Sony KV-27FS320, KV-32FS120, KV-32FS320, KV-34FS120, KV-36FS120 Service Manual

...
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KV-27FS320 KV-27FS320 KV-32FS120 KV-32FS120 KV-32FS320 KV-32FS320 KV-34FS120 KV-34FS120 KV-36FS120 KV-36FS120 KV-36FS120
RM-Y196 US SCC-S61S-A
RM-Y196 CANADA SCC-S59N-A
RM-Y195 US SCC-S61P-A
RM-Y195 CANADA SCC-S59K-A
RM-Y196 US SCC-S61T-A
RM-Y196 CANADA SCC-S59P-A
RM-Y195 LATIN NORTH SCC-S73F-A
RM-Y195 LATIN SOUTH SCC-S73G-A
RM-Y195 US SCC-S61Q-A
RM-Y195 CANADA SCC-S59L-A
RM-Y195 HAWAII SCC-S74A-A
BA-6
CHASSIS
KV-36FS320 KV-36FS320 KV-36FS320 KV-38FS120
RM-Y196 US SCC-S61R-A
RM-Y196 CANADA SCC-S59M-A
RM-Y196 HAWAII SCC-S74B-A
RM-Y195 LATIN NORTH SCC-S73G-A
ORIGINAL MANUAL ISSUE DATE: 5/2004
:UPDATED ITEM
REVISION DATE SUBJECT
5/2004 No revisions or updates are applicable at this time. 8/2004 Reissue entire manual, Added Wire Dressing for KV-27FS320/32FS320/36FS320 Added Service Data for KV-27FS320/36FS120/38FS120 1/2005 Corrected PN for FBT Assy for KV-32FS320/36FS320 Models (Replace Pg. 105 with Pg. 105)
TRINITRON® COLOR TELEVISION
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KV-27FS320 KV-27FS320 KV-32FS120 KV-32FS120 KV-32FS320 KV-32FS320 KV-34FS120 KV-34FS120 KV-36FS120 KV-36FS120 KV-36FS120
RM-Y196 US SCC-S61S-A RM-Y196 CANADA SCC-S59N-A RM-Y195 US SCC-S61P-A RM-Y195 CANADA SCC-S59K-A RM-Y196 US SCC-S61T-A RM-Y196 CANADA SCC-S59P-A RM-Y195 LATIN NORTH SCC-S73F-A RM-Y195 LATIN SOUTH SCC-S73G-A RM-Y195 US SCC-S61Q-A RM-Y195 CANADA SCC-S59L-A RM-Y195 HAWAII SCC-S74A-A
BA-6
CHASSIS
KV-36FS320 KV-36FS320 KV-36FS320 KV-38FS120
KV-27FS320 KV-32FS120
RM-Y196 US SCC-S61R-A RM-Y196 CANADA SCC-S59M-A RM-Y196 HAWAII SCC-S74B-A RM-Y195 LATIN NORTH SCC-S73G-A
9-965-964-02
TRINITRON® COLOR TELEVISION
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions.................................................................. 6
Safety Check-Out........................................................................... 7
Self-Diagnostic Function................................................................. 8
SECTION 1: DISASSEMBLY............................................................... 10
1-1. Rear Cover Removal............................................................ 10
1-2. Chassis Assembly Removal................................................. 10
1-3. Service Position ...................................................................11
1-4. Picture Tube Removal.......................................................... 12
Anode Cap Removal Procedure........................................... 12
Cable Wire Dressing ............................................................ 13
KV-27FS320 Models....................................................... 13
KV-32FS120/34FS120 Models....................................... 18
KV-32FS320 Models....................................................... 20
KV-36FS120/38FS120 Models....................................... 25
KV-36FS320 Models....................................................... 27
SECTION 2: SET-UP ADJUSTMENTS................................................ 31
2-1. Beam Landing...................................................................... 31
2-2. Convergence........................................................................ 32
2-3. Focus ................................................................................... 33
2-4. Screen (G2).......................................................................... 34
2-5. Method of Setting the Service Adjustment Mode................. 34
2-6. White Balance Adjustments .................................................34
SECTION 3: SAFETY RELATED ADJUSTMENTS............................. 35
3-1.
X
R530, R531 Confi rmation Method (HV Hold-Down
Confi rmation) and Readjustments........................................ 35
3-2. B+ Voltage Confi rmation and Adjustment ............................ 35
SECTION 4: CIRCUIT ADJUSTMENTS.............................................. 36
4-1. Setting the Service Adjustment Mode.................................. 36
4-2. Memory Write Confi rmation Method .................................... 36
4-3. Remote Adjustment Buttons and Indicators......................... 36
4-4. Service Data Lists ................................................................ 37
KV-27FS320 Service Data................................................... 37
KV-32FS120/34FS120 Service Data.................................... 46
KV-32FS320 Service Data................................................... 55
KV-36FS120/38FS120 Service Data.................................... 64
KV-36FS320 Service Data................................................... 73
4-5. ID Map Table........................................................................ 82
4-6. A Board Adjustments............................................................ 83
SECTION 5: DIAGRAMS..................................................................... 86
5-1. Circuit Boards Location........................................................ 86
5-2. Printed Wiring Board and Schematic Diagram Information.. 86
5.3. Block Diagram and Schematics........................................... 87
A Board Schematic Diagram (1 of 2).................................... 88
A Board Schematic Diagram (2 of 2).................................... 89
HM Board Schematic Diagram (1 of 4)
(KV-27FS320/32FS320/36FS320 Only).................. 91
HM Board Schematic Diagram (2 of 4)
(KV-27FS320/32FS320/36FS320 Only).................. 92
HM Board Schematic Diagram (3 of 4)
(KV-27FS320/32FS320/36FS320 Only).................. 93
HM Board Schematic Diagram (4 of 4)
(KV-27FS320/32FS320/36FS320 Only).................. 93
V Board Schematic Diagram ............................................... 94
M Board Schematic Diagram............................................... 95
C Board Schematic Diagram ............................................... 97
HN Board Schematic Diagram
(KV-27FS320/32FS320/36FS320 Only).................. 98
HR Board Schematic Diagram
(KV-27FS320/32FS320/36FS320 Only).................. 98
HS Board Schematic Diagram
(KV-32FS120/34FS120/36FS120/38FS120 Only)... 98 HU/HD Board Schematic Diagram
(KV-27FS320/32FS320/36FS320 Only)................ 101
5-4. Semiconductors ................................................................. 104
SECTION 6: EXPLODED VIEWS...................................................... 105
6-1. Chassis
(KV-27FS320/32FS320/36FS320 Only)............................. 105
6-2. Picture Tube
(KV-27FS320/32FS320/36FS320 Only)............................. 106
6-3. Chassis
(KV-32FS120/34FS120/36FS120/38FS120 Only)............. 107
6-4. Picture Tube
(KV-32FS120/34FS120/36FS120/38FS120 Only)............. 108
SECTION 7: ELECTRICAL PARTS LIST......................................... 109
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
3
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

SPECIFICATIONS

KV-27FS320 KV-32FS120 KV-32FS320 KV-34FS120
Power Requirements 120V, 60Hz 120V, 60Hz 120V, 60Hz 120V-220V, 50/60Hz Number of Inputs/Outputs
S Video Y,P
Speaker Output (W)
Power Consumption (W)
In Use (Max) 180W 175W 190W 175W (170W Chile, Peru, Bolivia)
In Standby (Max)
Dimensions (W x H x D)
Mass
1)
Video
, P
B
Audio
2)
3)
R
4)
333 3 111 1 212 1 232 3
RF 111 1
10W x 2 10W x 2 10W x 2 10W x 2
5)
mm 784 x 601.5 x 520 mm 898 x 696 x 576 mm 898 x 682 x 584 mm 898 x 696 x 576 mm
30
in
1W 1W 1W 1W
7/8
5/8
x 23
x 20
1/2
in 35
3/8
x 27 3/8 x 22
5/8
in 35
3/8
x 26 7/8 x 23 in 35
3/8
x 27 3/8 x 22
5/8
kg 47.4 kg 75 kg 75.80 kg 75 kg
lbs 104 lbs 8 oz 165 lbs 6 oz 167 lbs 2 oz 165 lbs 6 oz
in
KV-36FS120 KV-36FS320 KV-38FS120
Power Requirements 120V, 60Hz 120V, 60Hz 120V-220V, 50/60Hz Number of Inputs/Outputs
S Video Y,P
Video
, P
B
Audio
1)
2)
3)
R
4)
333 111 121 323
RF 111
Speaker Output (W)
10W x 2 10W x 2 10W x 2
Power Consumption (W)
In Use (Max) 180W 190W 180W
In Standby (Max)
5)
1W 1W 1W
Dimensions (W x H x D)
mm 985 x 774 x 633 mm 1020 x 760 x 640 mm 985 x 774 x 633 mm
3/4
38
in
x 30 1/2 x 24
7/8
in 40
1/8
x 29 7/8 x 25
1/4
in 38
3/4
x 30 1/2 x 24
7/8
Mass
kg 98.4 kg 101.2 kg 98.4 kg
lbs 216 lbs 15 oz 223 lbs 2 oz 216 lbs 15 oz
TruSurround
by SRS
®
TruSurround is a trademark of SRS Labs, Inc. SRS and the SRS symbol are registered trademarks of SRS Labs, Inc. in the United States and in select foreign countries. SRS and TruSurround are incorporated under license from SRS Labs, Inc. and are protected
The SRS (SOUND RETRIEVAL SYSTEM) is manufactured by Sony Corporation under license from SRS Labs, Inc. It is covered by U.S. Patent No. 4,748,669. Other U.S. and foreign patents pending.
SRS (SOUND RETRIEVAL SYSTEM)
under United States Patent Nos. 4,748,669 and 4,841,572 with numerous additional issued and pending foreign patents. Pur­chase of this product does not convey the right to sell recordings made with the TruSurround technology.
The word ‘SRS’ and the SRS symbol are registered trade­marks of SRS Labs, Inc. BBE and BBE symbol are trademarks of BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S. Patent No. 4,638,258 and 4,482,866.
1)
1 Vp-p 75 ohms unbalanced, sync negative
2)
Y: 1 Vp-p 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
3) Y: 1.0 Vp-p, 75 ohms, sync negative; PB: 0.7 Vp-p, 75 ohms; PR Vp-p, 75 ohms.
4)
500 mVrms (100% modulation), Impedance: 47 kilohms
5)
This specifi cation is the maximum wattage.
in
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
Design and specifi cations are subject to change without notice.
4
Television system
American TV standard, NTSC
Channel coverage
VHF: 2-13/ UHF: 14-69/ CATV: 1-125
Antenna
75-ohm external antenna terminal for VHF/UHF
Picture tube
FD Trinitron® tube
Visible screen size
27-inch picture measured diagonally (KV-27FS320 Only) 32-inch picture measured diagonally (KV-32FS120/32FS320/34FS120 Only) 36-inch picture measured diagonally (KV-36FS120/36FS320/38FS120 Only)
Actual screen size
29-inch measured diagonally (KV-27FS320 Only) 34-inch measured diagonally (KV-32FS120/32FS320/34FS120 Only) 38-inch measured diagonally (KV-36FS120/36FS320/38FS120 Only)
Supplied Accessories
Remote Commander RM-Y195 (All Except KV-27FS320/32FS320/36FS320) Remote Commander RM-Y196(KV-27FS320/32FS320/36FS320 Only) Two Size AA (R6) Batteries
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
Optional Accessories
TV Stand SU-27F2 (KV-27FS320 Only) SU-32F2 (KV-32FS120/32FS320/34FS120 Only) SU-36F2 (KV-36FS120/36FS320/38FS120 Only)
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
5
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

WARNINGS AND CAUTIONS

CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
6
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
Trouble Light
0.15 F
1.5 K
AC
Voltmeter
(0.75 V)
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
AC Outlet Box
Ohmmeter
Cold-water Pipe
7
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the fi rst of the problem areas. Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
Diagnostic Item
Description
Power does not turn on
+B overcurrent (OCP)*
I-Prot
IK (AKB)
STANDBY/ TIMER
No. of times
lamp fl ashes
Does not light
2 times
4 times
5 times
Self-Diagnositc
Display/
Diagnostic Result
2:0 or 2:1
4:0 or 4:1
5:0 or 5:1
Probable Cause Location
• Power cord is not plugged in.
• Fuse is burned out (F601). (A Board)
• H.OUT (Q502) is shorted. (A Board)
• IC702 is shorted. (C Board)
• +13V is not supplied. (A Board)
• IC561 is faulty. (A Board)
• IC001 is faulty. (M Board)
• Screen (G2) is improperly adjusted.**
Detected Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical defl ection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT Cathode current detection reference pulse output is small.
*If a +B overcurrent is detected, stoppage of the vertical defl ection is detected simultaneously. The symptom that is diagnosed fi rst by the mircrocontroller is displayed on the screen. **Refer to Screen (G2) Adjustments in Section 2-4. of this manual.
Display of Standby/Timer LED Flash Count
2 times 4 times 5 times
LED ON 0.3 sec. LED OFF 0.3 sec.
LED OFF
3 sec.
Standby/Timer LED
Diagnostic Item Flash Count*
+B Overcurrent 2 times I-Prot 4 times IK (AKB) 5 times *One fl ash count is not used for self-diagnostic.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
8
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
Display
Self-Diagnostic Screen Display
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below: Channel
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Channel
SELF DIAGNOSTIC
2: +B OCP 0 3: +B OVP N/A 4: VSTOP 0 5: AKB 1 101: WDT N/A
8
ENTER
5
Sound Volume
Numeral “0” means that no fault was detected. Numeral “1” means a fault was detected one time only.
-
Power ON
Note that this differs from entering the Service Mode (Sound Volume
+
).
Self-Diagnostic Circuit
FROM
C BOARD
IC702 PIN 5
M BOARD
IC001
Y/CHROMA JUNGLE
51
IK-AKBIN
A BOARD
IC561
V. OUT
REF
3
M BOARD
IC001
SYSTEM
IO-BDAT
78
I-Prot
53
M BOARD
IC002
MEMORY
5
BDA
FROM
72
A BOARD
IC501
PIN 1
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 72 of IC001 (M Board). If the voltage of pin 72 of IC001 (M Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
I-Prot
Occurs when an absence of the vertical defl ection pulse is detected by pin 78 of IC001 (M Board). Power supply will shut down when waveform interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC001 (M Board). TV will stay on, but there will be no picture.
I-HLDWN
O-LED
79
DISPLAY
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
9

1-1. REAR COVER REMOVAL (KV-27FS320 PICTURED)

Rear Cover
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

SECTION 1: DISASSEMBLY

12
Screws +BVTP 4X16 TYPE2 TT(B)
(KV-27FS320/32FS320/36FS320 Only)
16
Screws +BVTP 4X16 TYPE2 TT(B) (KV-32FS120/34FS120/ 36FS120/38FS120 Only)
7
Screws +BVTP 3X12 TYPE2 TT(B)
(KV-27FS320/32FS320/36FS320 Only)
5
Screws +BVTP 3X12 TYPE2 TT(B) (KV-32FS120/34FS120/ 36FS120/38FS120 Only)

1-2. CHASSIS ASSEMBLY REMOVAL

Claw
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
Chassis Assembly
10

1-3. SERVICE POSITION (KV-27FS320 PICTURED)

1
Press on catch tab to release A Board.
2
Disconnect cables as needed to allow A Board to be removed.
C Board
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
M Board
A Board
HU Board
V Board
HM Board
HN Board
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
11
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

1-4. PICTURE TUBE REMOVAL

WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
1
9
2
3
10
1. Discharge the anode of the CRT and remove the
7
6
5
4
anode cap.
2. Unplug all interconnecting leads from the
8
defl ection yoke, neck assembly, degaussing coils and CRT grounding strap.
3. Remove the C Board from the CRT.
4. Remove the chassis assembly.
5. Loosen the neck assembly fi xing screw and remove.
6. Loosen the defl ection yoke fi xing screw and remove.
7. Place the set with the CRT face down on a cushion and remove the degaussing coil holders.
8. Remove the degaussing coils.
9. Remove the CRT grounding strap and spring tension devices.
10. Unscrew the four CRT fi xing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].

ANODE CAP REMOVAL PROCEDURE

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to
remove the anode cap. Short between anode and coated earth ground strap of CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or carbon painted on the CRT.
REMOVAL PROCEDURES
c
b
a
Anode Button
Turn up one side of the rubber cap in the direction indicated by arrow
a
.
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.
Use your thumb to pull the rubber cap fi rmly in the direction indicated by arrow
.
b
When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow
.
c
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
12
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120

CABLE WIRE DRESSING

KV-27FS320 MODELS
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
13
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
14
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
KV-27FS320/32FS120/32FS320/34FS120/36FS120/36FS320/38FS120
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