)
MONO
AUTO
RM-916
18 – – 19
I
VTR 1 2 3 DVD
TITLE
PROGR
+
PROGR
PROGR
VIDEO
MENU
ENTER
DRC-MF
FAVORITE
PROGR INDEX
PIC
MODE
SOUND MODE
SURROUND
PRESET
VTR 1 2 3 DVD
I
I
KV-ES29M90
RM-916
KV -ES29M90
SET UP
:
ENGL I SH
CH I L D LOCK
PIC ROTATI FAVORI TE C
INTELLIGEN
LANGUAGE/
RM-916
20 – – 21
TV
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
MENU
A / V CONTRO L
DRC-MF: DRC1250
SURROUND: OFF
DIGITAL IN : OFF
PICTURE MODE: DYNAMIC
SOUND MODE: DYNAMIC
MUL T I P I C TUR E
:
:
OFF
SWAP TWI N:OFF PROGRAM I NDEX
PIP PIP POSITION
ENTER
MUL T I P I C TUR E
:
:
OFF
SWAP TWI N:OFF PROGRAM I NDEX
PIP POSITIO N
PIP
MENU PROGR
ENTER
MENU
A / V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
A/V CONTROL
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
DRC-MF: DRC1250
A/V CONTROL
DRC1250
PICTURE MODE
DRC-MF :
DRC100 SOUND MODE SURROUND : O DIGITAL IN
KV-ES29M90
RM-916
KV -ES29M90
COLOR
08
BALANCE 00
A / V CONTROL
ON
PICTURE MODE
DRC-MF : DRC
OFF SOUND MODE SURROUND : O DIGITAL IN
RM-916
22 – – 23
TV
TITLE
PROGR
+
PROGR
PROGR
MENU
ENTER
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
PRESET
VTR 1 2 3 DVD
VIDEO
A/V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
MU L T I P I C T URE
:
:
OFF
SWAP TWI N
:
OFF
PROGRAM I NDEX
PIP POSITION
PIP
MENU
KV-ES29M90
RM-916
KV -ES29M90
TV
123 456 78
0
9
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
JUMP
A/B
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND
MODE
SURROUND
FEATURE
ECO MODE: OFF GAME MODE: OFF
:
OFF
WIDE MODE
A/V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
MENU
RM-916
24 – – 25
123 456 78
0
9
MENU PROGR
ENTER
JUMP
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND MODE
SURROUND
PIC ROTATION
A/V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
MENU
SET UP
:
ENGL I SH
C
HILD LOCK
:
PR0 1 OF F
FF
PIC ROTATION FAVORI TE CH INTELLIGENT VOL
:
O
LANGUAGE
123 456 78
0
9
JUMP
SET UP
:
LANGUAGE
E
CHILDLOCKPR06
PIC ROTATI FAVORI TE C ON INTELLIGEN
OFF
SET UP
ENGL I SH
PR0 6 ON PIC ROTATION FAVORI TE CH INTELLIGENT VOL
:
OFF
CH I LD L OCK
:
:
LANGUAGE
6
KV-ES29M90
RM-916
KV -ES29M90
FAVORI TE CH
MODE
:
AUTO AUTO
1.PR01 MANUAL
2.PR02
3.PR06
4.PR08
FAVORI TE CH
MODE
:
MANU A L
1.PR01 5.PR09
2.PR02 6.PR11
3.PR06 7.PR13
4.PR08
FAVORI TE CH
MODE
:
MANU A L
1.PR01 5.PR09
2.PR02 6.PR11
3.PR 7.PR13
4.PR08
06
FAVORI TE CH
MODE
:
MANU A L
1.PR01 5.PR09
2.PR02 6.PR11
3.PR05 7.PR13
4.PR08
A / V CONTROL
DRC-MF: DRC1250
SURROUND: OFF DIGITAL IN : OFF
PICTURE MODE: DYNAMIC SOUND MODE: DYNAMIC
CH PRES E T
MANUAL PROGRAM SK I P
:
PR0 2 OF F
TV SYS
:
B/G
COL S Y S
:
AUTO
AUTO PROGRAM
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DV D
FAVORITE
PROGR
INDEX
MENU
RM-916
26 – – 27
MANUAL PROGRAM
PR
:
06
TV SYS
:
B/G
SENS
:
HIGH VHF L OW FINE
:
AUTO
MANUAL PROGRAM
PR
:
10
TV SYS
:
B/G
SENS
:
HIGH
VHF L OW FINE
:
AUTO
MANUAL PROGRAM
PR
:
10
TV SYS
:
B/G
SENS
:
HIGH VHF LOW FINE
:
AUTO
MANUAL PROGRAM
PR
:
10
TV SYS
:
B/G
SENS
:
HIGH
VHF LOW
FINE
:
AUTO
MANUAL PROGRAM
PR
:
10 B/G
TV SYS
:
I
SENS
:
HIG D/K VHF LOW M FINE
:
AUTO
MANUAL PROGRAM
PR
:
10
TV SYS
:
I
SENS
:
HIGH
VHF LOW FINE
:
AUTO
MANUAL PROGRAM
PR
:
10
TV SYS
:
IMANUAL
SENS
:
HIG VHF LOW FINE
:
AUTO
MANUAL PROGRAM
PR
:
10 AUTO
TV SYS
:
I
SENS
:
HIG VHF L OW FINE
:
MANU A L
MANUAL PROGRAM
PR
:
10
TV SYS
:
I
SENS
:
HIGH VHF L
L
OW
FINE
:
MA ANU
MANUAL PROGRAM
PR
:
10 HIGH
TV SYS
:
ILOW
SENS
: VHF LOW FINE
:
MA ANU
MANUAL PROGRAM
PR
:
10
TV SYS
:
I
:
LOW
VHF L
L
OW
FINE
:
MA ANU
SENS
KV-ES29M90
RM-916
KV -ES29M90
I
RM-916
28 – – 29
KV-ES29M90
RM-916
KV -ES29M90
AUTO
PROGR
L
R
4
PROGR
+
ENTERMENU
+
(MONO)
TV
123 456 78
0
9
MENU PROGR
ENTER
PRESET
VTR 1 2 3 DVD
JUMP
A/B
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND
MODE
SURROUND
TITLE
PROGR
+
PROGR
DRC-MF
FAVORITE
PROGR
INDEX
PIC
MODE
SOUND
MODE
SURROUND
VIDEO
RM-916
30 – – 31
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