SONY KV 29AL40A Service Manual

FILE NO. 050-200205

DOCUMENT CREATED IN JAPAN, Apr., 2002

SERVICE MANUAL

COLOR TELEVISION

13A22

SERVICING NOTICES ON CHECKING

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE

CATHODE-RAY TUBE

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

6. AVOID AN X-RAY1. KEEP THE NOTICES

Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

7. PERFORM A SAFETY CHECK AFTER SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

Unplug the plug from the AC outlet.

Remove the antenna terminal on TV and turn on the TV.

Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].

If the insulation resistance is less than 1M ohm, the inspection repair should be required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT

Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.

GENERAL SPECIFICATIONS

G-1 TV CRT CRT Size / Visual Size 13 inch / 335.4mmV

System CRT Type Normal

Deflection

Magnetic Field BV/BH +0.45G/0.18G Color System NTSC Speaker 1Speaker

Position Bottom

Size

Impedance 8 ohm Sound Output MAX 1.0 W

10%(Typical) NTSC3.58+4.43 /PAL60Hz No

G-2 Tuning Broadcasting System US System M

System Tuner and System 1Tuner

Receive CH Destination Ohers

Tuning System F-Synth

Input Impedance VHF/UHF 75 ohm

CH Coverage A - I, J - W, W+1 - W+84 Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz

FP-FS 4.50MHz Preset CH Stereo/Dual TV Sound Tuner Sound Muting Yes

G-3 Power Power Source AC 120V AC 60Hz

DC Power Consumption at AC

Stand by (at AC)

Per Year Protector Power Fuse Yes

G-4 Regulation Safety UL

Radiation FCC

X-Radiation DHHS

G-5 Temperature Operation +5oC ~ +40oC

Storage -20oC ~ +60oC

G-6 Operating Humidity Less then 80% RH

90 degree

3 Inch

0.8 W

2 - 69, 4A, A-5 - A-1,

No No

54 W at AC 120 V 60 Hz 5 W at AC 120 V 60 Hz

-- kWh/Year

GENERAL SPECIFICATIONS

G-7 On Screen Menu Yes

Display Menu Type Character

Picture Yes

Contrast Yes

Brightness Yes

Color Yes

Tint Yes

Sharpness Yes

Audio No

Bass No

Treble No

Balance No

BBE On/Off No

Stable Sound On/Off No

CH Set Up Yes

TV/CABLE(CATV) Yes

Auto CH Memory Yes

Add/ Delete Yes

Lock Yes

Language Yes V-chip Yes

CH Label No

Favorite CH No

Color Stream DVD/DTV No

Control Level Yes

Volume Yes

Brightness Yes

Contrast Yes

Color Yes

Tint (NTSC Only) Yes

Sharpness Yes

Tuning No

Bass No

Treble No

Balance No

Back Light No

Stereo,Audio Output,SAP No Video Yes Color Stream No Channel(TV/Cable) Yes CH Label No Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating Yes

G-8 OSD Language English French Spanish

OSD Language Setting English

G-9 Clock and Sleep Timer Max Time 120 Min

Timer Step

On/Off Timer Program(On Tim / Off Tim) Wake Up Timer Timer Back-up (at Power Off Mode) more than -- Min Sec

10 Min

No No

GENERAL SPECIFICATIONS

G-10 Remote Unit RC-EH

Control Glow in Dark Remocon Yes

Format Toshiba Custom Code Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs Total Keys Keys Power Yes

1Yes

2Yes

3Yes

4Yes

5Yes

6Yes

7Yes

8Yes

9Yes

0Yes

100 No

CH Up Yes

CH Down Yes

Volume Up Yes

Volume Down Yes

TV/Caption/Text Yes

CH1/CH2 Yes

TV/Video(TV/AV) Yes

CH RTN/CH ENT(Quick View) Yes

Sleep Yes

RE Call(Call) Yes

Reset Yes

Menu Yes

Enter Yes

Mute Yes

Exit No

MTS(Audio Select) No

Set + Yes

Set - Yes Multi Brand Keys CH Up(VCR) No

CH Down(VCR) No

Pause/Still No

TV/VCR(VCR) No

Code No

FF No

Rew No

Rec No

Play No

Stop No

TV No

VCR No

Cable No

40-BF h

27 Keys

GENERAL SPECIFICATIONS

G-11 Features Auto Degauss Yes

Auto Shut Off Yes Canal+ No CATV Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes

Type BBE No Auto Search No CH Allocation No SAP No Just Clock Function No CH Label No VM Circuit No Full OSD No Premiere No Comb Filter No

Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound No FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer Yes Energy Star No Favorite CH No

G-12 Accessories Owner's Manual Language English /French

W/ Warranty Yes Remote Control Unit Yes Rod Antenna

Poles

Terminal Loop Antenna

Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Yes Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes

UM size x pcs UM4 x 2

OEM Brand AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes ESP Card Yes PTB Sheet 300 ohm to 75 ohm Antenna Adapter

USA,ORION Type

Lines

No No No No No No No

No No No

No No

GENERAL SPECIFICATIONS

G-13 Interface Switch Front Power Yes

System Select No

Main Power SW No

Sub Power No

Channel Up/Reset Yes

Channel Down/Enter Yes

Volume Up/Set Up Yes

Volume Down/Set Down Yes

MENU=Volume Up+Volume Down Yes

Rear AC/DC No

TV/CATV Selector No

Degauss No

Main Power SW No Indicator Power Yes

Stand-by No

On Timer No Terminals Front Video Input

Audio Input

Other Terminal

Rear Video Input(Rear1)

Video Input(Rear2)

Audio Input(Rear1)

Audio Input(Rear2)

Video Output

Audio Output

Euro Scart

Color Stream

Diversity No

Ext Speaker No

DC Jack 12V(Center +) No

VHF/UHF Antenna Input

AC Outlet No

G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.)

Gross (Approx.) 11.0kg

G-16 Carton Master Carton

Content

Material

Dimensions W x D x H(mm)

Description of Origin

Gift Box Yes

Material Double/Brown

Dimensions W x D x H(mm)

Design As per Buyer's

Description of Origin Yes

Drop Test

Height (cm) 62

Container Stuffing

G-17 Cabinet Material Cabinet Front PS 94V0 DECABROM

Cabinet Rear PS 94V0

RCA RCA x 1 Ear Phone

No No No No No No No No

F Type 362 x 360 x 320.5

9.5 kg

----

-- x -- x --

440 x 408 x 380

Natural Dropping At 1

866

( 20.9 lbs) ( 24.4lbs) No Sets /--

3 Edges / 6 Surfaces

Sets/40' container

orner

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF ANODE CAP

Read the following NOTED items before starting work. *

After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.

Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL

1. Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 1-1.)

Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.

GND on the CRT

3. After one side is removed, pull in the opposite direction to remove the other.

NOTE

Take care not to damage the Rubber Cap.

INSTALLATION

1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)

Location of Anode Cap

Fig. 1-3

NOTE

Confirm that there is no dirt, dust, etc. at the spot where the cap was located.

2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

Alligator Clip

GND on the CRT

Flip up the sides of the Rubber Cap in the direction of the

2. arrow and remove one side of the support.

(Refer to Fig. 1-2.)

Rubber Cap

CRT

Support

CRT

Fig. 1-1

Fig. 1-2

Fig. 1-4

4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.

Support

CRT

5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.

Fig. 1-5

DISASSEMBLY INSTRUCTIONS

REMOVAL AND INSTALLATION OF FLAT PACKAGE IC

REMOVAL

Put the Masking Tape (cotton tape) around the Flat

1. Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.) NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

When IC starts moving back and forth easily after

3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Blower type IC desoldering machine

Masking Tape (Cotton Tape)

Heat the IC leads using a blower type IC desoldering

machine. (Refer to Fig. 2-2.)

NOTE

Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.

Blower type IC desoldering machine

Fig. 2-1

Tweezers

Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided

5. Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Fig. 2-3

Braided Shield Wire

Soldering Iron

Fig. 2-2

IC pattern

Fig. 2-4

DISASSEMBLY INSTRUCTIONS

INSTALLATION

Take care of the polarity of new IC and then install the

1. new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Soldering Iron

Solder temporarily

Supply the solder from the upper position of IC leads

Solder temporarily

sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Fig. 2-5

When bridge-soldering between terminals and/or the

4. soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

Fig. 2-8

Finally, confirm the soldering status on four sides of the

5. IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.

Soldering IronSolder

Absorb the solder left on the lead using the Braided

Supply soldering from upper position to lower position

Shield Wire. (Refer to Fig. 2-7.)

NOTE

Do not absorb the solder to excess.

Soldering Iron

Braided Shield Wire

Fig. 2-6

Fig. 2-7

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