7. Electrical Parts List ..................................................................................................................................... 61
More than 408 mVrms at the maximum volume setting (variable)
5
More than 408 mVrms (fi x)
1/4
in
Visible screen size
27 inch picture measured diagonally (KV-27FV300/29FV300)
32 inch picture measured diagonally (KV-32FV300)
36 inch picture measured diagonally (KV-36FV300)
Actual screen size
29 inch measured diagonally (KV-27FV300/29FV300)
34 inch measured diagonally (KV-32FV300)
38 inch measured diagonally (KV-36FV300)
Antenna
75-ohm external antenna terminal for VHF/UHF
Supplied Accessories
Size AA (R6) batteries (2)
Remote Control RM-Y181 (1) (KV-27FV300/29FV300)
Remote Control RM-Y182 (1) (KV-32FV300/36FV300)
Wireless Headphones (1) (KV-32FV300/36FV300)
Optional Accessories
TV Stand: SU-27HV2 for (KV-27KV300/29FV300)
SU-32HV3 for (KV-32KV300)
SU-36HV3 for (KV-36KV300)
Design and specifi cations are subject to change without notice.
TruSurround is a trademark of
SRS Labs, Inc. SRS and the SRS
symbol are registered trademarks
™
TruSurround
incorporated under license from SRS Labs, Inc. and are protected
under United States Patent Nos. 4,748,669 and 4,841,572 with
numerous additional issued and pending foreign patents. Purchase of this product does not convey the right to sell recordings
made with the TruSurround technology.
by SRS
of SRS Labs, Inc. in the United
States and in select foreign coun-
®
tries. SRS and TruSurround are
(•) SRS (SOUND RETRIEVAL SYSTEM)
The (•) SRS (SOUND RETRIEVAL SYSTEM) is manufactured by Sony
Corporation under license from SRS Labs, Inc. It is covered by U.S. Patent No.
4,748,669. Other U.S. and foreign patents pending.
The word ‘SRS’ and the SRS symbol (•) are registered trademarks of SRS
Labs, Inc. BBE and BBE symbol are trademarks of BBE Sound, Inc. and are
licensed by BBE Sound, Inc. under U.S. Patent No. 4,638,258 and 4,482,866.
— 4 —
KV-27FV300/29FV300/32FV300/36FV300
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT,
after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
!SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for
safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de
pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont
le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont
l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
— 5 —
SAFETY CHECK-OUT
g
KV-27FV300/29FV300/32FV300/36FV300
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage
as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
To Exposed Metal
Parts on Set
AC Outlet Box
0.15 µF
Figure A. Using an AC voltmeter to check AC leakage.Figure B. Checking for earth ground.
1.5 kΩ
Earth Ground
AC Voltmeter
(0.75 V)
Ohmmeter
Cold-water Pipe
— 6 —
KV-27FV300/29FV300/32FV300/36FV300
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
Diagnostic Item
Power does not turn onDoes not light
+B overcurrent (OCP)*2 times
+B overvoltage (OVP)3 times
I-Prot4 times
IK (AKB)5 times
Zero Cross9 times
9V Check10 times
No. of times
STANDBY / TIMER
lamp flashes
Probable Cause LocationDetected Symptoms
• Power cord is not plugged in.
• Fuse is burned out (F601). (GK Board)
• H.OUT (Q502) is shorted. (A Board)
• IC702 is shorted. (C Board)
• IC501 is faulty. (A Board)
• Ifahighissuppliedtopin2ofIC501.
(A Board)
• +12V is not supplied. (A Board)
• IC561 is faulty. (A Board)
• Video OUT (IC561) is faulty. (A Board)
• IC702 is faulty. (C Board)
• Screen (G2) is improperly adjusted. **
• No zero cross pulses on pin 45
IC1001. (A Board)
• Relay failed (RY600)• Power does not come on.
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• Power does not come on.
• Load on power line shorted.
• Has entered standby mode.
• Has entered standby state after
horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power
supply is stopped.
• No raster is generated.
• CRT Cathode current detection
reference pulse output is small.
• Power does not come on.
* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first
by the microcontroller is displayed on the screen.
** Refer to Screen (G2) Adjustments in Section 2-4 of this manual
Display of Standby/Timer LED Flash Count
2 times
3 times
4 times
5 times
9 times
10 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
Diagnostic Item Flash Count*
+B Overcurrent 2 times
+B Overvoltage 3 times
V-STOP 4 times
IK (AKB) 5 times
Zero Cross 9 times
9V 10 times
Standby/Timer LED
LED OFF
3 sec.
*One fl ash count is not used for self-diagnostic.
— 7 —
KV-27FV300/29FV300/32FV300/36FV300
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up
past occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
SELF DIAGNOSIS
2: +B OCP 0
3: +B OVP 0
4: VSTOP 0
5: AKB 1
9: ZCD 0
10: 9VON 0
101: WDT 0
Serial: xxxxxxx
Model: xxxxxxx
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Numeral “0” means that no fault was detected.
Numeral “1” means a fault was detected one time only.
8
ENTERChannel
Channel 5 Sound volume - Power ON.
Self-Diagnostic Circuit
Y/CHROMA JUNGLE
FROM
C BOARD
IC702 PIN 5
A BOARD
FROM
Q530
36
33
A BOARD
IC301
IK-AKBIN
VM-OUT
HP(HLDWN)
SDA
TO V BOARD
Q904
BASE
31
A BOARD
Q651
61
A BOARD
IC561
V. OUT
REF
3
— 8 —
FROM
A BOARD
Q003
COLLECTOR
A BOARD
IC001
SYSTEM
IO-BDAT
48
I-OCP
27
O-LED
26
59
A BOARD
IC003
MEMORY
5
BDA
DISPLAY
KV-27FV300/29FV300/32FV300/36FV300
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 48 of IC001 (A Board). If the voltage of pin 48 of IC001 (A Board) is less than 1V
when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
+B overvoltage (OVP)
Occurs when a high is felt onpin 2 of IC501 (A Board).
I-PROT
Occurs when an absence of the vertical defl ection pulse is detected by pin 31 of IC301 (A Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC301 (A Board). TV will stay on,
but there will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Zero Cross
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
9V Check
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
— 9 —
1-1. REAR COVER REMOVAL
4 Screws
+BVTP 4 x 16
KV-27FV300/29FV300/32FV300/36FV300
SECTION 1: DISASSEMBLY
4 Screws
+BVTP 4 x 16
Rear Cover
4 Screws
+BVTP 4 x 16
1-3. SERVICE POSITION
C Board
GK Board
7 Screws
+BVTP 4 x 16
1-2. CHASSIS ASSEMBLY REMOVAL
ClawChassis Assembly
— 10 —
A Board
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
11
9
3
7
10
1
2
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the defl ection yoke,
neck assembly, degaussing coils and CRT grounding strap.
4
8
3. Remove the Sub-Woofer Assemblies.
4. Remove the C Board from the CRT.
5. Remove the chassis assembly.
6
6. Loosen the neck assembly fi xing screw and remove.
7. Loosen the defl ection yoke fi xing screw and remove.
8. Place the set with the CRT face down on a cushion and
remove the degaussing coil holders.
9. Remove the degaussing coils.
10. Remove the CRT grounding strap and spring tension devices.
11. Unscrew the four CRT fi xing screws [located on each CRT
corner] and remove the CRT [Take care not to handle the
CRT by the neck].
KV-27FV300/29FV300/32FV300/36FV300
Coated
Earth
Ground
Strap
5
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or
carbon painted on the CRT.
REMOVAL PROCEDURES
c
a
Turn up one side of the rubber cap in
the direction indicated by arrow a .
HOW TO HANDLE AN ANODE CAP
b
Use your thumb to pull the rubber
cap fi rmly in the direction indicated
by arrow b .
Anode Button
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard.
A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
— 11 —
SECTION 2: SET-UP ADJUSTMENTS
KV-27FV300/29FV300/32FV300/36FV300
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply
voltage unless otherwise noted.
The controls and switch should be set as follows unless otherwise
noted:
PICTURE CONTROL: normal
BRIGHTNESS CONTROL: normal
2-1. BEAM LANDING
Preparation:
• Input a white pattern signal.
• Face the picture tube in an East or West direction to reduce the
infl uence of geomagnetism.
NOTE: Do not use the hand degausser; it magnetizes the CRT .
1. Input white pattern from pattern generator.
2. Loosen the defl ection yoke mounting screw, and set the purity control
to the center as shown below:
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. Screen (G2)/White Balance
Test Equipment Required:
1. Color Bar Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
5. Oscilloscope
6. CRT Analyzer
5. Move the defl ection yoke forward, and adjust so that the entire screen
becomes green.
Purity Control
3. Input green pattern from pattern generator.
4. Move the defl ection yoke backward, and adjust with the purity control
so that green is in the center and red and blue are even on both
sides.
Blue Red
Green
6. Switch over the raster signal to red and blue and confi rm the
condition.
7. When the position of the defl ection yoke is determined, tighten it with
the defl ection yoke mounting screw.
8. When landing at the corner is not right, adjust by using the disk
magnets.
Purity control
corrects this area
Disk magnets
or rotatable disk
magnets correct
these areas (a-d)
b
d
cd
Deflection yoke positioning
corrects these areas
ba
a
c
— 12 —
KV-27FV300/29FV300/32FV300/36FV300
2-2. CONVERGENCE
Preparation:
• Perform FOCUS, V. LIN and V. SIZE adjustments.
• Set BRIGHTNESS control to minimum.
• Input dot pattern.
Center dot
RV701 V.STAT
R G B
R
G
B
V.STAT magnet
OPERATION OF BMC (HEXAPOLE) MAGNET
The respective dot positions resulting from moving each magnet interact,
so perform adjustment while tracking.
1 Use the V.STAT tabs to adjust the red, green, and blue dots so they
line up at the center of the screen (move the dots in a horizontal
direction).
RG B
RGBRGB
RGB
RGB
RGB
Y SEPARATION AXIS CORRECTION MAGNET
ADJUSTMENT
VERTICAL AND HORIZONTAL STATIC
CONVERGENCE
1. Adjust V. STAT magnet to converge red, green and blue dots in the
center of the screen (Vertical movement).
Tilt the V. STAT magnet and adjust static convergence to open or
close the V. STAT magnet.
2. When the V. STAT magnet is moved in the direction of arrow a and b,
red, green, and blue dots move as shown below:
1
a
b
2
a
a
B
b
G
R
B
G
R
a
RG B
b
1. Input cross-hatch pattern, adjust PICTURE to minimum and
BRIGHTNESS to normal.
2. Adjust the defl ection yoke upright so it touches the CRT.
3. Adjust so that the Y separation axis correction magnet on the neck
assembly is symmetrical from top to bottom (open state).
V. STAT
BMC MAGNET
PURITY
4. Return the defl ection yoke to its original position.
a
G
BG R
B
B
b
b
G
R
b
3
b
a
R
b
— 13 —
KV-27FV300/29FV300/32FV300/36FV300
DYNAMIC CONVERGENCE ADJUSTMENT
Before starting, perform Vertical and Horizontal Static Convergence
Adjustment.
1. Slightly loosen defl ection yoke screw.
2. Remove defl ection yoke spacers.
3. Move the defl ection yoke for best convergence as
shown below:
BGR
R
B
G
G
R
B
B
G
R
RGB
RGB
G
B
BGR RGB
R
G
B
R
RGB
BGR
TLH PLATE ADJUSTMENT
Preparation:
• Input crosshatch pattern.
• Adjust Picture Quality to standard, Picture and Brightness to 50%, and
Other to standard.
• Adjust the Horizontal Convergence of red and blue dots by tilting the
TLH plate on the defl ection yoke.
Y Magnet
WA Board
RV701
V. STAT
XCV
4. Tighten the defl ection yoke screw.
5. Install the defl ection yoke spacers.
SCREEN-CORNER CONVERGENCE
1. Affi x a permalloy assembly corresponding to the misconverged areas:
b
a
1. Adjust XCV core to balance X axis.
ba
a-d: screen-corner
misconvergence
cd
c
d
2. Adjust YCH VR to balance Y axis.
3. Adjust vertical red and blue convergence with V.TILT (TLV VR.)
4. Adjust Y MAGNET to correct V.BOW Geometry Distortion.
5. Adjust H-TRP to correct H.Trapezoid Geometry Distortion.
After adjusting items 4 and 5, confi rm overall geometry again.
Perform adjustments while tracking items 1 and 2.
— 14 —
KV-27FV300/29FV300/32FV300/36FV300
2-3. FOCUS
1. Input monoscope signal.
2. Set user controls to normal.
3. Set video mode to STANDARD.
4. Set the PICTURE to maximum.
5. Adjust at 325 Mark for best center/corner focus balance.
6. Receive an entire white signal. Make sure Magenta Ring is at an
acceptable level.
Focus
Screen (G2)
325 MARK
35
35 MARK
CENTER
CIRCLE
325
2-5. WHITE BALANCE ADJUSTMENTS
Adj.NO. Disp.ItemAll Models
VID_ADJ0RDRVRed Drive41
VID_ADJ1GDRV Green Drive32
VID_ADJ2BDRVBlue Drive29
VID_ADJ3RCUTRed Cut-off31
VID_ADJ4GCUT Green Cut-off14
VID_ADJ5BCUTBlue Cut-off17
VP24SBRTSub Bright16
1. Set program palette to STANDARD and push RESET.
2. Input an entire white signal.
3. Set to Service Adjustment Mode.
4. Set the PICTURE and BRIGHT to minimum.
5. Adjust with SBRT if necessary.
6. Set RCUT to “14”.
7. Select GCUT and BCUT with
8. Adjust by pressing
1
and
9. Set the PICTURE and BRIGHT to maximum.
10. Select GDRV and BDRV with and .
11. Adjust with 3 and 6 for the best white balance.
12. Write into the memory by pressing
13. Repeat steps 1-12 for GDR4, BDR4, GCU4 and BCU4 using
Video 4 input.
3
and 5 .
4
for the best white balance.
5
3
then
.
2-4. SCREEN (G2)
1. Input dot pattern from the pattern generator.
2. Set the user controls to NORMAL.
3. Attach the G2-Jig to the C Board.
4. Adjust RCUT, GCUT, BCUT, and SBRT in service mode with an
oscilloscope so that voltages on the red, green, and blue cathodes
are 170 ± 2.0Vdc.
5. Observe the screen and adjust SCREEN (G2) VR to obtain the
faintly visible background of dot signal.
6. Push the TEST + JUMP (+ Channel) to cut off the signal. The screen
should be bright or dark. Brightness of raster must be increased
when adjusting.
7. Adjust screen VR until the screen is slightly cut off, or scarcely lights
up. A signal cannot be seen when the brightness of the raster is
high.
8. Push the JUMP again to release the cut off.
* Use values from Sub Contrast Adjustments
White balance should be adjusted after Sub Contrast because
RDRV is also used in Sub Contrast Adjustment. (See page 22).
170 + 2.0 Vdc
GND
170Vdc
pedestal
— 15 —
SECTION 3: SAFETY RELATED ADJUSTMENTS
KV-27FV300/29FV300/32FV300/36FV300
3-1. X R530, R531 CONFIRMATION METHOD
(HOLD-DOWN CONFIRMATION) AND
READJUSTMENTS
Always perform the following adjustments when replacing the following
components marked with a
1. Using a Variac, apply AC input voltage: 120+2.0 VAC.
2. Turn the POWER switch ON.
3. Input a white signal and set the PICTURE and BRIGHT controls to
maximum.
4. Confi rm that the voltage of more than 23.0 VDC appears between
TP85 and ground on the A Board.
HOLD-DOWN READJUSTMENT
If the setting indicated in Step 2 of Hold-Down Operation Confi rmation
cannot be met, readjustment should be performed by altering the
resistance value of R530, R531 component marked with
digital multimeter
+
-
T503
FBT
FBT
R531
R530
TP85
TP85
ammeter
3mA DC range
A
+
-
DC Power Supply
+
-
Figure 1
X
.
HOLD-DOWN OPERATION CONFIRMATION
1. Connect the current meter between Pin 11 of the FBT (T503) and the
PWB land where Pin 11 would normally attach. (See Figure 1).
2. Input a dot signal and set PICTURE and BRIGHTNESS to minimum:
IABL = 2175 + 100/ -325 µA.
3. Confi rm the voltage of A Board TP91 is 135 ± 1.5 VDC.
4. Connect the digital voltmeter and the DC power supply to TP85 and
ground. (See Figure 1 above).
5. Increase the DC power voltage gradually until the picture blanks out.
6. Turn DC power source off immediately.
7. Read the digital voltmeter indication (standard = 27.24 + 0.0/ - 0.1
VDC).
8. Input a white signal and set PICTURE and BRIGHTNESS to
maximum: IABL = 2175 + 100/ -325 µA.
9. Repeat steps 4 to 7.
3-2. B+ VOLTAGE CONFIRMATION AND
ADJUSTMENT
Always perform the following adjustments when replacing the following
components, which are marked with
the GK Board:
GK BOARD: IC600, PH602
1. Using a Variac, apply AC input voltage: 130 + 2.0/-0.0 VAC
2. Input a monoscope signal.
3. Set the PICTURE control and the BRIGHT control to
minimum.
4. Confi rm the voltage on A Board between TP23 and ground is less
than 136.5 VDC.
5. If step 4 is not satisfi ed, replace R530 and R531 on A Board and
repeat the above steps.
Y
on the schematic diagram on
— 16 —
SECTION 4: CIRCUIT ADJUSTMENTS
ELECTRICAL ADJUSTMENTS BY REMOTE COMMANDER
Use the Remote Commander (RM-Y181, RM-Y182) to perform the circuit adjustments in this section.
Test Equipment Required: 1. Pattern generator 2. Frequency counter 3. Digital multimeter 4. Audio oscillator
KV-27FV300/29FV300/32FV300/36FV300
4-1. SETTING SERVICE ADJUSTMENT MODE
1. Standby mode (Power off).
2. Press the following buttons on the remote commander within a
second of each other:
DISPLAY
Channel 5 Sound Volume
+
Power
SERVICE ADJUSTMENT MODE IN
3. The CRT displays the item being adjusted.
4. Press
5. Press
1
or 2 on the Remote Commander to select the item.
3
or 6 on the Remote Commander to change the data.
6. Press MUTING then ENTER to write into memory.
SERVICE ADJUSTMENT MODE MEMORY
Item
order
0
TV
Item
data
7
SERVICE
Green
Red
Disp.
(Item)
VP
HSIZ
4-2. MEMORY WRITE CONFIRMATION
METHOD
1. After adjustment, pull out the plug from the AC outlet, then replace
the plug in the AC outlet again.
2. Turn the power switch ON and set to Service Mode.
3. Call the adjusted items again to confi rm they were adjusted.
4-3. REMOTE ADJUSTMENT BUTTONS AND
INDICATORS
MUTING
(Enter into
memory)
1
Disp. (Item up)
2
(Device Item Up)
4
Disp. (Item down)
8
(Initialize)
POWER
(Service Mode)
DISPLAY
(Service Mode)
3
Item
(Data up)
6
Item
(Data down)
5
(Device item
down)
ENTER
(Enter into
memory)
0
(Remove from
memory)
7. Press then on the Remote Commander to initialize.
Item
order
0
TV
Item
data
7
WRITE
Disp.
(Item)
VP
HSIZ
8. DO NOT turn off set until SERVICE appears.
VOLUME (+)
(Service Mode)
RM-Y182
— 17 —
SERVICE DATA LISTS4-4.
Non-Volatile Memory (NVM) Reference for BA5D Service List
KV-27FV300/29FV300/32FV300/36FV300
Service
VERSION 0VER11111111==0
Service
No. NameBit Mask
Group
Microprocessor version information
Name
Fix /
Var
Vertical Count Down Mode Switching (for
TV)
Vertical Count Down Mode Switching (for
Video)
No.
Group
VP10HSIZVar H SIZE (11/ 2-7)11111100A4A8A4B4
1 HPOSVar HPOS (12 / 2-7)11111100A4A9A4B5
2 VBOW Var AFC BOW (16 / 4-7)11110000A4AEA4BA
3 VANGVar AFC ANGLE (16 / 0-3)00001111A4AEA4BA
4 VTRPVar TRAPEZIUM (20 / 3-7)11111000A4AFA4BB
5 HTRPVar H. TRAPEZOID (15 / 4-7)11110000A4ADA4B9
6 TROTFix TILT ROTATION (0-63)11111100A4A4A4B0
7 PAMPVar PIN AMP (13 / 2-7)11111100A4AAA4B6
8 UPINVar UP-CPIN (14 / 2-7)11111100A4ABA4B7
9LPINVar LO-CPIN (1C / 2-7)11111100A4ACA4B8
10 VSIZVar V SIZE (0E / 2-7)11111100A4A5A4B1
11 VPOSVar V POSITION (0E / 2-7)11111100A4A6A4B2
12 VLINVar V LINEARITY (10 / 0-3)00001111A4A7A4B3
13 SCOR Var S CORRECTION (10 / 4-7)11110000A4A7A4B3
2. Connect a frequency counter to base of Q501
(TP-25 H. DRIVE) on the A Board.
3. Check H. Frequency for 15734 ± 400/-200 Hz.
V. FREQUENCY (FREE RUN) CHECK
1. Select video 1 with no signal input.
2. Set the conditions for a standard setting.
3. Connect the frequency counter to TP-27 (V OUT) or CN501 pin
6
(V DY+) and ground on the A Board .
4. Check that V. Frequency shows 60 ± 5 Hz.
SUBCONTRAST ADJUSTMENT (RDRV)
1. Input a color-bar signal and set the level to 75%.
2. Set in Standard mode.
3. Activate the Service Adjustment Mode. Set color min pic max.
4. Set GON and BON items. Using
values. Leave RON set to “1”.
3
and 6 set each to the following
7. Adjust the value of SCON with
3
and 6 for
1.90 ± 0.05Vpp for 27/29/32/34”, or 1.95 ± 0.05Vpp for 36/38”.
8. Reset AALS, ABLS, GON and BON values to “1”.
R ON: ON (1)
G ON: ON (1)
B ON: ON (1)
9. Press
MUTING
then
ENTER
to save into the memory.
DISPLAY POSITION ADJUSTMENT (DISP)
1. Input a color-bar signal.
2. Set to Service Adjustment Mode.
3. Select DISP with
4. Adjust values of DISP with
center.
5. Write to memory by pressing
6. Check to see if the text is displayed on the screen.
Signal
Type
1
and 4 .
3
and 6 to adjust characters to the
MUTING
Mode
Category
service micro disp 48
ntsc
vchp
Display
Item
00000000 00000000
then
Item
Data
ENTER
.
Mode
service video rdrv
Signal
Type
ntsc
vchp
Category
Display
00000000 00000000
Item
26
Item
Data
R ON: ON (1)
G ON: OFF (0)
B ON: OFF (0)
5. Connect an oscilloscope probe to C Board, CN705 pin 3 (Red Out)
(TP35).
6. Select SCON with
1
and 4 .
— 26 —
SUB BRIGHT ADJUSTMENT (SBRT)
1. Input a monoscope signal.
2. Activate the Service Adjustment Mode.
3. Set the PICTURE and BRIGHTNESS to minimum.
4. Select the SBRT item with
5. Adjust the values of SBRT with
1
and 4 .
3
and 6 to obtain a faintly visible
crosshatch.
6. Press
MUTING
then
ENTER
to save into the memory.
SUB HUE, SUB COLOR ADJUSTMENT
(SHUE, SCOL)
1. Input color-bar signal at 75%.
2. Activate the Service Adjustment Mode.
3. Set (PIC) to Max and (COL) to 50%.
4. Connect an oscilloscope probe to C Board, CN705Pin
1
5. Select the SHUE and SCOL item with
and 4 .
4
Blue Out.
KV-27FV300/29FV300/32FV300/36FV300
1
6. While showing the SHUE item, adjust the waveform with
4
and
until the second and third bars show the same level
(V2 = V3 < 0.15Vp-p).
7. While showing the SCOL item, adjust the waveform with
6
and
until the fi rst and fourth bars show the same level
(V1 = V4 < 0.15Vp-p).
8. Press
MUTING
then
V2 V3
V1
ENTER
V4
to save into the memory.
3
V. SIZE ADJUSTMENT (VSIZ)
1. Input a crosshatch signal.
2. Activate the Service Adjustment Mode.
3. Select the VSIZ item with
4. Adjust value of VPOS with
5. Press
MUTING
then
1
and 4 .
1
and 4 for the best vertical center.
ENTER
to save into the memory.
H. SIZE ADJUSTMENT (HSIZ)
1. Input a monoscope signal.
2. Activate the Service Adjustment Mode.
3. Select HSIZ with
4. Adjust with
5. Press
MUTING
1
and 4 .
3
and 6 for the best horizontal size.
ENTER
then
to save into the memory.
V. LINEARITY (VLIN), V. CORRECTION
(SCOR), PIN AMP (PAMP), AND HORIZONTAL
TRAPEZOID (HTRP) ADJUSTMENTS
1. Input a crosshatch signal.
2. Activate the Service Adjustment Mode.
3. Select VLIN, SCOR, PAMP, and HTRP with with
4. Adjust with
5. Press
3
and 6 for the best horizontal size.
MUTING
then
V LINEARITY (VLIN)
ENTER
to save into the memory.
1
and 4.
V. CENTER ADJUSTMENT (VPOS)
Perform this adjustment after performing H. Frequency
(Free Run) Check.
1. Input a crosshatch signal.
2. Activate the Service Adjustment Mode.
3. Select the VPOS item with
4. Adjust value of VPOS with
5. Press
MUTING
then
1
and 4 .
3
and 6 for the best vertical center.
ENTER
to save into the memory.
H. CENTER ADJUSTMENT (HPOS)
Perform this adjustment after performing H. Frequency
(Free Run) Check.
1. Input a crosshatch signal.
2. Activate the Service Adjustment Mode.
3. Select the HPOS item with
4. Adjust the value of HPOS with
5. Press
MUTING
then
1
ENTER
and 4 .
3
and 6 for the best horizontal center.
to save into the memory.
V CORRECTION (SCOR)
PIN AMP (PAMP)
HORIZONTAL TRAPEZOID (HTRP)
— 27 —
V. ANGLE (VANG), V. BOW (VBOW), UPPER
PIN (UPIN) AND LOW PIN (LPIN)
ADJUSTMENTS
1. Input a crosshatch signal.
2. Activate the Service Adjustment Mode.
3. Select VANG, VBOW, UPIN, and LPIN with
4. Adjust with
5. Press
3
and 6 for the best picture.
ENTER
MUTING
then
V ANGLE (VANG)
V BOW (VBOW)
to save into the memory.
1
and 4.
KV-27FV300/29FV300/32FV300/36FV300
UPPER PIN (UPIN)
LOW PIN (LPIN)
SERVICE ADJUSTMENT MODE MEMORY
ENTER
0
Item
then
Item
Data
7
.
Green
0
Red
ENTER
1. After completing all adjustments, press
Read From Memory
Mode
service defl vbow
Signal
Type
ntsc
vchp
Category
Display
00000000 00000000
— 28 —
5-1. CIRCUIT BOARDS LOCATION
KV-27FV300/29FV300/32FV300/36FV300
SECTION 5: DIAGRAMS
The components identifi ed by shading and ! symbol are critical for safety. Replace
only with part number specifi ed.
The symbol indicates a fast operating fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.
C Board
V Board
HR Board
GK Board
A Board
T Board
5-2. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS INFORMATION
All capacitors are in µF unless otherwise noted. pF : µµF 50WV or less
are not indicated except for electrolytics and tantalums.
All electrolytics are in 50V unless otherwise specifi ed.
All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ
Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm
Rating electrical power :
1
/
W in resistance, 1/
4
W and 1/
10
W in chip resistance.
8
: nonfl ammable resistor
: fusible resistor
: internal component
: panel designation and adjustment for repair
: earth ground
: earth-chassis
All variable and adjustable resistors have characteristic curve B, unless
otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10MΩ digital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production tolerances.
All voltages are in V.
S : Measurement impossibility.
: B+line
: B-line (Actual measured value may be different).
: signal path (RF)
Circled numbers are waveform references.
1
/
W
4
Les composants identifi es per un trame et une marque
securite. Ne les remplacer que par une piece portant le numero specifi e.
Le symbole indique une fusible a action rapide. Doit etre remplace par une
fusible de meme yaleur, comme maque.
!
sont critiques pour la
The components identifi ed by X in this basic schematic diagram have
been carefully factory-selected for each set in order to satisfy regulations
regarding X-ray radiation. Should replacement be necessary, replace
only with the value originally used.
When replacing components identifi ed by
Y
, make the necessary
adjustments as indicated. If the results do not meet the specifi ed value,
change the component identifi ed by
X
and repeat the adjustment until
the specifi ed value is achieved.
(Refer to R530 and R531 adjustment on page 16.)
When replacing the parts listed in the table below, it is important to
perform the related adjustments.